CN112890551A - Height-adjustable's air pillow and production device who produces this air pillow - Google Patents
Height-adjustable's air pillow and production device who produces this air pillow Download PDFInfo
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- CN112890551A CN112890551A CN202110126361.0A CN202110126361A CN112890551A CN 112890551 A CN112890551 A CN 112890551A CN 202110126361 A CN202110126361 A CN 202110126361A CN 112890551 A CN112890551 A CN 112890551A
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/10—Pillows
- A47G9/1027—Details of inflatable pillows
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0061—Organic fillers or organic fibrous fillers, e.g. ground leather waste, wood bark, cork powder, vegetable flour; Other organic compounding ingredients; Post-treatment with organic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
- D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
- D06N3/142—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes mixture of polyurethanes with other resins in the same layer
- D06N3/144—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes mixture of polyurethanes with other resins in the same layer with polyurethane and polymerisation products, e.g. acrylics, PVC
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B2037/1276—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives water-based adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
Abstract
The invention discloses a height-adjustable air pillow and a production device for producing the air pillow. According to the invention, by arranging the conveying mechanism, the guide mechanism and the adjusting mechanism, the adjusting mechanism can simultaneously limit a plurality of groups of air pillow rubber pads through the fixed baffle, so that when the upper parts of the air pillow rubber pads are elastically limited by the subsequent spring rings, the side parts of the air pillow rubber pads are prevented from falling off, the stability of supporting and limiting the air pillow rubber pads is effectively improved, the subsequent quick and stable conveying is facilitated, the conveying efficiency is improved, and meanwhile, the stability of pressing and pushing the air pillow rubber pads is improved to the maximum extent by arranging the connecting bulges at the bottoms of the guide convex plates, so that the efficiency of subsequently conveying the air pillow rubber pads is effectively improved, and the efficiency of subsequently processing the air pillow is further improved.
Description
Technical Field
The invention relates to the technical field of air pillow equipment, in particular to an air pillow with adjustable height and a production device for producing the air pillow.
Background
The air pillow is made of degradable high-quality biomedical rubber materials, a comfortable inflatable liner is used as a pillow inner, the air pillow is smooth, soft and elastic and is designed according to the physiological C-shaped curve of the cervical vertebra of a human body, three transverse cylinders with different sizes and depths are arranged on the surface of a rectangular air pillow and are in a wave shape, meanwhile, the air pillow is made of degradable high-quality biological rubber and can be naturally degraded or recycled after being abandoned, resources are fully utilized, no pollution is caused to the environment, and compared with a fibrous pillow inner, the air pillow is not easy to breed bacteria; easy to clean; the air can be rapidly inflated; is durable.
According to an invention patent of Chinese patent No. CN201711393473.2, the invention discloses a height-adjustable air bag pillow, which comprises a pillow core and a pillow case for placing the pillow core, and is characterized in that: the cross section of the pillow core is B type; the pillow core is filled with soft materials and is provided with a first air bag, a second air bag and a third air bag; the first air bag is provided with a first air valve; the second air bag is provided with a second air valve; the third air bag is provided with a third air valve. The three air bags are inflated or exhausted according to the requirements of the three air bags, can adapt to the appropriate height required by different people and different sleeping postures, can perfectly fit with curves of the head, the neck and the shoulders, effectively decomposes pressure, does not bring burden to the neck, and completely releases and relieves fatigue in the daytime.
However, when the existing production device for the air pillow guides the production material of the air pillow, the stability and the guiding efficiency of the production device for the air pillow for guiding the production material of the air pillow are insufficient, and the subsequent production efficiency of the air pillow is reduced, so that the height-adjustable air pillow and the production device for producing the air pillow are needed to solve the problems in the background art.
Disclosure of Invention
The invention aims to provide an air pillow with adjustable height and a production device for producing the air pillow, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a height-adjustable's air pillow, the surface fabric of air pillow includes coating, basic unit's surface fabric and TPU film from top to bottom in proper order, wherein the raw materials of coating include by weight: 20-30 parts of silicon-containing polyurethane emulsion, 8-15 parts of nano organic silicon emulsion, 0.6-1.2 parts of sodium alginate, 1.5-2.8 parts of carboxymethyl cellulose and 100-150 parts of water.
A production process of a fabric of a height-adjustable air pillow comprises the following steps:
s1, coating the slurry of the coating on the upper surface of the base material fabric, drying for 5-8min at 60-80 ℃, and then baking for 2-3min at 130-150 ℃ to finish the surface coating;
s2, coating a layer of water-based adhesive on the lower surface of the base material fabric, compounding the TPU film on the lower surface of the base material fabric, drying at 110 ℃ for 3min at 100-;
and S3, cutting the fabric into the unfolded shape of the air pillow by using a cutting device, and sewing the fabric into the shape of the air pillow by using a sewing device.
A height-adjustable air pillow and a production device for producing the air pillow comprise a conveying mechanism, an installation clamping plate, a positioning clamping groove, a guide mechanism, a limiting clamping plate, a connecting motor, a supporting mechanism, an air pillow rubber pad, an adjusting mechanism and a transmission clamping shaft;
the front end face of the supporting mechanism is fixedly connected with a conveying mechanism for conveying, an adjusting mechanism for limiting is elastically clamped and slidably arranged at the bottom of the inner end face of the supporting mechanism, the inner end faces of the supporting mechanism and the adjusting mechanism are uniformly and equidistantly movably clamped with air pillow rubber pads, the upper end face of the supporting mechanism is symmetrically and fixedly connected with an installation clamping plate for connection, a limiting clamping plate for supporting is fixedly connected at the center of the upper end face of the installation clamping plate, a positioning clamping groove for installation is formed in the center of the side end face of the limiting clamping plate, a connecting motor is fixedly clamped and connected at the inner end face of the positioning clamping groove, a transmission clamping shaft is fixedly connected at the center of the side end face of the connecting motor, and a guiding mechanism is fixedly clamped and connected to the connecting motor through the transmission clamping shaft;
the conveying mechanism comprises a conveying baffle, a limiting pressing shaft, an installation clamping plate, a fixed guide groove and a guide sliding groove;
the upper end surface of the installation clamping plate is communicated with the inside and the outside through a fixed guide groove, the upper end surface of the installation clamping plate is fixedly connected with a conveying baffle plate for supporting near the fixed guide groove, the inner end surface of the conveying baffle plate is provided with a guide sliding chute for guiding, the outer end surface of the conveying baffle plate is uniformly and equidistantly connected with a limiting pressure shaft for guiding in a rotating and clamping manner, if the air pillow rubber pad needs to be guided, a user can start a connecting motor through an external control mechanism, the connecting motor can drive a transmission clamping shaft to rotate, the transmission clamping shaft can drive a guide mechanism to rotate, meanwhile, when the guide mechanism rotates, a guide convex plate in the guide mechanism can quickly and stably limit the air pillow rubber pad, the guide convex plate can push the air pillow rubber pad outwards, and the air pillow can just pass through the fixed guide groove and is conveyed to the inside of the conveying baffle plate, meanwhile, the multiple groups of limiting pressing shafts can limit the top of the air pillow rubber pad in a sliding manner, so that the stability of subsequent conveying of the air pillow rubber pad is improved, and the efficiency of production of the air pillow is improved;
the guide mechanism comprises a supporting turntable, a limiting clamping groove and a guide convex plate;
a limiting clamping groove for limiting is formed in the center of the side end face of the supporting turntable, and a guiding convex plate for guiding is fixedly connected to the center of the lower end face of the supporting turntable;
the supporting mechanism comprises a limiting supporting plate, an installation clamping groove, a guide sliding groove, a supporting connecting leg, a fixed inserting hole and a connecting base;
the four corners of the lower end face of the limiting support plate are uniformly and equidistantly fixedly connected with supporting and connecting legs for supporting, a connecting base for connection is fixedly arranged at the center of the lower end face of the limiting support plate, the inner end face of the connecting base is penetrated and provided with fixed jacks up and down, the center of the upper end face of the limiting support plate is provided with a mounting clamping groove for limiting, and guide sliding grooves for guiding are symmetrically arranged on the inner end face of the limiting support plate;
the adjusting mechanism comprises a limiting supporting plate, a connecting handle, a fixed baffle, a spring clamping shaft, an installation clamping plate, a guide inserting shaft, a supporting connecting shaft, a spring ring and a limiting sliding block;
the side end face of the limiting support plate is symmetrically and fixedly provided with limiting slide blocks for limiting, the center of the front end face of the limiting support plate is symmetrically and fixedly connected with an installation clamping plate, the inner end face of the installation clamping plate is elastically and rotatably connected with a fixed baffle plate for supporting through a spring clamping shaft, the upper end face of the fixed baffle plate is fixedly connected with a connecting handle close to an end head, the center of the lower end face of the limiting support plate is fixedly connected with a supporting connecting shaft for supporting, a spring ring is fixedly arranged at the position, close to the supporting connecting shaft, of the lower end face of the limiting support plate, the bottom end face of the supporting connecting shaft is fixedly connected with a guiding inserting shaft for guiding, if the air pillow rubber pad needs to be rapidly placed, a user can displace the limiting support plate to the lower part through the guiding inserting shaft in the adjusting mechanism, and the limiting support plate has enough, thereby convenient follow-up quick support operation is carried out the air pillow rubber pad, has effectively improved follow-up material loading operation that carries out the quickness to the air pillow rubber pad, improves follow-up efficiency of processing the air pillow rubber pad.
Preferably; spacing joint groove and transmission joint axle looks adaptation, just guiding mechanism carries out fixed connection through spacing joint groove and then with transmission joint axle, can make things convenient for follow-up connection motor can provide sufficient power for transmission joint axle to make transmission joint axle can drive guiding mechanism and carry out the fast rotation, and then improve the efficiency of carrying out the direction transport to the air pillow rubber pad, improve follow-up efficiency of carrying out production to the air pillow.
Preferably; the even equidistance fixedly connected with of lower terminal surface of direction flange is used for the connection arch that supports.
Preferably; the fixed jacks are matched with the support connecting shafts, and the adjusting mechanism is matched with the support connecting shafts through the fixed jacks and then is connected to the inner end face of the support mechanism in a sliding mode.
Preferably; the guide sliding groove is matched with the limiting sliding block, and the adjusting mechanism is matched with the limiting sliding block through the guide sliding groove and then is in sliding clamping connection with the inner end face of the supporting mechanism.
Preferably; the width of the mounting clamping groove is the same as that of the supporting turntable.
Preferably; two sets of spring support rods for supporting are symmetrically and fixedly connected between the supporting turntable and the guide convex plate at equal intervals.
Preferably; the spring support rod comprises a connecting cylinder for supporting, a guide push rod which is clamped on the outer end face of the connecting cylinder in a sliding mode, and a positioning spring which is used for connecting and supporting the rotary table and the guide convex plate, and the spring support rod can provide enough elastic support base and distance, so that when the guide convex plate which supports the rotary table and passes through the bottom carries out quick guide conveying on the air pillow rubber pad, the efficiency of conveying the air pillow rubber pad can be effectively improved, and meanwhile, the stability of carrying out press-fit conveying on the air pillow rubber pad is improved.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, by arranging the conveying mechanism, the guide mechanism and the adjusting mechanism, the adjusting mechanism can simultaneously limit a plurality of groups of air pillow rubber pads through the fixed baffle plate, so that when the upper parts of the air pillow rubber pads are elastically limited by subsequent spring rings, the side parts of the air pillow rubber pads are prevented from falling off, the stability of supporting and limiting the air pillow rubber pads is effectively improved, the subsequent quick and stable conveying is facilitated, the conveying efficiency is improved, and meanwhile, the stability of pressing and pushing the air pillow rubber pads is improved to the greatest extent due to the arrangement of the connecting bulges at the bottoms of the guide convex plates, so that the efficiency of subsequently conveying the air pillow rubber pads is effectively improved, and the efficiency of subsequently processing the air pillow is further improved.
The guide mechanism is arranged, and the spring supporting rod can elastically contract when the guide convex plate is used for limiting and pressing the air pillow rubber pad, so that the pressing and pushing of the guide convex plate to the outer part of the air pillow rubber pad are tighter, the stability of limiting and guiding the air pillow rubber pad by the guide convex plate is effectively improved, and the stability of conveying the air pillow rubber pad one by one subsequently is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a flow chart of a production process of an air pillow fabric of the present invention;
FIG. 2 is a schematic view of the main structure of the present invention;
FIG. 3 is a side view of the body of the present invention;
FIG. 4 is an enlarged view of a portion of the main body III of the present invention;
FIG. 5 is a front view of the body of the present invention;
FIG. 6 is a cross-sectional view taken along the main body elevation A-A of the present invention;
FIG. 7 is a schematic view of the conveying mechanism of the present invention;
FIG. 8 is a schematic view of the structure of the guide mechanism of the present invention;
FIG. 9 is a schematic structural view of the support mechanism of the present invention;
FIG. 10 is a schematic view of an adjustment mechanism according to the present invention;
fig. 11 is a schematic structural view of a guide mechanism according to a second embodiment of the present invention.
In the figure: 1-conveying mechanism, 2-mounting clamping plate, 3-positioning clamping groove, 4-guiding mechanism, 5-limiting clamping plate, 6-connecting motor, 7-supporting mechanism, 8-air pillow rubber pad, 9-adjusting mechanism, 10-transmission clamping shaft, 101-conveying baffle plate, 102-limiting pressing shaft, 103-mounting clamping plate, 104-fixing guiding groove, 105-guiding sliding groove, 41-supporting turntable, 42-limiting clamping groove, 43-guiding convex plate, 44-spring supporting rod, 71-limiting supporting plate, 72-mounting clamping groove, 73-guiding sliding groove, 74-supporting connecting leg, 75-fixing jack, 76-connecting base, 91-limiting supporting plate, 92-connecting handle, 93-fixing baffle plate, 93-fixing motor, 94-spring clamp shaft, 95-mounting clamping plate, 96-guide inserting shaft, 97-support connecting shaft, 98-spring ring and 99-limiting slide block.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The invention is further described below with reference to the accompanying drawings.
Example 1
The utility model provides a height-adjustable's air pillow, the surface fabric of air pillow includes coating, basic unit's surface fabric and TPU film from top to bottom in proper order, wherein the raw materials of coating include by weight: 25 parts of silicon-containing polyurethane emulsion, 12 parts of nano-organosilicon emulsion, 0.88 part of sodium alginate, 2.3 parts of carboxymethyl cellulose and 130 parts of water.
A production process of a fabric of a height-adjustable air pillow comprises the following steps:
s1, coating the slurry of the coating on the upper surface of the base material fabric, drying for 7min at 70 ℃, and then baking for 3min at 140 ℃ to finish the surface coating;
s2, coating a layer of water-based adhesive on the lower surface of the base fabric, compounding the TPU film on the lower surface of the base fabric, drying at 105 ℃ for 3min, and baking at 155 ℃ for 2 min;
and S3, cutting the fabric into the unfolded shape of the air pillow by using a cutting device, and sewing the fabric into the shape of the air pillow by using a sewing device.
As shown in fig. 2, 3, 4, 5 and 6, a first embodiment of the present invention: an air pillow with adjustable height and a production device for producing the air pillow comprise a conveying mechanism 1, an installation clamping plate 2, a positioning clamping groove 3, a guide mechanism 4, a limiting clamping plate 5, a connecting motor 6, a supporting mechanism 7, an air pillow rubber pad 8, an adjusting mechanism 9 and a transmission clamping shaft 10;
the front end face of the supporting mechanism 7 is fixedly connected with a conveying mechanism 1 for conveying, the bottom of the inner end face of the supporting mechanism 7 is elastically clamped with an adjusting mechanism 9 for limiting, the inner end faces of the supporting mechanism 7 and the adjusting mechanism 9 are evenly and equidistantly movably clamped with an air pillow rubber cushion 8, the upper end face of the supporting mechanism 7 is symmetrically and fixedly connected with an installation clamping plate 2 for connection, the center of the upper end face of the installation clamping plate 2 is fixedly connected with a limiting clamping plate 5 for supporting, the center of the side end face of the limiting clamping plate 5 is provided with a positioning clamping groove 3 for installation, the inner end face of the positioning clamping groove 3 is fixedly clamped with a connecting motor 6, the center of the side end face of the connecting motor 6 is fixedly connected with a transmission clamping shaft 10, and the connecting motor 6 is fixedly clamped with a guide mechanism 4 through the transmission clamping shaft 10;
as shown in fig. 7, the conveying mechanism 1 includes a conveying baffle 101, a limiting pressing shaft 102, a mounting engaging plate 103, a fixed guide groove 104 and a guide chute 105;
a fixed guide groove 104 is formed inside and outside the upper end surface of the mounting clamping plate 103, which is close to the top, the upper end surface of the mounting clamping plate 103, which is close to the fixed guide groove 104, is fixedly connected with a conveying baffle plate 101 for supporting, a guide sliding groove 105 for guiding is formed in the inner end surface of the conveying baffle plate 101, and a limiting pressure shaft 102 for guiding is uniformly and equidistantly rotationally clamped on the outer end surface of the conveying baffle plate 101;
as shown in fig. 8, the guiding mechanism 4 includes a supporting turntable 41, a limiting clamping groove 42 and a guiding convex plate 43;
a limiting clamping groove 42 for limiting is formed in the center of the side end face of the supporting turntable 41, and a guiding convex plate 43 for guiding is fixedly connected to the center of the lower end face of the supporting turntable 41;
as shown in fig. 9, the supporting mechanism 7 includes a limiting support plate 71, a mounting slot 72, a guiding chute 73, a supporting connecting leg 74, a fixing jack 75 and a connecting base 76;
the four corners of the lower end face of the limiting support plate 71 are uniformly and equidistantly fixedly connected with supporting connecting legs 74 for supporting, a connecting base 76 for connection is fixedly arranged at the center of the lower end face of the limiting support plate 71, the inner end face of the connecting base 76 is penetrated through and provided with fixed insertion holes 75 from top to bottom, an installation clamping groove 72 for limiting is arranged at the center of the upper end face of the limiting support plate 71, and guide sliding grooves 73 for guiding are symmetrically arranged on the inner end face of the limiting support plate 71;
as shown in fig. 10, the adjusting mechanism 9 includes a limit supporting plate 91, a connecting handle 92, a fixed baffle 93, a spring clamp shaft 94, a mounting clamping plate 95, a guide inserting shaft 96, a support connecting shaft 97, a spring ring 98 and a limit slider 99;
the side end face of the limiting supporting plate 91 is symmetrically and fixedly provided with a limiting sliding block 99 for limiting, the center of the front end face of the limiting supporting plate 91 is symmetrically and fixedly connected with an installation clamping plate 95, the inner end face of the installation clamping plate 95 is elastically and rotatably connected with a fixed baffle 93 for supporting through a spring clamping shaft 94, the upper end face of the fixed baffle 93 is close to an end fixedly connected with connecting handle 92, the center of the lower end face of the limiting supporting plate 91 is fixedly connected with a supporting connecting shaft 97 for supporting, the lower end face of the limiting supporting plate 91 is close to the supporting connecting shaft 97 and is fixedly provided with a spring ring 98, and the bottom end face of the supporting connecting shaft 97 is fixedly connected with a guide inserting shaft 96 for guiding.
As shown in fig. 9 and 10, the limiting clamping groove 42 is adapted to the transmission clamping shaft 10, and the guiding mechanism 4 is fixedly connected to the transmission clamping shaft 10 through the limiting clamping groove 42, so that the subsequent connection motor 6 can provide sufficient power for the transmission clamping shaft 10, and the transmission clamping shaft 10 can drive the guiding mechanism 4 to rotate rapidly, thereby improving the efficiency of guiding and conveying the air pillow rubber pad 8, and improving the efficiency of subsequent production of the air pillow, the lower end surface of the guiding convex plate 43 is uniformly and equidistantly fixedly connected with connecting protrusions for supporting, the fixing insertion hole 75 is adapted to the supporting connecting shaft 97, the adjusting mechanism 9 is adapted to the supporting connecting shaft 97 through the fixing insertion hole 75 and then slidably connected to the inner end surface of the supporting mechanism 7, the guiding sliding groove 73 is adapted to the limiting slider 99, and the adjusting mechanism 9 is adapted to the limiting slider 99 through the guiding sliding groove 73 and then slidably clamped to the inner end surface of the supporting mechanism 7, the width of the mounting slot 72 is the same as the width of the support dial 41.
In this embodiment, when the pneumatic die cushion rubber pad 8 is required to be rapidly placed, at this time, the user can move the limiting supporting plate 91 to the lower position through the guiding insertion shaft 96 inside the adjusting mechanism 9, at this time, the limiting supporting plate 71 has enough accommodating space inside, so as to facilitate subsequent rapid supporting operation on the pneumatic die cushion rubber pad 8, when the pneumatic die cushion rubber pad is stored, the user can pull the connecting handle 92 to the outside by holding the connecting handle 92, at this time, the connecting handle 92 can drive the fixing baffle 93 to pull the fixing baffle 93 to the outside, so as to facilitate subsequent rapid placement of the pneumatic die cushion rubber pad 8, after the storage is finished, if the pneumatic die cushion rubber pad 8 needs to be guided, at this time, the user can start the connecting motor 6 through the external control mechanism, the connecting motor 6 can drive the driving clamping shaft 10 to rotate, so that the driving clamping shaft 10 can drive the guiding mechanism 4 to, simultaneously when guiding mechanism 4 is rotating, the inside direction flange 43 of guiding mechanism 4 can carry out rapid and stable spacing to air pillow rubber pad 8, make direction flange 43 can pass air pillow rubber pad 8 to the outside, air pillow rubber pad 8 just can be through the transport to the inside of conveying baffle 101 of fixed guide way 104 this moment, the spacing last item 102 of multiunit simultaneously can slide spacing to the top of air pillow rubber pad 8, thereby improve the follow-up stability of carrying air pillow rubber pad 8, and then improve the efficiency of carrying out the production to the air pillow.
Example 2
On the basis of embodiment 1, as shown in fig. 11, two sets of spring support rods 44 for supporting are uniformly, equidistantly, symmetrically and fixedly connected between the supporting turntable 41 and the guide convex plate 43, and each spring support rod 44 comprises a connecting cylinder for supporting, a guide push rod slidably clamped on the outer end face of the connecting cylinder, and a positioning spring for connecting the supporting turntable 41 and the guide convex plate 43.
This embodiment is when using, and spring support pole 44 can provide sufficient elastic support basis and distance to make when supporting that carousel 41 carries out quick direction when carrying out the direction transport to air pillow rubber pad 8 through the direction flange 43 of bottom, can effectively improve the efficiency of carrying out the transport to air pillow rubber pad 8, improve the stability of carrying out the pressfitting transport to air pillow rubber pad 8 simultaneously.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a height-adjustable's air pillow, its characterized in that, the surface fabric of air pillow includes coating, basic unit's surface fabric and TPU film from top to bottom in proper order, wherein the raw materials of coating include by weight: 20-30 parts of silicon-containing polyurethane emulsion, 8-15 parts of nano organic silicon emulsion, 0.6-1.2 parts of sodium alginate, 1.5-2.8 parts of carboxymethyl cellulose and 100-150 parts of water.
2. The production process of the fabric for the height-adjustable air pillow as claimed in claim 1, which is characterized by comprising the following steps:
s1, coating the slurry of the coating on the upper surface of the base material fabric, drying for 5-8min at 60-80 ℃, and then baking for 2-3min at 130-150 ℃ to finish the surface coating;
s2, coating a layer of water-based adhesive on the lower surface of the base material fabric, compounding the TPU film on the lower surface of the base material fabric, drying at 110 ℃ for 3min at 100-;
and S3, cutting the fabric into the unfolded shape of the air pillow by using a cutting device, and sewing the fabric into the shape of the air pillow by using a sewing device.
3. The production apparatus of a height-adjustable air pillow according to claim 1, characterized in that: the pneumatic-control pneumatic system comprises a conveying mechanism (1), an installation clamping plate (2), a positioning clamping groove (3), a guide mechanism (4), a limiting clamping plate (5), a connecting motor (6), a supporting mechanism (7), a pneumatic-control rubber pad (8), an adjusting mechanism;
the front end face of the supporting mechanism (7) is fixedly connected with a conveying mechanism (1) for conveying, the bottom of the inner end face of the supporting mechanism (7) is elastically clamped with an adjusting mechanism (9) for limiting, the inner end faces of the supporting mechanism (7) and the adjusting mechanism (9) are movably clamped with air pillow rubber pads (8) at equal intervals, the upper end face of the supporting mechanism (7) is symmetrically and fixedly connected with an installation clamping plate (2) for connection, the center of the upper end face of the installation clamping plate (2) is fixedly connected with a limiting clamping plate (5) for supporting, the center of the side end face of the limiting clamping plate (5) is provided with a positioning clamping groove (3) for installation, the inner end face of the positioning clamping groove (3) is fixedly clamped with a connecting motor (6), the center of the side end face of the connecting motor (6) is fixedly connected with a transmission clamping shaft (10), the connecting motor (6) is fixedly clamped with a guide mechanism (4) through the transmission clamping shaft (10);
the conveying mechanism (1) comprises a conveying baffle (101), a limiting pressing shaft (102), an installation clamping plate (103), a fixed guide groove (104) and a guide sliding chute (105);
a fixed guide groove (104) is formed inside and outside the upper end surface of the mounting clamping plate (103) close to the top in a penetrating manner, a conveying baffle plate (101) for supporting is fixedly connected to the upper end surface of the mounting clamping plate (103) close to the fixed guide groove (104), a guide sliding chute (105) for guiding is formed in the inner end surface of the conveying baffle plate (101), and limiting pressure shafts (102) for guiding are uniformly and equidistantly rotationally clamped on the outer end surface of the conveying baffle plate (101);
the guide mechanism (4) comprises a supporting turntable (41), a limiting clamping groove (42) and a guide convex plate (43);
a limiting clamping groove (42) for limiting is formed in the center of the side end face of the supporting turntable (41), and a guiding convex plate (43) for guiding is fixedly connected to the center of the lower end face of the supporting turntable (41);
the supporting mechanism (7) comprises a limiting support plate (71), an installation clamping groove (72), a guide sliding groove (73), a supporting connecting leg (74), a fixing insertion hole (75) and a connecting base (76);
supporting connecting legs (74) for supporting are uniformly and equidistantly fixedly connected to four corners of the lower end face of the limiting support plate (71), a connecting base (76) for connecting is fixedly arranged at the center of the lower end face of the limiting support plate (71), the inner end face of the connecting base (76) penetrates through and is provided with fixing insertion holes (75) up and down, the center of the upper end face of the limiting support plate (71) is provided with an installation clamping groove (72) for limiting, and guide sliding grooves (73) for guiding are symmetrically arranged on the inner end face of the limiting support plate (71);
the adjusting mechanism (9) comprises a limiting supporting plate (91), a connecting handle (92), a fixed baffle (93), a spring clamp shaft (94), a mounting clamping plate (95), a guide inserting shaft (96), a supporting connecting shaft (97), a spring ring (98) and a limiting sliding block (99);
the utility model discloses a spacing bearing plate, including spacing bearing plate (91), spring card axle (94), fixed stop plate (93), spring card axle (97), support connecting axle (97), and be located the lower terminal surface of spacing bearing plate (91) is close to support connecting axle (97) and locates fixed mounting and have spring ring (98), the bottom face fixedly connected with of support connecting axle (97) is used for the direction insert axle (96) of direction.
4. A production apparatus of a height-adjustable air pillow according to claim 3, characterized in that: spacing joint groove (42) and transmission joint axle (10) looks adaptation, just guiding mechanism (4) carry out fixed connection through spacing joint groove (42) and then with transmission joint axle (10).
5. The apparatus for producing a height-adjustable air pillow according to claim 4, wherein: the lower end face of the guide convex plate (43) is fixedly connected with connecting bulges which are used for supporting at equal intervals.
6. The apparatus for producing a height-adjustable air pillow according to claim 5, wherein: the fixed insertion holes (75) are matched with the supporting connecting shaft (97), and the adjusting mechanism (9) is matched with the supporting connecting shaft (97) through the fixed insertion holes (75) and then is connected to the inner end face of the supporting mechanism (7) in a sliding mode.
7. The apparatus for producing a height-adjustable air pillow according to claim 6, wherein: the guide sliding groove (73) is matched with the limiting sliding block (99), and the adjusting mechanism (9) is matched with the limiting sliding block (99) through the guide sliding groove (73) and is further connected to the inner end face of the supporting mechanism (7) in a sliding and clamping mode.
8. The apparatus for producing a height-adjustable air pillow according to claim 7, wherein: the width of the mounting clamping groove (72) is the same as that of the supporting turntable (41).
9. A production apparatus of a height-adjustable air pillow according to claim 3, characterized in that: two groups of spring supporting rods (44) used for supporting are symmetrically and fixedly connected between the supporting turntable (41) and the guide convex plate (43) at equal intervals.
10. The apparatus for producing a height-adjustable air pillow according to claim 9, wherein: the spring supporting rod (44) comprises a connecting cylinder for supporting, a guiding push rod which is connected to the outer end face of the connecting cylinder in a sliding and clamping mode, and a positioning spring for connecting the supporting rotary table (41) and the guiding convex plate (43).
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| CN202110126361.0A CN112890551A (en) | 2021-01-29 | 2021-01-29 | Height-adjustable's air pillow and production device who produces this air pillow |
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| CN202110126361.0A CN112890551A (en) | 2021-01-29 | 2021-01-29 | Height-adjustable's air pillow and production device who produces this air pillow |
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