CN112881410A - Multi-direction visual inspection table - Google Patents
Multi-direction visual inspection table Download PDFInfo
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- CN112881410A CN112881410A CN202110064813.7A CN202110064813A CN112881410A CN 112881410 A CN112881410 A CN 112881410A CN 202110064813 A CN202110064813 A CN 202110064813A CN 112881410 A CN112881410 A CN 112881410A
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- 238000011179 visual inspection Methods 0.000 title claims abstract description 31
- 238000007689 inspection Methods 0.000 claims abstract description 19
- 238000009434 installation Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000003384 imaging method Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8803—Visual inspection
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
- H04N7/181—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources
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Abstract
The invention discloses a multi-direction visual inspection platform which comprises five industrial cameras, an industrial computer and a display screen, wherein the five industrial cameras are respectively and correspondingly used for acquiring a top image, a left side image, a right side image, a front side image and a rear side image of a product to be inspected; the industrial computer is respectively connected with the five industrial cameras to store a top image, a left side image, a right side image, a front side image and a rear side image of a product to be detected; the display screen is connected with the industrial computer and used for displaying the top image, the left side image, the right side image, the front side image and the back side image of the product to be detected for inspection. The invention can inspect the top, left side, right side, front side and back side of the product to be inspected conveniently, and can store the top view, left side view, right side view, front side view and back side view of the product to be inspected and the record of the inspection result.
Description
Technical Field
The invention relates to the technical field of visual inspection equipment of products, in particular to a multi-direction visual inspection platform.
Background
At present, manual multi-directional visual inspection platforms are generally adopted for product appearance quality inspection on production lines. The manual multi-direction visual inspection table used at present has the following defects: firstly, a manual multidirectional visual inspection platform utilizes a microscope to detect a product to be inspected, only the top view of the product to be inspected can be detected, and the positions at other angles cannot be detected; secondly, the detection of the product to be detected by using a microscope is inconvenient and has low efficiency; thirdly, the file storage function is not available, so that subsequent inquiry is inconvenient; and the design of the manual multi-direction visual inspection platform is limited to one or two sizes of products to be inspected, and the products to be inspected in other sizes need to be externally manufactured with various replacement parts.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. To this end, an object of the present invention is to provide a multi-directional visual inspection station, which can inspect the top, left, right, front, and rear sides of a product to be inspected, is convenient to inspect, and can store a top view, a left side view, a right side view, a front side view, and a rear side view of the product to be inspected, and records of inspection results.
The multi-direction visual inspection table comprises:
the system comprises five industrial cameras, a front camera, a rear camera, a left camera, a right camera, a front camera and a rear camera, wherein the top camera, the left camera, the right camera, the front camera and the rear camera are respectively and correspondingly used for acquiring a top image, a left image, a right image, a front image and a rear image of a product to be detected;
an industrial computer connected with five industrial cameras respectively to store the top image, the left side image, the right side image, the front side image and the rear side image of the product to be detected;
the display screen, the display screen with industrial computer links to each other for show wait to examine the product the top image the left side image the right side image preceding side image with back side image for the inspection.
According to the multi-direction visual inspection platform provided by the embodiment of the invention, five industrial cameras, namely a top camera, a left camera, a right camera, a front camera and a rear camera are utilized to respectively and correspondingly acquire a top image, a left image, a right image, a front image and a rear image of a product to be inspected from the top direction, the left direction, the right direction, the front direction and the rear direction, the top image, the left image, the right image, the front image and the rear image of the product to be inspected are transmitted to an industrial computer and stored, and the top image, the left image, the right image, the front image and the rear image of the product to be inspected are displayed through a display screen for inspection. Therefore, the multi-direction visual inspection table provided by the embodiment of the invention has the following advantages: firstly, the top, the left side, the right side, the front side and the back side of a product to be detected can be detected, and the appearance of the product to be detected is comprehensively detected; secondly, the inspection is convenient and the detection efficiency is high; and thirdly, the industrial computer can store the top view, the left side view, the right side view, the front side view, the rear side view and the record of the inspection result of the product to be inspected, so that subsequent query is facilitated.
According to one embodiment of the invention, the top image, the left side image, the right side image, the front side image and the back side image of the product to be inspected are respectively acquired simultaneously by five industrial cameras and displayed simultaneously in the same interface of the display screen.
According to one embodiment of the invention, the camera support comprises a vertical rod, a first support assembly and a second support assembly; the first bracket component is fixed on the upright stanchion, and the top camera is installed on the first bracket component; the second bracket component is fixed in the pole setting and be located the below of first bracket component, the second bracket component installation the left side camera the right side camera the front side camera with the rear side camera.
According to a further embodiment of the present invention, the first bracket assembly includes a first mount, a first connection support plate, and a top mounting plate; the first mounting seat is fixed on the vertical rod, the rear end of the first connecting support plate is fixed with the first mounting seat, the front end of the first connecting support plate is fixed with the rear end of the top mounting plate, and the top camera is mounted on the top mounting plate; the second bracket assembly comprises a second mounting seat, a second connecting support plate, a left mounting plate, a right mounting plate, a front mounting plate and a rear mounting plate; the second mount pad is fixed in the pole setting and be located the below of first mount pad, the second joint support board is the level setting, the rear end of second joint support board with the second mount pad is fixed, be equipped with the through-hole in the second joint support board, the through-hole is located the below of top mounting panel, the left side mounting panel the right side mounting panel the front side mounting panel with the rear side mounting panel with the second joint support board links to each other and is located correspondingly respectively the left side, right side, front side and the rear side of through-hole, the left side mounting panel the right side mounting panel the front side mounting panel with install correspondingly respectively on the rear side mounting panel the left side camera the right side camera the front side camera with the rear side camera.
According to a still further embodiment of the invention, said first mounting seat is fixed to said upright in a height-adjustable manner; or/and the second mounting base is fixed on the upright rod in a height-adjustable manner.
According to a still further embodiment of the present invention, the first connection supporting plate is adjustably fixed with the first mount base in a front-rear direction; or/and the second connecting support plate is adjustably fixed with the second mounting seat in the front-back direction.
According to still further embodiments of the present invention, the left mounting plate, the right mounting plate, the front mounting plate and the rear mounting plate are movably adjustable toward and away from the through hole.
According to a still further embodiment of the present invention, the second bracket assembly further comprises a left slider, a right slider, a front slider and a rear slider; the second connecting support plate is provided with a left opening, a right opening, a front opening and a rear opening, and the second connecting support plate is provided with a left sliding groove, a right sliding groove, a front sliding groove and a rear sliding groove; the left side sliding grooves extend along the left-right direction and are distributed on the front side and the rear side of the left side opening, the left side sliding blocks are two, the two left side sliding blocks can be respectively matched with the two corresponding left side sliding grooves in a left-right sliding mode, the left side mounting plate is located in the left side opening, and the front end and the rear end of the left side mounting plate are respectively correspondingly connected with the two left side sliding blocks; the two right side sliding grooves extend along the left-right direction and are distributed on the front side and the rear side of the right side opening, the two right side sliding blocks are arranged, the two right side sliding blocks can be matched with the two corresponding right side sliding grooves in a left-right sliding mode respectively, the right side mounting plate is positioned in the left side opening, and the front end and the rear end of the right side mounting plate are correspondingly connected with the two right side sliding blocks respectively; the front side sliding grooves extend in the front-back direction and are distributed on the left side and the right side of the front side opening, the number of the front side sliding blocks is two, the two front side sliding blocks can be respectively matched with the two corresponding front side sliding grooves in a front-back sliding mode, the front side mounting plate is located in the front side opening, and the left end and the right end of the front side mounting plate are respectively correspondingly connected with the two front side sliding blocks; the rear chute has two, two the rear side sliding groove extends and distributes along the front and back direction the rear side open left and right sides, the rear side slider has two, two the rear side slider can slide around respectively with two that correspond the rear side sliding groove cooperation, the rear side mounting panel is located in the rear side opening just the left end and the right-hand member of rear side mounting panel respectively with two the rear side slider corresponds continuously.
According to a further embodiment of the present invention, the left mounting plate is rotatably and fixedly connected to the left slider, the right mounting plate is rotatably and fixedly connected to the right slider, the front mounting plate is rotatably and fixedly connected to the front slider, and the rear mounting plate is rotatably and fixedly connected to the rear slider.
According to a further embodiment of the present invention, the top mounting plate, the left mounting plate, the right mounting plate, the front mounting plate and the rear mounting plate are respectively provided with mounting holes and notches, and the notches are connected to the mounting holes; the installation in the mounting hole of left side mounting panel the top camera, the left side mounting panel install in the mounting hole the left side camera, the right side mounting panel install in the mounting hole the right side camera, the front side mounting panel install in the mounting hole the front side camera, the rear side mounting panel install in the mounting hole the rear side camera.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic diagram of a multi-directional visual inspection station according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a multi-directional visual inspection table according to an embodiment of the invention.
Fig. 3 is a schematic structural diagram of a camera support of the multi-directional visual inspection station according to an embodiment of the invention.
Reference numerals:
multi-directional visual inspection table 1000
Industrial Camera 1 Top Camera 101 left side Camera 102 Right side Camera 103 front side Camera 104 rear side Camera 105
Industrial computer 2 display screen 3 camera support 4
Upright 401 first bracket assembly 402 second bracket assembly 403
Left side opening 40322 right side opening 40323 front side opening 40324 rear side opening 40325
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
A multi-directional visual inspection station 1000 according to an embodiment of the present invention is described below with reference to fig. 1 to 3.
As shown in fig. 1 and 2, the multi-directional visual inspection station 1000 according to the embodiment of the present invention includes five industrial cameras 1, an industrial computer 2, and a display screen 3. The system comprises five industrial cameras 1, a top camera 101, a left camera 102, a right camera 103, a front camera 104 and a rear camera 105, wherein the top camera 101, the left camera 102, the right camera 103, the front camera 104 and the rear camera 105 are respectively and correspondingly used for acquiring a top image, a left image, a right image, a front image and a rear image of a product to be detected; the industrial computer 2 is respectively connected with the five industrial cameras 1 to store a top image, a left side image, a right side image, a front side image and a back side image of a product to be detected; the display screen 3 is connected with the industrial computer 2 and is used for displaying the top image, the left side image, the right side image, the front side image and the back side image of the product to be detected for inspection.
According to the multi-directional visual inspection station 1000 of the embodiment of the present invention, the top image, the left side image, the right side image, the front side image and the rear side image of the inspected product are respectively and correspondingly acquired from the top direction, the left side direction, the right side direction, the front side direction and the rear side direction by using the five industrial cameras 1, i.e., the top camera 101, the left side camera 102, the right side camera 103, the front side camera 104 and the rear side camera 105, and the top image, the left side image, the right side image, the front side image and the rear side image of the inspected product are transmitted to the industrial computer 2 and stored, and the top image, the left side image, the right side image, the front side image and the rear side image of the inspected product are displayed through the display screen 3 for inspection. Therefore, the multi-directional visual inspection station 1000 according to the embodiment of the invention has the following advantages: firstly, the top, the left side, the right side, the front side and the back side of a product to be detected can be detected, and the appearance of the product to be detected is comprehensively detected; secondly, the inspection is convenient and the detection efficiency is high; thirdly, the industrial computer 2 can store the top view, the left side view, the right side view, the front side view, the rear side view and the record of the inspection result of the product to be inspected, thereby facilitating the follow-up inquiry.
It should be noted that the industrial computer 2 may also be used as a server, and implement remote inspection and store the inspection result in the server.
According to one embodiment of the invention, the top image, the left side image, the right side image, the front side image and the back side image of the product to be inspected are respectively acquired simultaneously by five industrial cameras 1 and displayed simultaneously in the same interface of the display screen 3. Therefore, the inspection is more convenient and the inspection efficiency can be improved.
Preferably, any one of the top image, the left side image, the right side image, the front side image and the rear side image of the product to be detected can be displayed in an enlarged manner, so that the inspection is facilitated, and a correct inspection judgment result can be made.
As shown in fig. 2 and 3, according to an embodiment of the present invention, the camera support 4 further includes a vertical rod 401, a first support assembly 402 and a second support assembly 403; a first bracket assembly 402 is fixed on the upright 401, the first bracket assembly 402 mounts the top camera 101; a second bracket assembly 403 is secured to the pole 401 below the first bracket assembly 402, the second bracket assembly 403 mounting the left camera 102, the right camera 103, the front camera 104, and the rear camera 105. It can be understood that the first bracket assembly 402 and the second bracket assembly 403 can be fixedly supported by the vertical rod 401, the first bracket assembly 402 and the second bracket assembly 403 can better support and fix the top camera 101, the left camera 102, the right camera 103, the front camera 104 and the rear camera 105, so that the top camera 101, the left camera 102, the right camera 103, the front camera 104 and the rear camera 105 can better capture the top image, the left image, the right image, the front image and the rear image of the product to be inspected, and the structure of the camera bracket 4 is simpler as a whole.
According to a further embodiment of the present invention, the first bracket assembly 402 includes a first mounting seat 4021, a first connection support plate 4022, and a top mounting plate 4023; the first mounting seat 4021 is fixed on the upright 401, the rear end of the first connecting support plate 4022 is fixed with the first mounting seat 4021, the front end of the first connecting support plate 4022 is fixed with the rear end of the top mounting plate 4023, and the top camera 101 is mounted on the top mounting plate 4023; second bracket assembly 403 includes a second mounting base 4031, a second attachment support plate 4032, a left mounting plate 4033, a right mounting plate 4034, a front mounting plate 4035 and a rear mounting plate 4036; the second mounting base 4031 is fixed on the upright 401 and located below the first mounting base 4021, the second connecting support plate 4032 is horizontally arranged, the rear end of the second connecting support plate 4032 is fixed to the second mounting base 4031, a through hole 40321 is formed in the second connecting support plate 4032, the through hole 40321 is located below the top mounting plate 4023, the left mounting plate 4033, the right mounting plate 4034, the front mounting plate 4035 and the rear mounting plate 4036 are connected to the second connecting support plate 4032 and located on the left side, the right side, the front side and the rear side of the through hole 40321 respectively, and the left mounting plate 4033, the right mounting plate 4034, the front mounting plate 4035 and the rear mounting plate 4036 are respectively and correspondingly provided with the left camera 102, the right camera 103, the front camera 104 and the rear camera 105.
It is understood that the first bracket assembly 402 mainly includes a first mounting seat 4021, a first connection support plate 4022 and a top mounting plate 4023, wherein the first mounting seat 4021 mainly functions to conveniently fix the first connection support plate 4022 to the upright 401, the first connection support plate 4022 mainly functions to support and fix the top mounting plate 4023, and the top mounting plate 4023 mainly functions to fixedly support the top camera 101. The first mounting seat 4021, the first connecting support plate 4022 and the top mounting plate 4023 can be manufactured respectively and then assembled and fixed, so that the assembly and the machining are convenient. The second bracket assembly 403 mainly comprises a second mounting base 4031, a second connecting support plate 4032, a left mounting plate 4033, a right mounting plate 4034, a front mounting plate 4035 and a rear mounting plate 4036, wherein the second mounting base 4031 mainly functions to conveniently fix the second connecting support plate 4032 on the upright 401, the second connecting support plate 4032 mainly functions to mount the left mounting plate 4033, the right mounting plate 4034, the front mounting plate 4035 and the rear mounting plate 4036, a through hole 40321 is formed in the second connecting support plate 4032, the through hole 40321 is located below the top mounting plate 4023, so that a product to be inspected can be placed below the through hole 40321, and the top camera 101 can shoot a top image of the product to be inspected from the through hole 40321 without being shielded by the second connecting support plate 4032; the left mounting plate 4033 mainly functions to mount the left camera 102, the lens end of the left camera 102 is located below the second supporting plate 4032 and can face the left side of the product to be inspected, the right mounting plate 4034 mainly functions to mount the right camera 103, the lens end of the right camera 103 is located below the second supporting plate 4032 and can face the right side of the product to be inspected, the front mounting plate 4035 mainly functions to mount the front camera 104, the lens end of the front camera 104 is located below the second supporting plate 4032 and can face the front side of the product to be inspected, the rear mounting plate 4036 mainly functions to mount the rear camera 105, and the lens end of the rear camera 105 is located below the second supporting plate 4032 and can face the rear side of the product to be inspected, so that the left camera 102, the right camera 103, the front camera 104 and the rear camera 105 can conveniently shoot the left side view of the product to be inspected, the left side view of the product to be inspected, A right side view, a front side view and a rear side view. In addition, the second mounting base 4031, the second connecting support plate 4032, the left mounting plate 4033, the right mounting plate 4034, the front mounting plate 4035 and the rear mounting plate 4036 can be machined, manufactured and then assembled and fixed, and machining and assembling are convenient.
It should be noted that the through hole 40321 may be a circular hole, and the aperture of the circular hole may be larger than the radial size of the top mounting plate 4023, so that the view of the lens of the top camera 101 is not blocked.
According to a still further embodiment of the invention, the first mounting 4021 is fixed to the upright 401 in a height-adjustable manner; or/and the second mount 4031 is height-adjustably secured to the upright 401. Thus, the height of the top camera 101 may be adjusted by adjusting the height of the first mount 4021, or/and the height of the left camera 102, the right camera 103, the front camera 104, and the rear camera 105 may be adjusted simultaneously by adjusting the height of the second mount 4031 to accommodate different sizes of products to be inspected.
According to a still further embodiment of the present invention, the first connection support plate 4022 is adjustably fixed with the first mount 4021 in the front-rear direction; or/and second connector support plate 4032 is adjustably secured to second mount 4031 in a fore-aft direction. Thus, the front-back position of the top camera 101 can be adjusted by adjusting the front-back position of the first connection support plate 4022, or/and the front-back positions of the left side camera 102, the right side camera 103, the front side camera 104, and the rear side camera 105 can be adjusted collectively by adjusting the front-back position of the second connection support plate 4032 to accommodate different sizes of products to be inspected.
Specifically, the first connection support plate 4022 is adjustably fixed to the first mounting seat 4021 in the front-rear direction, which can be implemented as follows: a first elongated hole 402201 extending in the front-rear direction is formed in the rear end of the first connection support plate 4022, a first fixing hole is formed in the first mounting seat 4021, the first connection support plate 4022 is placed on the upper surface of the first mounting seat 4021, and a first bolt 405 passes through the first fixing hole and the first elongated hole 402201 to fasten the first connection support plate 4022 and the second mounting seat 4031; when the front and back positions of the top camera 101 need to be adjusted, the first bolt 405 is loosened, and after the front and back positions of the first connecting support plate 4022 are adjusted, the first connecting support plate is fastened by the first bolt 405.
The second connecting support plate 4032 is adjustably fixed to the second mount 4031 in the front-rear direction, and this can be achieved by: a second elongated hole 403201 extending in the front-rear direction is formed in the rear end of the second connecting support plate 4032, a second fixing hole is formed in the second mounting seat 4031, the second connecting support plate 4032 is placed on the upper surface of the second mounting seat 4031, and the second bolt 406 penetrates through the second fixing hole and the second elongated hole 403201 to fasten the second connecting support plate 4032 and the second mounting seat 4031; when the front and rear positions of the left camera 102, the right camera 103, the front camera 104 and the rear camera 105 need to be adjusted integrally, the second bolt 406 is loosened, and the front and rear positions of the second connection support plate 4032 are adjusted and then fastened by the second bolt 406.
According to still further embodiments of the present invention, the left side mounting plate 4033, the right side mounting plate 4034, the front side mounting plate 4035 and the rear side mounting plate 4036 are movably adjustable toward and away from the through hole 40321. Therefore, products to be detected with different sizes can be adapted.
According to still further embodiments of the present invention, the second bracket assembly 403 further includes a left slider 4037, a right slider 4038, a front slider 4039 and a rear slider 4040; the second connecting support plate 4032 is provided with a left opening 40322, a right opening 40323, a front side opening 40324 and a rear side opening 40325, and the second connecting support plate 4032 is provided with a left sliding groove 40326, a right sliding groove 40327, a front sliding groove 40328 and a rear sliding groove 40329; two left sliding grooves 40326 extend in the left-right direction and are distributed on the front side and the rear side of the left opening 40322, two left sliding blocks 4037 are provided, the two left sliding blocks 4037 can be respectively matched with the two corresponding left sliding grooves 40326 in a left-right sliding manner, the left mounting plate 4033 is positioned in the left opening 40322, and the front end and the rear end of the left mounting plate 4033 are respectively correspondingly connected with the two left sliding blocks 4037; two right sliding grooves 40327 extend in the left-right direction and are distributed on the front side and the rear side of the right side opening 40323, two right sliding blocks 4038 are arranged, the two right sliding blocks 4038 can be respectively matched with the two corresponding right sliding grooves 40327 in a left-right sliding mode, the right mounting plate 4034 is positioned in the left side opening 40322, and the front end and the rear end of the right mounting plate 4034 are respectively and correspondingly connected with the two right sliding blocks 4038; the number of the front sliding grooves is two, the two front sliding grooves 40328 extend in the front-back direction and are distributed on the left side and the right side of the front side opening 40324, the number of the front side sliding blocks 4039 is two, the two front side sliding blocks 4039 can be respectively matched with the two corresponding front side sliding grooves 40328 in a front-back sliding mode, the front side mounting plate 4035 is located in the front side opening 40324, and the left end and the right end of the front side mounting plate 4035 are respectively correspondingly connected with the two front side sliding blocks 4039; the rear sliding grooves are two, the two rear sliding grooves 40329 extend in the front-rear direction and are distributed on the left side and the right side of the rear side opening 40325, the two rear sliding blocks 4040 are two, the two rear sliding blocks 4040 are respectively matched with the two corresponding rear sliding grooves 40329 in a front-rear sliding mode, the rear mounting plate 4036 is located in the rear side opening 40325, and the left end and the right end of the rear mounting plate 4036 are respectively correspondingly connected with the two rear sliding blocks 4040. Thereby, the left side mounting plate 4033, the right side mounting plate 4034, the front side mounting plate 4035 and the rear side mounting plate 4036 can be movably adjusted to be close to and far away from the through hole 40321 so as to adapt to products to be inspected with different sizes. In addition, the left side opening 40322 mainly provides an avoidance space for the left side mounting plate 4033, the right side opening 40323 mainly provides an avoidance space for the right side mounting plate 4034, the front side opening 40324 mainly provides an avoidance space for the front side mounting plate 4035, and the rear side opening 40325 mainly provides an avoidance space for the rear side mounting plate 4036.
According to a further embodiment of the present invention, the left mounting plate 4033 is rotatably fixed to the left slider 4037 to facilitate adjustment of the imaging angle of view of the left camera 102; the right mounting plate 4034 is fixedly connected with the right slider 4038 in a rotatable manner so as to adjust the shooting angle of the right camera 103; the front mounting plate 4035 is fixedly connected with the front slider 4039 in a rotatable manner so as to adjust the shooting angle of the front camera 104; the rear mounting plate 4036 is rotatably fixedly attached to the rear slider 4040 to facilitate adjustment of the imaging angle of view of the left camera 102.
According to a further embodiment of the present invention, the top mounting plate 4023, the left mounting plate 4033, the right mounting plate 4034, the front mounting plate 4035 and the rear mounting plate 4036 are respectively provided with a mounting hole 407 and a notch 408, and the notch 408 is connected to the mounting hole 407; the top camera 101 is mounted in the mounting hole 407 of the left mounting plate 4033, the left camera 102 is mounted in the mounting hole 407 of the left mounting plate 4033, the right camera 103 is mounted in the mounting hole 407 of the right mounting plate 4034, the front camera 104 is mounted in the mounting hole 407 of the front mounting plate 4035, and the rear camera 105 is mounted in the mounting hole 407 of the rear mounting plate 4036. It will be appreciated that the mounting holes 407 of the top mounting plate 4023 serve primarily to mount the top camera 101, the mounting holes 407 of the left mounting plate 4033 serve primarily to mount the left camera 102, the mounting holes 407 of the right mounting plate 4034 serve primarily to mount the right camera 103, the mounting holes 407 of the front mounting plate 4035 serve primarily to mount the front camera 104, and the mounting holes 407 of the rear mounting plate 4036 serve primarily to mount the rear camera 105; the notches 408 of the top mounting plate 4023 mainly have the function of providing certain elasticity for the top mounting plate 4023 when the top mounting plate 4023 is mounted on the top camera 101, so that the top mounting plate 4023 can elastically clamp the top camera 101 without additional parts for fixing, and the mounting and dismounting are convenient; the notch 408 of the left mounting plate 4033 mainly has the function of providing certain elasticity for the left mounting plate 4033 when the left mounting plate 4033 is used for mounting the left camera 102, so that the left mounting plate 4033 can elastically clamp the left camera 102 without other additional parts for fixing, and the mounting and dismounting are convenient; the notch 408 of the right mounting plate 4034 mainly has the function of providing certain elasticity for the right mounting plate 4034 when the right camera 103 is mounted on the right mounting plate 4034, so that the right mounting plate 4034 can elastically clamp the right camera 103 without other additional parts for fixing, and the mounting and dismounting are convenient; the notch 408 of the front mounting plate 4035 mainly has the function of providing certain elasticity for the front mounting plate 4035 when the front mounting plate 4035 is used for mounting the front camera 104, so that the front mounting plate 4035 can elastically clamp the front camera 104 without other additional parts for fixing, and the mounting and dismounting are convenient; the notch 408 of the rear mounting plate 4036 mainly has the function of providing certain elasticity for the rear mounting plate 4036 when the rear mounting plate 4036 is mounted on the rear camera 105, so that the rear mounting plate 4036 can elastically clamp the rear camera 105 without other additional parts for fixing, and the mounting and dismounting are convenient.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (10)
1. A multi-directional visual inspection station, comprising:
the system comprises five industrial cameras, a front camera, a rear camera, a left camera, a right camera, a front camera and a rear camera, wherein the top camera, the left camera, the right camera, the front camera and the rear camera are respectively and correspondingly used for acquiring a top image, a left image, a right image, a front image and a rear image of a product to be detected;
an industrial computer connected with five industrial cameras respectively to store the top image, the left side image, the right side image, the front side image and the rear side image of the product to be detected;
the display screen, the display screen with industrial computer links to each other for show wait to examine the product the top image the left side image the right side image preceding side image with back side image for the inspection.
2. The multi-directional visual inspection station of claim 1, wherein the top, left, right, front and back side images of the product to be inspected are respectively acquired simultaneously by five of the industrial cameras and displayed simultaneously in a same interface of the display screen.
3. The multi-directional visual inspection station of claim 1, further comprising a camera mount comprising a vertical bar, a first mount assembly, and a second mount assembly; the first bracket component is fixed on the upright stanchion, and the top camera is installed on the first bracket component; the second bracket component is fixed in the pole setting and be located the below of first bracket component, the second bracket component installation the left side camera the right side camera the front side camera with the rear side camera.
4. The multi-directional visual inspection station of claim 3, wherein the first frame assembly includes a first mount, a first connection support plate, and a top mounting plate; the first mounting seat is fixed on the vertical rod, the rear end of the first connecting support plate is fixed with the first mounting seat, the front end of the first connecting support plate is fixed with the rear end of the top mounting plate, and the top camera is mounted on the top mounting plate; the second bracket assembly comprises a second mounting seat, a second connecting support plate, a left mounting plate, a right mounting plate, a front mounting plate and a rear mounting plate; the second mount pad is fixed in the pole setting and be located the below of first mount pad, the second joint support board is the level setting, the rear end of second joint support board with the second mount pad is fixed, be equipped with the through-hole in the second joint support board, the through-hole is located the below of top mounting panel, the left side mounting panel the right side mounting panel the front side mounting panel with the rear side mounting panel with the second joint support board links to each other and is located correspondingly respectively the left side, right side, front side and the rear side of through-hole, the left side mounting panel the right side mounting panel the front side mounting panel with install correspondingly respectively on the rear side mounting panel the left side camera the right side camera the front side camera with the rear side camera.
5. The multi-directional visual inspection station of claim 4, wherein the first mount is height-adjustably secured to the upright; or/and the second mounting base is fixed on the upright rod in a height-adjustable manner.
6. The multi-directional visual inspection station of claim 4, wherein the first connection support plate is adjustably secured to the first mount in a fore-aft direction; or/and the second connecting support plate is adjustably fixed with the second mounting seat in the front-back direction.
7. The multi-directional visual inspection station of claim 4, wherein the left mounting plate, the right mounting plate, the front mounting plate and the rear mounting plate are movably adjustable toward and away from the through-hole.
8. The multi-directional visual inspection station of claim 7, wherein the second carriage assembly further comprises a left slide, a right slide, a front slide, and a rear slide; the second connecting support plate is provided with a left opening, a right opening, a front opening and a rear opening, and the second connecting support plate is provided with a left sliding groove, a right sliding groove, a front sliding groove and a rear sliding groove; the left side sliding grooves extend along the left-right direction and are distributed on the front side and the rear side of the left side opening, the left side sliding blocks are two, the two left side sliding blocks can be respectively matched with the two corresponding left side sliding grooves in a left-right sliding mode, the left side mounting plate is located in the left side opening, and the front end and the rear end of the left side mounting plate are respectively correspondingly connected with the two left side sliding blocks; the two right side sliding grooves extend along the left-right direction and are distributed on the front side and the rear side of the right side opening, the two right side sliding blocks are arranged, the two right side sliding blocks can be matched with the two corresponding right side sliding grooves in a left-right sliding mode respectively, the right side mounting plate is positioned in the left side opening, and the front end and the rear end of the right side mounting plate are correspondingly connected with the two right side sliding blocks respectively; the front side sliding grooves extend in the front-back direction and are distributed on the left side and the right side of the front side opening, the number of the front side sliding blocks is two, the two front side sliding blocks can be respectively matched with the two corresponding front side sliding grooves in a front-back sliding mode, the front side mounting plate is located in the front side opening, and the left end and the right end of the front side mounting plate are respectively correspondingly connected with the two front side sliding blocks; the rear chute has two, two the rear side sliding groove extends and distributes along the front and back direction the rear side open left and right sides, the rear side slider has two, two the rear side slider can slide around respectively with two that correspond the rear side sliding groove cooperation, the rear side mounting panel is located in the rear side opening just the left end and the right-hand member of rear side mounting panel respectively with two the rear side slider corresponds continuously.
9. The multi-directional visual inspection station of claim 8, wherein the left mounting plate is rotatably fixedly attached to the left slider, the right mounting plate is rotatably fixedly attached to the right slider, the front mounting plate is rotatably fixedly attached to the front slider, and the rear mounting plate is rotatably fixedly attached to the rear slider.
10. The multi-directional visual inspection station of claim 4, wherein the top mounting plate, the left mounting plate, the right mounting plate, the front mounting plate and the rear mounting plate are respectively provided with mounting holes and notches, and the notches are connected with the mounting holes; the installation in the mounting hole of left side mounting panel the top camera, the left side mounting panel install in the mounting hole the left side camera, the right side mounting panel install in the mounting hole the right side camera, the front side mounting panel install in the mounting hole the front side camera, the rear side mounting panel install in the mounting hole the rear side camera.
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| CN202110064813.7A CN112881410A (en) | 2021-01-18 | 2021-01-18 | Multi-direction visual inspection table |
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