CN112898046A - Multifunctional vermiculite ecological plate for inhibiting bacteria and viruses and preparation method thereof - Google Patents

Multifunctional vermiculite ecological plate for inhibiting bacteria and viruses and preparation method thereof Download PDF

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CN112898046A
CN112898046A CN202110136440.XA CN202110136440A CN112898046A CN 112898046 A CN112898046 A CN 112898046A CN 202110136440 A CN202110136440 A CN 202110136440A CN 112898046 A CN112898046 A CN 112898046A
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vermiculite
stirring
parts
component
autoclave
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官军
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Hubei Zhongsheng Yuexin Health Technology Co ltd
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Hubei Zhongsheng Yuexin Health Technology Co ltd
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    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
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    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
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    • A01N65/00Biocides, pest repellants or attractants, or plant growth regulators containing material from algae, lichens, bryophyta, multi-cellular fungi or plants, or extracts thereof
    • A01N65/08Magnoliopsida [dicotyledons]
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Abstract

The invention discloses a multifunctional bacterial virus inhibiting vermiculite ecological plate and a preparation method thereof, relating to the field of sterilizing ecological plates, wherein the multifunctional bacterial virus inhibiting vermiculite ecological plate comprises the following components: the modified expanded vermiculite is prepared by mixing 27% of hydrogen peroxide and vermiculite raw materials and stirring, wherein the hydrogen peroxide accounts for 35-50% of the vermiculite raw materials, and the wormwood fibers are prepared by steam curing in an autoclave. The board-shaped blank with regular appearance can be obtained without using large-scale forming equipment, the mechanical strength and the dimensional stability of the board-shaped blank accord with the requirements of natural maintenance or steam curing, and the board-shaped blank has the functions of light weight, fire prevention, sound absorption porous structure, temperature and humidity regulation, formaldehyde decomposition, benzene series decomposition, radon decomposition, TVOC and ammonia decomposition, bacteria killing, virus inhibition and mildew resistance, and is suitable for the light-weight high-strength decoration board in a building room.

Description

Multifunctional vermiculite ecological plate for inhibiting bacteria and viruses and preparation method thereof
Technical Field
The invention relates to the field of bactericidal ecological plates, in particular to a multifunctional vermiculite ecological plate for inhibiting bacteria and viruses and a preparation method thereof.
Background
In recent years, with the rapid development of national economy and the continuous improvement of the living standard of people, the requirements of urban and rural residents on the environmental quality are higher and higher, and especially, strict requirements are provided for the comfort safety of a room space; on the other hand, people also need environmental problems that haze, PM2.5, formaldehyde, toluene, benzene series, bacteria, viruses and the like are difficult to evade.
Therefore, at present, a multifunctional bactericidal ecological plate which has the functions of light weight, fire prevention, sound absorption porous structure, temperature and humidity regulation, formaldehyde decomposition, benzene series decomposition, radon decomposition, TVOC and ammonia decomposition, bacteria killing, virus inhibition, mildew resistance and the like is urgently needed to appear.
Disclosure of Invention
In order to overcome the defects of related products in the prior art, the invention provides the multifunctional bacterial virus inhibiting vermiculite ecological plate and the preparation method thereof, the plate-shaped blank with regular appearance can be obtained under the condition of not using large-scale forming equipment, the mechanical strength and the dimensional stability of the plate-shaped blank accord with the requirements of natural maintenance or steam curing and the process, and the multifunctional bacterial virus inhibiting vermiculite ecological plate has the functions of light weight, fire prevention, sound absorption, porous structure, temperature and humidity adjustment, formaldehyde decomposition, benzene series decomposition, radon decomposition, TVOC and ammonia decomposition, bacteria killing, virus inhibiting and mould resisting, and is suitable for light-weight high-strength decoration plates in a building room.
The invention provides a multifunctional vermiculite ecological plate for inhibiting bacteria and viruses, which comprises the following components in percentage by mass:
2-20 parts of modified expanded vermiculite;
4-6 of wormwood fiber;
3-4 parts of astragalus;
0.5-1.5 parts of antibiotic;
0.5 to 1.5 portions of tourmaline;
10-15 parts of medical stone;
30-35 parts of quartz sand;
15-20 parts of slaked lime;
20-25 parts of white cement.
In certain embodiments of the present invention, the composition further comprises the following components in percentage by mass:
modified expanded vermiculite 7.52;
5.12 parts of wormwood fiber;
3.15 of astragalus;
1.05 parts of an antibiotic;
1.05 of tourmaline;
11.17 parts of medical stone;
32.67 parts of quartz sand;
16.45 parts of slaked lime;
white cement 21.82.
In some embodiments of the invention, the modified expanded vermiculite is prepared by mixing and stirring 27% hydrogen peroxide and vermiculite raw material, wherein the mixing proportion of hydrogen peroxide is 35-50% of that of the vermiculite raw material, the stirring time is 15 minutes, then the mixture is put into a stainless steel box body and conveyed into an autoclave for steaming, and the modified expanded vermiculite is obtained through steam physical and chemical reaction of the autoclave, wherein the temperature of the autoclave is 200 ℃, the pressure is 0.6 MPa, and the steaming time is 1 hour.
In some embodiments of the invention, the wormwood fiber is prepared by steam curing in an autoclave at 80 ℃ under 0.3 mpa for 1 hour.
The invention also provides a preparation method of the multifunctional bacterial virus inhibiting vermiculite ecological plate, which is applied to any one of the above steps of:
(1) taking materials: taking a material A, and respectively weighing modified expanded vermiculite, wormwood fiber, astragalus membranaceus, antibiotics and tourmaline according to the mass percentage; taking the material B, and respectively weighing medical stone, quartz sand, slaked lime and white cement according to the mass percentage;
(2) stirring: respectively mixing the raw materials of the component A and the component B by a stirrer, and uniformly stirring;
(3) fabric forming: injecting the materials with the uniformly stirred component A and component B into 2 stirring storage bins through high-pressure pumps respectively for stirring treatment; the material of the component B is equally divided into two parts, and the first stirring storage bin is used for stirring the mixture of the component A and half of the mixture of the component B; the second stirring storage bin is used for independently stirring the rest half of the component B; distributing the fabric by adopting a pipeline flow pulp method, opening a second stirring storage bin valve, and flowing the fabric bottom layer material into a tray net cage frame of a vibration platform die through a pipeline to obtain a first thickness a; then opening a pipeline valve of the first stirring storage bin, flowing into a tray net cage frame of the vibration platform mold through a pipeline, wherein the cloth cover layer material has a second thickness b, and performing compression molding, wherein the ratio of the first thickness a to the second thickness b is 1: 1.5-2;
(4) and (5) maintenance: pressing the formed plate in the die, demolding, conveying into a curing chamber, naturally curing for 4 hours, heating and curing for 2 hours, wherein the curing temperature is 30-60 ℃, and the humidity is 50-90 ℃;
(5) steaming: feeding the plate cured in the curing chamber into a still kettle, then opening a steam valve of a boiler pipeline to input steam into the still kettle, wherein the steam temperature is 18 ℃, the pressure is 1.1 MPa, and the steam curing time is 20 hours;
(6) drying: and (3) feeding the plate steamed and cured by the autoclave into a drying device, and drying for 3 hours at the drying temperature of 100 ℃ to obtain the multifunctional bacterial virus inhibiting vermiculite ecological plate.
Compared with the prior art, the invention has the following advantages:
1. the modified expanded vermiculite obtained by steam curing hydrogen peroxide and vermiculite has the unique advantage of physical activity of vermiculite, can naturally breathe along with temperature change, can automatically adjust the humidity of indoor air, improve the indoor living environment and release high-concentration negative oxygen ions;
2. the board is divided into a bottom layer material and a surface layer material to be processed and pressed into a whole respectively, the bottom layer material is attached to the side of a wall body and consists of medical stone, quartz sand, slaked lime and white cement, the basic strength and ion exchange capacity are kept, the surface layer material is added with modified expanded vermiculite, wormwood fiber, astragalus, antibiotics and tourmaline on the basis of the components, and the board has the functions of light weight, fire resistance, sound absorption porous structure, temperature and humidity regulation, formaldehyde decomposition, benzene series decomposition, radon decomposition, TVOC and ammonia decomposition, bacteria killing, virus inhibiting and mould resisting, so that the effective component is directly applied to the use environment of a user and has better use effect;
3. compared with the existing pulpy plant fiber, the added wormwood fiber has a sterilization effect, and the wormwood fiber with the length of 5-10mm is selected during adding, so that the formed plate has a certain texture effect and is easier to form;
4. the invention has all the characteristics of diatomite plates and other inorganic plates and can degrade PM2.5, second-hand smoke and peculiar smell.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the technical solution in the embodiments of the present invention is clearly and completely described below.
Example 1
(1) Taking materials: taking a material A, respectively weighing 2% of modified expanded vermiculite, 4% of wormwood fiber, 3% of astragalus membranaceus, 0.5% of antibiotics and 0.5% of tourmaline; taking a material B, respectively weighing 10% of medical stone, 35% of quartz sand, 20% of slaked lime and 25% of white cement; the modified expanded vermiculite is prepared by mixing and stirring 27% hydrogen peroxide and vermiculite raw materials, wherein the hydrogen peroxide is 35-50% of the vermiculite raw materials in a mixing proportion, the stirring time is 15 minutes, then the mixture is filled into a stainless steel box body and conveyed into an autoclave for steaming, and the modified expanded vermiculite is obtained through steam physical and chemical reaction of the autoclave, wherein the temperature of the autoclave is 200 ℃, the pressure is 0.6 MPa, and the steaming time is 1 hour; the wormwood fiber is prepared by steam curing treatment of an autoclave, wherein the temperature of the autoclave is 80 ℃, the pressure is 0.3 MPa, and the steam curing time is 1 hour.
(2) Stirring: respectively mixing the raw materials of the component A and the component B by a stirrer, and uniformly stirring;
(3) fabric forming: injecting the materials with the uniformly stirred component A and component B into 2 stirring storage bins through high-pressure pumps respectively for stirring treatment; the material of the component B is equally divided into two parts, and the first stirring storage bin is used for stirring the mixture of the component A and half of the mixture of the component B; the second stirring storage bin is used for independently stirring the rest half of the component B; distributing the fabric by adopting a pipeline flow pulp method, opening a second stirring storage bin valve, and flowing the fabric bottom layer material into the tray net cage frame of the vibration platform die through a pipeline to be 5 mm; then opening a pipeline valve of the first stirring storage bin, flowing into the tray net cage frame of the vibration platform die through a pipeline, wherein the cloth cover layer material is 7.5mm, and performing compression molding;
(4) and (5) maintenance: pressing the formed plate in the die, demolding, conveying into a curing chamber, naturally curing for 4 hours, heating and curing for 2 hours, wherein the curing temperature is 30-60 ℃, and the humidity is 50-90 ℃;
(5) steaming: feeding the plate cured in the curing chamber into a still kettle, then opening a steam valve of a boiler pipeline to input steam into the still kettle, wherein the steam temperature is 18 ℃, the pressure is 1.1 MPa, and the steam curing time is 20 hours;
(6) drying: and (3) feeding the plate steamed and cured by the autoclave into a drying device, and drying for 3 hours at the drying temperature of 100 ℃ to obtain the multifunctional bacterial virus inhibiting vermiculite ecological plate.
Example 2
(1) Taking materials: taking a material A, and respectively weighing 7.52% of modified expanded vermiculite, 5.12% of wormwood fiber, 3.15% of astragalus membranaceus, 1.05% of antibiotics and 1.05% of tourmaline; taking a material B, and respectively weighing 11.17% of medical stone, 32.67% of quartz sand, 16.45% of slaked lime and 21.82% of white cement; the modified expanded vermiculite is prepared by mixing and stirring 27% hydrogen peroxide and vermiculite raw materials, wherein the hydrogen peroxide is 35-50% of the vermiculite raw materials in a mixing proportion, the stirring time is 15 minutes, then the mixture is filled into a stainless steel box body and conveyed into an autoclave for steaming, and the modified expanded vermiculite is obtained through steam physical and chemical reaction of the autoclave, wherein the temperature of the autoclave is 200 ℃, the pressure is 0.6 MPa, and the steaming time is 1 hour; the wormwood fiber is prepared by steam curing treatment of an autoclave, wherein the temperature of the autoclave is 80 ℃, the pressure is 0.3 MPa, and the steam curing time is 1 hour.
(2) Stirring: respectively mixing the raw materials of the component A and the component B by a stirrer, and uniformly stirring;
(3) fabric forming: injecting the materials with the uniformly stirred component A and component B into 2 stirring storage bins through high-pressure pumps respectively for stirring treatment; the material of the component B is equally divided into two parts, and the first stirring storage bin is used for stirring the mixture of the component A and half of the mixture of the component B; the second stirring storage bin is used for independently stirring the rest half of the component B; distributing the fabric by adopting a pipeline flow pulp method, opening a second stirring storage bin valve, and flowing the fabric bottom layer material into the tray net cage frame of the vibration platform die through a pipeline to be 5 mm; then opening a pipeline valve of the first stirring storage bin, flowing into the tray net cage frame of the vibration platform die through a pipeline, wherein the cloth cover layer material is 7.5mm, and performing compression molding;
(4) and (5) maintenance: pressing the formed plate in the die, demolding, conveying into a curing chamber, naturally curing for 4 hours, heating and curing for 2 hours, wherein the curing temperature is 30-60 ℃, and the humidity is 50-90 ℃;
(5) steaming: feeding the plate cured in the curing chamber into a still kettle, then opening a steam valve of a boiler pipeline to input steam into the still kettle, wherein the steam temperature is 18 ℃, the pressure is 1.1 MPa, and the steam curing time is 20 hours;
(6) drying: and (3) feeding the plate steamed and cured by the autoclave into a drying device, and drying for 3 hours at the drying temperature of 100 ℃ to obtain the multifunctional bacterial virus inhibiting vermiculite ecological plate.
Example 3
(1) Taking materials: taking a material A, respectively weighing 20 percent of wormwood fiber, 4 percent of astragalus root, 0.5 percent of antibiotics and 0.5 percent of tourmaline; taking a material B, respectively weighing 10% of medical stone, 30% of quartz sand, 15% of slaked lime and 20% of white cement; the modified expanded vermiculite is prepared by mixing and stirring 27% hydrogen peroxide and vermiculite raw materials, wherein the hydrogen peroxide is 35-50% of the vermiculite raw materials in a mixing proportion, the stirring time is 15 minutes, then the mixture is filled into a stainless steel box body and conveyed into an autoclave for steaming, and the modified expanded vermiculite is obtained through steam physical and chemical reaction of the autoclave, wherein the temperature of the autoclave is 200 ℃, the pressure is 0.6 MPa, and the steaming time is 1 hour; the wormwood fiber is prepared by steam curing treatment of an autoclave, wherein the temperature of the autoclave is 80 ℃, the pressure is 0.3 MPa, and the steam curing time is 1 hour.
(2) Stirring: respectively mixing the raw materials of the component A and the component B by a stirrer, and uniformly stirring;
(3) fabric forming: injecting the materials with the uniformly stirred component A and component B into 2 stirring storage bins through high-pressure pumps respectively for stirring treatment; the material of the component B is equally divided into two parts, and the first stirring storage bin is used for stirring the mixture of the component A and half of the mixture of the component B; the second stirring storage bin is used for independently stirring the rest half of the component B; distributing the fabric by adopting a pipeline flow pulp method, opening a second stirring storage bin valve, and flowing the fabric bottom layer material into the tray net cage frame of the vibration platform die through a pipeline to be 5 mm; then opening a pipeline valve of the first stirring storage bin, flowing into the tray net cage frame of the vibration platform die through a pipeline, wherein the cloth cover layer material is 10mm, and performing compression molding;
(4) and (5) maintenance: pressing the formed plate in the die, demolding, conveying into a curing chamber, naturally curing for 4 hours, heating and curing for 2 hours, wherein the curing temperature is 30-60 ℃, and the humidity is 50-90 ℃;
(5) steaming: feeding the plate cured in the curing chamber into a still kettle, then opening a steam valve of a boiler pipeline to input steam into the still kettle, wherein the steam temperature is 18 ℃, the pressure is 1.1 MPa, and the steam curing time is 20 hours;
(6) drying: and (3) feeding the plate steamed and cured by the autoclave into a drying device, and drying for 3 hours at the drying temperature of 100 ℃ to obtain the multifunctional bacterial virus inhibiting vermiculite ecological plate.
The performance of the multifunctional sterilizing breathing vermiculite ecological plate obtained in the embodiment of the invention is shown in the table 1:
TABLE 1
Example 1 Example 2 Example 3
Density (G/CM3) 0.8 0.98 1.0
Flexural strength MPA 9.65 10.3 10.98
Moisture absorption Rate in air (%) 18.3 20.6 23.8
Wet swelling Rate (%) 0.065 0.072 0.085
Deformation (drying after soaking) 0.073 0.08 0.093
Fire-proof performance A A A
Coefficient of thermal conductivity 0.10 0.113 0.123
The experiment of the multifunctional bactericidal respiratory vermiculite ecological plate on the inactivation of influenza viruses, which is obtained in the embodiment of the invention, is shown in the following table 2:
TABLE 2
Figure RE-GDA0003041037340000081
Those not described in detail in this specification are within the skill of the art. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing detailed description, or equivalent changes may be made in some of the features of the embodiments. All equivalent structures made by using the content of the specification of the invention can be directly or indirectly applied to other related technical fields, and are also within the protection scope of the patent of the invention.

Claims (5)

1. The multifunctional vermiculite ecological plate for inhibiting bacteria and viruses is characterized by comprising the following components in percentage by mass:
2-20 parts of modified expanded vermiculite;
4-6 of wormwood fiber;
3-4 parts of astragalus;
0.5-1.5 parts of antibiotic;
0.5 to 1.5 portions of tourmaline;
10-15 parts of medical stone;
30-35 parts of quartz sand;
15-20 parts of slaked lime;
20-25 parts of white cement.
2. The multifunctional bacterial virus inhibiting vermiculite ecological plate according to claim 1, characterized by further comprising the following components in percentage by mass:
modified expanded vermiculite 7.52;
5.12 parts of wormwood fiber;
3.15 of astragalus;
1.05 parts of an antibiotic;
1.05 of tourmaline;
11.17 parts of medical stone;
32.67 parts of quartz sand;
16.45 parts of slaked lime;
white cement 21.82.
3. The multifunctional bacterial virus inhibiting vermiculite ecological plate according to claim 1 or 2, wherein the modified expanded vermiculite is prepared by mixing and stirring 27% hydrogen peroxide and vermiculite raw materials, the mixing proportion of hydrogen peroxide is 35-50% of that of the vermiculite raw materials, the stirring time is 15 minutes, then the modified expanded vermiculite is filled into a stainless steel box body and conveyed into an autoclave for steaming, and the modified expanded vermiculite is obtained through steam physical and chemical reaction of the autoclave, wherein the temperature of the autoclave is 200 ℃, the pressure is 0.6 MPa, and the steaming time is 1 hour.
4. The multifunctional bacterial virus inhibiting vermiculite ecological plate according to claim 1 or 2, wherein the wormwood fiber is prepared by steam curing treatment of an autoclave, the temperature of the autoclave is 80 ℃, the pressure of the autoclave is 0.3 MPa, and the steam curing time is 1 hour.
5. The preparation method of the multifunctional bacterial virus inhibiting vermiculite ecological plate applied to any one of claims 1 to 4 is characterized by comprising the following steps:
(1) taking materials: taking a material A, and respectively weighing modified expanded vermiculite, wormwood fiber, astragalus membranaceus, antibiotics and tourmaline according to the mass percentage; taking the material B, and respectively weighing medical stone, quartz sand, slaked lime and white cement according to the mass percentage;
(2) stirring: respectively mixing the raw materials of the component A and the component B by a stirrer, and uniformly stirring;
(3) fabric forming: injecting the materials with the uniformly stirred component A and component B into 2 stirring storage bins through high-pressure pumps respectively for stirring treatment; the material of the component B is equally divided into two parts, and the first stirring storage bin is used for stirring the mixture of the component A and half of the mixture of the component B; the second stirring storage bin is used for independently stirring the rest half of the component B; distributing the fabric by adopting a pipeline flow pulp method, opening a second stirring storage bin valve, and flowing the fabric bottom layer material into a tray net cage frame of a vibration platform die through a pipeline to obtain a first thickness a; then opening a pipeline valve of the first stirring storage bin, flowing into a tray net cage frame of the vibration platform mold through a pipeline, wherein the cloth cover layer material has a second thickness b, and performing compression molding, wherein the ratio of the first thickness a to the second thickness b is 1: 1.5-2;
(4) and (5) maintenance: pressing the formed plate in the die, demolding, conveying into a curing chamber, naturally curing for 4 hours, heating and curing for 2 hours, wherein the curing temperature is 30-60 ℃, and the humidity is 50-90 ℃;
(5) steaming: feeding the plate cured in the curing chamber into a still kettle, then opening a steam valve of a boiler pipeline to input steam into the still kettle, wherein the steam temperature is 18 ℃, the pressure is 1.1 MPa, and the steam curing time is 20 hours;
(6) drying: and (3) feeding the plate steamed and cured by the autoclave into a drying device, and drying for 3 hours at the drying temperature of 100 ℃ to obtain the multifunctional bacterial virus inhibiting vermiculite ecological plate.
CN202110136440.XA 2021-02-01 2021-02-01 Multifunctional vermiculite ecological plate for inhibiting bacteria and viruses and preparation method thereof Pending CN112898046A (en)

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Application publication date: 20210604