CN112896681A - Coiling system for increasing silicon steel coiling speed - Google Patents
Coiling system for increasing silicon steel coiling speed Download PDFInfo
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- CN112896681A CN112896681A CN202110112524.XA CN202110112524A CN112896681A CN 112896681 A CN112896681 A CN 112896681A CN 202110112524 A CN202110112524 A CN 202110112524A CN 112896681 A CN112896681 A CN 112896681A
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- coiling
- silicon steel
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- cutting knife
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/185—Details of tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Replacement Of Web Rolls (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The invention relates to the field of silicon steel coiling, in particular to a coiling system for improving the coiling speed of silicon steel, which comprises a rack, a first coiling roller, a second coiling roller, a third coiling roller and a bundle cutting mechanism, wherein the first coiling roller, the second coiling roller and the third coiling roller are sequentially and rotatably arranged on the rack; the cutting and bundling mechanism comprises a cutting knife, an extrusion plate and a coiled adhesive tape, the cutting knife is vertically arranged above the first coiling roller and the second coiling roller in a sliding manner, two support bars are fixed on the cutting knife, a support roller is arranged between the two support bars, the coiled adhesive tape is sleeved on the support roller, and a through groove for the adhesive tape to pass through is further arranged on the cutting knife; the extruding plate is internally provided with an ink containing cavity filled with ink, the two ends of one side of the extruding plate are fixedly provided with an ink discharging pipe, the ink discharging pipe is communicated with the ink containing cavity, and the ink discharging pipe is rotationally connected with the side wall of the cutting knife. When the technical scheme is adopted, the silicon steel coiling efficiency is favorably improved.
Description
Technical Field
The invention relates to the field of silicon steel coiling, in particular to a coiling system for increasing the silicon steel coiling speed.
Background
After the silicon steel is subjected to processing procedures such as stretching, leveling and the like and is coiled, the silicon steel coil is conveyed to the next procedure, and because the processing quality of the head and the tail of the silicon steel is different from that of the middle of the silicon steel and the processing quality of the tail end of the silicon steel is still the same as that of the head end of the silicon steel, the silicon steel coil is conveyed to the next procedure and then needs to be coiled again.
The traditional coiling mode is that a coiling roller is used for coiling the part at the head end of the silicon steel, then the silicon steel is cut, and then the head end of the coiled silicon steel is taken down from the coiling roller; and then winding the middle part of the silicon steel on the winding roller, cutting the silicon steel again after winding is finished, taking the middle part of the coiled silicon steel off the winding roller, and then winding the tail end of the silicon steel on the winding roller. However, in the coiling mode, the silicon steel coil needs to be unloaded from the coiling roller for multiple times, the coiling efficiency is low, the silicon steel coil needs to be bound after the coiling is finished, and the coiled silicon steel coil is easy to scatter, inconvenient to bind, time-consuming, high and low in efficiency.
Disclosure of Invention
The invention aims to provide a system which is beneficial to improving the silicon steel coiling efficiency and can pre-bind coiled silicon steel.
In order to achieve the purpose, the invention provides a coiling system for improving the silicon steel coiling speed, which comprises a rack, a first coiling roller, a second coiling roller, a third coiling roller and a bundle cutting mechanism, wherein the first coiling roller, the second coiling roller and the third coiling roller are sequentially and rotatably arranged on the rack; the cutting and bundling mechanism comprises a cutting knife, an extrusion plate and a coiled adhesive tape, the cutting knife is vertically arranged above the first coiling roller and the second coiling roller in a sliding manner, two support bars are fixed on the cutting knife, a support roller is arranged between the two support bars, the coiled adhesive tape is sleeved on the support roller, and a through groove for the adhesive tape to pass through is further arranged on the cutting knife; the extruding plate is internally provided with an ink containing cavity filled with ink, the two ends of one side of the extruding plate are fixedly provided with an ink discharging pipe, the ink discharging pipe is communicated with the ink containing cavity, and the ink discharging pipe is rotationally connected with the side wall of the cutting knife.
The technical effect of the scheme is as follows: after the processed silicon steel coil is sleeved in the first coiling roller, an operator pulls the head end of the silicon steel to the third coiling roller and winds the head end of the silicon steel on the third coiling roller in the process of rotating along with the third coiling roller, and after the head end of the silicon steel is coiled, the cutting knife slides to cut the silicon steel; because the diameter of the silicon steel coil on the first coiling roller is larger than that of the silicon steel on the third coiling roller in the process of coiling the head end of the silicon steel, the silicon steel inclines downwards in the process of conveying the silicon steel coil from the first coiling roller to the third coiling roller, and the extrusion plate is kept horizontal and cannot be contacted with the silicon steel.
After the silicon steel is cut, an operator pulls the middle of the silicon steel to the second coiling roller and winds the middle of the silicon steel on the second coiling roller in the process of rotating along with the second coiling roller, and the operator takes off the silicon steel coil on the third coiling roller in the process, so that the coiling progress is not influenced, and the coiling efficiency is improved; as the silicon steel on the first winding roller is gradually transferred to the second winding roller, the diameter of the silicon steel coil on the first winding roller is smaller than that of the silicon steel on the second winding roller, so that the silicon steel is inclined upwards after being conveyed to the second winding roller by the first winding roller; after the middle part of the silicon steel is coiled, an operator holds the tail end of the silicon steel, and the cutting knife slides to cut the silicon steel; in the process of cutting the silicon steel by the cutting knife, the extrusion plate is contacted with the silicon steel and rotates, and the adhesive tape positioned between the extrusion plate and the silicon steel is adhered to the tail end of the middle part of the silicon steel under the action of the extrusion plate; because the silicon steel is in the state of tilt up and is cut, so the incision of silicon steel is sharp form, but operating personnel stimulate the silicon steel tail end and can cut off the sticky tape after the sticky tape contact, when the silicon steel middle part is completely convoluteed on the second batch roller, under the extrusion effect of extrusion plate, the tail end at the middle part of the silicon steel and the silicon steel of winding on the second batch roller stick together through the sticky tape, because the diameter of the silicon steel coil on the second batch roller is great, bind in advance in the middle part of the silicon steel through the sticky tape, thereby prevent the silicon steel coil from scattering, and then make things convenient for operating personnel to bind the silicon steel coil.
When the middle part of the silicon steel coil is cut, the extrusion plate drives the ink discharge pipe to rotate in the rotating process, so that ink in the ink containing cavity flows to two sides of the tail end of the silicon steel through the ink discharge pipe, and the ink colors two side walls of the tail end of the silicon steel in the flowing process of the tail end of the silicon steel due to the inclination of the silicon steel; after the tail end of the silicon steel is coiled on the third coiling roller and is unloaded to be mixed with the head end of the silicon steel, the processing quality of the tail end of the silicon steel is inferior to that of the head end of the silicon steel, so that an operator can classify the silicon steel coils by judging whether the silicon steel coils are inked or not after the head end of the silicon steel and the tail end of the silicon steel are uniformly transferred to the next procedure.
Furthermore, a pin shaft is fixed on the side wall of the ink discharging pipe, the pin shaft is rotatably connected with the side wall of the cutting knife, a torsion spring is sleeved on the pin shaft, one end of the torsion spring is connected with the pin shaft, and the other end of the torsion spring is connected with the cutting knife. The technical effect of the scheme is as follows: the rotating extrusion plate is convenient to reset.
Furthermore, the lateral wall of cutting knife is fixed with the gag lever post that carries on spacingly to arranging the black pipe. The technical effect of the scheme is as follows: the phenomenon that the extrusion plate is not kept horizontal after rotating excessively is avoided.
Furthermore, the through groove is obliquely and upwards arranged towards one side of the extrusion plate. The technical effect of the scheme is as follows: make the transition position that leads to groove lateral wall and cutting knife one end be sharp form, also be convenient for cut the sticky tape.
Furthermore, the supporting rollers are arranged on the supporting bars in a sliding and rotating mode. The technical effect of the scheme is as follows: the adhesive tape is convenient to replace.
Furthermore, the upper surface of the extrusion plate is provided with an ink injection hole which is communicated with the ink containing cavity. The technical effect of the scheme is as follows: the ink is conveniently added into the ink containing cavity at regular intervals.
Drawings
FIG. 1 is a schematic front view of an embodiment of the present invention;
FIG. 2 is a schematic view of the bale cutting mechanism (excluding the air cylinder);
FIG. 3 is a schematic view of the ink application of the embodiment of the present invention.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a first winding roller 1, a second winding roller 2, a third winding roller 3, a cutting knife 4, an extrusion plate 5, an adhesive tape 6, a supporting strip 7, a supporting roller 8, a through groove 9, an ink injection hole 10, an ink discharge pipe 11 and a limiting rod 12.
Example (b):
the examples are substantially as shown in figures 1 to 3: the coiling system for improving the silicon steel coiling speed comprises a rack, a first coiling roller 1, a second coiling roller 2, a third coiling roller 3 and a bundle cutting mechanism, wherein the first coiling roller 1, the second coiling roller 2 and the third coiling roller 3 are sequentially and rotatably arranged on the rack, three servo motors are fixed on the rack through bolts, one ends of the first coiling roller 1, the second coiling roller 2 and the third coiling roller 3 are respectively and coaxially welded with an output shaft of one servo motor, and the models of the servo motors can be MR-J2S-100A.
As shown in fig. 1 and 2, the bale cutting mechanism comprises an air cylinder, a cutting knife 4, a squeezing plate 5 and a coiled adhesive tape 6, wherein the air cylinder is fixedly arranged on the frame through bolts, the air cylinder can be an SC air cylinder of Sudoku type, and the upper end of the cutting knife 4 is welded with an output shaft of the air cylinder; two support bars 7 are welded on two sides of the cutting knife 4, a support roller 8 is arranged between the two support bars 7 in a sliding and rotating mode, the rubber belt 6 in a coiled mode is tightly sleeved on the support roller 8 in an expanding mode, a through groove 9 for the rubber belt 6 to penetrate is further formed in the cutting knife 4, and the through groove 9 is upwards arranged towards the left side in an inclined mode.
An ink containing cavity filled with ink is formed in the extrusion plate 5, an ink injection hole 10 is formed in the upper surface of the extrusion plate 5, and the ink injection hole 10 is communicated with the ink containing cavity; the ink discharging pipe 11 is welded at two ends of the right side of the extrusion plate 5, the ink discharging pipe 11 is communicated with the ink containing cavity, a pin shaft is welded on the side wall of the ink discharging pipe 11, a blind hole is formed in the side wall of the cutting knife 4, the pin shaft is rotatably arranged in the blind hole, a torsion spring is sleeved on the pin shaft, one end of the torsion spring is welded with the pin shaft, and the other end of the torsion spring is welded with the side wall of the blind hole; in addition, a limiting rod 12 for limiting the ink discharge pipe 11 is welded on the side wall of the cutting knife 4.
The specific implementation process is as follows:
as shown in fig. 1, after the processed silicon steel coil is sleeved in the first winding roller 1, an operator pulls the head end of the silicon steel to the third winding roller 3 and winds the head end of the silicon steel on the third winding roller 3 in the process of rotating along with the third winding roller 3, and after the head end of the silicon steel is wound, the cylinder is started to drive the cutting knife 4 to slide downwards to cut the silicon steel; because the diameter of the silicon steel coil on the first coiling roller 1 is larger than that of the silicon steel on the third coiling roller 3 in the process of coiling the head end of the silicon steel, the silicon steel inclines downwards towards the left in the process of being conveyed to the third coiling roller 3 from the first coiling roller 1, and the extrusion plate 5 is kept horizontal and cannot be contacted with the silicon steel.
After cutting silicon steel, operating personnel draws the middle part of silicon steel to second batch roller 2 and winds the middle part of silicon steel on second batch roller 2 along with the second batch roller 2 pivoted in-process, and operating personnel takes off the silicon steel coil from the third batch roller 3 of fig. 3 in this process, consequently need not wait the silicon steel coil on the third batch roller 3 and lift off the back and again wind the middle part of silicon steel, can not influence the batch progress, is favorable to improving and batches efficiency.
As the silicon steel on the first winding roller 1 is gradually transferred to the second winding roller 2, as shown in fig. 3, the diameter of the silicon steel coil on the first winding roller 1 is smaller than that of the silicon steel on the second winding roller 2, so the silicon steel is inclined upward toward the left after being transferred from the first winding roller 1 to the second winding roller 2.
After the middle part of the silicon steel is coiled, an operator supports the position A of the tail end of the silicon steel by hands, and the cutting knife 4 slides downwards to cut the silicon steel; in the process of cutting the silicon steel by the cutting knife 4, the extrusion plate 5 contacts with the silicon steel and rotates clockwise, and the adhesive tape 6 between the extrusion plate 5 and the silicon steel is adhered to the position B at the tail end of the middle part of the silicon steel under the action of the extrusion plate 5 (wherein an operator passes the adhesive tape 6 through the through groove 9 in fig. 2 in advance).
Because the silicon steel is in the state of upwards inclining towards the left and is cut, so the incision of silicon steel is sharp form, operating personnel stimulates the silicon steel tail end and can cut off sticky tape 6 after sticky tape 6 contacts (dotted line position in figure 3), when the silicon steel middle part is convoluteed completely on second batch roller 2, under the extrusion of stripper plate 5, the tail end at silicon steel middle part and the silicon steel of winding on second batch roller 2 through sticky tape 6 stick together, because the diameter of the silicon steel coil on second batch roller 2 is great, bind in advance at silicon steel middle part through sticky tape 6 has been realized, thereby prevent that the silicon steel coil from scattering, and then make things convenient for operating personnel to bind the silicon steel coil.
Before the tail end of the silicon steel is pulled to contact with the adhesive tape 6 for cutting, when the cutting knife 4 is used for cutting the middle part of the silicon steel coil, the extrusion plate 5 drives the ink discharge pipe 11 to rotate clockwise in the clockwise rotation process, so that ink in the ink containing cavity flows to two sides of the tail end of the silicon steel through the ink discharge pipe 11, and the front side wall and the rear side wall of the tail end of the silicon steel are colored by the ink in the flowing process of the tail end of the silicon steel because the silicon steel inclines downwards towards the right; after the tail end of the silicon steel is coiled on the third coiling roller 3, the operator unloads the tail end of the coiled silicon steel and mixes the tail end of the coiled silicon steel with the head end of the coiled silicon steel which is unloaded before, and because the processing quality of the tail end of the silicon steel is inferior to that of the head end of the silicon steel, the head end of the silicon steel and the tail end of the silicon steel are transferred to the next procedure in a unified mode, and the operator can sort the silicon steel coils by judging whether the silicon steel coils are inked or not.
The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.
Claims (6)
1. Improve silicon steel rolling speed's batch system, its characterized in that: the device comprises a rack, a first coiling roller, a second coiling roller, a third coiling roller and a bundle cutting mechanism, wherein the first coiling roller, the second coiling roller and the third coiling roller are sequentially and rotatably arranged on the rack; the cutting and bundling mechanism comprises a cutting knife, an extrusion plate and a coiled adhesive tape, the cutting knife is vertically arranged above the first coiling roller and the second coiling roller in a sliding manner, two support bars are fixed on the cutting knife, a support roller is arranged between the two support bars, the coiled adhesive tape is sleeved on the support roller, and a through groove for the adhesive tape to pass through is further arranged on the cutting knife; the extruding plate is internally provided with an ink containing cavity filled with ink, the two ends of one side of the extruding plate are fixedly provided with an ink discharging pipe, the ink discharging pipe is communicated with the ink containing cavity, and the ink discharging pipe is rotationally connected with the side wall of the cutting knife.
2. The coiling system for increasing the coiling speed of silicon steel according to claim 1, which is characterized in that: the lateral wall of row's black pipe is fixed with the round pin axle, and the round pin axle rotates with the lateral wall of cutting knife and is connected, and the epaxial cover of round pin has the torsional spring, and the one end and the round pin hub connection of torsional spring, the other end and the cutting knife of torsional spring are connected.
3. The coiling system for increasing the coiling speed of silicon steel according to claim 2, characterized in that: the lateral wall of cutting knife is fixed with and carries out spacing gag lever post to row's black pipe.
4. The coiling system for increasing the coiling speed of silicon steel according to claim 3, characterized in that: the through groove is obliquely and upwards arranged towards one side of the extrusion plate.
5. The coiling system for increasing the coiling speed of silicon steel according to claim 4, characterized in that: the supporting roller slides and is rotationally arranged on the supporting bar.
6. The coiling system for increasing the coiling speed of silicon steel according to claim 5, characterized in that: the upper surface of the extrusion plate is provided with an ink injection hole which is communicated with the ink containing cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110112524.XA CN112896681B (en) | 2021-01-27 | 2021-01-27 | Coiling system for increasing silicon steel coiling speed |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110112524.XA CN112896681B (en) | 2021-01-27 | 2021-01-27 | Coiling system for increasing silicon steel coiling speed |
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| CN112896681A true CN112896681A (en) | 2021-06-04 |
| CN112896681B CN112896681B (en) | 2022-09-09 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112935011A (en) * | 2021-01-27 | 2021-06-11 | 重庆望变电气（集团）股份有限公司 | Winding drum structure of silicon steel coiling machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112935011A (en) * | 2021-01-27 | 2021-06-11 | 重庆望变电气（集团）股份有限公司 | Winding drum structure of silicon steel coiling machine |
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| Publication number | Publication date |
|---|---|
| CN112896681B (en) | 2022-09-09 |
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