CN112893579A - Manufacturing process of building construction waterproof material - Google Patents
Manufacturing process of building construction waterproof material Download PDFInfo
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- CN112893579A CN112893579A CN202110067840.XA CN202110067840A CN112893579A CN 112893579 A CN112893579 A CN 112893579A CN 202110067840 A CN202110067840 A CN 202110067840A CN 112893579 A CN112893579 A CN 112893579A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 61
- 239000000463 material Substances 0.000 title claims abstract description 51
- 238000009435 building construction Methods 0.000 title claims abstract description 27
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 133
- 239000010959 steel Substances 0.000 claims abstract description 133
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 230000005540 biological transmission Effects 0.000 claims abstract description 63
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 54
- 238000009434 installation Methods 0.000 claims description 44
- 238000001125 extrusion Methods 0.000 claims description 19
- 238000004080 punching Methods 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 2
- 230000007723 transport mechanism Effects 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 abstract description 35
- 238000012423 maintenance Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 230000009545 invasion Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
- B21D43/09—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The invention relates to a building construction waterproof material manufacturing process, which adopts a building construction waterproof material manufacturing device, wherein the building construction waterproof material manufacturing device comprises a base, a transmission mechanism, a stamping mechanism and a material receiving box, wherein the transmission mechanism, the stamping mechanism and the material receiving box are sequentially arranged on the upper end surface of the base from left to right; the invention can solve the problems existing in the prior art that the rolling method is adopted to produce the steel plate waterstop: the width specification of the steel plate water stop is more, so that the production efficiency of the steel plate water stop is influenced by the process of disassembling and replacing related parts when the steel plate water stop with different specifications needs to be produced; the rolling production line is longer, the rolling parts are more, the time for maintaining and replacing a plurality of rolling parts is longer, and therefore the maintenance and replacement costs of the related rolling parts on the rolling production line are higher.
Description
Technical Field
The invention relates to the field of building material manufacturing, in particular to a manufacturing process of a building construction waterproof material.
Background
The building waterproof material is a material foundation of waterproof engineering, is a main barrier for ensuring that buildings and constructions prevent rainwater invasion, groundwater and other moisture from permeating, and contains a steel plate waterstop, wherein the steel plate waterstop (waterstop steel plate) is a steel plate pre-embedded when lower-layer concrete is poured; in a box foundation or a basement, the concrete of the bottom plate and the external wall plate is separately poured and tamped, when the concrete of the wall plate is poured and tamped next time, a construction cold joint exists, when the position of the joint is below the underground water level line, water seepage is easy to generate, and therefore the joint needs to be technically treated by a steel plate water stop belt; the steel plate water stop belt becomes a common material for construction sites, and a large number of steel plate water stop belt production enterprises in the existing market particularly manufacture the steel plate water stop belt;
the prior art generally uses a rolling method to roll a steel plate to produce a steel plate water stop, however, the following problems generally exist in the rolling method to produce a steel plate water stop:
1. when the steel plate water stop is produced by using a rolling mode, generally, one rolling production line can only produce the steel plate water stop with one width under the condition of not dismounting and replacing related spare and accessory parts, and the width specification of the steel plate water stop is more, so that the efficiency of producing the steel plate water stop is influenced by the process of dismounting and replacing the related spare and accessory parts when the steel plate water stop with different specifications needs to be produced;
2. when the rolling mode is used for producing the steel plate water stop, the steel plate water stop is long, so that most of related parts of the rolling wheels on the rolling production line are more and are easy to be lost in the rolling process, the time required for maintaining, maintaining and replacing the plurality of rolling wheels is long, and the cost for maintaining, maintaining and replacing the related rolling parts on the rolling production line is high.
Disclosure of Invention
In order to solve the problems, the invention provides a building construction waterproof material manufacturing process which adopts a building construction waterproof material manufacturing device, wherein the building construction waterproof material manufacturing device comprises a base, a transmission mechanism, a stamping mechanism and a material receiving box, wherein the transmission mechanism, the stamping mechanism and the material receiving box are sequentially arranged on the upper end surface of the base from left to right;
the stamping mechanism comprises an installation block, a first double-thread lead screw, a first motor, bearing blocks, support columns, a support top plate, a hydraulic push rod, an Contraband-shaped frame, a support plate, an adjusting branch chain and a stamping block, wherein the installation blocks are symmetrically arranged on the front and back of the upper end surface of a base, the first double-thread lead screw is arranged between the installation blocks through rotating fit, the thread directions of the front side and the back side of the first double-thread lead screw are opposite, the front end of the first double-thread lead screw penetrates through the installation blocks to be provided with the first motor, the first motor is arranged on the upper end surface of the base through a motor base, the bearing blocks are symmetrically arranged on the outer side surface of the first double-thread lead screw through screw fit, the outer sides of the bearing blocks are inclined upwards, the support columns are symmetrically arranged on the front side and the back side of the upper end surface of the base, the upper ends of the support columns, the lower end of the bracket is provided with a supporting plate, the middle part of the supporting plate is provided with a rectangular sliding groove, an adjusting branched chain is arranged in the rectangular sliding groove, the lower end of the adjusting branched chain penetrates through the rectangular sliding groove, the front and the back of the adjusting branched chain are symmetrically provided with stamping blocks, and the outer sides of the stamping blocks corresponding to the bearing blocks are arranged in an upward inclined mode;
the adjusting branched chain comprises an installation arc block, a second double-thread lead screw, a T-shaped block, a driven belt wheel, a rectangular plate, a belt wheel rod, a driving belt wheel and a second motor, wherein the installation arc blocks are symmetrically arranged in the front and back of the middle part of the supporting plate, the second double-thread lead screw is arranged between the installation arc blocks in a rotating fit manner, the thread directions of the front side and the back side of the second double-thread lead screw are oppositely arranged, the T-shaped block is symmetrically arranged on the outer side surface of the second double-thread lead screw in the front and back sides in a threaded fit manner, the lower end of the T-shaped block penetrates through the rectangular chute and is respectively connected with the punching block, the driven belt wheel is arranged in the middle part of the second double-thread lead screw, the rectangular plate is symmetrically arranged in the front and back manner, the front end of the belt wheel rod penetrates through the rectangular plate to be provided with a second motor, and the second motor is arranged on the upper end face of the supporting plate through a motor base;
when the manufacturing device of the building construction waterproof material is adopted for manufacturing, the following steps are included:
s1, manufacturing of steel plate: manufacturing a steel plate required by the steel plate waterstop by using a steel plate manufacturing machine;
s2, device check: before starting the building construction waterproof material manufacturing device, the device is checked before operation;
s3, placing materials: inserting the steel plate manufactured in the step S1 into the conveying mechanism from the left side of the conveying mechanism to the right, and driving the steel plate to move to the right through the conveying mechanism;
s4, stamping materials: when the steel plate moves to the lower end of the stamping mechanism along with the transmission mechanism, the stamping mechanism can perform stamping forming treatment on the steel plate;
s5, collecting and warehousing: after the steel plate is formed by the stamping mechanism in a stamping mode, the steel plate moves rightwards along with the transmission mechanism to the inside of the material receiving box, and finally the steel plate water stop band formed by the stamping in the material receiving box is taken out and put in a warehouse.
As a preferred technical scheme of the invention, the transmission mechanism comprises an installation seat, a rotating rod, a bearing wheel, a first chain, a driving motor, an extrusion transmission branched chain and a bearing transmission branched chain, the installation seat is symmetrically arranged at the front and back of the left side of the upper end surface of the base, an installation groove is formed in the upper end of the installation seat, the rotating rod is uniformly arranged between the installation grooves at the front side and the back side of the installation seat through rotating fit, the bearing wheel is arranged in the installation groove at the front end and the back end of the rotating rod, the bearing wheel corresponds to the upper end of the bearing block in height, the first chain wheel is arranged on the installation seat penetrating through the front side of the base at the front side of the rotating rod, the first chain wheels are connected through the first chain, the driving motor is arranged at the front side of the first chain wheel at the left side of the base, and a bearing transmission branch chain is arranged on the upper end surface of the base and positioned in the middle of the bearing block.
As a preferred technical scheme of the invention, the extrusion transmission branched chain comprises support cylinders, a v-shaped roof plate, a rotating round rod, an extrusion upper wheel, a second chain and a rotating motor, wherein the support cylinders are symmetrically arranged at the front end and the rear end of the left side of the upper end surface of the base in a left-right mode, the support cylinders positioned at the front side of the base and the support cylinders positioned at the rear side of the base are connected through the v-shaped roof plate and the 21274of the v-shaped structure, and the v-shaped top plates are symmetrically arranged, the v-shaped top plates are 21274, the inner sides of the v-shaped top plates are provided with rotating round rods in a rotating matching way, the outer side surfaces of the rotating round rods are provided with extrusion upper wheels, the front sides of the rotating round rods penetrate through the v-shaped top plates, the v-shaped top plates are provided with second chain wheels, and the second chain wheels are connected through a second chain, a rotating motor is arranged on the front side of the second chain wheel on the left side of the Contraband-shaped frame, and the rotating motor is connected with the v-21274h-shaped top plate through a motor seat.
As a preferred technical scheme of the invention, the bearing transmission branched chain comprises mounting side plates, a chain wheel rod, a transmission wheel, a third chain, a driving chain wheel and a rotating motor, wherein the mounting side plates are symmetrically arranged at the front and the back between the bearing blocks on the upper end surface of the base, the chain wheel rods are uniformly arranged between the mounting side plates through rotating fit, the transmission wheel is arranged in the middle of each chain wheel rod, the third chain wheel is arranged at the front end of each chain wheel rod by penetrating through the mounting side plates, the driving chain wheel is arranged at the right side of the front end of the mounting side plate at the front side of the base through rotating fit, the third chain wheel is connected with the driving chain wheel through the third chain, the rotating motor is arranged at the front end of the driving chain wheel, and the rotating motor is.
As a preferable technical scheme of the invention, the outer side of the upper end face of the bearing block is provided with a limiting strip.
As a preferable technical scheme of the invention, a T-shaped groove is formed in the upper end face of the base and positioned on the lower side of the bearing block, a T-shaped bulge corresponding to the T-shaped groove is arranged on the lower side of the bearing block, and the T-shaped bulge is positioned in the T-shaped groove in a sliding fit manner.
The invention has the beneficial effects that:
the invention can solve the following problems in the process of producing the steel plate water stop by adopting a rolling mode in the prior art: a. when the steel plate water stop is produced by using a rolling mode, generally, one rolling production line can only produce the steel plate water stop with one width under the condition of not dismounting and replacing related spare and accessory parts, and the width specification of the steel plate water stop is more, so that the efficiency of producing the steel plate water stop is influenced by the process of dismounting and replacing the related spare and accessory parts when the steel plate water stop with different specifications needs to be produced; b. when the rolling mode is used for producing the steel plate water stop, because the steel plate water stop is longer, most of related parts of the rolling wheels on the rolling production line are more and are easy to be lost in the rolling process, and the time required for maintaining, maintaining and replacing a plurality of the rolling wheels is longer, so the cost for maintaining, maintaining and replacing the related rolling parts on the rolling production line is higher;
the steel plates with different widths can be stamped through the stamping mechanism, so that the steel plate water stops with different widths and specifications can be produced without dismounting and replacing spare parts, and compared with the prior art that the steel plate water stops with different widths and specifications can be produced only by dismounting and replacing spare parts, the production efficiency of the steel plate water stops is prevented from being influenced by dismounting and replacing spare parts, and the production efficiency of the steel plate water stops is improved;
third, the steel plate can be stamped into the steel plate water stop by the stamping mechanism, compared with the prior art that the steel plate water stop is produced by adopting a rolling mode, the maintenance and the replacement of rolling parts are not needed, and the efficiency and the cost of the maintenance and the stamping mechanism are lower than those of the rolling parts in a rolling production line, so that the cost of daily maintenance of production equipment of the steel plate water stop is reduced, and the efficiency of the maintenance and the maintenance of the production equipment of the steel plate water stop is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic view of a portion of the structure of the present invention;
FIG. 4 is a schematic diagram of the transfer mechanism of the present invention except for the extrusion transfer arms;
FIG. 5 is a schematic view of the structure between the extruded transfer arm and the base of the present invention;
FIG. 6 is a schematic structural diagram of the mounting block, the first double-thread screw, the first motor, the support block, the support column, the limit strip and the base of the present invention;
FIG. 7 is a schematic structural diagram of the punching mechanism of the present invention, except for the mounting block, the first double-threaded lead screw, the first motor, the bearing block and the pulley rod, with the base;
FIG. 8 is a schematic structural view between the base and a portion of the punching mechanism of the present invention;
in the figure, 1, a base; 2. a transport mechanism; 3. a stamping mechanism; 4. a material receiving box; 20. a mounting seat; 21. rotating the rod; 22. a supporting wheel; 23. a first sprocket; 24. a first chain; 25. a drive motor; 26. extruding the transmission branch chain; 27. bearing the transmission branch chain; 260. a support cylinder; 261. \ 21274; -shaped top plate; 262. rotating the round bar; 263. extruding the upper wheel; 264. a second sprocket; 265. a second chain; 266. a rotating electric machine; 270. installing a side plate; 271. a sprocket rod; 272. a transmission wheel; 273. a third sprocket; 274. a third chain; 275. a drive sprocket; 276. rotating the motor; 30. mounting blocks; 31. a first double-thread lead screw; 32. a first motor; 33. a bearing block; 34. a support pillar; 35. supporting a top plate; 36. a hydraulic push rod; 37. contraband form rack; 38. a support plate; 39. adjusting the branched chain; 310. stamping the blocks; 330. a limiting strip; 390. installing an arc block; 391. a second double-threaded lead screw; 392. a T-shaped block; 393. a driven pulley; 394. a rectangular plate; 395. a pulley bar; 396. a driving pulley; 397. a transmission belt; 398. a second motor.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 8, a manufacturing process of a building construction waterproof material adopts a manufacturing device of a building construction waterproof material, the manufacturing device of the building construction waterproof material comprises a base 1, a transmission mechanism 2, a stamping mechanism 3 and a material receiving box 4, wherein the transmission mechanism 2, the stamping mechanism 3 and the material receiving box 4 are sequentially arranged on the upper end surface of the base 1 from left to right;
when the stamping die works specifically, steel plates with different widths can be stamped into the steel plate water stop band; firstly, inserting a steel plate from the left side of a base 1 to the right side of a transmission mechanism 2, then driving the steel plate to move rightwards through the transmission mechanism 2, when the steel plate moves rightwards to the lower end of a stamping mechanism 3, carrying out stamping forming treatment on the steel plate by the stamping mechanism 3, and moving rightwards along with the transmission mechanism 2 into a material receiving box 4 after the steel plate is stamped into a steel plate water stop band after the stamping treatment is completed; when steel plates with different widths are required to be stamped into the steel plate water stop, the front and rear widths of the steel plates can be adjusted through the stamping mechanism 3, and then the steel plates with different widths can be stamped into the steel plate water stop, so that the applicability of the invention is improved.
The transmission mechanism 2 comprises an installation seat 20, a rotating rod 21, a bearing wheel 22, a first chain wheel 23, a first chain 24, a driving motor 25, an extrusion transmission branched chain 26 and a bearing transmission branched chain 27, the installation seat 20 is symmetrically arranged on the left side of the upper end surface of the base 1 in a front-back manner, an installation groove is formed in the upper end of the installation seat 20, the rotating rods 21 are uniformly arranged between the installation grooves on the front side and the back side of the installation seat 20 through rotating fit, the bearing wheels 22 are arranged in the installation grooves at the front end and the back end of the rotating rod 21, the bearing wheels 22 correspond to the upper ends of the bearing blocks 33 in height, the first chain wheel 23 is arranged on the installation seat 20, which penetrates through the front side of the base 1, of the front side of the rotating rod 21, the first chain wheel 23 is connected through the first chain wheel 24, the driving motor 25 is arranged on, an extrusion transmission branched chain 26 is arranged on the upper end surface of the base 1 above the mounting seat 20, and a bearing transmission branched chain 27 is arranged on the upper end surface of the base 1 in the middle of the bearing block 33;
when the steel plate conveying device works specifically, the conveying mechanism 2 can drive the steel plate to move rightwards; firstly, a steel plate is inserted rightwards from the left side of a transmission mechanism 2, so that the steel plate can be placed at the upper end of a bearing wheel 22, then an output shaft of a driving motor 25 rotates to drive a first chain wheel 23 and a first chain 24 to rotate clockwise, the first chain wheel 23 can drive a rotating rod 21 and the bearing wheel 22 to rotate when rotating, the bearing wheel 22 can be matched with a bearing transmission branched chain 27 to drive the steel plate positioned at the upper end of the bearing wheel to move rightwards when rotating, the steel plate is moved rightwards through the transmission mechanism 2, so that the steel plate can be moved to the lower end of a stamping mechanism 3 to be subjected to stamping forming treatment by the stamping mechanism 3, and after being stamped into a steel plate water stop belt by the stamping mechanism 3, the steel plate is moved rightwards into;
the extrusion transmission branched chain 26 comprises support cylinders 260, a v-shaped roof plate 261, a rotary round rod 262, an extrusion upper wheel 263, a second chain wheel 264, a second chain 265 and a rotary motor 266, wherein the support cylinders 260 are symmetrically arranged at the front and rear ends of the left side of the upper end surface of the base 1, the support cylinders 260 positioned at the front side of the base 1 and the support cylinders 260 positioned at the rear side of the base 1 are connected through the v-shaped roof plate 261, and the v-shaped top plate 261 is symmetrically arranged, the v-shaped top plate 262 is arranged between the inner sides of the v-shaped top plate 261 in a rotating fit manner, the outer side surfaces of the rotating round rods 262 are respectively provided with an extrusion upper wheel 263, the front side of the rotating round rods 262 passes through the v-shaped top plate 261, the second chain wheel 264 is arranged on the v-shaped top plate 261, the second chain wheels 264 are connected through a second chain 265, a rotating motor 266 is arranged on the front side of the second chain wheel 264 positioned on the left side of the Contraband-shaped frame 37, and the rotating motor 266 is connected with the v-21274and the V-shaped top plate 261 through a motor seat;
during specific work, the extrusion transmission branched chain 26 can drive the steel plate to move rightwards; when a steel plate is placed at the upper end of the supporting wheel 22, the output shaft of the rotating motor 266 rotates to drive the second chain wheel 264 and the second chain 265 to rotate anticlockwise, the second chain wheel 264 rotates to drive the rotating round rod 262 and the extrusion upper wheel 263 to rotate, and the extrusion upper wheel 263 rotates to drive the steel plate to move rightwards under the action of the supporting wheel 22; and when steel plates with different thicknesses need to be moved rightwards, the support cylinder 260 can drive the v-shaped top plate 261 to move upwards and downwards, so that the extrusion upper wheel 263 can continuously support the steel plates tightly, the steel plates with different thicknesses can be driven to move rightwards, and the applicability of the invention is increased.
The bearing transmission branched chain 27 comprises mounting side plates 270, chain wheel rods 271, transmission wheels 272, third chain wheels 273, a driving chain wheel 274, third chains 275 and a rotating motor 276, the mounting side plates 270 are symmetrically arranged in front and back between the bearing blocks 33 on the upper end surface of the base 1, the chain wheel rods 271 are uniformly arranged between the mounting side plates 270 through rotating fit, the transmission wheels 272 are arranged in the middle of the chain wheel rods 271, the third chain wheels 273 are arranged at the front ends of the chain wheel rods 271 through the mounting side plates 270, the driving chain wheel 274 is arranged at the right side of the front end of the mounting side plate 270 on the front side of the base 1 through rotating fit, the third chain wheels 273 and the driving chain wheel 274 are connected through the third chains 275, the rotating motor 276 is arranged at the front end of the driving chain wheel 274, and the rotating motor 276 is arranged on the upper end surface of the base;
during specific work, the bearing transmission branched chain 27 can drive the punched and formed steel plate water stop belt to move rightwards; after the steel sheet is stamped into the steel sheet waterstop by punching press mechanism 3, it can drive driving sprocket 274 to rotate motor 276 output shaft is rotatory, driving sprocket 274 can drive third sprocket 273 through third chain 275 and carry out clockwise rotation when rotating, third sprocket 273 can drive transmission wheel 272 through sprocket pole 271 when rotating, can drive the steel sheet waterstop that is located its upper end when transmission wheel 272 rotates and remove right, thereby make the steel sheet waterstop can remove right to receiving box 4 in, make the steel sheet waterstop can be piled up to receiving box 4 in, and improved the efficiency of collecting the steel sheet waterstop.
The stamping mechanism 3 comprises an installation block 30, a first double-thread lead screw 31, a first motor 32, supporting blocks 33, supporting columns 34, a supporting top plate 35, a hydraulic push rod 36, a' -21274, a shaped frame 37, a supporting plate 38, an adjusting branched chain 39 and a stamping block 310, wherein the installation blocks 30 are symmetrically arranged in front and back of the upper end surface of the base 1, the first double-thread lead screw 31 is arranged between the installation blocks 30 in a rotating fit manner, the thread directions of the front side and the back side of the first double-thread lead screw 31 are opposite, the front end of the first double-thread lead screw 31 penetrates through the installation block 30 to be provided with the first motor 32, the first motor 32 is arranged on the upper end surface of the base 1 through a motor base, the supporting blocks 33 are symmetrically arranged in front and back through thread fit on the outer side surface of the first double-thread lead screw 31, the supporting blocks 33 are arranged in an upward inclined manner, the front side and the back, the middle part of the lower end of the supporting top plate 35 is provided with a hydraulic push rod 36, the lower end of the hydraulic push rod 36 is provided with a V-21274, the lower end of the V-shaped frame 37 is provided with a supporting plate 38, the middle part of the supporting plate 38 is provided with a rectangular sliding groove, an adjusting branched chain 39 is arranged in the rectangular sliding groove, the lower end of the adjusting branched chain 39 penetrates through the rectangular sliding groove and is symmetrically provided with stamping blocks 310 in a front-back mode, and;
during specific work, the stamping mechanism 3 can stamp the steel plate into the steel plate water stop belt; when the steel plate moves to the upper end of the bearing block 33 along with the transmission mechanism 2 in the right direction, the transmission mechanism 2 does not move any more, the hydraulic push rod 36 can drive the Contraband-shaped frame 37 and the supporting plate 38 to move downwards, the supporting plate 38 can drive the stamping block 310 to stamp the steel plate at the upper end of the bearing block 33 when moving downwards, the steel plate can be stamped into a steel plate water stop belt under the action of the stamping block 310 and the bearing block 33, and then the bearing transmission branch chain 27 can drive the steel plate water stop belt to move rightwards; when steel plates with different widths need to be punched, the output shaft of the first motor 32 rotates to drive the first double-thread lead screw 31 to rotate, the first double-thread lead screw 31 can drive the bearing blocks 33 to move towards the front side and the rear side respectively in a thread matching mode when rotating, the adjusting branched chain 39 can drive the punching blocks 310 to move towards the front side and the rear side respectively, so that the punching mechanism 3 can punch the steel plates with different widths, and the applicability of the invention is improved.
The outer side of the upper end surface of the bearing block 33 is provided with a limit strip 330; during specific work, spacing 330 can carry on spacingly to the steel sheet, and when placing the steel sheet in bearing wheel 22 upper end, spacing 330 can carry on spacingly to the steel sheet to can avoid the steel sheet outwards to break away from transmission mechanism 2 at the in-process that moves to the right.
A T-shaped groove is formed in the upper end face of the base 1 and located on the lower side of the bearing block 33, a T-shaped bulge corresponding to the T-shaped groove is arranged on the lower side of the bearing block 33, and the T-shaped bulge is located in the T-shaped groove in a sliding fit mode;
during specific work, when the bearing block 33 moves along with the first double-thread lead screw 31, the T-shaped protrusion in the T-shaped groove can guide and limit the moving track of the bearing block 33.
The adjusting branched chain 39 comprises an installation arc block 390, a second double-thread lead screw 391, a T-shaped block 392, a driven pulley 393, a rectangular plate 394, a pulley rod 395, a driving pulley 396, a transmission belt 397 and a second motor 398, the installation arc blocks 390 are symmetrically arranged in the front and back of the middle part of the supporting plate 38, the second double-thread lead screw 391 is arranged between the installation arc blocks 390 through rotating fit, the thread directions of the front and back sides of the second double-thread lead screw 391 are opposite, the T-shaped block 392 is symmetrically arranged on the outer side surface of the second double-thread lead screw 391 through thread fit in the front and back sides, the lower end of the T-shaped block 392 penetrates through the rectangular sliding groove to be respectively connected with the punching block 310, the driven pulley 393 is arranged in the middle part of the second double-thread lead screw 391, the rectangular plate 394 is symmetrically arranged in the front and back on the right side of the rectangular sliding, the driving pulley 396 is connected with the driven pulley 393 through a transmission belt 397, the front end of a pulley rod 395 is provided with a second motor 398 through a rectangular plate 394, and the second motor 398 is arranged on the upper end face of the support plate 38 through a motor base;
during specific work, the distance between the punching blocks 310 can be adjusted by adjusting the branched chain 39; when steel plates with different widths need to be punched, the output shaft of the second motor 398 rotates to drive the pulley rod 395 to rotate, the pulley rod 395 can drive the driving belt 397 and the driven pulley 393 to rotate through the driving pulley 396 when rotating, the driven pulley 393 can drive the second double-thread lead screw 391 to rotate when rotating, the second double-thread lead screw 391 can respectively drive the T-shaped blocks 392 to move forwards or backwards when rotating, and the T-shaped blocks 392 can drive the punching blocks 310 to move when moving, so that the space between the punching blocks 310 can be adjusted, steel plates with different widths can be punched, and the applicability of the punching device is improved.
When the manufacturing device of the building construction waterproof material is adopted for manufacturing, the following steps are included:
s1, manufacturing of steel plate: manufacturing a steel plate required by the steel plate waterstop by using a steel plate manufacturing machine;
s2, device check: before starting the building construction waterproof material manufacturing device, the device is checked before operation;
s3, placing materials: inserting the steel plate manufactured in step S1 from the left side of the conveying mechanism 2 to the right into the conveying mechanism 2, and driving the steel plate to move to the right through the conveying mechanism 2;
s4, stamping materials: when the steel plate moves to the lower end of the stamping mechanism 3 along with the transmission mechanism 2, the stamping mechanism 3 can perform stamping forming treatment on the steel plate;
s5, collecting and warehousing: after the steel plate is formed by the stamping mechanism 3 in a stamping mode, the steel plate moves rightwards along with the transmission mechanism 2 to the inside of the material receiving box 4, and finally the steel plate water stop belt formed by the stamping in the material receiving box 4 is taken out and put in storage.
According to the invention, the steel plates with different widths can be stamped through the stamping mechanism 3, so that the steel plate water stops with different widths and specifications can be produced without dismounting and replacing spare parts, compared with the prior art that the steel plate water stops with different widths and specifications can be produced only by dismounting and replacing spare parts, the production efficiency of the steel plate water stops is prevented from being influenced by dismounting and replacing spare parts, and the production efficiency of the steel plate water stops is improved; according to the invention, the steel plate can be stamped into the steel plate water stop by the stamping mechanism 3, compared with the prior art that the steel plate water stop is produced by adopting a rolling mode, the maintenance and replacement of rolling parts are not needed, and the efficiency and cost of the maintenance and stamping mechanism 3 are lower than those of the rolling parts in a rolling production line, so that the cost of daily maintenance of steel plate water stop production equipment is reduced, and the efficiency of the maintenance and the maintenance of the steel plate water stop production equipment is improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. The utility model provides a building construction waterproof material manufacturing process, this building construction waterproof material manufacturing process adopts following building construction waterproof material manufacturing installation, and this building construction waterproof material manufacturing installation includes base (1), transport mechanism (2), punching press mechanism (3) and receipts workbin (4), its characterized in that: the upper end surface of the base (1) is sequentially provided with a transmission mechanism (2), a stamping mechanism (3) and a material receiving box (4) from left to right; wherein:
the stamping mechanism (3) comprises mounting blocks (30), first double-thread lead screws (31), first motors (32), bearing blocks (33), support columns (34), a support top plate (35), hydraulic push rods (36), Contraband-shaped frames (37), support plates (38), adjusting branched chains (39) and stamping blocks (310), the mounting blocks (30) are symmetrically arranged in front and back of the upper end face of the base (1), the first double-thread lead screws (31) are arranged between the mounting blocks (30) in a rotating fit mode, the thread directions of the front side and the rear side of each first double-thread lead screw (31) are oppositely arranged, the first motors (32) penetrate through the mounting blocks (30) at the front ends of the first double-thread lead screws (31), the first motors (32) are mounted on the upper end face of the base (1) through motor seats, the bearing blocks (33) are symmetrically arranged in front and back of the outer side faces of the first double-thread lead screws, the outer side of each bearing block (33) is arranged in an upward-inclining mode, supporting columns (34) are symmetrically arranged on the front side and the rear side of the upper end face of the base (1) in a left-right mode, the upper ends of the supporting columns (34) are connected through supporting top plates (35), a hydraulic push rod (36) is arranged in the middle of the lower end of each supporting top plate (35), a' -21274is installed at the lower end of each hydraulic push rod (36), Contraband-shaped frames (37) of a shaped structure are arranged, supporting plates (38) are installed at the lower ends of Contraband-shaped frames (37), rectangular sliding grooves are formed in the middle of the supporting plates (38), adjusting branched chains (39) are arranged in the rectangular sliding grooves, punching blocks (310) are symmetrically arranged in a front-back mode after the;
the adjusting branched chain (39) comprises an installation arc block (390), a second double-thread lead screw (391), a T-shaped block (392), a driven belt wheel (393), a rectangular plate (394), a belt wheel rod (395), a driving belt wheel (396), a transmission belt (397) and a second motor (398), the installation arc blocks (390) are symmetrically arranged in front and at back of the middle of the supporting plate (38), the second double-thread lead screw (391) is arranged between the installation arc blocks (390) in a rotating fit mode, the thread directions of the front side and the rear side of the second double-thread lead screw (391) are oppositely arranged, the T-shaped blocks (392) are symmetrically arranged on the outer side surface of the second double-thread lead screw (391) in front and at back through thread fit, the lower ends of the T-shaped blocks (392) penetrate through the rectangular sliding grooves to be respectively connected with the punching blocks (310), the driven belt wheels (393) are arranged in the middle of the second, a belt wheel rod (395) is arranged between the upper ends of the rectangular plates (394) in a rotating fit mode, a driving belt wheel (396) is arranged in the middle of the belt wheel rod (395), the driving belt wheel (396) is connected with a driven belt wheel (393) through a driving belt (397), a second motor (398) is installed at the front end of the belt wheel rod (395) through the rectangular plates (394), and the second motor (398) is installed on the upper end face of the supporting plate (38) through a motor base;
when the manufacturing device of the building construction waterproof material is adopted for manufacturing, the following steps are included:
s1, manufacturing of steel plate: manufacturing a steel plate required by the steel plate waterstop by using a steel plate manufacturing machine;
s2, device check: before starting the building construction waterproof material manufacturing device, the device is checked before operation;
s3, placing materials: inserting the steel plate manufactured in the step S1 into the transmission mechanism (2) from the left side of the transmission mechanism (2) to the right, and driving the steel plate to move to the right through the transmission mechanism (2);
s4, stamping materials: when the steel plate moves to the lower end of the stamping mechanism (3) along with the transmission mechanism (2), the stamping mechanism (3) can perform stamping forming treatment on the steel plate;
s5, collecting and warehousing: after the steel plate is formed by the stamping mechanism (3), the steel plate moves to the right along with the transmission mechanism (2) to the inside of the material receiving box (4), and finally the steel plate water stop belt formed by stamping in the material receiving box (4) is taken out and put in storage.
2. The manufacturing process of the building construction waterproof material as claimed in claim 1, wherein: the transmission mechanism (2) comprises an installation seat (20), a rotating rod (21), a bearing wheel (22), a first chain wheel (23), a first chain (24), a driving motor (25), an extrusion transmission branched chain (26) and a bearing transmission branched chain (27), the installation seat (20) is symmetrically arranged on the front and back of the left side of the upper end surface of the base (1), installation grooves are formed in the upper end of the installation seat (20), the rotating rod (21) is uniformly arranged between the installation grooves in the front and back of the installation seat (20) through rotating fit, the bearing wheel (22) is arranged in the installation grooves in the front and back of the rotating rod (21), the height of the upper end of the bearing wheel (22) corresponds to that of the bearing block (33), the first chain wheel (23) is arranged on the front side of the rotating rod (21) and penetrates through the installation seat (20) in the front side of the base (1), and the first chain wheels (, a driving motor (25) is installed on the front side of a first chain wheel (23) located on the left side of a base (1), the driving motor (25) is installed on the upper end face of the base (1) through a motor base, an extrusion transmission branched chain (26) is arranged on the upper end face of the base (1) and located above an installation seat (20), and a bearing transmission branched chain (27) is arranged in the middle of a bearing block (33) on the upper end face of the base (1).
3. The manufacturing process of the building construction waterproof material as claimed in claim 1, wherein: the extrusion transmission branched chain (26) comprises supporting cylinders (260), a lifting 21274, a shaped top plate (261), a rotating round rod (262), an extrusion upper wheel (263), a second chain wheel (264), a second chain (265) and a rotating motor (266), wherein the supporting cylinders (260) are symmetrically arranged at the front end and the rear end of the left side of the upper end surface of the base (1), the rotating round rods (262) are arranged between the supporting cylinders (260) at the front side of the base (1) and between the supporting cylinders (260) at the rear side of the base (1) through a lifting 21274of a shaped structure, the shaped top plates (261) are connected, the lifting 21274is symmetrically arranged, the rotating round rods (262) are arranged between the inner sides of the shaped top plates (261) through a rotating fit, the extrusion upper wheel (263) is arranged on the outer side of the rotating round rod (262), the front side of the rotating round rod (262) penetrates through the lifting 21274, the shaped top plates (261) are provided with the second chain wheel (264), and the second chain wheel (265) is connected between the second chain wheel (264), a rotary motor (266) is arranged at the front side of a second chain wheel (264) positioned at the left side of the Contraband-shaped frame (37), and the rotary motor (266) is connected with a v-21274h-shaped top plate (261) through a motor base.
4. The manufacturing process of the building construction waterproof material as claimed in claim 1, wherein: the bearing transmission branched chain (27) comprises mounting side plates (270), chain wheel rods (271), transmission wheels (272), third chain wheels (273), a driving chain wheel (274), third chains (275) and a rotating motor (276), the mounting side plates (270) are symmetrically arranged on the upper end surface of the base (1) in the front and back direction between the bearing blocks (33), the chain wheel rods (271) are uniformly arranged between the mounting side plates (270) through rotating fit, the transmission wheels (272) are arranged in the middle of the chain wheel rods (271), the third chain wheels (273) are arranged at the front ends of the chain wheel rods (271) through the mounting side plates (270), the driving chain wheel (274) is arranged at the right side of the front end of the mounting side plate (270) at the front side of the base (1) through rotating fit, the third chain wheel (273) is connected with the driving chain wheel (274) through the third chains (275), the rotating motor (276) is arranged at the front end of the driving chain wheel, the rotating motor (276) is arranged on the upper end surface of the base (1) through a motor base.
5. The manufacturing process of the building construction waterproof material as claimed in claim 1, wherein: and a limiting strip (330) is arranged on the outer side of the upper end face of the bearing block (33).
6. The manufacturing process of the building construction waterproof material as claimed in claim 1, wherein: the base (1) up end on lie in bearing piece (33) downside and seted up the T-slot, and be provided with on bearing piece (33) downside and the T-shaped arch corresponding with the T-slot, and the T-shaped arch is located the T-slot through sliding fit.
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CN202110067840.XA CN112893579A (en) | 2021-01-19 | 2021-01-19 | Manufacturing process of building construction waterproof material |
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CN202110067840.XA CN112893579A (en) | 2021-01-19 | 2021-01-19 | Manufacturing process of building construction waterproof material |
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CN114178467A (en) * | 2021-12-03 | 2022-03-15 | 溧阳市超强链条制造有限公司 | Manufacturing, forming and processing equipment for inner and outer plates of chain |
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Application publication date: 20210604 |