CN112898552B - Condensation devolatilization device and method for semi-aromatic polyester-polycarbonate copolymer - Google Patents
Condensation devolatilization device and method for semi-aromatic polyester-polycarbonate copolymer Download PDFInfo
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Abstract
本发明公开了半芳香族聚酯‑聚碳酸酯共聚物的凝聚脱挥装置和方法,该方法包括向胶液储罐内加入5~15wt%的水,与胶液储罐内的胶液相混合终止聚合反应;向洗涤凝聚脱挥釜内注入60~90℃的热水,使胶液中的环氧丙烷组分脱出;且调控向洗涤凝聚脱挥釜注入热水的流速与向洗涤凝聚脱挥釜泵入胶液的流速相匹配;由于先采用5~15wt%的水终止聚合反应,再采用60~90℃的热水作为洗涤凝聚剂,高效回收了作为反应物和溶剂的环氧丙烷。可减少聚合后凝聚脱挥时间,明显提高凝聚脱挥效率,显著提高PPC产品的品质,并适用于所有的PPC产品。
The invention discloses a device and method for condensation and devolatilization of semi-aromatic polyester-polycarbonate copolymer. The method includes adding 5 to 15 wt% water into a glue storage tank, and mixing it with the glue in the glue storage tank. Mixing terminates the polymerization reaction; injects hot water of 60 to 90°C into the washing coagulation and devolatilization kettle to remove the propylene oxide component in the glue; and regulates the flow rate of hot water injected into the washing coagulation and devolatilization kettle and the flow rate of the hot water into the washing coagulation and devolatilization kettle. The flow rate of the glue liquid pumped into the devolatilization kettle matches; because 5 to 15 wt% water is first used to terminate the polymerization reaction, and then hot water of 60 to 90°C is used as the washing coagulant, the epoxy as the reactant and solvent is efficiently recovered Propane. It can reduce the coagulation and devolatilization time after polymerization, significantly improve the coagulation and devolatilization efficiency, significantly improve the quality of PPC products, and is applicable to all PPC products.
Description
技术领域Technical field
本发明涉及聚碳酸酯共聚物的凝聚脱挥装置及其工艺领域,尤其涉及的是一种半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置和凝聚脱挥方法。The present invention relates to a condensation devolatilization device for polycarbonate copolymers and the technical field thereof, and in particular to a condensation devolatilization device and a condensation devolatilization method for semi-aromatic polyester-polycarbonate copolymers.
背景技术Background technique
自工业革命以来,人类向大气中排入的二氧化碳等吸热性强的温室气体逐年增加,大气的温室效应也随之增强,其引发了一系列的环境问题也引发了世界各国的关注;作为造成温室效应的主要气体——二氧化碳,也是地球上最为丰富的碳源之一,如何合理的利用二氧化碳,能够有效减轻温室效应,变废为宝,例如可通过使用化学方法固定,以二氧化碳为原料与环氧烷烃在催化剂的作用下共聚制备聚碳酸酯,孟跃中等发明人公开的中国现有专利文献CN111378101A,采用商业化的、简单高效的催化引发体系,催化引发环氧丙烷、二氧化碳和邻苯二甲酸酐进行三元共聚反应,成功的在聚甲基乙撑碳酸酯(PPC)中引入含量为10-40%的芳香族聚酯结构,该产品通过合成改性PPC,具有良好的生物降解性、透光性能以及阻隔性能等,用于农用地膜、食品包装袋以及一次性医药材料等;然而,由于PPC的玻璃化转变温度较低(30~40℃),也使其在工业加工、运输等环节具有一定缺点,相关科研人员也利用了各种方法来提高其玻璃化转变温度,如:三元共聚、交联、与其他聚合物共混、无机填料和有机复合等方法。Since the Industrial Revolution, the amount of heat-trapping greenhouse gases such as carbon dioxide emitted by humans into the atmosphere has increased year by year, and the greenhouse effect of the atmosphere has also increased, which has triggered a series of environmental problems and attracted the attention of countries around the world; as Carbon dioxide, the main gas causing the greenhouse effect, is also one of the most abundant carbon sources on the earth. How to rationally utilize carbon dioxide can effectively reduce the greenhouse effect and turn waste into treasure. For example, it can be fixed by chemical methods and use carbon dioxide as raw material. Polycarbonate is prepared by copolymerizing alkylene oxide with alkylene oxide under the action of a catalyst. The existing Chinese patent document CN111378101A disclosed by the inventor Meng Yuezhong uses a commercial, simple and efficient catalytic initiation system to catalytically initiate propylene oxide, carbon dioxide and ophthalmic acid. Phthalic anhydride performs ternary copolymerization and successfully introduces an aromatic polyester structure with a content of 10-40% into polymethylethylene carbonate (PPC). This product is synthetically modified PPC and has good biological properties. Degradability, light transmittance and barrier properties, etc., are used in agricultural mulch films, food packaging bags, and disposable medical materials; however, due to the low glass transition temperature of PPC (30~40°C), it also makes it difficult to process in industrial processes. There are certain shortcomings in transportation, transportation and other links. Relevant researchers have also used various methods to increase their glass transition temperature, such as: ternary copolymerization, cross-linking, blending with other polymers, inorganic fillers and organic composites.
现有专利文献CN111378101A通过引入芳香族酸酐作为反应单体,与环氧丙烷以及二氧化碳通过催化剂的作用在一定反应条件下合成半芳香族聚酯-聚碳酸酯共聚物聚合物,能够有效提高材料的玻璃化转变温度以及降低其熔融指数,非常有利于后续的加工及运输;且通过添加聚合助剂,还能够有效提高聚合物产品的分子量及分布。The existing patent document CN111378101A synthesizes a semi-aromatic polyester-polycarbonate copolymer polymer under certain reaction conditions by introducing aromatic anhydride as a reaction monomer, propylene oxide and carbon dioxide through the action of a catalyst, which can effectively improve the material's properties. The glass transition temperature and the reduction of its melt index are very beneficial to subsequent processing and transportation; and by adding polymerization aids, the molecular weight and distribution of polymer products can also be effectively increased.
但是,现有市场上有一些较为成熟的凝聚脱挥工艺,都有一定的局限性,例如难以完全脱除催化剂残余物、工艺复杂、生产成本高等缺点,并不适用于所有的PPC产品。在本体聚合工艺条件下,环氧丙烷既作单体又作溶剂,聚合反应结束时,粗产品中含有30%~70%的环氧丙烷,需要对该部分原料进行回收以降低生产成本。残余的环氧丙烷还会使聚合物带有强烈的刺激性气味,危害人体健康。值得注意的是,在该聚合反应过程中伴随着副产物环状碳酸酯的生成,其在产品中的残留还会对产品的性能产生负面影响,因此需要彻底去除。However, there are some relatively mature condensation devolatilization processes on the existing market, which all have certain limitations, such as difficulty in completely removing catalyst residues, complex processes, and high production costs. They are not suitable for all PPC products. Under bulk polymerization process conditions, propylene oxide is used as both a monomer and a solvent. At the end of the polymerization reaction, the crude product contains 30% to 70% propylene oxide, and this part of the raw material needs to be recycled to reduce production costs. Residual propylene oxide will also cause the polymer to have a strong pungent odor, which is harmful to human health. It is worth noting that during the polymerization reaction, the by-product cyclic carbonate is produced, and its residue in the product will also have a negative impact on the performance of the product, so it needs to be completely removed.
因此,现有技术尚有待改进和发展。Therefore, the existing technology still needs to be improved and developed.
发明内容Contents of the invention
为解决上述技术问题,本发明提供一种半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置,可减少聚合后凝聚脱挥时间,明显提高凝聚脱挥效率,显著提高PPC产品的品质,并适用于所有的PPC产品。In order to solve the above technical problems, the present invention provides a condensation and devolatilization device for semi-aromatic polyester-polycarbonate copolymer, which can reduce the condensation and devolatilization time after polymerization, significantly improve the condensation and devolatilization efficiency, and significantly improve the quality of PPC products. , and applies to all PPC products.
同时,本发明还提供一种半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥方法,可大大降低PPC产品的成本,明显减少小分子残留对PPC产品性能造成的负面影响,显著提高PPC产品的品质,并适用于所有的PPC产品。At the same time, the present invention also provides a condensation and devolatilization method of semi-aromatic polyester-polycarbonate copolymer, which can greatly reduce the cost of PPC products, significantly reduce the negative impact of small molecule residues on the performance of PPC products, and significantly improve the performance of PPC products. product quality and applies to all PPC products.
本发明的技术方案如下:The technical solution of the present invention is as follows:
一种半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置,包括聚合反应釜、胶液储罐、洗涤凝聚脱挥釜、输送泵、振动筛、卧式研磨机和卧螺分离机;聚合反应釜的下部设置有产物出口,上部设置有气体出口;胶液储罐的上部设置有产物入口和气体出口,下部设置有胶液出口;胶液储罐的产物入口经由相应的管道连通至聚合反应釜的产物出口;洗涤凝聚脱挥釜的下部设有胶液入口,上部设有产物出口和气体出口;洗涤凝聚脱挥釜的胶液入口经由相应的管道连通至胶液储罐的胶液出口;输送泵设置在连通胶液储罐的胶液出口与洗涤凝聚脱挥釜的胶液入口之间的管道上;洗涤凝聚脱挥釜的产物出口经由相应的管道连通振动筛,振动筛经由相应管道连通至卧式研磨机,卧式研磨机经由相应管道连通至卧螺分离机的入口端;A coagulation and devolatilization device for semi-aromatic polyester-polycarbonate copolymer, including a polymerization reaction kettle, a glue storage tank, a washing coagulation and devolatilization kettle, a transfer pump, a vibrating screen, a horizontal grinder and a decanter separator ; The lower part of the polymerization reactor is provided with a product outlet, and the upper part is provided with a gas outlet; the upper part of the glue storage tank is provided with a product inlet and a gas outlet, and the lower part is provided with a glue outlet; the product inlet of the glue storage tank is connected through a corresponding pipeline to the product outlet of the polymerization reactor; the lower part of the washing, condensation and devolatilization kettle is provided with a glue inlet, and the upper part is provided with a product outlet and a gas outlet; the glue inlet of the washing, condensation and devolatilization kettle is connected to the glue storage tank through corresponding pipelines Glue outlet; the transfer pump is installed on the pipeline between the glue outlet of the glue storage tank and the glue inlet of the washing, condensation and devolatilization kettle; the product outlet of the washing, condensation and devolatilization kettle is connected to the vibrating screen through the corresponding pipe, and the vibration The screen is connected to the horizontal grinder through corresponding pipes, and the horizontal grinder is connected to the inlet end of the decanter separator through corresponding pipes;
胶液储罐的中部设置有液体入口,用于相应的管道向胶液储罐内加入5~15wt%的水,与胶液储罐内的胶液相混合终止聚合反应;There is a liquid inlet in the middle of the glue storage tank, which is used to add 5~15wt% water into the glue storage tank through the corresponding pipeline, and mix it with the glue in the glue storage tank to terminate the polymerization reaction;
由至少两个洗涤凝聚脱挥釜并联在胶液储罐与振动筛之间,每个洗涤凝聚脱挥釜的胶液入口均经由并联的管道汇总至相应的管道之后再与输送泵相连通,每个洗涤凝聚脱挥釜的产物出口均经由并联的管道汇总至相应的管道之后再与振动筛的入口端相连通;At least two washing, condensation and devolatilization kettles are connected in parallel between the glue storage tank and the vibrating screen. The glue inlet of each washing, condensation and devolatilization kettle is collected through parallel pipelines to the corresponding pipeline and then connected to the transfer pump. The product outlet of each washing, condensation and devolatilization kettle is collected through parallel pipelines to the corresponding pipeline and then connected to the inlet end of the vibrating screen;
且每个洗涤凝聚脱挥釜的下部均设置有热水入口,用于经由相应的管道向洗涤凝聚脱挥釜内注入60~90℃的热水,使胶液中的环氧丙烷组分脱出。And the lower part of each washing, condensation and devolatilization kettle is provided with a hot water inlet, which is used to inject 60-90°C hot water into the washing, condensation and devolatilization kettle through corresponding pipelines to remove the propylene oxide component in the glue solution. .
进一步的,在上述的半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置中:在所述胶液储罐与振动筛之间并联有三个洗涤凝聚脱挥釜。Further, in the above-mentioned coagulation and devolatilization device of semi-aromatic polyester-polycarbonate copolymer: three washing coagulation and devolatilization kettles are connected in parallel between the glue storage tank and the vibrating screen.
进一步的,在上述的半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置中,所述聚合反应釜的容量为30L,胶液储罐的容量为40L,每个洗涤凝聚脱挥釜的容量为30L。Further, in the above-mentioned condensation and devolatilization device of semi-aromatic polyester-polycarbonate copolymer, the capacity of the polymerization reactor is 30L, the capacity of the glue storage tank is 40L, and each washing condensation and devolatilization kettle The capacity is 30L.
进一步的,在上述的半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置中,所述聚合反应釜内设置有搅拌装置。Further, in the above-mentioned coagulation and devolatilization device of semi-aromatic polyester-polycarbonate copolymer, a stirring device is provided in the polymerization reaction kettle.
进一步的,在上述的半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置中,所述胶液储罐内设置有搅拌装置。Further, in the above-mentioned coagulation and devolatilization device of semi-aromatic polyester-polycarbonate copolymer, a stirring device is provided in the glue storage tank.
进一步的,在上述的半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置中,所述洗涤凝聚脱挥釜内设置有搅拌装置。Further, in the above-mentioned coagulation and devolatilization device of semi-aromatic polyester-polycarbonate copolymer, a stirring device is provided in the washing coagulation and devolatilization tank.
进一步的,在上述的半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置中,所述卧式研磨机采用的研磨介质为温度30±10℃的乙醇。Further, in the above-mentioned condensation and devolatilization device of semi-aromatic polyester-polycarbonate copolymer, the grinding medium used in the horizontal grinder is ethanol with a temperature of 30±10°C.
进一步的,在上述的半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置中,与每个洗涤凝聚脱挥釜的胶液入口相连通的管道的直径均在50~100mm之间。Further, in the above-mentioned condensation and devolatilization device of semi-aromatic polyester-polycarbonate copolymer, the diameter of the pipe connected to the glue inlet of each washing condensation and devolatilization kettle is between 50 and 100 mm.
进一步的,在上述的半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置中,所述60~90℃的热水中含有2~5wt%分散剂。Further, in the above-mentioned coagulation and devolatilization device of the semi-aromatic polyester-polycarbonate copolymer, the hot water at 60-90°C contains 2-5 wt% dispersant.
一种半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥方法,采用上述半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置,包括以下步骤:A condensation and devolatilization method of semi-aromatic polyester-polycarbonate copolymer, using the above-mentioned condensation and devolatilization device of semi-aromatic polyester-polycarbonate copolymer, including the following steps:
A、向胶液储罐内加入5~15wt%的水,与胶液储罐内的粗产品搅拌、混合以终止聚合反应;A. Add 5~15wt% water into the glue storage tank, stir and mix with the crude product in the glue storage tank to terminate the polymerization reaction;
B、向洗涤凝聚脱挥釜内注入含2~5wt%分散剂的60~90℃的热水,使胶液中的环氧丙烷组分脱出;且调控向洗涤凝聚脱挥釜注入热水的流速与向洗涤凝聚脱挥釜泵入胶液的流速相匹配,使得水与胶液的质量比控制在95:5~80:20,胶液在洗涤凝聚脱挥釜中的停留时间大于30分钟;B. Inject 60-90°C hot water containing 2~5wt% dispersant into the washing coagulation and devolatilization kettle to remove the propylene oxide component in the glue solution; and regulate the amount of hot water injected into the washing coagulation and devolatilization kettle. The flow rate matches the flow rate of the glue pumped into the washing coagulation and devolatilization kettle, so that the mass ratio of water and glue is controlled at 95:5~80:20, and the residence time of the glue in the washing coagulation and devolatilization kettle is greater than 30 minutes. ;
C、向卧式研磨机中加入的研磨球为陶瓷球,研磨球的直径为1~5cm,加入研磨球的量占卧式研磨机的容积的30%~60%,研磨后的物料粒径小于5mm;C. The grinding balls added to the horizontal grinder are ceramic balls. The diameter of the grinding balls is 1~5cm. The amount of grinding balls added accounts for 30%~60% of the volume of the horizontal grinder. The particle size of the material after grinding less than 5mm;
D、卧螺分离机将聚合物与乙醇离心分离,获得含10~15wt%乙醇的聚合物,分离后的乙醇重新回到乙醇储罐重复使用。D. The decanter separator centrifugally separates the polymer and ethanol to obtain a polymer containing 10~15wt% ethanol. The separated ethanol is returned to the ethanol storage tank for reuse.
本发明所提供的一种半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置和凝聚脱挥方法,由于先采用5~15wt%的水终止聚合反应,再采用60~90℃的含2~5wt%分散剂的热水作为洗涤凝聚剂,高效回收了作为反应物和溶剂的环氧丙烷,可减少聚合后凝聚脱挥时间,明显提高凝聚脱挥效率,大大降低了PPC产品的成本,明显减少了小分子残留对PPC产品性能造成的负面影响,显著提高了PPC产品的品质,并适用于所有的PPC产品。The invention provides a condensation devolatilization device and a condensation devolatilization method for a semi-aromatic polyester-polycarbonate copolymer. Since 5 to 15 wt% water is first used to terminate the polymerization reaction, then water containing 60 to 90°C is used. Hot water with 2~5wt% dispersant is used as a washing coagulant to efficiently recover propylene oxide as a reactant and solvent, which can reduce the coagulation and devolatilization time after polymerization, significantly improve the coagulation and devolatilization efficiency, and greatly reduce the cost of PPC products. , significantly reduces the negative impact of small molecule residues on the performance of PPC products, significantly improves the quality of PPC products, and is applicable to all PPC products.
附图说明Description of drawings
在此描述的附图仅用于解释目的,而非意图以任何方式来限制本发明公开的范围;图中各部件的形状和比例尺寸等仅为示意性的,用于帮助对本发明的理解,并非是具体限定本发明各部件的形状和比例尺寸;本领域的技术人员在本发明的教导下,可以根据具体情况选择各种可能的形状和比例尺寸来实施本发明。The drawings described here are for illustrative purposes only and are not intended to limit the scope of the disclosure of the present invention in any way; the shapes and proportional dimensions of each component in the drawings are only schematic and are used to help the understanding of the present invention. The shape and proportional dimensions of each component of the present invention are not specifically limited; those skilled in the art, under the teachings of the present invention, can select various possible shapes and proportional dimensions according to specific circumstances to implement the present invention.
图1是本发明半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置实施例的结构示意图;Figure 1 is a schematic structural diagram of an embodiment of a condensation and devolatilization device for semi-aromatic polyester-polycarbonate copolymer of the present invention;
图2是本发明半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥方法实施例一所得样品各组分的核磁谱图;Figure 2 is a nuclear magnetic spectrum of each component of the sample obtained in Example 1 of the condensation devolatilization method of the semi-aromatic polyester-polycarbonate copolymer of the present invention;
图中各标号汇总:聚合反应釜1、产物出口1-1、气体出口1-2、胶液储罐2、产物入口2-1、气体出口2-2、液体入口2-3、胶液出口2-4、洗涤凝聚脱挥釜3、胶液入口3-1、气体出口3-2、热水(洗涤凝聚剂)入口3-3、产物出口3-4、振动筛4、卧式研磨机5和卧螺分离机6、下一个处理单元7、输送泵8、管道(9、10、11、12、13、14、15、16、17、18、19、20、21、22)。Summary of the numbers in the figure: polymerization reactor 1, product outlet 1-1, gas outlet 1-2, glue storage tank 2, product inlet 2-1, gas outlet 2-2, liquid inlet 2-3, glue outlet 2-4. Washing coagulation and devolatilization kettle 3. Glue inlet 3-1, gas outlet 3-2, hot water (washing coagulant) inlet 3-3, product outlet 3-4, vibrating screen 4, horizontal grinder 5 and decanter 6, next processing unit 7, transfer pump 8, pipelines (9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22).
具体实施方式Detailed ways
以下将结合附图,对本发明的具体实施方式和实施例加以详细说明,所描述的具体实施例仅用以解释本发明,并非用于限定本发明的具体实施方式。Specific implementations and examples of the present invention will be described in detail below with reference to the accompanying drawings. The described specific embodiments are only used to explain the present invention and are not intended to limit the specific implementations of the present invention.
如图1所示,图1是本发明半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置实施例的结构示意图,本发明半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置包括聚合反应釜1、胶液储罐2、洗涤凝聚脱挥釜3、输送泵8、振动筛4、卧式研磨机5和卧螺分离机6;其中,聚合反应釜1的下部设置有产物出口1-1,上部设置有气体出口1-2,在非正常情况下,该气体出口1-2用于放空;胶液储罐2的上部设置有产物入口2-1和气体出口2-2,下部设置有胶液出口2-4;胶液储罐2的产物入口2-1经由相应的管道9连通至聚合反应釜1的产物出口1-1;洗涤凝聚脱挥釜3下部设有胶液入口3-1和热水入口3-3,上部设有产物出口3-4和气体出口3-2;洗涤凝聚脱挥釜3的胶液入口3-1经由相应的管道12连通至胶液储罐2的胶液出口2-4;热水由管道13从热水入口3-3进入洗涤凝聚脱挥釜3,输送泵8设置在连通胶液储罐2的胶液出口2-4与洗涤凝聚脱挥釜3的胶液入口3-1之间的管道12上;洗涤凝聚脱挥釜3的产物出口3-4经由相应的管道(15和16)连通至振动筛4的入口端,振动筛4的出口端连通卧式研磨机5的入口端,卧式研磨机5的出口端连通卧螺分离机6的入口端,卧螺分离机6的出口端连通下一个处理单元7。As shown in Figure 1, Figure 1 is a schematic structural diagram of an embodiment of the condensation and devolatilization device of the semi-aromatic polyester-polycarbonate copolymer of the present invention. The device includes a polymerization reaction kettle 1, a glue storage tank 2, a washing, coagulation and devolatilization kettle 3, a transfer pump 8, a vibrating screen 4, a horizontal grinder 5 and a decanter separator 6; among them, the lower part of the polymerization reaction kettle 1 is provided with The product outlet 1-1 is provided with a gas outlet 1-2 on the upper part. Under abnormal circumstances, the gas outlet 1-2 is used for venting; the upper part of the glue storage tank 2 is provided with a product inlet 2-1 and a gas outlet 2- 2. There is a glue outlet 2-4 in the lower part; the product inlet 2-1 of the glue storage tank 2 is connected to the product outlet 1-1 of the polymerization reactor 1 through the corresponding pipeline 9; the washing, condensation and devolatilization kettle 3 is provided in the lower part. The glue inlet 3-1 and the hot water inlet 3-3 are provided with a product outlet 3-4 and a gas outlet 3-2 on the upper part; the glue inlet 3-1 of the washing, condensation and devolatilization kettle 3 is connected to the glue through the corresponding pipeline 12 The glue liquid outlet 2-4 of the liquid storage tank 2; hot water enters the washing, condensation and devolatilization kettle 3 from the hot water inlet 3-3 through the pipe 13, and the delivery pump 8 is installed in the glue liquid outlet 2-4 of the glue liquid storage tank 2 on the pipeline 12 between the glue liquid inlet 3-1 of the washing, condensation and devolatilization kettle 3; the product outlet 3-4 of the washing, condensation and devolatilization kettle 3 is connected to the inlet end of the vibrating screen 4 via corresponding pipes (15 and 16) , the outlet end of the vibrating screen 4 is connected to the inlet end of the horizontal grinder 5 , the outlet end of the horizontal grinder 5 is connected to the inlet end of the decanter separator 6 , and the outlet end of the decanter separator 6 is connected to the next processing unit 7 .
较好的是,聚合反应釜1、胶液储罐2和洗涤凝聚脱挥釜3内均分别设置有各自的搅拌装置,以更利于实现聚合反应釜1、胶液储罐2和洗涤凝聚脱挥釜3更好的挥发功能。Preferably, the polymerization reactor 1, the glue storage tank 2 and the washing, coagulation and devolatization kettle 3 are each provided with their own stirring devices, so as to facilitate the realization of the polymerization reaction kettle 1, the glue storage tank 2 and the washing, coagulation and devolatization. Volatile kettle 3 has better volatilization function.
与现有技术中的凝聚脱挥装置不同的是,本发明半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置的改进点在于:一方面,胶液储罐2的中部设置有液体入口2-3,用于经由相应的管道11向胶液储罐2内加入相当于胶液总量5~15wt%的水,与胶液储罐2内的粗产品搅拌、混合以终止聚合反应,部分单体溶剂如环氧丙烷单体挥发成气体从气体出口2-2进入相应的管道10,由此获得的胶液在输送泵8的作用下,自胶液出口2-4经由相应的管道(12)从胶液入口3-1喷入洗涤凝聚脱挥釜3;另一方面,由至少两个洗涤凝聚脱挥釜3(例如图1实施例所示的三个洗涤凝聚脱挥釜3)并联在胶液储罐2与振动筛4之间,每个洗涤凝聚脱挥釜3的胶液入口3-1均经由并联的管道汇总至相应的管道12之后再与输送泵8相连通,而每个洗涤凝聚脱挥釜3的产物出口3-4均经由并联的管道15汇总至相应的管道16之后再通过振动筛4和卧式研磨机5与卧螺分离机6的入口端相连通;且每个洗涤凝聚脱挥釜3的下部均设置有洗涤凝聚剂入口3-3,用于经由相应的管道向洗涤凝聚脱挥釜3内注入60~90℃的含2-5wt%分散剂的热水,最大程度地使胶液中剩余的环氧丙烷挥发成气体并从气体出口3-2进入相应的管道14,而催化剂和环状碳酸酯等组分部分则被洗涤出来,由此获得的半芳香族聚酯-聚碳酸酯共聚物块状固体悬浮物,利用振动筛5先将热水和聚合物分离,然后在卧式研磨机5中添加乙醇把水洗涤下来,同时聚合物被研磨成更小的颗粒,再经卧螺分离机6将乙醇和聚合物分离,最后得到半芳香族聚酯-聚碳酸酯共聚物粉状固体。Different from the condensation and devolatilization device in the prior art, the improvement points of the condensation and devolatilization device of the semi-aromatic polyester-polycarbonate copolymer of the present invention are: on the one hand, a liquid is arranged in the middle of the glue storage tank 2 Inlet 2-3 is used to add water equivalent to 5~15wt% of the total amount of glue into the glue storage tank 2 through the corresponding pipeline 11, and stir and mix with the crude product in the glue storage tank 2 to terminate the polymerization reaction , part of the monomer solvent such as propylene oxide monomer volatilizes into gas and enters the corresponding pipeline 10 from the gas outlet 2-2. The glue obtained thereby passes from the glue outlet 2-4 through the corresponding pipe under the action of the delivery pump 8. The pipeline (12) is sprayed from the glue inlet 3-1 into the washing coagulation and devolatilization kettle 3; on the other hand, it is composed of at least two washing coagulation and devolatilization kettles 3 (for example, the three washing coagulation and devolatilization kettles shown in the embodiment of Figure 1 3) Connected in parallel between the glue storage tank 2 and the vibrating screen 4, the glue inlet 3-1 of each washing, condensation and devolatilization kettle 3 is collected through parallel pipelines to the corresponding pipeline 12 and then connected to the delivery pump 8 , and the product outlets 3-4 of each washing, condensation and devolatilization tank 3 are collected to the corresponding pipeline 16 through the parallel pipeline 15, and then connected to the inlet end of the decanter separator 6 through the vibrating screen 4 and the horizontal grinder 5 and the lower part of each washing coagulation and devolatilization kettle 3 is provided with a washing coagulant inlet 3-3, which is used to inject 60-90°C dispersion containing 2-5wt% into the washing coagulation and devolatilization kettle 3 through the corresponding pipeline. The hot water of the agent is used to volatilize the remaining propylene oxide in the glue into gas to the greatest extent and enter the corresponding pipe 14 from the gas outlet 3-2, while the components such as the catalyst and cyclic carbonate are washed out, and the The obtained semi-aromatic polyester-polycarbonate copolymer block solid suspension is first separated from the hot water and the polymer by using the vibrating screen 5, and then ethanol is added to the horizontal grinder 5 to wash down the water and polymerize at the same time. The material is ground into smaller particles, and then the ethanol and polymer are separated by a decanter 6, and finally a powdery solid of semi-aromatic polyester-polycarbonate copolymer is obtained.
本发明半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置,针对半芳香族聚酯-聚碳酸酯共聚物的物理特性,创造性地采用了先将5~15wt%的水与胶液储罐2内的胶液搅拌、混合以终止聚合反应,再将60~90℃的含2~5wt%分散剂的热水作为洗涤凝聚剂,在洗涤凝聚脱挥釜3内尽可能地脱出胶液中剩余的低沸点单体环氧丙烷(34℃)、催化剂和环状碳酸酯等组分,同时结合至少两个洗涤凝聚脱挥釜3组成的并联结构,可极大缩短凝聚脱挥时间,明显提高凝聚脱挥效率,显著提高PPC产品的品质,并适用于所有的PPC产品。According to the physical properties of the semi-aromatic polyester-polycarbonate copolymer, the condensation and devolatilization device of the semi-aromatic polyester-polycarbonate copolymer of the present invention creatively adopts the method of first mixing 5 to 15 wt% water and glue. The glue liquid in the storage tank 2 is stirred and mixed to terminate the polymerization reaction, and then hot water at 60 to 90°C containing 2 to 5 wt% dispersant is used as a washing coagulant to remove as much glue as possible in the washing, coagulation and devolatilization tank 3 The remaining low boiling point monomer propylene oxide (34°C), catalyst, cyclic carbonate and other components in the liquid are simultaneously combined with a parallel structure composed of at least two washing condensation and devolatilization kettles 3, which can greatly shorten the condensation and devolatilization time. , significantly improve the condensation devolatilization efficiency, significantly improve the quality of PPC products, and is applicable to all PPC products.
较好的是,从胶液储罐2的液体入口2-3经由相应的管道11向胶液储罐2内加入相当于胶液总量5~15wt%的60~90℃热水,利用胶液储罐2的压力,更多的环氧丙烷单体挥发成气体,并从气体出口2-2进入相应的管道10,由此可以更快速地获得胶液。Preferably, 60-90°C hot water equivalent to 5-15wt% of the total amount of glue is added into the glue storage tank 2 from the liquid inlet 2-3 of the glue storage tank 2 through the corresponding pipeline 11, and the glue is used. When the pressure of the liquid storage tank 2 increases, more propylene oxide monomer volatilizes into gas and enters the corresponding pipeline 10 from the gas outlet 2-2, so that the glue liquid can be obtained more quickly.
所述胶液储罐2内的胶液包括半芳香族聚酯-聚碳酸酯共聚物、环氧丙烷、环状碳酸酯、催化剂、助催化剂和支化剂,其中的催化剂、助催化剂和支化剂为本领域所熟知,在此不再赘述。The glue in the glue storage tank 2 includes semi-aromatic polyester-polycarbonate copolymer, propylene oxide, cyclic carbonate, catalyst, co-catalyst and branching agent, wherein the catalyst, co-catalyst and branching agent Chemical agents are well known in the art and will not be described in detail here.
较好的是,卧式研磨机5为球式研磨机,研磨介质为温度30±10℃的乙醇,当半芳香族聚酯-聚碳酸酯共聚物进入卧式研磨机时,块状聚合物受冷变硬,由此更利于将半芳香族聚酯-聚碳酸酯共聚物研磨成粉状固体。Preferably, the horizontal grinder 5 is a ball grinder, and the grinding medium is ethanol with a temperature of 30±10°C. When the semi-aromatic polyester-polycarbonate copolymer enters the horizontal grinder, the bulk polymer It hardens when cooled, thus making it easier to grind the semi-aromatic polyester-polycarbonate copolymer into a powdery solid.
较好的是,与每个洗涤凝聚脱挥釜3的胶液入口3-1相连通的管道12的直径均在50~100mm之间,且调控从热水入口3-3向洗涤凝聚脱挥釜3注入60~90℃热水的流速与通过输送泵8向洗涤凝聚脱挥釜3泵入胶液的流速相匹配,由此得到的半芳香族聚酯-聚碳酸酯共聚物块状固体悬浮物流动性更好、表观密度更大,更利于振动筛4进行固液分离,也利于卧式研磨机5进行研磨。Preferably, the diameter of the pipe 12 connected to the glue inlet 3-1 of each washing condensation and devolatilization kettle 3 is between 50 and 100 mm, and the regulation is from the hot water inlet 3-3 to the washing condensation and devolatilization kettle 3. The flow rate of 60-90°C hot water injected into the kettle 3 matches the flow rate of the glue liquid pumped into the washing, condensation and devolatilization kettle 3 through the transfer pump 8, and the semi-aromatic polyester-polycarbonate copolymer block solid obtained thereby The suspended solids have better fluidity and greater apparent density, which is more conducive to solid-liquid separation by the vibrating screen 4 and grinding by the horizontal grinder 5.
基于上述半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置,本发明还提出了一种半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥方法,主要包括以下步骤:Based on the above-mentioned condensation and devolatilization device of semi-aromatic polyester-polycarbonate copolymer, the present invention also proposes a condensation and devolatilization method of semi-aromatic polyester-polycarbonate copolymer, which mainly includes the following steps:
A、向胶液储罐内加入5~15wt%的水,与胶液储罐内的粗产品搅拌、混合以终止聚合反应;A. Add 5~15wt% water into the glue storage tank, stir and mix with the crude product in the glue storage tank to terminate the polymerization reaction;
B、向洗涤凝聚脱挥釜内注入含2~5wt%分散剂的60~90℃的热水,使胶液中的环氧丙烷组分脱出;且调控向洗涤凝聚脱挥釜注入热水的流速与向洗涤凝聚脱挥釜泵入胶液的流速相匹配,使得水与胶液的质量比控制在95:5~80:20,胶液在洗涤凝聚脱挥釜中的停留时间大于30分钟;B. Inject 60-90°C hot water containing 2~5wt% dispersant into the washing coagulation and devolatilization kettle to remove the propylene oxide component in the glue solution; and regulate the amount of hot water injected into the washing coagulation and devolatilization kettle. The flow rate matches the flow rate of the glue pumped into the washing coagulation and devolatilization kettle, so that the mass ratio of water and glue is controlled at 95:5~80:20, and the residence time of the glue in the washing coagulation and devolatilization kettle is greater than 30 minutes. ;
C、向卧式研磨机中加入的研磨球为陶瓷球,研磨球的直径为1~5cm,加入研磨球的量占卧式研磨机的容积的30%~60%,研磨后的物料粒径小于5mm;C. The grinding balls added to the horizontal grinder are ceramic balls. The diameter of the grinding balls is 1~5cm. The amount of grinding balls added accounts for 30%~60% of the volume of the horizontal grinder. The particle size of the material after grinding less than 5mm;
D、卧螺分离机将聚合物与乙醇离心分离,获得含10~15wt%乙醇的聚合物,分离后的乙醇重新回到乙醇储罐重复使用。D. The decanter separator centrifugally separates the polymer and ethanol to obtain a polymer containing 10~15wt% ethanol. The separated ethanol is returned to the ethanol storage tank for reuse.
本发明的半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥方法,大大降低了PPC产品的成本,明显减少了小分子残留对PPC产品性能造成的负面影响,显著提高了PPC产品的品质,并适用于所有的PPC产品;且生产工艺更加简单,更加适合自动化控制,可连续进行凝聚脱挥作业,并能够充分利用物料能源;而所采用的凝聚脱挥装置基本上为带压的密闭容器和管道,完全不接触周围环境空气,作业过程中基本无气相排空(即通过冷凝系统收集),也不需要清洗,且产品除灰脱挥完全,产生的固液废弃物极少,满足了相关领域的原料使用要求;同时工业化生产成本更低,工业化过程也基本达到了绿色化学要求。The condensation and devolatilization method of the semi-aromatic polyester-polycarbonate copolymer of the present invention greatly reduces the cost of PPC products, significantly reduces the negative impact of small molecule residues on the performance of PPC products, and significantly improves the quality of PPC products. , and is applicable to all PPC products; the production process is simpler, more suitable for automatic control, can continuously carry out condensation and devolatilization operations, and can make full use of material energy; and the condensation and devolatilization device used is basically a closed and pressurized one. Containers and pipelines are not in contact with the surrounding air at all. There is basically no gas phase evacuation (i.e. collection through the condensation system) during the operation, and no cleaning is required. The product is completely dedusted and devolatilized, producing very little solid and liquid waste, which meets the requirements It meets the raw material usage requirements in related fields; at the same time, the cost of industrialized production is lower, and the industrialization process basically meets the requirements of green chemistry.
实施例1、以30L聚合反应釜1、40L胶液储罐2和三个并联的30L洗涤凝聚脱挥釜3为例,与每个洗涤凝聚脱挥釜3的胶液入口3-1相连通的管道13的直径均为50mm,聚合反应釜1的聚合反应完成后的反应液中环氧丙烷的含量为40wt%,环状碳酸酯的含量为10wt%,将反应液注入胶液储罐2,同时加入相当于反应液10wt%的85℃热水终止反应获得胶液,然后将胶液通过胶液泵8注入洗涤凝聚脱挥釜3,同时注入85℃热水;采用本发明半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置进行凝聚脱挥之后,在所得到的半芳香族聚酯-聚碳酸酯共聚物粉状固体中,环氧丙烷的含量降至0.2wt%,环状碳酸酯的含量降至1.2wt%;将其烘干之后溶解在二氯甲烷中,用乙醇萃取洗涤时并无浑浊现象,即看不出明显的(低聚物及催化剂)残渣析出。Example 1, taking a 30L polymerization reactor 1, a 40L glue storage tank 2 and three parallel 30L washing, condensation and devolatilization kettles 3 as an example, the glue inlet 3-1 of each washing, condensation and devolatilization kettle 3 is connected. The diameters of the pipes 13 are all 50mm. The content of propylene oxide in the reaction liquid after the completion of the polymerization reaction in the polymerization reactor 1 is 40wt%, and the content of cyclic carbonate is 10wt%. The reaction liquid is injected into the glue storage tank 2 , while adding 85°C hot water equivalent to 10wt% of the reaction solution to terminate the reaction to obtain glue liquid, and then inject the glue liquid into the washing coagulation devolatilization kettle 3 through the glue liquid pump 8, and at the same time inject 85°C hot water; using the semi-aromatic liquid of the present invention After the condensation and devolatilization device of the polyester-polycarbonate copolymer performs condensation and devolatilization, the content of propylene oxide in the obtained semi-aromatic polyester-polycarbonate copolymer powdery solid is reduced to 0.2wt%. The content of cyclic carbonate is reduced to 1.2wt%; it is dried and then dissolved in methylene chloride. There is no turbidity when extracted and washed with ethanol, that is, no obvious residue (oligomers and catalysts) is seen to precipitate.
同时,本发明还采用研究原子核对射频辐射(Radio-frequency Radiation)吸收的核磁共振波谱法(Nuclear Magnetic Resonance Spectroscopy,简称NMR)对实施例1所得到的半芳香族聚酯-聚碳酸酯共聚物粉末的成分和结构进行了解析和验证,结合图2所示,图2是本发明实施例1经凝聚脱挥之后所得物质的核磁共振谱,其中,D代表半芳香族聚酯-聚碳酸酯共聚物,E代表环状碳酸酯,F代表环氧丙烷;从图2的验证结果也可以看出,采用本发明半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置进行凝聚脱挥之后,环氧丙烷组分和环状碳酸酯组分的含量均明显降低,尤其是作为单体和溶剂的环氧丙烷组分已基本从PPC产品中脱除干净。At the same time, the present invention also uses Nuclear Magnetic Resonance Spectroscopy (NMR) to study the absorption of radio-frequency radiation (Radio-frequency Radiation) by atomic nuclei to analyze the semi-aromatic polyester-polycarbonate copolymer obtained in Example 1. The composition and structure of the powder were analyzed and verified, as shown in Figure 2. Figure 2 is the nuclear magnetic resonance spectrum of the material obtained after condensation and devolatilization in Example 1 of the present invention, where D represents semi-aromatic polyester-polycarbonate. Copolymer, E represents cyclic carbonate, F represents propylene oxide; it can also be seen from the verification results in Figure 2 that the condensation devolatilization device of the semi-aromatic polyester-polycarbonate copolymer of the present invention is used for condensation devolatilization. After that, the contents of the propylene oxide component and the cyclic carbonate component were significantly reduced, especially the propylene oxide component as a monomer and solvent has been basically removed from the PPC product.
实施例2、与实施例1不同的是,聚合反应釜1的聚合反应完成后的反应液中,环氧丙烷的含量为45wt%,环状碳酸酯的含量为9wt%;采用本发明半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置进行凝聚脱挥之后,在所得到的半芳香族聚酯-聚碳酸酯共聚物粉状固体中,环氧丙烷的含量降至0.3wt%,环状碳酸酯的含量降至1.0wt%;将其烘干之后溶解在二氯甲烷中,用乙醇萃取洗涤时也无浑浊现象,即看不出明显的(低聚物及催化剂)残渣析出。Example 2 is different from Example 1 in that the content of propylene oxide in the reaction liquid after the completion of the polymerization reaction in the polymerization reactor 1 is 45wt%, and the content of cyclic carbonate is 9wt%; using the semi-aromatic solution of the present invention After the condensation and devolatilization device of the semi-aromatic polyester-polycarbonate copolymer is used for condensation and devolatilization, the content of propylene oxide in the obtained semi-aromatic polyester-polycarbonate copolymer powder solid is reduced to 0.3wt%. , the content of cyclic carbonate is reduced to 1.0wt%; after drying, it is dissolved in methylene chloride, and there is no turbidity when extracted and washed with ethanol, that is, no obvious residue (oligomers and catalysts) is visible. .
实施例3、与实施例1不同的是,聚合反应釜1的聚合反应完成后的反应液中,环氧丙烷的含量为50wt%,环状碳酸酯的含量为11wt%;采用本发明半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置进行凝聚脱挥之后,在所得到的半芳香族聚酯-聚碳酸酯共聚物粉状固体中,环氧丙烷的含量降至0.4wt%,环状碳酸酯的含量降至1.3wt%;将其烘干之后溶解在二氯甲烷中,用乙醇萃取洗涤时同样也无浑浊现象,即也看不出明显的(低聚物及催化剂)残渣析出。Embodiment 3 is different from Embodiment 1 in that the content of propylene oxide in the reaction liquid after the completion of the polymerization reaction in polymerization reactor 1 is 50wt%, and the content of cyclic carbonate is 11wt%; using the semi-aromatic solution of the present invention After the condensation and devolatilization device of the semi-aromatic polyester-polycarbonate copolymer is used for condensation and devolatilization, the content of propylene oxide in the obtained semi-aromatic polyester-polycarbonate copolymer powder solid is reduced to 0.4wt%. , the content of cyclic carbonate was reduced to 1.3wt%; after drying, it was dissolved in methylene chloride, and when extracted and washed with ethanol, there was no turbidity, that is, no obvious (oligomers and catalysts) were visible. The residue precipitates.
从上述三个实施例的数据结果可以看出,随着聚合反应釜1的反应液中的环氧丙烷含量和环状碳酸酯含量的逐步增加,采用本发明半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置进行凝聚脱挥之后,在所得到的半芳香族聚酯-聚碳酸酯共聚物粉状固体中,环氧丙烷的含量和环状碳酸酯的含量都没有出现明显增加,这说明本发明的半芳香族聚酯-聚碳酸酯共聚物的凝聚脱挥装置和方法,对于半芳香族聚酯-聚碳酸酯共聚物中的环氧丙烷组分和环状碳酸酯组分都具有高效的脱除效果。It can be seen from the data results of the above three examples that as the propylene oxide content and the cyclic carbonate content in the reaction liquid of the polymerization reactor 1 gradually increase, the use of the semi-aromatic polyester-polycarbonate of the present invention After condensation and devolatilization of the copolymer, in the obtained semi-aromatic polyester-polycarbonate copolymer powdery solid, the content of propylene oxide and the content of cyclic carbonate did not increase significantly. , which illustrates that the coagulation devolatilization device and method of the semi-aromatic polyester-polycarbonate copolymer of the present invention is effective for the propylene oxide component and the cyclic carbonate group in the semi-aromatic polyester-polycarbonate copolymer. All have efficient removal effects.
应当理解的是,以上所述仅为本发明的较佳实施例而已,并不足以限制本发明的技术方案,对本领域普通技术人员来说,在本发明的精神和原则之内,可以根据上述说明加以增减、替换、变换或改进,而所有这些增减、替换、变换或改进后的技术方案,都应属于本发明所附权利要求的保护范围。It should be understood that the above descriptions are only preferred embodiments of the present invention and are not sufficient to limit the technical solutions of the present invention. For those of ordinary skill in the art, within the spirit and principles of the present invention, they can be based on the above Additions, deletions, substitutions, transformations or improvements may be made to the description, and all technical solutions after these additions, deletions, substitutions, transformations or improvements shall fall within the protection scope of the appended claims of the present invention.
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| CN210458022U (en) * | 2019-09-20 | 2020-05-05 | 安徽皖维高新材料股份有限公司 | Device that high-efficient devolatilization of intermittent type formula polyester polycondensation cauldron |
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