CN112898110B - Method for preparing alpha-high-carbon olefin by dehydrating high-carbon alcohol - Google Patents

Method for preparing alpha-high-carbon olefin by dehydrating high-carbon alcohol Download PDF

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CN112898110B
CN112898110B CN201911219700.9A CN201911219700A CN112898110B CN 112898110 B CN112898110 B CN 112898110B CN 201911219700 A CN201911219700 A CN 201911219700A CN 112898110 B CN112898110 B CN 112898110B
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CN112898110A (en
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丁云杰
陈蒙
朱何俊
龚磊峰
卢巍
赵子昂
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Dalian Institute of Chemical Physics of CAS
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/20Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms
    • C07C1/24Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms by elimination of water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04Alumina
    • B01J35/613
    • B01J35/615
    • B01J35/633
    • B01J35/635
    • B01J35/647
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/10Heat treatment in the presence of water, e.g. steam

Abstract

The invention provides a pretreatment method of a catalyst for preparing alpha-high-carbon olefin by dehydrating high-carbon alcohol, which solves the problems of low activity, low selectivity and poor stability of an alumina catalyst in the prior art. In the invention, the method of high-temperature roasting and hydrothermal treatment is adopted to treat alumina, so that the performance of the catalyst can be obviously improved, the conversion rate of high-carbon alcohol can reach more than 99%, the selectivity for producing alpha-high-carbon olefin can reach more than 97%, long-period operation is basically unchanged, and the catalyst has excellent stability.

Description

Method for preparing alpha-high-carbon olefin by dehydrating high-carbon alcohol
Technical Field
The invention relates to a pretreatment method for preparing an alpha-high-carbon olefin catalyst by dehydrating high-carbon alcohol.
Technical Field
The alpha-high carbon olefin plays an important role in the upgrading of domestic polyolefin industry and the development of high-efficiency synthetic lubricating oil.
HDPE, LLDPE, polyolefin elastomer (POE) are mainly copolymerized by n-butene, n-hexene or n-octene. Compared with n-butene as comonomer, LLDPE produced by n-hexene and n-octene as comonomer has obvious advantages in the aspects of tensile strength, impact strength, tear strength, puncture resistance, environmental stress crack resistance and the like, and is particularly suitable for producing packaging films, agricultural films, large-caliber pipes and the like.
The poly-alpha-olefin synthetic oil (PAO) generated by alpha-decene polymerization is used as a synthetic hydrocarbon-based lubricating oil with wider use, the performance of the poly-alpha-olefin synthetic oil is far superior to that of the traditional mineral lubricating oil, the yield of the poly-alpha-olefin synthetic oil (PAO) currently accounts for about 45 percent of the market share of the synthetic lubricating oil in the world, and the catalytic oligomerization and hydrogenation saturation of n-octene are important ways for preparing the PAO synthetic oil.
At present, high-carbon alcohol has wide sources, and can be divided into natural alcohol and synthetic alcohol according to production raw materials. Compared with natural alcohol prepared by a fatty acid hydrogenation method or an oil hydrogenation method and synthetic alcohol prepared by a Ziegler method or a oxo synthesis method, the high-carbon alcohol directly prepared by the Fischer-Tropsch synthesis method is not influenced by regions, climate and policies, and has the advantages of simple technology, short process and obvious advantages. Meanwhile, in the industrial production practice, the purity of the high-carbon alcohol in the Fischer-Tropsch synthesis product can be improved to more than 95% by the prior art.
In conclusion, the development of the technology for preparing alpha-high carbon olefin by dehydrating high carbon alcohol has important significance for the development of polyolefin industry and the synthesis of lubricating oil.
In the field of olefin preparation through alcohol dehydration, researchers mainly focus on the research on lower alcohols such as ethanol and propanol, and relatively few reports are made on the research on the dehydration of higher alcohols such as octanol. The research result of the dehydration of the low-carbon alcohol is used for reference, and can be seen as follows: under the same reaction condition, the shorter the carbon chain is, the more difficult the conversion rate of the raw material alcohol is to be improved; the longer the carbon chain, the more difficult it is to increase the selectivity of normal olefins, so for the reaction of preparing octenes by dehydrating higher alcohols, the research is focused on how to increase the conversion rate of higher alcohols and how to decrease the selectivity of isoolefins in the product.
Experiments by high-priority et al (research on synthesis of 1-olefin by dehydration of primary alcohol under catalysis of modified alumina, university of great unionism, 7 months 2001, volume 41, phase 4, and P412-415) show that the increase of the alumina acid strength is favorable for the improvement of the conversion rate of raw material alcohol, but the decrease of the acid strength is favorable for the improvement of the n-olefin selectivity, and the modified alumina has the advantages that the conversion rate of n-hexanol reaches 97.8% and the n-hexanol selectivity reaches 93.3% at the reaction temperature of 340 ℃. The method for treating ZSM-5 molecular sieve by water vapor enables the number of acid centers of ZSM-5 molecular sieve to be reduced and the acid strength to be weakened by the method of water vapor treatment by Shengqing et al (influence of water vapor and hydrochloric acid treatment on the performance of ZSM-5 molecular sieve, university of Taiyuan, 7 months 2012, volume 43, 4 th period, P425-P430), thereby improving the selectivity of ethylene and the stability of catalyst.
However, there is still a need in the art to provide a pretreatment method for preparing α -high olefins by dehydration of high alcohols, so that the catalyst has both high activity and high selectivity, and more importantly, good stability.
Disclosure of Invention
The key problem to be solved by the invention is how to keep higher conversion rate of the high-carbon alcohol, improve the selectivity of the target product alpha-high-carbon olefin as much as possible, keep good stability, and simultaneously consider the economic problem of the catalyst, so that the catalyst has the advantage of low catalytic cost.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
the n-octanol which is sold in the market is selected as the raw material for the reaction of the higher alcohol, and the weight percentage concentration of the octanol in the mixture containing water or ethanol is 10-100 percent.
The selected commercial alumina is alpha-Al2O3、θ-Al2O3Or gamma-Al2O3In one, the catalyst has a particle size of 10-80 mesh, preferably spherical or crumbly.
Roasting the alumina at 473-1173K for 2-20 hours in air or nitrogen atmosphere; loading the mixture into a fixed bed reactor, and heating to 373-773K under the nitrogen atmosphere, wherein the nitrogen pressure is 0.1-30 MPa, and the heating rate is 1-10K/min; introducing water vapor to carry out hydrothermal treatment at 373-773K under nitrogen atmosphere, wherein the airspeed of the water vapor is 0.1-1 h-1The hydrothermal treatment time is 1-20 h.
Prepared according to the schemeThe alumina catalyst is used for carrying out a reaction activity evaluation experiment for preparing the octylene by octanol dehydration in a fixed bed tubular reactor, and the reaction conditions are as follows: the reaction pressure is 0.1-3 MPa, the reaction temperature is 473-700K, and the liquid phase space velocity of the octanol feeding reaction is 0.1-1 h-1The gas space velocity of nitrogen is 1000-2000h-1(ii) a The final desired product is n-octene.
The method of high-temperature roasting and hydrothermal treatment can obviously improve the performance of the catalyst, the conversion rate of high-carbon alcohol can reach more than 99 percent, the selectivity for producing alpha-high-carbon olefin can reach more than 97 percent, and the long-period operation is basically unchanged, so that the catalyst has excellent stability.
The invention will be further elucidated by means of some examples.
Detailed Description
[ example 1 ]
3 g of alpha-Al are weighed2O3The particle size is 20-40 meshes, the mixture is put into a muffle furnace to be roasted for 4 hours under the air atmosphere at 773K, the mixture is put into a fixed bed reactor, the upper end and the lower end of the fixed bed reactor are respectively filled with quartz sand with equal quantity, nitrogen is introduced, and the volume space velocity of the gas is 1500 hours-1The temperature rising rate is 2K/min, the temperature of the constant temperature zone in the middle of the reactor rises to 373K and is constant, deionized water is introduced, and the volume space velocity is 0.5h-1Continuously carrying out hydrothermal treatment for 5h, and taking out alumina to obtain the catalyst HT1/Al2O3
[ example 2 ]
3 g of alpha-Al are weighed2O3The particle size is 20-40 meshes, the mixture is put into a muffle furnace to be roasted for 10 hours under the air atmosphere of 573K, the mixture is put into a fixed bed reactor, the upper end and the lower end of the fixed bed reactor are respectively filled with equal amount of quartz sand, nitrogen is introduced, and the volume space velocity of the gas is 500 hours-1The temperature rise rate is 5K/min, the temperature of the constant temperature area in the middle of the reactor is raised to 473K and is kept constant, deionized water is introduced, and the volume space velocity is 0.2h-1Continuously carrying out hydrothermal treatment for 10h, and taking out alumina to obtain the catalyst HT2/Al2O3
[ example 3 ] A method for producing a polycarbonate
Weighing 3 g of theta-Al2O3The grain diameter is 60-80 meshes, and the mixture is put into a muffle furnace in air atmosphereRoasting at 873K for 8 hours, loading into a fixed bed reactor, respectively loading equal amount of quartz sand at the upper end and the lower end, introducing nitrogen, and controlling the volume space velocity of the gas to be 500h-1The heating rate is 8K/min, the temperature of the constant temperature area in the middle of the reactor is increased to 573K and is kept constant, deionized water is introduced, and the volume space velocity is 0.8h-1Continuously carrying out hydrothermal treatment for 8h, and taking out alumina to obtain the catalyst HT3/Al2O3
[ example 4 ]
Weighing 3 g of theta-Al2O3The particle size is 60-80 meshes, the mixture is put into a muffle furnace to be roasted for 15 hours at 673K in the air atmosphere, the mixture is put into a fixed bed reactor, the upper end and the lower end of the fixed bed reactor are respectively filled with equal amount of quartz sand, nitrogen is introduced, and the volume space velocity of the gas is 800 hours-1The heating rate is 10K/min, the temperature of the constant temperature zone in the middle of the reactor is raised to 673K and is kept constant, deionized water is introduced, and the volume space velocity is 1.0h-1Continuously carrying out hydrothermal treatment for 10h, and taking out alumina to obtain the catalyst HT4/Al2O3
[ example 5 ]
3 g of gamma-Al are weighed2O3The particle size is 60-80 meshes, the mixture is put into a muffle furnace to be roasted for 10 hours under the air atmosphere of 1173K, the mixture is put into a fixed bed reactor, equal amount of quartz sand is respectively put into the upper end and the lower end of the fixed bed reactor, nitrogen is introduced, and the volume space velocity of the gas is 300 hours-1The heating rate is 5K/min, the temperature of the constant temperature area in the middle of the reactor is increased to 773K and is kept constant, deionized water is introduced, and the volume space velocity is 0.3h-1Continuously carrying out hydrothermal treatment for 2h, and taking out alumina to obtain the catalyst HT5/Al2O3
Comparative example 1
Weighing 3 g of theta-Al2O3The particle size is 60-80 meshes, the mixture is put into a muffle furnace to be roasted for 8 hours at 873K in the air atmosphere, the mixture is put into a fixed bed reactor, equal amount of quartz sand is respectively put into the upper end and the lower end of the fixed bed reactor, nitrogen is introduced, and the volume space velocity of the gas is 500 hours-1Heating at 8K/min, heating to 573K in constant temperature region in the middle of the reactor, heating for 8 hr, and taking out alumina to obtain catalyst Al2O3-1。
Comparative example 2
Weighing 3 g of theta-Al2O3The particle size is 60-80 meshes, the mixture is filled into a fixed bed reactor, the upper end and the lower end of the fixed bed reactor are respectively filled with quartz sand with the same amount, nitrogen is introduced, and the volume space velocity of the gas is 500h-1The heating rate is 8K/min, the temperature of the constant temperature area in the middle of the reactor is increased to 573K and is kept constant, deionized water is introduced, and the volume space velocity is 0.8h-1Continuously carrying out hydrothermal treatment for 8h, and taking out alumina to obtain catalyst Al2O3-2。
Comparative example 3
3 g of alpha-Al are weighed2O3The particle size is 60-80 meshes, the mixture is filled into a fixed bed reactor, the upper end and the lower end of the fixed bed reactor are respectively filled with quartz sand with the same amount, nitrogen is introduced, and the volume space velocity of the gas is 500h-1The temperature rising rate is 5K/min, the temperature of a constant temperature area in the middle of the reactor rises to 773K and is constant, the alumina is taken out after continuous heating is carried out for 10 hours, and the catalyst Al is prepared2O3-3。
The dehydration performance evaluation of the catalyst was carried out in a stainless steel fixed bed tubular reactor having an inner diameter of 10mm and a length of 400mm, the catalyst loading was 3mL, the upper and lower ends of the reactor were charged with equal amounts of quartz sand, respectively, the temperature in the middle constant temperature zone of the reactor was 573K, the nitrogen atmosphere, and the gas volume space velocity was 1500h-1The reaction pressure is 0.5MPa, the high carbon alcohol with the weight percentage concentration of 100 percent is taken as the raw material, and the volume space velocity of the liquid phase is 0.5h-1After the continuous reaction for 50 hours, the liquid phase product is analyzed by an Agilent 7890B gas chromatograph, the area normalization method is adopted for calculating the result, and the reaction data are shown in Table 1.
TABLE 1
Figure BDA0002300458130000061
The results show that: compared with an alumina catalyst which is not treated or is only roasted or is only subjected to hydrothermal treatment, the treated catalyst can obviously improve the selectivity of n-octene while keeping higher conversion rate of n-octanol, and has good industrial application prospect.

Claims (2)

1. The method for preparing alpha-high-carbon olefin by dehydrating high-carbon alcohol is characterized in that alumina subjected to high-temperature roasting and hydrothermal treatment is used as a catalyst, and the treatment method of the catalyst comprises the following steps:
(1) roasting the alumina at 473-1173K for 2-20 hours in air or nitrogen atmosphere;
(2) loading the roasted alumina into a fixed bed reactor, heating to 373-773K from room temperature in nitrogen atmosphere, wherein the volume space velocity of nitrogen is 1000-2000h-1Heating at a rate of 1-10K/min, introducing steam for hydrothermal treatment, wherein the volume space velocity of the steam is 0.1-1 h-1The hydrothermal treatment time is 1-20 h;
wherein the alumina is alpha-Al2O3、θ-Al2O3One or more than two of them; the pore volume of the catalyst obtained after treatment is 0.1-1.0 mL/g, the average pore diameter is 2-20 nm, and the specific surface area is 10m2/g~300m2/g;
The method for preparing alpha-high-carbon olefin by dehydrating high-carbon alcohol comprises the following steps of taking high-carbon alcohol as a raw material and nitrogen as a carrier gas in a fixed bed reactor, and enabling the high-carbon alcohol raw material and a catalyst to contact with each other to react to generate alpha-high-carbon olefin, wherein the specific conditions are as follows:
(A) the higher alcohol is n-octanol;
(B) the high-carbon alcohol reaction raw material is high-carbon alcohol with the weight percentage concentration of 10-100%;
(C) the liquid phase volume space velocity of the high-carbon alcohol feeding reaction is 0.1-1 h-1
(D) The reaction temperature for preparing alpha-high-carbon olefin by dehydrating high-carbon alcohol is 473-700K;
(E) the reaction pressure for preparing alpha-high-carbon olefin by dehydrating high-carbon alcohol is 0.1-3 MPa;
(F) the alpha-high carbon olefin prepared by the dehydration of the high carbon alcohol is subjected to dehydration reaction in the nitrogen atmosphere, and the volume space velocity of the nitrogen is 1000-2000h-1
2. The method according to claim 1, wherein the specific conditions for producing α -higher olefins by dehydration of higher alcohols are as follows:
(A) the higher alcohol is n-octanol;
(B) the high-carbon alcohol reaction raw material is high-carbon alcohol with the weight percentage concentration of 100 percent;
(C) the liquid phase volume space velocity of the high-carbon alcohol feeding reaction is 0.5h-1
(D) The reaction temperature for preparing alpha-high-carbon olefin by dehydrating the high-carbon alcohol is 573K;
(E) the reaction pressure for preparing alpha-high-carbon olefin by dehydrating high-carbon alcohol is 0.5 MPa;
(F) the alpha-high-carbon olefin prepared by the dehydration of the high-carbon alcohol is subjected to dehydration reaction in the nitrogen atmosphere, and the volume space velocity of the nitrogen is 1500h-1
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CN112908430A (en) * 2019-12-03 2021-06-04 中国科学院大连化学物理研究所 Experimental method for optimizing normal olefin prepared by high-carbon alcohol dehydration by using response surface method

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