CN112879585B - Adjustable flow stabilizing valve and flow stabilizing control system comprising same - Google Patents

Adjustable flow stabilizing valve and flow stabilizing control system comprising same Download PDF

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Publication number
CN112879585B
CN112879585B CN202110033066.0A CN202110033066A CN112879585B CN 112879585 B CN112879585 B CN 112879585B CN 202110033066 A CN202110033066 A CN 202110033066A CN 112879585 B CN112879585 B CN 112879585B
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flow
sliding sleeve
valve
water
flow channel
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CN202110033066.0A
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CN112879585A (en
Inventor
原世超
王世平
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Ningbo Fotile Kitchen Ware Co Ltd
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Ningbo Fotile Kitchen Ware Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K3/00Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
    • F16K3/22Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with sealing faces shaped as surfaces of solids of revolution
    • F16K3/24Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with sealing faces shaped as surfaces of solids of revolution with cylindrical valve members
    • F16K3/26Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with sealing faces shaped as surfaces of solids of revolution with cylindrical valve members with fluid passages in the valve member
    • F16K3/265Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with sealing faces shaped as surfaces of solids of revolution with cylindrical valve members with fluid passages in the valve member with a sleeve sliding in the direction of the flow line
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/04Construction of housing; Use of materials therefor of sliding valves
    • F16K27/041Construction of housing; Use of materials therefor of sliding valves cylindrical slide valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K3/00Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
    • F16K3/30Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K3/00Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
    • F16K3/30Details
    • F16K3/314Forms or constructions of slides; Attachment of the slide to the spindle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K3/00Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
    • F16K3/30Details
    • F16K3/316Guiding of the slide
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • F16K31/047Actuating devices; Operating means; Releasing devices electric; magnetic using a motor characterised by mechanical means between the motor and the valve, e.g. lost motion means reducing backlash, clutches, brakes or return means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/44Mechanical actuating means
    • F16K31/50Mechanical actuating means with screw-spindle or internally threaded actuating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/44Mechanical actuating means
    • F16K31/60Handles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • F16K37/0075For recording or indicating the functioning of a valve in combination with test equipment
    • F16K37/0091For recording or indicating the functioning of a valve in combination with test equipment by measuring fluid parameters

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Safety Valves (AREA)

Abstract

The invention discloses an adjustable flow stabilizing valve and a flow stabilizing control system comprising the same, wherein the adjustable flow stabilizing valve comprises an outer support body, a sliding sleeve, at least one flow channel stop block, a pressure bearing disc and an adjusting mechanism, the flow channel stop block is provided with a shielding part and an abutting part, the shielding part is positioned in a water flow channel, and the abutting part penetrates through the sliding sleeve and extends out to the outside; the pressure bearing disc is fixedly sleeved on the outer peripheral surface of the sliding sleeve, the pressure bearing disc is provided with an adjusting surface surrounding the sliding sleeve, the adjusting surface is abutted with the abutting part of the runner stop block, and the inner diameter of the adjusting surface is gradually reduced along the direction towards the water outlet; the adjusting mechanism is arranged on the valve body and can adjust the axial position of the pressure bearing disc on the sliding sleeve. The axial position of the bearing disc on the sliding sleeve is adjusted through the adjusting mechanism, the blocking part of the flow channel stop block moves along the radial direction of the water flow channel, and the flow area of the water flow channel is changed, so that the purpose of adjusting the stable flow of the flow stabilizing valve is achieved, and the stable flow of the flow stabilizing valve can be matched with the actual water flow of a user.

Description

Adjustable flow stabilizing valve and flow stabilizing control system comprising same
Technical Field
The invention relates to an adjustable flow stabilizing valve.
The invention also relates to a flow stabilization control system comprising the adjustable flow stabilization valve.
Background
In gas heater's waterway system, set up discharge stabilising arrangement and can effectively improve the undulant problem of the play hot water temperature that the discharge fluctuation arouses, improve the experience sense that the user used gas heater. The 5.2.2.4.6 requirement in GB6932-2015 domestic gas instantaneous water heater requires that the water circuit system should be provided with a flow stabilizing or flow regulating device.
With the increasing of high-rise buildings, the water pressure condition of a user home is more and more complicated. For example, some small areas have high water pressure, some small areas have low water pressure, and different water pressures require different specifications of flow stabilizing valves, so that a better use effect can be achieved. Meanwhile, water heaters with different liter numbers also need to be provided with flow stabilizing valves with different specifications. The existing flow stabilizing valve has poor universality, as shown in fig. 1, the flow stabilizing valve without a regulating function has only one flow stabilizing curve of water flow and water pressure, that is, the stable flow is a fixed value. The single-change flow stabilizing valve is difficult to adapt to the complex water using environment and different flow requirements of the existing gas water heater. How to increase the commonality of stationary flow valve to adapt to different gas heater is the important factor of guaranteeing the user experience sense of gas heater.
Disclosure of Invention
The invention aims to overcome the defect of poor universality of a flow stabilizing valve in the prior art, and provides an adjustable flow stabilizing valve and a flow stabilizing control system comprising the same.
The invention solves the technical problems through the following technical scheme:
the invention provides an adjustable flow stabilizing valve, which comprises a valve body, wherein a flow channel is formed in the valve body, a water inlet and a water outlet are also arranged on the valve body, the water inlet and the water outlet are respectively communicated to two ends of the flow channel, and the adjustable flow stabilizing valve also comprises:
the outer peripheral surface of the outer support body is matched with the inner peripheral surface of the flow channel;
the outer circumferential surface of the sliding sleeve is matched with the inner circumferential surface of the outer support body, the sliding sleeve can slide along the axial direction, and a water flow channel arranged along the axial direction is formed in the sliding sleeve;
the flow channel stop block is provided with a shielding part and an abutting part, the shielding part is positioned in the water flow channel, and the abutting part penetrates through the sliding sleeve and extends out to the outside;
the pressure bearing disc is fixedly sleeved on the outer peripheral surface of the sliding sleeve and provided with an adjusting surface surrounding the sliding sleeve, the adjusting surface is abutted against the abutting part of the flow channel stop block, and the inner diameter of the adjusting surface is gradually reduced along the direction towards the water outlet;
and the adjusting mechanism is arranged on the valve body and can adjust the axial position of the pressure bearing disc on the sliding sleeve.
In the technical scheme, the axial position of the bearing disc on the sliding sleeve is adjusted through the adjusting mechanism, the blocking part of the flow channel stop block moves along the radial direction of the water flow channel, and the flow area of the water flow channel is changed, so that the purpose of adjusting the stable flow of the flow stabilizing valve is achieved, and the stable flow of the flow stabilizing valve can be matched with the actual water flow of a user.
Preferably, the outer support body is provided with a lower limiting surface extending inwards in the radial direction, the sliding sleeve is provided with a limiting protrusion protruding in the radial direction, the limiting protrusion is located on one side of the lower limiting surface facing the water outlet, and the limiting protrusion can abut against the lower limiting surface.
In the technical scheme, the lower limiting surface limits the limit position of the sliding sleeve sliding towards the water inlet.
Preferably, the outer support body is provided with an upper limiting surface arranged along the radial direction, the upper limiting surface is positioned on one side of the sliding sleeve facing the water outlet, and the upper end surface of the sliding sleeve can abut against the upper limiting surface.
In the technical scheme, the upper limiting surface limits the limit position of the sliding sleeve sliding towards the water outlet.
Preferably, the inner peripheral surface of the outer support body and the outer peripheral surface of the sliding sleeve are respectively provided with a guide groove and a guide rail, the guide groove is matched with the guide rail, the extending direction of the guide rail is parallel to the axial direction of the sliding sleeve, and the sliding sleeve can slide along the guide rail.
In this technical scheme, through the setting of guide way and guide rail, make the sliding sleeve only can follow the axial on the supporting disk and slide, can not rotate around the axis.
Preferably, the number of the flow channel stop blocks is a plurality, the blocking parts of the flow channel stop blocks can be mutually closed to form a ring, and the radius of the peripheral surface of each blocking part is smaller than that of the water flow channel.
In the technical scheme, when the flow area of the water flow channel needs to be increased, the plurality of flow channel stop blocks are scattered, and the space surrounded by the shielding parts of the flow channel stop blocks is enlarged, namely the flow area of the water flow channel is enlarged; when the flow area of the water flow channel needs to be reduced, the flow channel stop blocks are close, the space surrounded by the shielding parts of the flow channel stop blocks is reduced, and the flow area of the water flow channel is reduced.
Preferably, one surface of the blocking portion of the flow channel blocking block, which faces the water inlet, is provided with a guide surface, and the guide surface extends inwards and extends towards the water outlet.
In the technical scheme, the guide surface is arranged, so that the axial force of the water flow entering from the water inlet is converted into the outward force along the radial direction, and the purpose of pushing the flow channel stop block outwards is achieved.
Preferably, the abutting part of the flow channel stop block is a sliding column, and the extending direction of the sliding column is the radial direction of the water flow channel; the sliding sleeve is characterized in that sliding holes arranged along the radial direction are formed in the circumferential direction of the sliding sleeve, and the sliding column penetrates through the sliding holes and can slide along the sliding holes.
In the technical scheme, the flow channel stop block can move along the axial direction of the sliding hole, namely the radial direction of the water flow channel in the matching mode.
Preferably, the inner circumferential surface of the sliding sleeve forms a placement surface extending in the radial direction, and the flow path block is placed on the placement surface.
In the technical scheme, the blocking part of the flow channel block can move on the placing surface; when the shielding part extends inwards to the placing surface, the flow area of the water flow channel is reduced; when the shielding part is retracted outwards into the placing surface, the flow area of the water flow channel is enlarged.
Preferably, the adjustable flow stabilizing valve further comprises a flow stabilizing spring, the flow stabilizing spring is sleeved on the sliding sleeve, and two ends of the flow stabilizing spring are respectively abutted to the outer support body and the pressure bearing disc.
In the technical scheme, water flow of the water inlet can generate impact force on the pressure bearing disc, and the pressure bearing disc drives the sliding sleeve to slide axially; the steady flow spring exerts an acting force opposite to the water flow on the bearing disc, and when the acting forces exerted on the bearing disc by the water flow and the steady flow spring are basically the same, the steady flow valve reaches a steady flow state.
Preferably, a flow stabilizing space is formed among the inner surface of the outer support, the pressure bearing disc and the outer peripheral surface of the sliding sleeve, communication holes are formed in the peripheral surface of the sliding sleeve, and the communication holes are communicated with the flow stabilizing space and the water flow channel.
In the technical scheme, the flow stabilizing space and the water flow channel are communicated through the communication hole, so that the flow stabilizing space is prevented from forming a closed space, and water energy in the flow stabilizing space and water in the water flow channel can circulate when the pressure bearing disc and the sliding sleeve move along the axial direction.
Preferably, a first thread section is arranged on the inner circumferential surface of the pressure bearing disc, a second thread section is arranged on the outer circumferential surface of the sliding sleeve, the second thread section is close to one end, facing the water inlet, of the sliding sleeve, the length of the second thread section is larger than that of the first thread section, the first thread section is in threaded fit with the second thread section, and the adjusting mechanism can drive the pressure bearing disc to rotate around the axis.
In the technical scheme, when the adjusting mechanism can drive the pressure bearing disc to rotate around the axis, the sliding sleeve is limited by the outer support body and cannot rotate around the axis, so that the pressure bearing disc can relatively move along the axial direction of the sliding sleeve, and the position of the flow channel stop block and the compression degree of the flow stabilizing spring are adjusted.
Preferably, the valve body is provided with a mounting hole, the peripheral surface of the pressure bearing disc is provided with a matching section, and the cross section of the peripheral surface of the matching section is non-circular; the adjustment mechanism includes:
the driving rod penetrates through the mounting hole, one end of the driving rod, which is positioned in the flow channel, is an insertion end, an inward-concave insertion hole is formed in the end face of the insertion end, the inner circumferential surface of the insertion hole is matched with the matching section, and one end of the driving rod, which is positioned outside the valve body, is a driving end;
the driving assembly is connected with the driving end of the driving rod and drives the driving rod to rotate.
In the technical scheme, when the bearing disc needs to be rotated, the insertion end of the driving rod is sleeved on the matching section of the bearing disc, and the bearing disc is driven to rotate through the rotation of the driving rod.
Preferably, the insertion end of the driving rod is provided with a plurality of through holes, the through holes communicate the inside of the insertion hole with the flow channel, and the insertion hole is communicated with the water flow channel.
In this technical scheme, through set up a plurality of through-holes at the insertion end of actuating lever, make the actuating lever can not obstruct the flow of rivers.
The invention also provides a flow stabilizing control system of the adjustable flow stabilizing valve, which comprises:
the flow stabilizing valve is as described in the technical scheme;
the turbine is arranged in the valve body of the flow stabilizing valve and faces the water inlet of the flow stabilizing valve;
the flow sensor is arranged outside the valve body of the flow stabilizing valve and is used for receiving information of the turbine and converting the information into flow information;
the control center is electrically connected with the flow sensor and the adjusting mechanism, and is used for receiving flow information of the flow sensor and judging whether a flow range represented by the flow information is larger than or contains the stable flow of the flow stabilizing valve; if not, the control center controls the adjusting mechanism to act, so that the pressure bearing disc moves towards the water inlet until the flow information is larger than or contains the stable flow of the flow stabilizing valve.
In the technical scheme, the flow of the water inlet of the flow stabilizing valve can be detected at any time through the turbine and the flow sensor, and the stable flow of the flow stabilizing valve can be adjusted in real time according to the water flow condition through the control of the control center, so that the steady flow state is continuously maintained.
Preferably, the adjusting mechanism comprises a stepping motor, the stepping motor is electrically connected with the control center, and the stepping motor drives the bearing disc to move axially on the sliding sleeve.
In the technical scheme, the rotation angle of the stepping motor can be accurately controlled through the control center, and the stepping motor drives the bearing disc to rotate, so that the displacement of the bearing disc moving on the sliding sleeve along the axial direction is accurately controlled.
On the basis of the common knowledge in the field, the above preferred conditions can be combined randomly to obtain the preferred embodiments of the invention.
The positive progress effects of the invention are as follows:
according to the adjustable flow stabilizing valve and the flow stabilizing control system comprising the same, the axial position of the pressure bearing disc on the sliding sleeve is adjusted through the adjusting mechanism, the blocking part of the flow channel stop block moves along the radial direction of the water flow channel, the flow area of the water flow channel is changed, the purpose of adjusting the stable flow of the flow stabilizing valve is achieved, and the stable flow of the flow stabilizing valve can be matched with the actual water flow of a user.
Drawings
FIG. 1 is a schematic diagram of a flow stabilization curve for a prior art flow stabilization valve.
Fig. 2 is a schematic structural diagram of an adjustable flow stabilizing valve according to a first embodiment of the present invention.
Fig. 3 is a sectional view of the adjustable flow stabilizer valve shown in fig. 2.
Fig. 4 is a schematic structural diagram of a valve body of the adjustable flow stabilizing valve shown in fig. 3.
Fig. 5 is a schematic structural diagram of a housing of the adjustable flow stabilizing valve shown in fig. 3.
Fig. 6 is a schematic structural view of a sliding sleeve of the adjustable flow stabilizing valve shown in fig. 3.
Fig. 7 is a schematic structural view of a pressure bearing disc of the adjustable flow stabilizing valve shown in fig. 3.
Fig. 8 is a schematic structural view of a flow path block of the adjustable flow stabilizing valve shown in fig. 3.
Fig. 9 is an exploded view of the adjustable ballast valve shown in fig. 3.
Fig. 10 is a schematic view illustrating a maximum flow state of the adjustable flow stabilizing valve shown in fig. 3.
Fig. 11 is a schematic view illustrating a flow passage area of the adjustable flow stabilizing valve shown in fig. 10.
Fig. 12 is a schematic view illustrating a minimum flow state of the adjustable flow stabilizing valve shown in fig. 3.
Fig. 13 is a schematic view illustrating a flow passage area of the adjustable flow stabilizer valve shown in fig. 12.
Fig. 14 is a schematic structural diagram of a flow stabilization control system of an adjustable flow stabilization valve according to a second embodiment of the present invention.
FIG. 15 is a schematic view of a flow stabilization curve of the flow stabilization control system of the adjustable flow stabilization valve shown in FIG. 14.
Description of the reference numerals
Valve body 1
Water inlet 11
Water outlet 12
Mounting hole 13
Mounting flange 14
Flow passage 2
Outer support 3
Outer casing 31
Support plate 32
Lower limiting surface 33
Upper limiting surface 34
Guide groove 35
Sliding sleeve 4
Water flow channel 41
Limit bump 42
Upper end surface 43
Guide rail 44
Sliding hole 45
Mounting surface 46
Second thread segments 47
Communication hole 48
Flow channel block 5
Shielding part 51
Abutment 52
Guide surface 53
Sliding post 54
Pressure bearing disc 6
Adjusting surface 61
First thread segments 62
Fitting section 63
Adjusting mechanism 7
Drive rod 71
Insertion end 711
Insertion hole 712
Driver end 713
Through holes 714
Drive assembly 72
Rotating seat 721
Rotating sleeve 722
Sealing ring 73
Steady flow spring 8
Steady flow space 9
Flow stabilizing valve 100
Turbine 200
Flow sensor 300
Control center 400
Detailed Description
The invention is further illustrated by the following examples, which are not intended to limit the scope of the invention.
Fig. 2 to 13 are schematic structural views of an adjustable flow stabilizing valve according to a first embodiment of the present invention. The adjustable flow stabilizing valve comprises a valve body 1, a flow channel 2 is formed in the valve body 1, a water inlet 11 and a water outlet 12 are further arranged on the valve body 1, and the water inlet 11 and the water outlet 12 are respectively communicated to two ends of the flow channel 2.
The adjustable flow stabilizing valve also comprises an outer support body 3, a sliding sleeve 4, a plurality of flow channel stop blocks 5, a pressure bearing disc 6 and an adjusting mechanism 7, wherein the outer peripheral surface of the outer support body 3 is matched with the inner peripheral surface of the flow channel 2; the peripheral surface of the sliding sleeve 4 is matched with the inner peripheral surface of the outer support body 3, the sliding sleeve 4 can slide along the axial direction, and a water flow channel 41 arranged along the axial direction is formed in the sliding sleeve 4; the flow channel block 5 has a shielding part 51 and an abutting part 52, the shielding part 51 is positioned in the water flow channel 41, and the abutting part 52 passes through the sliding sleeve 4 and extends to the outside; the pressure bearing disc 6 is fixedly sleeved on the outer peripheral surface of the sliding sleeve 4, the pressure bearing disc 6 is provided with an adjusting surface 61 surrounding the sliding sleeve 4, the adjusting surface 61 is abutted with the abutting part 52 of the flow channel stop block 5, and the inner diameter of the adjusting surface 61 is gradually reduced along the direction towards the water outlet 12; the adjusting mechanism 7 is installed on the valve body 1, and the adjusting mechanism 7 can adjust the axial position of the pressure bearing disk 6 on the sliding sleeve 4.
When the stable flow of the flow stabilizing valve needs to be adjusted, the position of the pressure bearing disc 6 on the sliding sleeve 4 along the axial direction is adjusted through the adjusting mechanism 7. When the stable flow rate of the flow stabilizing valve needs to be reduced, the adjusting mechanism 7 can adjust the pressure-bearing disc 6 to move towards the water inlet 11, the adjusting surface 61 of the pressure-bearing disc 6 pushes the abutting part 52 of the flow channel stop block 5, the shielding part 51 of the flow channel stop block 5 moves inwards, the shielding part 51 can shield a partial area of the water flow channel 41, the flow area of the water flow channel 41 is reduced, and the water flow passing through the water flow channel 41 is reduced. When the stable flow of the flow stabilizing valve needs to be increased, the adjusting mechanism 7 can adjust the pressure-bearing disc 6 to move towards the water outlet 12, the adjusting surface 61 of the pressure-bearing disc 6 is far away from the abutting part 52 of the flow channel stop block 5, the water flow exerts acting force on the blocking part 51 of the flow channel stop block 5, the flow channel stop block 5 moves outwards until the abutting part 52 abuts against the pressure-bearing disc 6, the flow area of the water flow channel 41 is increased, and the water flow passing through the water flow channel 41 is increased. Through the arrangement, the purpose of adjusting the stable flow of the flow stabilizing valve is achieved, and the stable flow of the flow stabilizing valve can be matched with the actual water flow of a user.
As shown in fig. 2, 10 and 12, the outer support 3 includes a housing 31 and a support plate 32, an outer circumferential surface of the housing 31 is fitted to an inner circumferential surface of the flow passage 2, the support plate 32 is caught in the housing 31, and an outer circumferential surface of the sliding sleeve 4 is fitted to an inner circumferential surface of the support plate 32.
Wherein, the inner peripheral surface of the support disc 32 is smaller than the inner peripheral surface of the shell 31, and the end surface of the support disc 32 facing the water outlet 12 forms a lower limit surface 33; the sliding sleeve 4 is provided with a limiting protrusion 42 protruding in the radial direction, the limiting protrusion 42 is located on one side of the lower limiting surface 33 facing the water outlet 12, and the limiting protrusion 42 can abut against the lower limiting surface 33. The housing 31 is provided with an upper limiting surface 34 arranged along the radial direction, the upper limiting surface 34 is positioned on one side of the sliding sleeve 4 facing the water outlet 12, and the upper end surface 43 of the sliding sleeve 4 can abut against the upper limiting surface 34. The lower limit surface 33 limits the limit position of the sliding sleeve 4 sliding towards the water inlet 11, and the upper limit surface 34 limits the limit position of the sliding sleeve 4 sliding towards the water outlet 12.
The inner peripheral surface of the supporting disk 32 is provided with a guide groove 35, the outer peripheral surface of the sliding sleeve 4 is provided with a guide rail 44, the guide groove 35 is matched with the guide rail 44, the extending direction of the guide rail 44 is parallel to the axial direction of the sliding sleeve 4, and the sliding sleeve 4 can slide along the guide rail 44. The arrangement of the guide groove 35 and the guide rail 44 allows the sliding sleeve 4 to slide only in the axial direction on the support plate 32, and not to rotate around the axis.
In the present embodiment, the outer supporter 3 is composed of a housing 31 and a supporting plate 32, and this structural design facilitates the arrangement of the lower limiting surface 33, the upper limiting surface 34, the guide groove 35 and the guide rail 44; in other embodiments, the outer support 3 may be integrally formed or assembled from components of other shapes.
As shown in fig. 4, the inner peripheral surface of the valve body 1 is further provided with an inwardly extending mounting flange 14, and the housing 31 is placed on the mounting flange 14 so that the relative position between the housing 31 and the valve body 1 is fixed.
As shown in fig. 8, the number of the flow path block 5 is four, the blocking parts 51 of the four flow path blocks 5 can be put together to form a ring shape, and the radius of the outer circumferential surface of the blocking part 51 is smaller than that of the water flow passage 41.
As shown in fig. 11, when it is necessary to increase the flow area of the water flow channel 41, the four flow path blocks 5 are scattered, and the space surrounded by the shielding part 51 of the flow path block 5 becomes large, that is, the flow area of the water flow channel 41 becomes large. When the flow area of the water flow passage 41 reaches the maximum value, the relative position between the regulation surface 61 of the pressure receiving disk 6 and the abutment portion 52 of the flow path block 5 is as shown in fig. 10.
As shown in fig. 13, when the flow area of the water flow channel 41 needs to be reduced, the four flow path blocks 5 are close to each other, and the space surrounded by the shielding portions 51 of the flow path blocks 5 becomes smaller, that is, the flow area of the water flow channel 41 becomes smaller. When the flow area of the water flow passage 41 reaches the minimum value, the relative position between the regulation surface 61 of the pressure receiving disk 6 and the abutment portion 52 of the flow path block 5 is as shown in fig. 12.
As shown in fig. 8, 10 and 12, a side of the blocking portion 51 of the flow path block 5 facing the water inlet 11 has a guide surface 53, and the guide surface 53 extends inward and also extends in the direction of the water outlet 12. By providing the guide surface 53, the flow path stop 5 is pushed outward by converting the force of the water flow entering from the water inlet 11 in the axial direction into a force directed radially outward.
As shown in fig. 8, 10 and 12, the abutting portion 52 of the flow path block 5 is a sliding column 54, and the extending direction of the sliding column 54 is the radial direction of the water flow passage 41; the sliding sleeve 4 is provided with a sliding hole 45 arranged along the radial direction on the circumference, and the sliding column 54 passes through the sliding hole 45 and can slide along the sliding hole 45. By the above-described fitting, the flow path block 5 can be moved in the axial direction of the slide hole 45, that is, in the radial direction of the water flow path 41.
As shown in fig. 10 and 12, the inner peripheral surface of the slide cover 4 forms a placement surface 46 extending in the radial direction, and the shielding portion 51 of the flow path block 5 is placed on the placement surface 46. The placement surface 46 is annular, and the blocking portion 51 of the flow path block 5 can move on the placement surface 46. When the shielding part 51 extends inwards to the placing surface 46, the flow area of the water flow channel 41 is reduced; when the shielding portion 51 is retracted outward into the mounting surface 46, the flow area of the water flow passage 41 increases.
As shown in fig. 3, 9, 10 and 12, the adjustable flow stabilizing valve further includes a flow stabilizing spring 8, the flow stabilizing spring 8 is sleeved on the sliding sleeve 4, and two ends of the flow stabilizing spring 8 are respectively abutted against the outer support 3 and the pressure bearing disc 6. The water flow of the water inlet 11 can generate impact force on the pressure bearing disc 6, and the pressure bearing disc 6 drives the sliding sleeve 4 to slide along the axial direction; the steady flow spring 8 exerts an acting force opposite to the water flow on the pressure bearing disc 6, and when the acting forces exerted on the pressure bearing disc 6 by the water flow and the steady flow spring 8 are basically the same, the steady flow valve reaches a steady flow state. In a daily working state, the position between the pressure bearing disc 6 and the sliding sleeve 4 is relatively fixed; during adjustment, when the relative position of the pressure bearing disc 6 and the sliding sleeve 4 along the axial direction is adjusted, the relative position between the pressure bearing disc 6 and the outer support body 3 is correspondingly adjusted, so that the compression degree of the flow stabilizing spring 8 is adjusted, and the effect of adjusting the stable flow of the flow stabilizing valve is achieved.
Specifically, the inner circumferential surface of the pressure-bearing disk 6 is provided with a first thread section 62, the outer circumferential surface of the sliding sleeve 4 is provided with a second thread section 47, the second thread section 47 is close to one end, facing the water inlet 11, of the sliding sleeve 4, the length of the second thread section 47 is larger than that of the first thread section 62, the first thread section 62 is in threaded fit with the second thread section 47, and the adjusting mechanism 7 can drive the pressure-bearing disk 6 to rotate around the axis. When the adjusting mechanism 7 can drive the pressure bearing disc 6 to rotate around the axis, the sliding sleeve 4 is limited by the outer support 3 and can not rotate around the axis, so that the pressure bearing disc 6 can relatively move along the axial direction of the sliding sleeve 4, and the position of the flow passage stop 5 and the compression degree of the flow stabilizing spring 8 can be adjusted.
As shown in fig. 10 and 12, a flow stabilizing space 9 is formed between the inner surface of the outer support 3, the pressure bearing disc 6 and the outer circumferential surface of the sliding sleeve 4, a communication hole 48 is formed on the circumferential surface of the sliding sleeve 4, and the communication hole 48 communicates the flow stabilizing space 9 and the water flow passage 41. The steady flow space 9 and the water flow channel 41 are communicated through the communicating hole 48, so that the steady flow space 9 is prevented from forming a closed space, and when the pressure bearing disc 6 and the sliding sleeve 4 move along the axial direction, water energy in the steady flow space 9 can circulate with water phase in the water flow channel 41.
As shown in fig. 3, the valve body 1 is provided with the mounting hole 13, the outer circumferential surface of the pressure bearing disk 6 is provided with an engagement section 63, and the cross section of the outer circumferential surface of the engagement section 63 is hexagonal. One specific structure of the adjusting mechanism 7 is as follows: the adjusting mechanism 7 comprises a driving rod 71 and a driving component 72, the driving rod 71 passes through the mounting hole 13, one end of the driving rod 71 positioned in the flow channel 2 is an insertion end 711, an inward-concave insertion hole 712 is formed on the end surface of the insertion end 711, the inner circumferential surface of the insertion hole 712 is matched with the matching section 63, and one end of the driving rod 71 positioned outside the valve body 1 is a driving end 713; the driving assembly 72 is connected to the driving end 713 of the driving rod 71, and the driving assembly 72 drives the driving rod 71 to rotate.
When the pressure bearing disc 6 needs to be rotated, the insertion end 711 of the driving rod 71 is sleeved on the matching section 63 of the pressure bearing disc 6, and the rotation of the driving rod 71 drives the pressure bearing disc 6 to rotate.
The insertion end 711 of the driving rod 71 is provided with a plurality of through holes 714, the through holes 714 connect the inside of the insertion hole 712 with the flow passage 2, and the insertion hole 712 is connected with the water flow passage 41. The insertion end 711 of the driving rod 71 is provided with a plurality of through holes 714, so that the driving rod 71 does not obstruct the flow of water.
In the present embodiment, the driving assembly 72 is a rotating seat 721 and a rotating sleeve 722, the rotating seat 721 is installed outside the valve body 1, and the outer peripheral surface of the rotating seat 721 is coaxially arranged with the installation hole 13; the driving rod 71 is fixed to the rotating sleeve 722, the rotating sleeve 722 is sleeved on the rotating base 721, the driving rod 71 penetrates through the rotating base 721 and is inserted into the mounting hole 13, and the rotating sleeve 722 can rotate on the rotating base 721 and can move along the axial direction.
The adjusting mechanism 7 further includes a sealing ring 73, the sealing ring 73 is located between the rotating seat 721 and the driving rod 71, and the sealing ring 73 is in contact with the inner circumferential surface of the rotating seat 721, the outer circumferential surface of the driving rod 71 and the outer surface of the valve body 1. By providing the seal ring 73, the seal between the drive rod 71 and the valve body 1 is maintained, and the water is prevented from flowing out of the mounting hole 13.
Example two
Fig. 14 shows a flow stabilizing control system of an adjustable flow stabilizing valve according to a second embodiment of the present invention. Most of the structure of the adjustable flow stabilizing valve in the second embodiment is the same as that in the first embodiment, except that: the driving modes of the driving rod 71 of the adjustable flow stabilizing valve are different, and the first embodiment adopts a manual driving mode; the driving assembly 72 of the second embodiment is a stepping motor, and the stepping motor is connected to the driving end 713 of the driving rod 71, and drives the driving rod 71 to rotate through the stepping motor.
As shown in fig. 14, the steady flow control system composed of the adjustable steady flow valve includes a steady flow valve 100, a turbine 200, a flow sensor 300 and a control center 400, wherein the turbine 200 is disposed in a valve body 1 of the steady flow valve 100, and the turbine 200 is disposed facing a water inlet 11 of the steady flow valve 100; the flow sensor 300 is arranged outside the valve body 1 of the flow stabilizing valve 100, and the flow sensor 300 is used for receiving information of the turbine 200 and converting the information into flow information; the control center 400 is electrically connected with the flow sensor 300 and the adjusting mechanism 7, the control center 400 is used for receiving the flow information of the flow sensor 300, and the control center 400 is further used for judging whether the flow range represented by the flow information is larger than or contains the stable flow of the flow stabilizing valve 100; if not, the control center 400 controls the adjusting mechanism 7 to move, so that the pressure-bearing disc 6 moves towards the water inlet 11 until the flow information is larger than or includes the stable flow of the flow stabilizing valve 100. Specifically, a stepping motor is electrically connected to the control center 400, and the stepping motor drives the pressure bearing disk 6 to move axially on the sliding sleeve 4.
The flow of the water inlet 11 of the flow stabilizing valve can be detected at any time through the turbine 200 and the flow sensor 300, and the stable flow of the flow stabilizing valve can be adjusted in real time according to the water flow condition through the control of the control center 400, so that the stable flow state is continuously maintained.
Assuming that the initial flow stabilizing point of the flow stabilizing valve is 6L/min, when the flow of the household water pipe of a user is 8L/min, the flow sensor 300 detects that the water flow is a stable signal, at the moment, the flow stabilizing valve only plays a role in stabilizing the flow, and the flow can be stabilized at 6L/min; and if the flow of the user home is stable and is less than the steady flow point of 6L/min, stabilizing the flow of the flow stabilizing valve at the stable flow of the user home.
Assuming that the initial flow stabilizing point of the flow stabilizing valve is 6L/min, when the flow of the household water pipe of a user fluctuates between 8L/min and 10L/min, the flow stabilizing valve only plays a role of stabilizing the flow, and the flow is stabilized at the flow stabilizing point of 6L/min; when the flow of the household water pipe of a user fluctuates between 5L/min and 7L/min, the flow reaches the vicinity of the steady flow point of the flow stabilizing valve, the water valve only plays a role of steady flow, and the flow is stabilized at the steady flow point of 6L/min; when the flow of the household water pipe of a user fluctuates between 3L/min and 5L/min, the flow does not reach the steady flow point of the flow stabilizing valve, the fluctuation signal is identified by the control center 400, the control center 400 sends an electric signal to drive the stepping motor, the driving rod 71 and the pressure bearing disc 6 to rotate together, the size of the flow area of the water flow channel 41 is adjusted, the flow is stabilized at the minimum point 3L/min of the fluctuation range, and at the moment, the flow stabilizing valve plays a role in adjusting and stabilizing the flow.
For another example, in winter, when the temperature of the water heater is set to 45 ℃, and the temperature of the water heater cannot reach the set temperature of 45 ℃ after long-time combustion, the control center 400 sends an electric signal to drive the stepping motor, the driving rod 71 and the pressure-bearing disc 6 to rotate anticlockwise together, the distance between the pressure-bearing disc 6 and the outer support 3 is increased, and the flow channel stop block 5 is pushed to move towards the center, so that the flow area of the water flow channel 41 is reduced, the water flow is reduced, and the temperature of the water outlet of the water heater reaches the set value; at the moment, the flow stabilizing spring 8 extends, and the pretightening force of the flow stabilizing spring 8 is reduced, so that the small water pressure can reach the flow stabilizing value of the flow stabilizing valve, and the function of adjusting the working water pressure of the flow stabilizing valve is achieved.
For another example, in summer, the temperature of the water heater is set to 35 ℃, when the temperature of the water discharged after long-time combustion is higher than the set temperature of 35 ℃, the control center 400 sends an electric signal to drive the stepping motor, the driving rod 71 and the pressure-bearing disc 6 to rotate clockwise, the distance between the pressure-bearing disc 6 and the outer support 3 becomes smaller, the flow channel stop block 5 moves outwards under the action of water pressure, the flow area of the water flow channel 41 is enlarged, the water flow is enlarged, and the temperature of the water outlet of the water heater reaches a set value; at this time, the steady flow spring 8 is shortened, and the pretightening force of the steady flow spring 8 is increased, so that a large water pressure is needed to reach the steady flow value of the steady flow valve.
As shown in fig. 15, the adjustable flow stabilizing valve selectively has a plurality of flow stabilizing curves, i.e., a plurality of stable flows, by adjusting the position of the flow path block 5 and the degree of compression of the flow stabilizing spring 8.
When the adjustable flow stabilizing valve is used for a gas water heater, the requirement of a 13L water heater and the requirement of a 16L or 20L water heater with larger flow can be met, the research and development cost can be reduced, the research and development period can be shortened, and the universality is good; the adjustable flow stabilizing valve can be debugged according to the actual water pressure condition of a user home, so that the water heater works under the most suitable flow, and the adaptability is stronger; the adjustable flow stabilizing valve is not only an adjusting valve, but also a flow stabilizing valve, has two purposes, and can adjust the working water pressure of the flow stabilizing valve while adjusting the flow.
While specific embodiments of the invention have been described above, it will be appreciated by those skilled in the art that this is by way of example only, and that the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and scope of the invention, and these changes and modifications are within the scope of the invention.

Claims (15)

1. The utility model provides a steady flow valve with adjustable, includes the valve body, form the runner in the valve body, still be equipped with water inlet and delivery port on the valve body, water inlet, delivery port communicate respectively to the both ends of runner, its characterized in that, steady flow valve with adjustable still includes:
the outer peripheral surface of the outer support body is relatively fixed with the inner peripheral surface of the flow channel;
the outer circumferential surface of the sliding sleeve is matched with the inner circumferential surface of the outer support body, the sliding sleeve can slide along the axial direction, and a water flow channel arranged along the axial direction is formed in the sliding sleeve;
the flow channel stop block is provided with a shielding part and an abutting part, the shielding part is positioned in the water flow channel, and the abutting part penetrates through the sliding sleeve and extends out to the outside;
the pressure bearing disc is fixedly sleeved on the outer peripheral surface of the sliding sleeve and provided with an adjusting surface surrounding the sliding sleeve, the adjusting surface is abutted against the abutting part of the flow channel stop block, and the inner diameter of the adjusting surface is gradually reduced along the direction towards the water outlet;
and the adjusting mechanism is arranged on the valve body and can adjust the axial position of the pressure bearing disc on the sliding sleeve.
2. The adjustable flow stabilizing valve according to claim 1, wherein the outer support body is provided with a lower limiting surface extending radially inward, the sliding sleeve is provided with a limiting protrusion protruding radially outward, the limiting protrusion is located on one side of the lower limiting surface facing the water outlet, and the limiting protrusion can abut against the lower limiting surface.
3. The adjustable flow stabilizing valve according to claim 1, wherein the outer support is provided with an upper limiting surface arranged along the radial direction, the upper limiting surface is positioned on one side of the sliding sleeve facing the water outlet, and the upper end surface of the sliding sleeve can abut against the upper limiting surface.
4. The adjustable flow stabilizing valve according to claim 1, wherein the inner circumferential surface of the outer support and the outer circumferential surface of the sliding sleeve are respectively provided with a guide groove and a guide rail, the guide groove is matched with the guide rail, the extending direction of the guide rail is parallel to the axial direction of the sliding sleeve, and the sliding sleeve can slide along the guide rail.
5. The adjustable flow stabilizing valve according to claim 1, wherein the number of the flow channel stoppers is several, the shielding portions of the flow channel stoppers can be mutually closed to form a ring, and the radius of the outer peripheral surface of the shielding portions is smaller than that of the water flow channel.
6. The adjustable flow stabilizer valve as claimed in claim 1, wherein a surface of the blocking portion of the flow passage block facing the water inlet has a guide surface, and the guide surface extends inwardly and also extends in the direction of the water outlet.
7. The adjustable flow stabilizer valve according to any one of claims 1, 5 or 6, wherein the abutting part of the flow channel stopper is a sliding column, and the extending direction of the sliding column is the radial direction of the water flow channel; the sliding sleeve is characterized in that sliding holes arranged along the radial direction are formed in the circumferential direction of the sliding sleeve, and the sliding column penetrates through the sliding holes and can slide along the sliding holes.
8. The adjustable flow stabilizer valve according to any one of claims 1, 5 or 6, wherein the inner circumferential surface of the sliding sleeve forms a placement surface extending in a radial direction, and the flow path block is placed on the placement surface.
9. The adjustable flow stabilizing valve according to claim 1, further comprising a flow stabilizing spring, wherein the flow stabilizing spring is sleeved on the sliding sleeve, and two ends of the flow stabilizing spring are respectively abutted to the outer support and the pressure bearing disc.
10. The adjustable flow stabilizing valve according to claim 1, wherein a flow stabilizing space is formed between the inner surface of the outer support, the pressure bearing disc and the outer circumferential surface of the sliding sleeve, and communication holes are formed in the circumferential surface of the sliding sleeve and communicate the flow stabilizing space with the water flow channel.
11. The adjustable flow stabilizing valve according to claim 1, wherein a first thread section is arranged on an inner circumferential surface of the pressure-bearing disk, a second thread section is arranged on an outer circumferential surface of the sliding sleeve, the second thread section is close to one end of the sliding sleeve facing the water inlet, the length of the second thread section is greater than that of the first thread section, the first thread section is in threaded fit with the second thread section, and the adjusting mechanism can drive the pressure-bearing disk to rotate around the axis.
12. The adjustable flow stabilizer according to claim 11, wherein the valve body is provided with a mounting hole, the outer circumferential surface of the pressure-bearing disc is provided with a fitting section, and the cross section of the outer circumferential surface of the fitting section is non-circular; the adjustment mechanism includes:
the driving rod penetrates through the mounting hole, one end of the driving rod, which is positioned in the flow channel, is an insertion end, an inward-concave insertion hole is formed in the end face of the insertion end, the inner circumferential surface of the insertion hole is matched with the matching section, and one end of the driving rod, which is positioned outside the valve body, is a driving end;
the driving assembly is connected with the driving end of the driving rod and drives the driving rod to rotate.
13. The adjustable flow stabilizer valve according to claim 12, wherein the insertion end of the driving rod is provided with a plurality of through holes, the through holes communicate the inside of the insertion hole with the flow passage, and the insertion hole communicates with the water flow channel.
14. The steady flow control system of the adjustable steady flow valve is characterized by comprising:
a flow stabilizer valve as defined in any one of claims 1 to 13;
the turbine is arranged in the valve body of the flow stabilizing valve and faces the water inlet of the flow stabilizing valve;
the flow sensor is arranged outside the valve body of the flow stabilizing valve and is used for receiving information of the turbine and converting the information into flow information;
the control center is electrically connected with the flow sensor and the adjusting mechanism, and is used for receiving flow information of the flow sensor and judging whether a flow range represented by the flow information is larger than or contains the stable flow of the flow stabilizing valve; if not, the control center controls the adjusting mechanism to act, so that the pressure bearing disc moves towards the water inlet until the flow information is larger than or contains the stable flow of the flow stabilizing valve.
15. A flow stabilizer control system of an adjustable flow stabilizer valve according to claim 14, wherein said adjusting mechanism comprises a stepper motor, said stepper motor is electrically connected to said control center, said stepper motor drives said bearing disc to move axially on said sliding sleeve.
CN202110033066.0A 2021-01-11 2021-01-11 Adjustable flow stabilizing valve and flow stabilizing control system comprising same Active CN112879585B (en)

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DE202005007092U1 (en) * 2005-05-03 2005-08-11 Trw Automotive Gmbh Rotary disc valve especially for hydraulic servo steering systems in motor vehicles has rotary disc provided with at least two different control geometries
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CN203463775U (en) * 2013-07-24 2014-03-05 浙江荣鹏气动工具有限公司 Novel flow adjusting mechanism
US10935153B2 (en) * 2019-01-28 2021-03-02 Mac Valves, Inc. Proportional flow control valve poppet with flow control needle
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