CN112895282A - Industrial sponge production and processing technology - Google Patents
Industrial sponge production and processing technology Download PDFInfo
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- CN112895282A CN112895282A CN202110326766.9A CN202110326766A CN112895282A CN 112895282 A CN112895282 A CN 112895282A CN 202110326766 A CN202110326766 A CN 202110326766A CN 112895282 A CN112895282 A CN 112895282A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/56—After-treatment of articles, e.g. for altering the shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0092—Drying moulded articles or half products, e.g. preforms, during or after moulding or cooling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
The invention relates to an industrial sponge production and processing technology, which adopts an industrial sponge cleaning device, wherein the industrial sponge cleaning device comprises a bottom plate, a water tank, a pressing support plate, a pressing mechanism, a draining wheel and an extrusion wheel; the processing technology of the industrial sponge by adopting the industrial sponge cleaning device comprises the following steps: s1, forming a sponge; s2, sponge conveying; s3, cleaning sponge sundries; and S4, sponge draining. The invention can solve the following problems in the prior sponge impurity removal treatment: impurities in the sponge are removed, continuous shaking cannot be performed, so that impurities in the sponge cannot be completely removed, the position of the sponge in the water tank cannot be adjusted, and the hidden danger that the impurities removed by the sponge are secondarily attached to the sponge can be caused; when the sponge carries out waterlogging caused by excessive rainfall and handles, can't adjust the extrusion force of its waterlogging caused by excessive rainfall to the sponge of different thickness, it is poor to cause the waterlogging caused by excessive rainfall effect of sponge.
Description
Technical Field
The invention relates to the field of sponge processing, in particular to an industrial sponge production and processing technology.
Background
The sponge used in industrial production is called industrial sponge, and its kinds are many, including foamed sponge, set sponge, rubber sponge, memory sponge, etc. The industrial sponge is formed by mixing polyether materials, auxiliary materials and various additives such as foaming agents in a mixing foaming mode, and most of the industrial sponge is in a strip shape after being formed.
Industry sponge is after the shaping is accomplished, can remain a certain amount of piece or debris in its foaming space to industry sponge need go on it to go miscellaneous processing before carrying out the rolling, the sponge is gone miscellaneous generally to go on through the mode of washing, its inside debris can float on the liquid level of water tank after the sponge conveys the water tank, make debris in the sponge obtain getting rid of, later again drip the dry rolling to the sponge, the problem that exists when current sponge goes on miscellaneous processing is as follows:
1. impurities in the sponge are removed, continuous shaking cannot be performed, so that impurities in the sponge cannot be completely removed, the position of the sponge in the water tank cannot be adjusted, and the hidden danger that the impurities removed by the sponge are secondarily attached to the sponge can be caused;
2. when the sponge carries out waterlogging caused by excessive rainfall and handles, can't adjust the extrusion force of its waterlogging caused by excessive rainfall to the sponge of different thickness, it is poor to cause the waterlogging caused by excessive rainfall effect of sponge.
Disclosure of Invention
In order to solve the problems, the invention provides an industrial sponge production and processing technology, which adopts an industrial sponge cleaning device, wherein the industrial sponge cleaning device comprises a bottom plate, a water tank, a pressing support plate, a pressing mechanism, a water draining wheel and an extrusion wheel, the water tank is arranged on the upper side surface of the bottom plate, the pressing support plate is positioned above the water tank, the outer end of the pressing support plate is arranged on the bottom plate through a pressing support, the pressing mechanism is arranged on the pressing support plate corresponding to the position of the water tank, the water draining wheel is arranged in the water tank and is close to the outer edge of the water tank in the length direction, the extrusion wheel is positioned right above the water draining wheel, and the extrusion wheel is connected with the pressing support plate. Make the sponge can soak in the water tank, then bypass the upside of waterlogging caused by excessive rainfall wheel with the sponge, later the sponge pastes on the wind-up roll through its end of air dryer, and the rolling action through the wind-up roll can drive the sponge and convey, and the debris of the one end that the sponge soaked in the water tank can be got rid of.
The lower extreme lateral wall of water tank on be provided with the water pipe, the water-leaking groove has been seted up on the middle part lateral wall of water tank, the backup pad is installed to the middle part lateral wall of water tank, the waterlogging caused by excessive rainfall wheel is located the top of water-leaking groove, water piping connection is to outside water source, make and to add water in the water tank continuously, debris in the sponge can float on the surface of water under the effect of buoyancy, make the piece flow out in the water-leaking groove through slow adding water, prevent that the unable discharge of debris makes its adhesion on the sea again, cause the cleaning performance of sponge poor.
The pressing mechanism comprises two vertical plates which are connected on a pressing support plate in a sliding fit manner, the vertical plates are of a T-shaped structure, a guide wheel is arranged at the bottom of each vertical plate, a pressing transverse plate is arranged between the opposite side surfaces of the lower ends of the vertical plates, a pressing elastic column is connected on each pressing transverse plate in a sliding fit manner, the aligning plate is arranged at the lower end of the pressing elastic column, the lower side surface of the aligning plate is evenly provided with shaking rollers along the length direction of the water tank, when in specific work, the pressing mechanism can press down the sponge, so that the part of the sponge between the vertical plates can be completely immersed in the water, the vertical plates can adjust the height, so that the pressing mechanism can perform adaptive height adjustment according to the thickness of the sponge, after the height adjustment of the vertical plate is finished, the shaking roller can press the sponge on the upper side surface of the supporting plate under the action of the pressing elastic column, can also adjust the dynamics that the shake gyro wheel extruded in the backup pad through the change of erecting the board height.
Backup pad and water leakage groove all be located between two riser boards, the supporting wheel is installed to the side both ends symmetry that goes up of backup pad, and the axial lead of supporting wheel is located the top of conduction shaft axial lead, this kind of setting makes the piece that is mingled with in the sponge can not remove the outside of riser board, and debris can only float on the water tank liquid level in the riser board region under the effect of blockking of riser board, make the piece flow in the water leakage groove through slow adding water.
The processing technology of the industrial sponge by adopting the industrial sponge cleaning device comprises the following steps:
s1, sponge forming: firstly, mixing, foaming and molding the sponge to form a band-shaped structure;
s2, sponge conveying: after the sponge is formed, the free end of the sponge penetrates between the water tank and the pressing mechanism, so that the sponge can be soaked in the water tank, then the sponge bypasses the upper side of the water draining wheel, then the sponge is adhered to a winding roller through the end of an air dryer, and the sponge can be driven to be conveyed through the winding action of the winding roller;
s3, sponge sundry cleaning: firstly, a water pipe is connected to an external water source, the water tank is filled with water, the sponge is positioned between the vertical plates by adjusting the height of the pressing mechanism and can be completely immersed in the water tank, the sponge can be guided by the transmission wheel and the supporting wheel, the sponge can be pressed on the upper side surface of the supporting plate by the shaking wheel, then water is slowly added into the water tank through the external water source, the winding roller is controlled to perform winding action, the sponge can float on the liquid level of the water tank under the action of buoyancy when passing through the shaking wheel, the scraps mixed in the sponge can not move to the outer side of the vertical plates due to the fact that the axial lead of the supporting wheel is positioned above the axial lead of the transmission wheel, the scraps can only float on the liquid level of the water tank in the vertical plate area under the blocking action of the vertical plates, and can flow out from the water leakage tank through the slow water adding, preventing the debris from reattaching to the sponge;
s4, sponge draining: after sponge debris clearance is accomplished, can extrude the water tank with the moisture in the sponge under the mating reaction of waterlogging caused by excessive rainfall wheel and pinch roller in, then the sponge can carry out drying process through the air dryer, and the sponge rolling after finishing is handled on the wind-up roll.
As a preferable technical scheme of the invention, the upper side surfaces of the two ends of the water tank are respectively provided with a groove, each groove of the water tank is internally provided with a scratch-proof roller, and the scratch-proof rollers can prevent sponge from rubbing with the side wall of the water tank in the conveying process to cause damage or fracture of the sponge.
As a preferable technical scheme of the invention, the upper side surface of the supporting plate is provided with trapezoidal bulges, the trapezoidal bulges are positioned between the supporting wheels, the upper side surface of the trapezoidal bulges is uniformly provided with semicircular bulges along the length direction of the water tank, and the trapezoidal bulges can shake up and down to a certain degree when sponge is conveyed, so that the sponge sundry removal effect is improved.
As a preferable technical scheme of the invention, the positions of the semicircular bulges and the positions of the shaking rollers are arranged in a staggered manner, the sponge can be conveyed between the semicircular bulges and the shaking rollers in a wave shape, the impurity removal effect of the sponge is further increased, both ends of the supporting plate are arc-shaped structures, and the arc-shaped structures at both ends of the supporting plate can prevent the sponge and the outer end of the supporting plate from being rubbed.
As a preferred technical scheme of the invention, the side walls of the water tank corresponding to the vertical plates are respectively provided with a limiting chute in sliding fit with the outer ends of the vertical plates, and the vertical plates are matched with the limiting chutes so as not to float to the outer sides of the vertical plates.
As a preferred technical scheme of the invention, the upper end of the vertical plate is vertically and uniformly provided with the insertion holes, the middle part of the vertical plate is provided with the positioning hole, the positioning hole is positioned above the pressing transverse plate, the top of the pressing support plate is provided with the positioning vertical plate, the positioning vertical plate is connected with the middle part of the positioning elastic column in a sliding fit manner, one end of the positioning elastic column, which is far away from the outer edge of the pressing support plate, is provided with the insertion rod, the insertion rod is inserted in the insertion holes, the insertion rods are inserted in the insertion holes with different heights, so that the vertical plate can be positioned to a proper height, when the sponge is initially placed, the vertical plate is pulled upwards, the positioning hole is positioned corresponding to the insertion rod, and the insertion rod is inserted in the positioning hole, so that the pressing mechanism is moved to the upper part of the water tank.
As a preferred technical scheme of the invention, the upper end of the extrusion wheel is provided with an extrusion support plate, the extrusion support plate is arranged on the lower side surface of the adjusting connecting plate through an extrusion spring, the middle part of the upper side surface of the adjusting connecting plate is connected with the lower end of an adjusting bolt through a bearing, the middle part of the adjusting bolt is arranged on the lower pressing support plate in a thread fit mode, the height of the adjusting connecting plate can be adjusted by manually screwing the adjusting bolt, initial placement of sponge is facilitated, when the sponge is subjected to impurity removal treatment, the sponge is pressed against the upper end of the water draining wheel through the extrusion wheel with proper extrusion force by screwing the adjusting bolt, and the water draining effect of the sponge is improved.
As a preferred technical scheme of the invention, the upper side surface of the extrusion support plate is symmetrically provided with limiting columns, the limiting columns penetrate through the adjusting connecting plate and the lower extrusion support plate, and the limiting columns can limit the adjusting connecting plate and the extrusion support plate, so that the draining wheel and the extrusion wheel are always arranged in parallel.
The invention has the beneficial effects that:
the sponge cleaning device can remove impurities of the sponge in a soaking shaking mode aiming at the sponge, and the impurity removing effect of the sponge is improved;
the water pipe is connected to an external water source, so that water can be continuously added into the water tank, sundries in the sponge can float on the water surface under the action of buoyancy, and the chips can flow out of the water leakage groove through slow water addition, so that the sundries are prevented from being discharged and being adhered to the sea surface again;
the height of the vertical plate can be adjusted according to the thickness of the sponge, and the force of the shaking rollers on the supporting plate can be adjusted through the change of the height of the vertical plate;
the sponge can be conveyed in a wave shape between the semicircular bulges and the shaking rollers through the matching of the semicircular bulges and the shaking rollers, so that the sponge shakes up and down to a certain degree when being conveyed, and the cleaning effect of sponge sundries is improved;
the height of the adjusting connecting plate can be adjusted by manually screwing the adjusting bolt, so that initial placement of the sponge is facilitated, and when the sponge is subjected to impurity removal treatment, the sponge is pressed against the upper end of the water draining wheel by the extrusion wheel with proper extrusion force by screwing the adjusting bolt, so that the water draining effect of the sponge is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic view of the present invention after the hold-down struts have been removed;
FIG. 4 is a schematic view of the present invention with the front side wall of the tank removed;
FIG. 5 is a schematic view of the structure between the support plate and the hold-down mechanism of the present invention;
FIG. 6 is a schematic structural view of the present invention between a pressing plate and a pressing mechanism;
FIG. 7 is a cross-sectional view of the water tank, lower support plate, draining wheel and squeeze wheel of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 2-7, the industrial sponge production and processing technology adopts an industrial sponge cleaning device which comprises a bottom plate 1, a water tank 2, a pressing support plate 3, a pressing mechanism 4, a draining wheel 5 and an extrusion wheel 6, wherein the water tank 2 is arranged on the upper side surface of the bottom plate 1, the pressing support plate 3 is positioned above the water tank 2, the outer end of the pressing support plate 3 is arranged on the bottom plate 1 through a pressing support 31, the pressing mechanism 4 is arranged on the pressing support plate 3 corresponding to the water tank 2, the draining wheel 5 is arranged in the water tank 2, the draining wheel 5 is arranged close to the outer edge of the water tank 2 in the length direction, the extrusion wheel 6 is positioned right above the draining wheel 5, and the extrusion wheel 6 is connected with the pressing support plate 3, the invention can clean and remove impurities in the processed sponge, at first pass the free end of sponge between water tank 2 and the mechanism 4 of pushing down for the sponge can be soaked in water tank 2, then bypass the upside of waterlogging caused by excessive rainfall wheel 5 with the sponge, later the sponge pastes on the wind-up roll through its end of air dryer, and the rolling action through the wind-up roll can drive the sponge and convey, and the debris of the one end that the sponge soaks in water tank 2 can be got rid of.
The both ends of water tank 2 on the side all be provided with the recess, all be provided with in every recess of water tank 2 and prevent scraping gyro wheel 25, prevent scraping gyro wheel 25 and can prevent that the sponge from taking place the friction with the lateral wall of water tank 2 in data send process, cause the sponge to take place to damage or cracked phenomenon.
Lower extreme lateral wall of water tank 2 on be provided with water pipe 21, the basin 22 that leaks has been seted up on the middle part lateral wall of water tank 2, backup pad 23 is installed to the middle part lateral wall of water tank 2, waterlogging caused by excessive rainfall wheel 5 is located the top of basin 22, water pipe 21 is connected to on the outside water source, make 2 interior water of water tank can continuously add, debris in the sponge can float on the surface of water under the effect of buoyancy, make the piece flow in the basin 22 that leaks can be followed through slow adding water, prevent that the unable discharge of debris from making its adhesion on the sea again, it is poor to cause the clearance effect of sponge.
The side symmetry that goes up of extrusion extension board 61 be provided with spacing post 65, spacing post 65 passes and adjusts even board 63 and pushes down extension board 3, spacing post 65 can be spacing adjusting even board 63 and extrusion extension board 61 for drop water wheel 5 and extrusion wheel 6 parallel arrangement all the time.
The pressing mechanism 4 comprises two vertical plates 41 connected to the pressing support plate 3 in a sliding fit manner, each vertical plate 41 is of a T-shaped structure, a guide wheel 42 is installed at the bottom of each vertical plate 41, a pressing transverse plate 43 is installed between opposite side surfaces of the lower end of each vertical plate 41, a pressing elastic column 44 is connected to each pressing transverse plate 43 in a sliding fit manner, a positioning plate 45 is installed at the lower end of each pressing elastic column 44, shaking rollers 46 are evenly installed on the lower side surface of each positioning plate 45 along the length direction of the water tank 2, during specific work, the pressing mechanism 4 can press down the sponge, so that the part of the sponge located between the vertical plates 41 can be completely immersed in water, the vertical plates 41 can adjust the height, the pressing mechanism 4 can perform adaptive height adjustment according to the thickness of the sponge, after the height adjustment of the vertical plates 41 is completed, the shaking rollers 46 can press the sponge on the upper side surface of the support plate 23 under the action of the pressing elastic columns 44, the force with which the shaking rollers 46 press on the support plate 23 can also be adjusted by the change in height of the standing plate 41.
The side wall of the water tank 2 corresponding to the vertical plate 41 is provided with a limit sliding chute 28 which is in sliding fit with the outer end of the vertical plate 41, and the vertical plate 41 is matched with the limit sliding chute 28 so that the water tank cannot float to the outer side of the vertical plate 41.
The side of going up of backup pad 23 be provided with trapezoidal arch 26, trapezoidal arch 26 is located between the supporting wheel 24, the side of going up of trapezoidal arch 26 evenly is provided with semi-circular arch 27 along the length direction of water tank 2, trapezoidal arch 26 can carry out the shake from top to bottom of certain degree when the sponge conveys, increases the effect that the sponge debris were clear away.
The position of the semicircular bulges 27 and the position of the shaking idler wheels 46 are arranged in a staggered mode, the sponge can be conveyed between the semicircular bulges 27 and the shaking idler wheels 46 in a wave mode, the impurity removing effect of the sponge is further improved, the two ends of the supporting plate 23 are both arc-shaped structures, and the sponge and the outer ends of the supporting plate 23 can be prevented from being rubbed by the arc-shaped structures at the two ends of the supporting plate 23.
The vertical jack 47 that evenly is provided with in upper end of riser 41, locating hole 48 has been seted up at the middle part of riser 41, locating hole 48 is located the top of pushing down diaphragm 43, install location riser 32 on pushing down the top of extension board 3, be connected with the middle part of location bullet post 33 through sliding fit's mode on the location riser 32, the one end that the outer edge of extension board 3 was kept away from to location bullet post 33 is provided with inserted bar 34, inserted bar 34 alternates in jack 47, alternate in the jack 47 of co-altitude not through inserted bar 34, make riser 41 can be fixed a position suitable height, when the sponge is initially placed, upwards spur riser 41, make the position of locating hole 48 corresponding with the position of inserted bar 34, and alternate inserted bar 34 in locating hole 48, make pushing down mechanism 4 remove the top of water tank 2, be convenient for the sponge is initially placed.
The supporting plate 23 and the water leakage groove 22 are located between the two vertical plates 41, the supporting wheels 24 are symmetrically installed at two ends of the upper side face of the supporting plate 23, the axial line of each supporting wheel 24 is located above the axial line of the corresponding transmission wheel 42, debris mixed in the sponge cannot move to the outer side of each vertical plate 41 due to the arrangement, the debris can only float on the liquid level of the water tank in the area of each vertical plate 41 under the blocking effect of the vertical plates 41, and the debris can flow out of the water leakage groove 22 due to slow water adding.
As shown in fig. 1, the process for processing the industrial sponge by using the industrial sponge cleaning device comprises the following steps:
s1, sponge forming: firstly, mixing, foaming and molding the sponge to form a band-shaped structure;
s2, sponge conveying: after the sponge is formed, the vertical plate 41 is pulled upwards, the inserting rod 34 is inserted into the positioning hole 48, the adjusting bolt 64 is manually screwed to adjust the height of the adjusting connecting plate 63, the water draining wheel 5 and the extrusion wheel 6 are at a proper distance, the free end of the sponge penetrates between the water tank 2 and the pressing mechanism 4, the positioning elastic column 33 is pulled outwards, the vertical plate 41 can be moved to a proper height, the inserting rod 34 is inserted into the inserting hole 47, the vertical plate 41 can enable the sponge to be soaked in the water tank 2, then the sponge bypasses the upper side of the water draining wheel 5, then the sponge is adhered to the winding roller through the end of the air dryer, the extrusion wheel 6 supports the sponge at the upper end of the water draining wheel 5 with proper extrusion force by screwing the adjusting bolt 64, and the winding action of the winding roller can drive the sponge to be conveyed;
s3, sponge sundry cleaning: firstly, the water pipe 21 is connected with an external water source, the water tank is filled with water, the sponge is positioned in the area between the vertical plates 41 and can be completely immersed in the water tank 2 by adjusting the height of the pressing mechanism 4, the sponge can be guided by the transmission wheel 42 and the supporting wheel 24, the sponge can be pressed on the upper side surface of the supporting plate 23 by the shaking roller 46, the semicircular bulge 27 is matched with the shaking roller 46, so that the sponge can be conveyed between the semicircular bulge 27 and the shaking roller 46 in a wave shape, the sponge can shake up and down to a certain degree when conveyed, the effect of removing sponge impurities is increased, then water is slowly added into the water tank through the external water source and the winding roller is controlled to perform winding action, the internal debris impurities of the sponge can float on the liquid level of the water tank under the action of buoyancy when the sponge passes through the shaking roller 46, and the axial lead of the supporting wheel 24 is positioned above the axial lead of, debris mixed in the sponge cannot move to the outer side of the vertical plate 41, and the sundries can only float on the liquid level of the water tank in the area of the vertical plate 41 under the blocking action of the vertical plate 41, so that the debris can flow out from the water leakage groove 22 by slowly adding water, and the debris is prevented from being attached to the sponge again;
s4, sponge draining: after sponge debris clearance is accomplished, can extrude the moisture in the sponge to water tank 2 under the mating reaction through waterlogging caused by excessive rainfall wheel 5 and extrusion wheel 6 in, then the sponge can carry out drying process through the air dryer, and the sponge rolling after finishing is on the wind-up roll.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. An industrial sponge production and processing technology adopts an industrial sponge cleaning device which comprises a bottom plate (1), a water tank (2), a pressing support plate (3), a pressing mechanism (4), a draining wheel (5) and an extrusion wheel (6), the water tank is characterized in that a water tank (2) is placed on the upper side face of a bottom plate (1), a pressing support plate (3) is located above the water tank (2), the outer end of the pressing support plate (3) is installed on the bottom plate (1) through a pressing support column (31), a pressing mechanism (4) is arranged on the pressing support plate (3) corresponding to the position of the water tank (2), a draining wheel (5) is arranged in the water tank (2), the draining wheel (5) is arranged close to the outer edge of the water tank (2) in the length direction, an extrusion wheel (6) is located right above the draining wheel (5), and the extrusion wheel (6) is connected with the pressing support plate (3); wherein:
a water pipe (21) is arranged on the side wall of the lower end of the water tank (2), a water leakage groove (22) is formed in the side wall of the middle part of the water tank (2), a supporting plate (23) is arranged on the side wall of the lower middle part of the water tank (2), and the water draining wheel (5) is positioned above the water leakage groove (22);
the pressing mechanism (4) comprises two vertical plates (41) connected to the pressing support plate (3) in a sliding fit mode, each vertical plate (41) is of a T-shaped structure, a transmission wheel (42) is installed on the bottom of each vertical plate (41), a pressing transverse plate (43) is installed between the opposite side faces of the lower end of each vertical plate (41), a pressing elastic column (44) is connected to each pressing transverse plate (43) in a sliding fit mode, the aligning plate (45) is installed at the lower end of each pressing elastic column (44), and shaking rollers (46) are evenly installed on the lower side face of the aligning plate (45) along the length direction of the water tank (2);
the supporting plate (23) and the water leakage groove (22) are both positioned between the two vertical plates (41), supporting wheels (24) are symmetrically arranged at two ends of the upper side surface of the supporting plate (23), and the axial lead of each supporting wheel (24) is positioned above the axial lead of the transmission wheel (42);
the processing technology of the industrial sponge by adopting the industrial sponge cleaning device comprises the following steps:
s1, sponge forming: firstly, mixing, foaming and molding the sponge to form a band-shaped structure;
s2, sponge conveying: after the sponge is formed, the free end of the sponge penetrates between the water tank (2) and the pressing mechanism (4) so that the sponge can be soaked in the water tank (2), then the sponge bypasses the upper side of the water draining wheel (5), then the sponge is adhered to a winding roller through the end of an air dryer, and the sponge can be driven to be conveyed through the winding action of the winding roller;
s3, sponge sundry cleaning: firstly, a water pipe (21) is connected to an external water source, the water tank is filled with water, the sponge can be completely immersed in the water tank (2) in an area between the vertical plates (41) by adjusting the height of the pressing mechanism (4), the sponge can be guided by the guide wheel (42) and the support wheel (24), the sponge can be pressed on the upper side surface of the support plate (23) by the shaking roller (46), then water is slowly added into the water tank through the external water source, the winding roller is controlled to perform winding action, when the sponge passes through the shaking roller (46), the debris impurities in the sponge can float on the liquid surface of the water tank under the action of buoyancy, and the debris can flow out of the water leakage groove (22) through the slow water addition;
s4, sponge draining: after sponge debris clearance is accomplished, can extrude the moisture in the sponge under the mating reaction through waterlogging caused by excessive rainfall wheel (5) and pinch roller (6) in water tank (2), then the sponge can carry out drying process through the air dryer, and the sponge rolling after finishing is on the wind-up roll.
2. The industrial sponge production and processing technology as claimed in claim 1, which is characterized in that: the two ends of the water tank (2) are provided with grooves on the upper side surface, and each groove of the water tank (2) is internally provided with a scratch-resistant roller (25).
3. The industrial sponge production and processing technology as claimed in claim 1, which is characterized in that: the upper side surface of the supporting plate (23) is provided with trapezoidal bulges (26), the trapezoidal bulges (26) are positioned between the supporting wheels (24), and the upper side surface of the trapezoidal bulges (26) is uniformly provided with semicircular bulges (27) along the length direction of the water tank (2).
4. The industrial sponge production and processing technology as claimed in claim 3, which is characterized in that: the positions of the semicircular bulges (27) and the positions of the shaking rollers (46) are arranged in a staggered manner, and both ends of the supporting plate (23) are of arc structures.
5. The industrial sponge production and processing technology as claimed in claim 1, which is characterized in that: the side wall of the water tank (2) corresponding to the vertical plate (41) is provided with a limit chute (28) which is in sliding fit with the outer end of the vertical plate (41).
6. The industrial sponge production and processing technology as claimed in claim 1, which is characterized in that: the vertical jack (47) that evenly is provided with in the upper end of riser (41), locating hole (48) have been seted up at the middle part of riser (41), locating hole (48) are located the top of pushing down diaphragm (43), install location riser (32) on the top of pushing down extension board (3), be connected with the middle part of location bullet post (33) through sliding fit's mode on location riser (32), the one end that the extension board (3) outer edge was kept away from in location bullet post (33) is provided with inserted bar (34), inserted bar (34) alternate in jack (47).
7. The industrial sponge production and processing technology as claimed in claim 1, which is characterized in that: the upper end of the extrusion wheel (6) is provided with an extrusion support plate (61), the extrusion support plate (61) is installed on the lower side surface of the adjusting connecting plate (63) through an extrusion spring (62), the middle part of the upper side surface of the adjusting connecting plate (63) is connected with the lower end of an adjusting bolt (64) through a bearing, and the middle part of the adjusting bolt (64) is installed on the lower extrusion support plate (3) in a thread fit mode.
8. The industrial sponge production and processing technology as claimed in claim 7, which is characterized in that: the upper side surface of the extrusion support plate (61) is symmetrically provided with limiting columns (65), and the limiting columns (65) penetrate through the adjusting connecting plate (63) and the lower extrusion support plate (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110326766.9A CN112895282B (en) | 2021-03-26 | 2021-03-26 | Industrial sponge production and processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110326766.9A CN112895282B (en) | 2021-03-26 | 2021-03-26 | Industrial sponge production and processing technology |
Publications (2)
| Publication Number | Publication Date |
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| CN112895282A true CN112895282A (en) | 2021-06-04 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108906757A (en) * | 2018-08-13 | 2018-11-30 | 佛山市博雅钛金科技有限公司 | A kind of cleaning method and cleaning equipment of profile |
| CN211416184U (en) * | 2019-12-25 | 2020-09-04 | 上海蓝伯纺织新材料有限公司 | Water circulation mechanism for cooling plastic film |
| CN112026060A (en) * | 2020-08-31 | 2020-12-04 | 陈妹儿 | Polyurethane sponge recycling treatment method |
| CN112024501A (en) * | 2020-08-24 | 2020-12-04 | 杭州乐杰新型材料科技有限公司 | Preparation process of latex sponge |
| CN112195584A (en) * | 2020-11-08 | 2021-01-08 | 邵阳市昌兴实业有限公司 | Yarn cleaning device |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108906757A (en) * | 2018-08-13 | 2018-11-30 | 佛山市博雅钛金科技有限公司 | A kind of cleaning method and cleaning equipment of profile |
| CN211416184U (en) * | 2019-12-25 | 2020-09-04 | 上海蓝伯纺织新材料有限公司 | Water circulation mechanism for cooling plastic film |
| CN112024501A (en) * | 2020-08-24 | 2020-12-04 | 杭州乐杰新型材料科技有限公司 | Preparation process of latex sponge |
| CN112026060A (en) * | 2020-08-31 | 2020-12-04 | 陈妹儿 | Polyurethane sponge recycling treatment method |
| CN112195584A (en) * | 2020-11-08 | 2021-01-08 | 邵阳市昌兴实业有限公司 | Yarn cleaning device |
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