CN112893466A - Method for rolling ultrathin strip based on laser energy field assistance - Google Patents

Method for rolling ultrathin strip based on laser energy field assistance Download PDF

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Publication number
CN112893466A
CN112893466A CN202110071312.1A CN202110071312A CN112893466A CN 112893466 A CN112893466 A CN 112893466A CN 202110071312 A CN202110071312 A CN 202110071312A CN 112893466 A CN112893466 A CN 112893466A
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China
Prior art keywords
strip
ultrathin
rolling
laser
energy field
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CN202110071312.1A
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Chinese (zh)
Inventor
王振华
刘元铭
申宏卓
王涛
郝平菊
李亚新
陈卓然
任忠凯
熊晓燕
王天翔
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Taiyuan University of Technology
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Taiyuan University of Technology
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Priority to CN202110071312.1A priority Critical patent/CN112893466A/en
Publication of CN112893466A publication Critical patent/CN112893466A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/40Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling foils which present special problems, e.g. because of thinness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/004Heating the product

Abstract

The invention discloses a method for rolling an ultrathin strip based on laser energy field assistance, and belongs to the technical field of ultrathin strip rolling. According to the invention, the ultrathin strip is heated by assisting in heating the ultrathin strip through the laser energy field in the process of rolling the ultrathin strip by the multi-roller mill, so that the work hardening phenomenon generated in the reciprocating rolling process is reduced, the edge crack and other defects of the ultrathin strip are inhibited, the yield is improved, the quality of the ultrathin strip is improved, and the ultrathin strip with thinner thickness is obtained; and removing the oxide film on the surface of the ultrathin strip by an ultrasonic auxiliary polishing device, and removing the oxide film on the surface due to high temperature by high-frequency excitation action generated by ultrasonic waves. The ultrathin strip with thinner thickness and better surface quality is obtained by the method of the invention and can be used for the batch production of ultrathin strips in industry.

Description

Method for rolling ultrathin strip based on laser energy field assistance
Technical Field
The invention belongs to the technical field of ultrathin strip rolling, and particularly relates to a method for rolling an ultrathin strip based on laser energy field assistance.
Background
With the recent rise of industries such as micro-manufacturing and micro-electro-mechanical systems, the market demand for ultra-thin strip products is rapidly increased, and especially the high and new technical fields such as robots and intelligent manufacturing have higher requirements on high quality and ultra-thin strips, for example, a blood vessel robot for blood vessel minimally invasive diagnosis and operation uses a micro motor with the diameter of 1mm as a driver, and the total length of a machine body is about 6mm, namely, the test is about to be put into practice. A micro-aircraft with the weight less than 100g and the overall structure size less than 15.24cm, and the like. These sophisticated fields require micro-materials, smaller micro-device sizes, and higher precision requirements.
The production level of the ultrathin strip products is the key for promoting the miniaturization of the products and accelerating the intelligence of the products, but in the cold rolling production process of the ultrathin strips, when the thickness of the foil is reduced to a certain degree, the thickness of the rolled piece is not reduced continuously even if the rolling force is increased continuously, namely the ultrathin strip has the minimum rollable thickness. And the cold rolling of the extremely thin strip easily causes the rolling roller system to generate larger elastic deformation, and related researches show that when the extremely thin strip reaches the minimum rollable thickness, tens or even hundreds of passes of rolling are usually needed, which can cause very serious work hardening phenomenon, thereby causing the defects of edge crack, edge wave and the like of the extremely thin strip, reducing the yield and causing the waste of raw materials and energy. Therefore, how to obtain an ultra-thin strip with extremely thin thickness, high dimensional accuracy and stable performance has become a difficult problem in the field of plastic processing.
The hot rolling can obviously improve the plasticity of the metal and reduce the deformation resistance of the metal, thereby greatly reducing the energy consumption of metal deformation, reducing the energy consumption and saving the cost. The traditional plate strip heating mode is not suitable for producing ultra-thin strips due to the problems of slow temperature rise, serious oxidation degree and the like.
Disclosure of Invention
The invention provides a method for rolling an ultra-thin strip based on laser energy field assistance, aiming at the problems of severe cold rolling work hardening, slow temperature rise of a hot rolling work heating mode, severe oxidation degree and the like.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method for rolling an ultra-thin strip based on the assistance of a laser energy field comprises the following steps:
step 1, preparing an ultrathin strip, threading the ultrathin strip on an ultrathin strip rolling production line, and applying tension to an outlet and an inlet of the ultrathin strip after threading is finished; the tension is applied to reduce the occurrence of plate-shaped defects such as bubble waves, edge waves, middle waves and the like in the rolling process;
step 2, arranging a laser emitter near an inlet of the multi-roll mill to apply a laser energy field to the ultra-thin strip, adjusting the incident angle of laser through a focusing module and simultaneously improving the laser energy, fixing the ultra-thin strip after the position of a rectangular light spot is adjusted, opening the laser emitter to heat the ultra-thin strip, and enabling the ultra-thin strip to enter a roll gap at a constant speed under the action of a winder to realize uniform heating and stable rolling;
step 3, arranging an ultrasonic auxiliary polishing device at the inlet of the multi-roller mill to remove a surface oxidation layer generated by the instantaneous high temperature of the laser energy field;
step 4, arranging a very thin strip cleaning device at the outlet of the multi-roller mill to wash out insoluble pollutants on the surface of the very thin strip;
step 5, arranging a nitrogen purging device behind the ultrathin belt cleaning device, and performing secondary cleaning on the washed ultrathin belt to improve the surface quality of the rolled ultrathin belt;
step 6, arranging a drying device behind the ultrathin strip cleaning device to dry the ultrathin strip;
and 7, coiling the ultrathin strip through a coiler.
Further, the tension is 0.4 times of the yield strength of the ultrathin strip material.
Further, the width of the ultrathin strip is 10-50mm, and the thickness of the ultrathin strip is less than 1 mm.
Further, the power of the laser transmitter is 60-6000w and is continuously adjustable; the central wavelength of the laser is 1064 nm; the frequency range of the laser system is 0.05-50 kHz; the focal length of the laser system is 300 mm; the resulting laser spot was a 1.5mm x 50mm rectangular spot.
Furthermore, the material of the ultra-thin strip is a metal material.
Further, the ultra-thin belt cleaning device is an ultrasonic vibration auxiliary cleaning device.
Further, the width of the extremely thin strip is not more than the width of a laser spot.
Furthermore, the drying device is also provided with a circulating fan, and hot air circulation is realized inside the heating pipe.
Compared with the prior art, the invention has the following advantages:
the laser energy field auxiliary heating has the advantages of high heating efficiency, oxidation resistance, convenience in operation and the like, and the temperature of the normal-temperature ultrathin belt can be raised to hundreds of degrees centigrade in a short time by using instantaneous energy generated by laser emitted by a laser. The ultrathin strip after laser heating greatly reduces the metal rheological stress, can effectively reduce the elastic deformation of a roller system during rolling, thereby improving the shape of the strip, and is more favorable for recrystallization so as to refine grains.
The invention introduces the laser energy field to heat the ultrathin strip in the process of rolling the ultrathin strip, improves the plastic deformation capability of the material, obtains the ultrathin strip with thinner thickness, and reduces the processing hardening generated in the rolling process by the dynamic recrystallization phenomenon generated in the hot rolling process when the ultrathin strip is heated to the recrystallization temperature by the assistance of the laser energy field, thereby inhibiting the edge crack and other defects of the ultrathin strip, improving the yield and improving the quality of the ultrathin strip. The heat effect of the ultra-thin strip in the rolling process is caused by the laser energy field in the ultra-thin strip rolling process, the diffusion capability of metal atoms is improved, the energy barrier is overcome, the grain refinement is realized, the ultra-thin strip with fine grains and tiny residual stress is obtained, and the method can be used for the batch production of the ultra-thin strip in industry.
Drawings
FIG. 1 is a schematic structural view of a laser energy field assisted rolling ultrathin belt device;
FIG. 2 is a detailed schematic diagram of a 6kW fiber transmission laser-assisted heating system.
In the figure: 1-uncoiler, 2, 2' -guide roll, 3-laser emitter, 4-focusing module, 5-multi-roller mill, 6-extremely thin strip cleaning device, 7-nitrogen purging device, 8-drying device, 9-coiling machine, 10-extremely thin strip, 11-ultrasonic auxiliary polishing device, 12-control cabinet, 13-wire, 14-stabilized power supply, 15-laser, 16-water cooling machine, 17-mechanical arm, 18-mechanical arm workbench and 19-optical fiber.
Detailed Description
Example 1
As shown in FIG. 1, the laser energy field assisted rolling strip apparatus of the present invention comprises two parts, an ultra-thin strip rolling line and a laser energy field assist system, wherein the laser energy field assist system is located above the entry side of the multi-roll mill of the ultra-thin strip rolling line.
The ultrathin strip rolling production line comprises an uncoiler 1, guide rollers 2, 2' (the guide rollers are used for adjusting the advancing direction of the ultrathin strip and playing a role in conveying), a laser emitter 3, a focusing module 4 (the focusing module is mainly used for improving laser energy and adjusting the laser incidence angle), a multi-roller mill 5, an ultrathin strip cleaning device 6, a nitrogen purging device 7, a drying device 8, a coiler 9 and an ultrasonic auxiliary polishing device 11.
The laser transmitter is provided with a laser energy field auxiliary system which comprises a control cabinet 11, an electric wire 12, a stabilized voltage power supply 13, a laser 14, a water chiller 15, a mechanical arm 16, a mechanical arm workbench 17 and an optical fiber 18.
The multi-roller mill can also adopt a twelve-roller mill, a twenty-roller mill, a thirty-two-roller mill and other multi-roller mills;
example 2
In the embodiment, 304 stainless steel with the width of 50mm and the thickness of 0.05mm is used as an ultra-thin strip, the yield strength is 276Mpa, a drying device is a drying oven, and a multi-roll mill adopts a twenty-roll mill;
the device of embodiment 1 and the method for rolling the ultrathin strip based on the laser energy field assistance comprise the following steps:
step 1, threading an ultrathin strip on an ultrathin strip rolling production line, and applying tension to an outlet and an inlet of the ultrathin strip after threading is finished; the uncoiler applies back tension and the coiler applies front tension, and the proper tension can reduce surface defects such as edge waves, bubble waves and the like, improve the plastic forming capability of the ultrathin strip and promote the flow of metal along the rolling direction; finally determining the applied tension to be 70MPa according to the yield strength of the material;
step 2, arranging a laser transmitter close to an inlet of the multi-roll mill to apply a laser energy field to the ultra-thin strip, adjusting the power of the laser transmitter to 6kW, and adjusting the central wavelength of laser to 1064 nm; the frequency of the laser system is 50 kHz; the focal length of the laser system is 300 mm; the generated laser spot is a rectangular spot of 1.5mm multiplied by 50 mm; adjusting the incident angle of laser and simultaneously improving the laser energy through a focusing module, fixing after the position of a rectangular light spot is stably hit on the surface of a 304 stainless steel strip, opening a laser to rapidly heat the ultrathin strip at the heating temperature of 600 ℃, and simultaneously enabling the heated 304 stainless steel ultrathin strip to enter a roll gap at a constant speed under the action of a winder to realize uniform heating; measuring the thickness of the 304 stainless steel ultrathin strip after rolling is finished, wherein the thickness is 0.03 mm;
step 3, arranging an ultrasonic auxiliary polishing device at the inlet of the multi-roller mill to remove a surface oxidation layer generated by the instantaneous high temperature of the laser energy field;
step 4, after the surface oxide layer is removed, arranging a very thin strip cleaning device, spraying cleaning liquid to the surface of the 304 stainless steel very thin strip at a flow rate of not less than 1.5m/s, and washing away insoluble pollutants on the surface of the very thin strip; spraying cleaning solution to the surface of the ultrathin belt, preliminarily washing off metal particles attached to the surface of the ultrathin belt and removing insoluble dirt on the surface of the ultrathin belt;
and 5, arranging a nitrogen purging device behind the ultrathin belt cleaning device, and purging the surface of the ultrathin belt by using nitrogen as a medium and pressurizing to 0.7MPa by using an air compressor by using the nitrogen purging device. Ensuring enough air inflow, ensuring the minimum flow rate of the purging gas to be not less than 20m/s, and carrying out secondary cleaning on the washed ultrathin strip;
step 6, arranging a drying device behind the ultrathin strip cleaning device to dry the ultrathin strip; the ultra-thin strip enters a heating pipe of an oven under the guidance of a guide roller, hot air circulation is realized in the oven through hot air flow generated by a circulating fan, the average flow rate of the hot air flow is more than 20m/s, the average temperature is about 100 ℃, and the ultra-thin strip is dried;
and 7, coiling the rolled 304 stainless steel ultra-thin strip under the action of a coiling machine while drying, bundling and coiling.
Finally, under the effective action of the laser auxiliary energy field, the 304 stainless steel ultra-thin strip is successfully rolled from 0.05mm to 0.02mm, compared with the common cold rolling without applying the laser auxiliary energy field, the plastic deformation capability of the 304 stainless steel ultra-thin strip is improved by the rolling technology, the dynamic recrystallization phenomenon generated in the hot rolling process effectively reduces the work hardening generated in the 304 stainless steel ultra-thin strip rolling process, inhibits the edge crack and other defects of the 304 stainless steel ultra-thin strip, improves the yield of the 304 stainless steel ultra-thin strip and obviously improves the quality of the ultra-thin strip.
Those skilled in the art will appreciate that the invention may be practiced without these specific details. Although illustrative embodiments of the present invention have been described above to facilitate the understanding of the present invention by those skilled in the art, it should be understood that the present invention is not limited to the scope of the embodiments, and various changes may be made apparent to those skilled in the art as long as they are within the spirit and scope of the present invention as defined and defined by the appended claims, and all matters of the invention which utilize the inventive concepts are protected.

Claims (10)

1. A method for rolling an ultra-thin strip based on the assistance of a laser energy field is characterized by comprising the following steps: the method comprises the following steps:
step 1, preparing an ultrathin strip, threading the ultrathin strip on an ultrathin strip rolling production line, and applying tension to an outlet and an inlet of the ultrathin strip after threading is finished;
step 2, arranging a laser emitter near an inlet of the multi-roll mill to apply a laser energy field to the ultra-thin strip, adjusting the incident angle of laser through a focusing module and simultaneously improving the laser energy, fixing the ultra-thin strip after the position of a rectangular light spot is adjusted, opening the laser emitter to heat the ultra-thin strip, and enabling the ultra-thin strip to enter a roll gap at a constant speed under the action of a winder to realize uniform heating and stable rolling;
step 3, arranging an ultrasonic auxiliary polishing device at the inlet of the multi-roller mill to remove a surface oxidation layer generated by the instantaneous high temperature of the laser energy field;
step 4, arranging a very thin strip cleaning device at the outlet of the multi-roller mill to wash out insoluble pollutants on the surface of the very thin strip;
step 5, arranging a nitrogen purging device behind the ultrathin belt cleaning device, and performing secondary cleaning on the flushed ultrathin belt;
step 6, arranging a drying device behind the ultrathin strip cleaning device to dry the ultrathin strip;
and 7, coiling the ultrathin strip through a coiler.
2. The method for rolling the ultrathin strip based on the laser energy field assistance is characterized by comprising the following steps of: the tension is 0.4 times the yield strength of the extremely thin strip material.
3. The method for rolling the ultrathin strip based on the laser energy field assistance is characterized by comprising the following steps of: the width of the ultra-thin strip is 10-50mm, and the thickness of the ultra-thin strip is less than 1 mm.
4. The method for rolling the ultrathin strip based on the assistance of the laser energy field is characterized by comprising the following steps of: the power of the laser transmitter is 60-6000w and is continuously adjustable; the central wavelength of the laser is 1064 nm; the frequency range of the laser system is 0.05-50 kHz; the focal length of the laser system is 300 mm; the resulting laser spot was a 1.5mm x 50mm rectangular spot.
5. The method for rolling the ultrathin strip based on the laser energy field assistance is characterized by comprising the following steps of: the material of the ultra-thin strip is a metal material.
6. The method for rolling the ultrathin strip based on the assistance of the laser energy field is characterized by comprising the following steps of: the ultra-thin belt cleaning device is an ultrasonic vibration auxiliary cleaning device.
7. The method for rolling the ultrathin strip based on the assistance of the laser energy field is characterized by comprising the following steps of: the width of the extremely thin strip is not more than the width of a laser spot.
8. The method for rolling the ultrathin strip based on the assistance of the laser energy field is characterized by comprising the following steps of: the drying device is also provided with a circulating fan, and hot air circulation is realized inside the heating pipe.
9. The method for rolling the ultrathin strip based on the laser energy field assistance is characterized by comprising the following steps of: the heating temperature of the laser emitter is 400-600 ℃.
10. The method for rolling the ultrathin strip based on the laser energy field assistance is characterized by comprising the following steps of: the laser transmitter is provided with a laser energy field auxiliary system which comprises a control cabinet, an electric wire, a stabilized voltage power supply, a laser, a water chiller, a mechanical arm workbench and an optical fiber.
CN202110071312.1A 2021-01-19 2021-01-19 Method for rolling ultrathin strip based on laser energy field assistance Withdrawn CN112893466A (en)

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Application publication date: 20210604