CN112895579A - Three-cylinder direct-acting movable cross beam - Google Patents
Three-cylinder direct-acting movable cross beam Download PDFInfo
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- CN112895579A CN112895579A CN202110089257.9A CN202110089257A CN112895579A CN 112895579 A CN112895579 A CN 112895579A CN 202110089257 A CN202110089257 A CN 202110089257A CN 112895579 A CN112895579 A CN 112895579A
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- cross beam
- movable cross
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- movable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/04—Frames; Guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/32—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
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Abstract
A three-cylinder direct-acting movable cross beam comprises a movable cross beam, two auxiliary hydraulic cylinders, a main hydraulic cylinder and an extrusion plunger, wherein the rear end part of the extrusion plunger is fixedly connected with the middle part of the movable cross beam, and the two auxiliary hydraulic cylinders are respectively fixedly connected with the movable cross beam on two sides of the extrusion plunger; after the rear end part of the extrusion plunger is connected with the movable cross beam, the end surface of the extrusion plunger protrudes out of the rear part of the movable cross beam by more than 0.5 mm; the main hydraulic cylinder is connected with the movable cross beam through a main cylinder flange, the front face of the main cylinder flange is attached to the end face of the extrusion plunger, a gap of 0.5-1 mm is formed between the front face of the main cylinder flange and the rear face of the movable cross beam, and the main cylinder flange is connected with the end face of the piston of the main hydraulic cylinder through a movable cross beam connecting bolt and a main hydraulic cylinder connecting bolt. The beneficial effects are that: effectively reduce movable beam's atress, prevent movable beam conquassation and bending deformation. The weight of the movable cross beam is reduced, so that the overall weight of the equipment is reduced, and the energy consumption of the equipment during working is reduced. The hydraulic press can be widely applied to hydraulic presses with large stress on the movable cross beam.
Description
Technical Field
The invention belongs to the technical field of machinery, and particularly relates to a movable cross beam for a horizontal carbon electrode extruder.
Background
The movable beam of the horizontal carbon electrode extrusion equipment is a core transmission component of the extrusion force. In the prior art, a movable cross beam of horizontal carbon electrode extrusion equipment adopts a three-cylinder coplanar movable cross beam, three working cylinders of the horizontal carbon electrode extrusion equipment are all connected with the movable cross beam, and acting force acts on the movable cross beam when the three working cylinders work. The defects of the prior art are as follows:
1. the stress condition of the movable beam is complex, and the bending and the deformation of the activity content are easily caused;
2. in order to prevent the bending and deformation of the movable content, the rigidity and the strength of the movable cross beam need to be increased, so that the movable cross beam has a huge appearance and a heavy whole machine weight, and the use requirement cannot be well met.
Disclosure of Invention
The invention aims to provide a three-cylinder direct-acting movable cross beam, which overcomes the defects of the prior art.
The technical scheme of the invention is as follows: a three-cylinder direct-acting movable cross beam comprises a movable cross beam, two auxiliary hydraulic cylinders, a main hydraulic cylinder and an extrusion plunger, wherein the rear end part of the extrusion plunger is fixedly connected with the middle part of the movable cross beam, and the two auxiliary hydraulic cylinders are respectively fixedly connected with the movable cross beam on two sides of the extrusion plunger; the method is characterized in that: the end face of the extrusion plunger protrudes out of the rear part of the movable cross beam by more than 0.5mm at the joint of the rear end part of the extrusion plunger and the movable cross beam; the main hydraulic cylinder is connected with the movable cross beam through a main cylinder flange, the main cylinder flange is a Z-shaped ring with a cross section, the upper transverse edge of the Z-shaped ring is attached to the outer circle of a piston of the main hydraulic cylinder, the front surface of the vertical wall of the Z-shaped ring is attached to the end surface of the extrusion plunger, the rear surface of the vertical wall of the Z-shaped ring is attached to the end surface of the piston of the main hydraulic cylinder, a gap of more than 0.5mm exists between the front surface of the vertical wall of the Z-shaped ring and the rear surface of the movable cross beam, the lower transverse edge of the Z-shaped ring is attached to the inner circular surface of the extrusion plunger, the movable cross beam connecting bolt penetrates through the upper transverse edge of the Z-shaped ring to connect the main cylinder flange with the movable cross beam, and the main hydraulic cylinder connecting bolt penetrates through the Z-shaped.
The invention relates to a three-cylinder direct-acting movable cross beam, which is characterized in that: the movable cross beam connecting bolts are more than three and are uniformly arranged along the circumference of the flange ring of the main cylinder, and the main hydraulic cylinder connecting bolts are more than three and are uniformly arranged along the circumference of the flange ring of the main cylinder.
The principle of the three-bar direct-acting movable cross beam is that the end face of the extrusion plunger protrudes out of the rear face of the movable cross beam by more than 0.5mm, the main hydraulic cylinder is connected with the movable cross beam through the main cylinder flange, the front face of the main cylinder flange is attached to the end face of the extrusion plunger, and a gap of more than 0.5mm is reserved between the front face of the main cylinder flange and the rear face of the movable cross beam.
When the hydraulic press works, the main hydraulic cylinder and the auxiliary hydraulic cylinder operate simultaneously to push the movable cross beam and the extrusion plunger to move forwards simultaneously. Because the front of the main cylinder flange connected with the movable cross beam and the main hydraulic cylinder is only connected with the end face of the extrusion plunger, and a gap of more than 0.5mm is reserved between the front of the main cylinder flange and the movable cross beam, the pressure of the main hydraulic cylinder only acts on the extrusion plunger and does not act on the movable cross beam, and the stress condition of the movable cross beam is improved. When retreating, the auxiliary hydraulic cylinder drives the movable cross beam to retreat, and the structure is stable.
The stress condition of the three-cylinder coplanar movable beam in the prior art and the stress condition of the three-cylinder direct-acting movable beam are analyzed as follows: setting a thrust of an auxiliary hydraulic cylinder to f1Thrust of the two sub-cylinders is 2f1The driving force of the main hydraulic cylinder is F1The counter-force of the squeezing plunger is F2. The stress condition of the three-cylinder coplanar movable beam in the prior art is as follows: the movable cross beam bears the whole thrust F of the main hydraulic cylinder1Thrust 2f of two auxiliary hydraulic cylinders1And a counter force F of the squeezing plunger2The stress relation is as follows:
F2=2f1+F1
the stress condition of the three-bar direct-acting movable beam is as follows: thrust 2f of two sub-cylinders1ExtrudingCounter-acting force F of plunger3The stress relation of the three-bar direct-acting movable beam is as follows:
F3=2f1
from the stress analysis, the stress of the three-cylinder direct-acting movable beam is greatly reduced compared with the stress of the three-cylinder coplanar movable beam in the prior art.
The invention has the beneficial effects that:
1. effectively reduce movable beam's atress, prevent movable beam conquassation and bending deformation.
2. The movable cross beam has smaller load, and the weight of the movable cross beam is reduced, so that the overall weight of the equipment is reduced, and the energy consumption of the equipment during working is reduced.
3. The hydraulic press can be widely applied to hydraulic presses with large stress on the movable cross beam.
Drawings
FIG. 1 is a schematic view of a three-cylinder direct-acting movable beam structure
FIG. 2 is an enlarged view of part A of FIG. 1
FIG. 3 is a schematic view of a force analysis of a three-cylinder coplanar movable beam in the prior art
FIG. 4 is a schematic view of the force analysis of the three-cylinder direct-acting movable beam of the present invention
In the figure, 1, a movable cross beam, 2, an auxiliary hydraulic cylinder, 3, a main hydraulic cylinder, 4, an extrusion plunger, 5, a main cylinder flange, 6, a movable cross beam connecting bolt, 7, a main hydraulic cylinder connecting bolt, 8, a gap between the main cylinder flange and the movable cross beam, 9, and a main cylinder flange and the end face contact surface of the extrusion plunger.
Detailed Description
The invention is further described below with reference to the following figures and specific examples.
The three-cylinder direct-acting movable cross beam comprises a movable cross beam 1, two auxiliary hydraulic cylinders 2, a main hydraulic cylinder 3 and an extrusion plunger 4, wherein the rear end part of the extrusion plunger 4 is fixedly connected with the middle part of the movable cross beam 1, and the two auxiliary hydraulic cylinders 2 are respectively fixedly connected with the movable cross beam 1 at two sides of the extrusion plunger 4; the rear end part of the extrusion plunger 4 is connected with the movable cross beam 1, and the end surface of the extrusion plunger 4 protrudes out of the rear part of the movable cross beam 1 by more than 0.5 mm; a main hydraulic cylinder 3 is connected with a movable cross beam 1 through a main cylinder flange 5, the main cylinder flange 5 is a circular ring with a cross section of Z shape, the upper transverse edge of the circular ring with Z shape is attached to the outer circle of a piston of the main hydraulic cylinder 3, the front surface of the vertical wall of the circular ring with Z shape is attached to the end surface of an extrusion plunger 4, the rear surface of the circular ring with Z shape is attached to the end surface of the piston of the main hydraulic cylinder 3, a gap of more than 0.5mm exists between the front surface of the vertical wall of the circular ring with Z shape and the rear surface of the movable cross beam 1, the lower transverse edge of the circular ring with Z shape is attached to the inner circle surface of the extrusion plunger 4, a movable cross beam connecting bolt 6 penetrates through the upper transverse edge of the circular ring with Z shape to connect the main cylinder flange 5 with the movable cross beam 1, and a main hydraulic cylinder connecting bolt 7 penetrates through. The lower part of the front surface of the vertical wall of the Z-shaped ring is a main cylinder flange 5 and an abutting surface 9 of the end surface of the extrusion plunger, and a gap 8 between the main cylinder flange 5 and the movable cross beam is arranged between the upper part of the front surface of the vertical wall of the Z-shaped ring and the rear surface of the movable cross beam. The number of the movable beam connecting bolts 6 is more than three, and the movable beam connecting bolts are uniformly arranged along the circumference of the main cylinder flange 5, and the number of the main cylinder connecting bolts 7 is more than three, and the main cylinder connecting bolts are uniformly arranged along the circumference of the main cylinder flange 5.
Claims (2)
1. A three-cylinder direct-acting movable cross beam comprises a movable cross beam (1), two auxiliary hydraulic cylinders (2), a main hydraulic cylinder (3) and an extrusion plunger (4), wherein the rear end part of the extrusion plunger (4) is fixedly connected with the middle part of the movable cross beam (1), and the two auxiliary hydraulic cylinders (2) are respectively fixedly connected with the movable cross beam (1) at two sides of the extrusion plunger (4); the method is characterized in that: the rear end part of the extrusion plunger (4) is connected with the movable cross beam (1), and the end face of the extrusion plunger (4) protrudes out of the rear of the movable cross beam (1) by more than 0.5 mm; the main hydraulic cylinder (3) is connected with the movable beam (1) through a main cylinder flange (5), the main cylinder flange (5) is a Z-shaped ring with a cross section, the upper cross edge of the Z-shaped ring is attached to the outer circle of a piston of the main hydraulic cylinder (3), the front surface of the vertical wall of the Z-shaped ring is attached to the end surface of the extrusion plunger (4), the rear surface of the Z-shaped ring is attached to the end surface of the piston of the main hydraulic cylinder (3), a gap of more than 0.5mm exists between the front surface of the vertical wall of the Z-shaped ring and the rear surface of the movable cross beam (1), the lower cross edge of the Z-shaped ring is attached to the inner circle surface of the extrusion plunger (4), the movable cross beam connecting bolt (6) penetrates through the upper cross edge of the Z-shaped ring to connect the main cylinder flange (5) with the movable cross beam (1), and the main hydraulic cylinder connecting bolt (7) penetrates through the vertical wall of the Z-shaped ring to connect the main cylinder flange (5) with the end surface of.
2. The three-cylinder direct-acting movable cross beam of claim 1, wherein: the movable cross beam connecting bolts (6) are more than three and evenly distributed along the circumference of the main cylinder flange (5), and the main hydraulic cylinder connecting bolts (7) are more than three and evenly distributed along the circumference of the main cylinder flange (5).
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CN202110089257.9A CN112895579B (en) | 2021-01-22 | 2021-01-22 | Three-cylinder direct-acting movable cross beam |
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CN202110089257.9A CN112895579B (en) | 2021-01-22 | 2021-01-22 | Three-cylinder direct-acting movable cross beam |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0326868A2 (en) * | 1988-01-30 | 1989-08-09 | Umformtechnik ERFURT GmbH | Hydraulic press |
CN2900025Y (en) * | 2006-05-29 | 2007-05-16 | 中冶京诚工程技术有限公司 | Connecting structure between working hydraulic cylinder plunger and movable cross beam |
CN201543704U (en) * | 2009-11-12 | 2010-08-11 | 朱斌 | Deflection compensation mechanism of sliding block of numerical control torsion-axis synchronous hydraulic bending machine |
CN101837416A (en) * | 2010-04-09 | 2010-09-22 | 太原重工股份有限公司 | Load-deflection resistant loading system for free hydraulic forging press |
CN201669364U (en) * | 2010-04-09 | 2010-12-15 | 太原重工股份有限公司 | Loading system for eccentric-load resistance of free-forging hydraulic press |
CN102626722A (en) * | 2012-04-12 | 2012-08-08 | 太原重工股份有限公司 | Pecker driving and positioning device of vertical extruder |
-
2021
- 2021-01-22 CN CN202110089257.9A patent/CN112895579B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0326868A2 (en) * | 1988-01-30 | 1989-08-09 | Umformtechnik ERFURT GmbH | Hydraulic press |
CN2900025Y (en) * | 2006-05-29 | 2007-05-16 | 中冶京诚工程技术有限公司 | Connecting structure between working hydraulic cylinder plunger and movable cross beam |
CN201543704U (en) * | 2009-11-12 | 2010-08-11 | 朱斌 | Deflection compensation mechanism of sliding block of numerical control torsion-axis synchronous hydraulic bending machine |
CN101837416A (en) * | 2010-04-09 | 2010-09-22 | 太原重工股份有限公司 | Load-deflection resistant loading system for free hydraulic forging press |
CN201669364U (en) * | 2010-04-09 | 2010-12-15 | 太原重工股份有限公司 | Loading system for eccentric-load resistance of free-forging hydraulic press |
CN102626722A (en) * | 2012-04-12 | 2012-08-08 | 太原重工股份有限公司 | Pecker driving and positioning device of vertical extruder |
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