CN112879577B - Spring plate, nonlinear force generation structure and electromagnetic valve - Google Patents

Spring plate, nonlinear force generation structure and electromagnetic valve Download PDF

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Publication number
CN112879577B
CN112879577B CN202011632565.3A CN202011632565A CN112879577B CN 112879577 B CN112879577 B CN 112879577B CN 202011632565 A CN202011632565 A CN 202011632565A CN 112879577 B CN112879577 B CN 112879577B
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China
Prior art keywords
elastic sheet
hole
iron core
elastic
movable iron
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CN202011632565.3A
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Chinese (zh)
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CN112879577A (en
Inventor
张亚毅
傅英军
梁华
杜都都
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Ningbo Hengbo Electromagnetic Technology Co ltd
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Ningbo Hengbo Electromagnetic Technology Co ltd
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • F16K1/34Cutting-off parts, e.g. valve members, seats
    • F16K1/36Valve members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/02Construction of housing; Use of materials therefor of lift valves
    • F16K27/029Electromagnetically actuated valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/0644One-way valve
    • F16K31/0655Lift valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/0675Electromagnet aspects, e.g. electric supply therefor

Abstract

The invention provides an elastic sheet, a nonlinear force generation structure and an electromagnetic valve, and relates to the technical field of electromagnetic valves. The elastic sheet is provided with a first through hole, and a waist-shaped hole is formed along the edge of the first through hole. The nonlinear force generating structure comprises the elastic sheet and further comprises: the elastic sheet is sleeved on the movable iron core through the first through hole; the limiting piece is provided with a limiting surface which is abutted with the elastic piece; after the movable iron core is acted by electromagnetic force, the elastic sheet is driven to deform along one side close to the limiting surface until the electromagnetic force acted by the movable iron core is equal to the elastic force generated by deformation of the elastic sheet. An electromagnetic valve comprises the nonlinear force generating structure. Because the limiting piece is provided with the limiting surface, the elastic piece is limited when being deformed, so that the elastic force generated when the elastic piece is deformed and the displacement of the movable iron core are in nonlinear relation.

Description

Spring plate, nonlinear force generation structure and electromagnetic valve
Technical Field
The invention belongs to the technical field of electromagnetic valves, and particularly relates to an elastic sheet, a nonlinear force generating structure and an electromagnetic valve.
Background
The electromagnetic valve is an interface of an electric control part and a pneumatic (hydraulic) executing part and is also an interface of a gas (hydraulic) source system. The main working principle of the electromagnetic valve is that electromagnetic force generated after the electromagnetic coil is electrified is utilized to overcome the elastic force generated by the elastic sheet, push the valve core to move and realize the on-off or flow control of gas (liquid) flow.
The utility model discloses a solenoid valve of chinese utility model publication No. CN210920202U, including parts such as coil, movable iron core, core spring, in this kind of scheme, the elastic force that the core spring produced becomes linear relation with the displacement volume of movable iron core, and the electromagnetic force that the movable iron core received then becomes nonlinear relation with the displacement volume of movable iron core, when the displacement volume of movable iron core is great, the increase of electromagnetic force is greater than the increase of elastic force far away, consequently the difficult steady opening solenoid valve of accurate control solenoid valve simultaneously.
In the prior art, the elastic force generated by the elastic sheet is generally proportional to the displacement of the movable iron core, and the electromagnetic force generated by the electromagnetic coil is inversely proportional to the square of the distance between the movable iron core and the electromagnetic coil. In order to open the solenoid valve more smoothly and accurately control the opening of the solenoid valve, the relation between the elastic force generated by the elastic structure in the solenoid valve and the displacement of the movable iron core needs to be in a nonlinear relation so as to be closer to the relation between the electromagnetic force generated by the coil and the displacement of the movable iron core.
Disclosure of Invention
The invention aims at solving the problems in the prior art and provides an elastic sheet, a nonlinear force generating structure applying the elastic sheet and an electromagnetic valve applying the nonlinear force generating structure.
The aim of the invention can be achieved by the following technical scheme: the elastic sheet is provided with a first through hole, and a waist-shaped hole is formed along the edge of the first through hole.
As a further improvement of the invention, the kidney-shaped holes comprise an outer ring kidney-shaped hole far from the edge of the first through hole and an inner ring kidney-shaped hole near to the edge of the first through hole, and the gap between two adjacent outer ring kidney-shaped holes corresponds to the position of the inner ring kidney-shaped hole.
As a further improvement of the invention, the first through hole, the first circular ring surrounded by the plurality of inner ring waist-shaped holes and the second circular ring surrounded by the plurality of outer ring waist-shaped holes are coaxially arranged.
The invention provides a nonlinear force generating structure, which comprises a spring plate as the first item, and further comprises:
the elastic sheet is sleeved on the movable iron core through a first through hole;
the limiting piece is provided with a limiting surface which is abutted with the elastic piece;
after the movable iron core is subjected to electromagnetic force, the elastic sheet is driven to deform along one side close to the limiting surface until the electromagnetic force applied to the movable iron core is equal to the elastic force generated by deformation of the elastic sheet.
As a further improvement of the invention, the intersection line of the limiting surface and the longitudinal section of the limiting piece is an arc line or a straight line.
As a further improvement of the invention, the movable iron core is provided with a first end part which is arranged separately or integrally with the elastic sheet, wherein when the first end part and the elastic sheet are arranged separately, the first end part is in abutting fit with the elastic sheet.
As a further improvement of the present invention, the motor further comprises a coil, and the movable iron core is inserted into the coil.
As a further improvement of the invention, the height of the limiting surface is smaller than the difference between the radius of the elastic piece and the radius of the first through hole.
The invention also provides an electromagnetic valve comprising the nonlinear force generating structure.
As a further improvement of the present invention, there is also included:
the nonlinear force generating structure is arranged in the shell;
the valve core is detachably connected with the first end part and used for controlling the communication between the air inlet and the air outlet;
the diaphragm is sleeved on the valve core and is in abutting fit with the first end part;
when the electromagnetic valve is powered off, gas flowing into the air inlet passes through the valve core and enters one side, close to the first end, of the diaphragm, and the side pressure is increased to seal the valve port.
Based on the technical scheme, the embodiment of the invention at least has the following technical effects:
1. because the limiting piece is provided with a limiting surface, the elastic piece is limited when being deformed, so that the elastic force generated when the elastic piece is deformed and the displacement of the movable iron core are in a nonlinear relation;
2. inserting the movable iron core into the coil can increase the magnetic flux of the coil, so that the electromagnetic force of the coil to the movable iron core is increased;
3. the height of the limiting surface is set to be smaller than the difference between the radius of the elastic sheet and the radius of the first through hole, so that the deformation of the elastic sheet is not excessive, and the elastic sheet is prevented from breaking or deforming irrecoverably;
4. two circles of waist-shaped holes are formed in the outer side of the first through hole, so that materials can be saved, and the size, shape and position of the waist-shaped holes can be changed according to requirements, and therefore the elastic curve generated by the elastic sheet can be adjusted;
5. the gaps between two adjacent outer ring kidney-shaped holes correspond to the positions of the inner ring kidney-shaped holes, and the first through hole, the first circular ring surrounded by the plurality of inner ring kidney-shaped holes and the second circular ring surrounded by the plurality of outer ring kidney-shaped holes are coaxially arranged, so that an elastic curve generated by the elastic sheet is smoother;
6. the electromagnetic valve with the nonlinear force generating structure is beneficial to stably opening the electromagnetic valve and accurately controlling the opening of the electromagnetic valve because the elastic force and the displacement curve of the movable iron core are in nonlinear change due to the nonlinear force generating structure, and the larger the displacement is, the faster the elastic force is increased.
Drawings
Fig. 1 is a cross-sectional view of a solenoid valve of the present invention.
Fig. 2 is a schematic diagram showing a relationship between an elastic force F of a spring and a displacement L of a movable iron core in a nonlinear force generating structure according to the present invention.
Fig. 3 is a top view of the spring of the present invention.
Fig. 4 is an embodiment of the stop of the present invention.
In the figure, 10, coil; 20. a movable iron core; 21. a first end; 22. an iron core body; 23. a vent hole; 25. a protrusion; 30. a limiting piece; 31. a limiting surface; 32. a second through hole; 40. a spring plate; 41. a first through hole; 42. an outer ring waist-shaped hole; 43. an inner ring waist-shaped hole; 50. a housing; 51. an air inlet; 52. an air outlet; 60. a valve core; 61. a valve port; 70. a stationary core; 80. a membrane; 81. a compression ring; 90. and (3) sealing rings.
Detailed Description
The following is a specific embodiment of the present invention, and the technical solution of the present invention will be further described with reference to fig. 1 to 4, but the present invention is not limited to this embodiment.
As shown in fig. 3, the present invention proposes a spring 40, where the spring 40 is circular, and a first through hole 41 is disposed in the middle of the spring 40. The elastic sheet 40 is provided with an outer ring waist-shaped hole 42 and an inner ring waist-shaped hole 43 concentric with the first through hole 41 at the edge of the first through hole 41. Two circles of waist-shaped holes are arranged on the outer side of the first through hole 41, so that materials can be saved, and the size, shape and position of the waist-shaped holes can be changed according to requirements, so that the elastic force curve generated by the elastic sheet 40 can be adjusted.
Further, the gaps between two adjacent outer ring kidney-shaped holes 42 correspond to the positions of the inner ring kidney-shaped holes 43, and the first through hole 41, the first ring surrounded by the plurality of inner ring kidney-shaped holes 43, and the second ring surrounded by the plurality of outer ring kidney-shaped holes 42 are coaxially arranged. This arrangement makes the spring force curve generated by the spring 40 smoother.
Further, the spring 40 is made of SUS301 stainless steel, and the spring 40 is processed by milling or punching. SUS301 contains lower nickel, chromium and higher carbon components than SUS304, and can achieve high strength by cold working. SUS301 has excellent high temperature strength, fatigue resistance and corrosion resistance compared with common steel, so that the elastic sheet 40 has the advantages of light weight and high strength.
As shown in fig. 1, the present invention proposes a nonlinear force generating structure comprising: coil 10, movable iron core 20, locating part 30 and shell fragment 40.
The coil 10 can produce the magnetic field after the circular telegram, move iron core 20 and include first tip 21 and iron core body 22, first tip 21 with iron core body 22 is the cylinder, first tip 21 with iron core body 22 connects, first tip 21 set up in shell fragment 40 is kept away from one side of locating part 30, iron core body 22 set up in the opposite side of shell fragment 40, first tip 21 with shell fragment 40 supports to lean on the cooperation, iron core body 22 inserts and locates in the coil 10, shell fragment 40 passes through first through-hole 41 cover is located on the iron core body 22. Providing the core body 22 in the coil 10 can increase the magnetic flux of the coil 10, thereby increasing the electromagnetic force of the coil 10 to the movable core 20.
Further, the elastic piece 40 is integrally provided with the first end 21, and the deformation state of the elastic piece 40 in the moving process can be better controlled by integrally providing the elastic piece 40 with the first end 21.
The bottom of the limiting piece 30 is provided with a limiting surface 31, and the limiting surface 31 can play a limiting role when the elastic piece 40 deforms. The stopper 30 has a second through hole 32, and the moving core 20 sequentially passes through the first through hole 41 and the second through hole 32. As shown in fig. 2, the elastic piece 40 is limited during deformation, so that the elastic force generated during deformation of the elastic piece 40 and the displacement of the movable iron core 20 have a nonlinear relationship. Since the limiting member 30 has the limiting surface 31, the elastic sheet 40 is limited during deformation, so that the elastic force generated by the elastic sheet 40 during deformation and the displacement of the movable iron core 20 are in a nonlinear relationship.
Further, as shown in fig. 1 and 4, the intersection line of the limiting surface 31 and the longitudinal section of the limiting member 30 is an arc line or a straight line. So arranged, the curve of the elastic force of the elastic sheet 40 and the displacement of the movable iron core 20 can be adjusted by adjusting the shape of the limiting surface 31.
Further, the height of the limiting surface 31 is smaller than the difference between the radius of the elastic sheet 40 and the radius of the first through hole 41. The arrangement is such that the deformation of the spring 40 is not excessive, and the spring 40 is prevented from breaking or deforming irrecoverably.
Further, the preferred material of the limiting member 30 is brass, and the brass has an electromagnetic shielding function as a metal, which makes the limiting member 30 function as a magnetism isolating sleeve in addition to the limiting function, the limiting member 30 has a second through hole 32 in the middle, and the limiting member 30 makes the magnetic field generated by the coil 10 have an electromagnetic force on the movable iron core 20 only through the second through hole 32.
The invention also provides an electromagnetic valve comprising the nonlinear force generating structure. Since the movable iron core 20 is simultaneously subjected to the action of electromagnetic force and elastic force, and the electromagnetic force and the displacement of the movable iron core 20 are in a nonlinear relationship, specifically, the electromagnetic force of the coil 10 to the movable iron core 20 and the square of the distance between the movable iron core 20 and the coil 10 are inversely proportional to each other, and simultaneously are directly proportional to the square of the current of the coil 10, when the limiting surface 31 of the limiting piece 30 is matched with the elastic piece 40, the relationship between the elastic force of the elastic piece 40 and the displacement of the movable iron core 20 is close to the relationship between the electromagnetic force generated by the coil 10 and the displacement of the movable iron core 20, so that the electromagnetic valve can be opened more stably and the opening degree of the electromagnetic valve is controlled accurately.
The solenoid valve further includes: a housing 50, the housing 50 having an air inlet 51 and an air outlet 52, the nonlinear generation structure being disposed within the housing 50; a valve core 60, wherein the valve core 60 is detachably connected with the first end portion 21, and the valve core 60 is used for controlling the communication between the air inlet 51 and the air outlet 52. Preferably, the first end 21 has a protrusion 25, the valve core 60 is sleeved on the protrusion 25, and the valve core 60 is in interference fit with the protrusion 25. Because the valve core 60 is sleeved on the protrusion 25 and the valve core 60 is in interference fit with the protrusion 25, the valve core 60 has good sealing performance.
The electromagnetic valve further comprises a static iron core 70, wherein the static iron core 70 is arranged near the iron core body 22, and the static iron core 70 is inserted into the coil 10. The stationary core 70 is provided in the coil 10, and the magnetic flux of the coil 10 can be increased, thereby increasing the electromagnetic force of the coil 10 to the movable core 20.
The electromagnetic valve further comprises a diaphragm 80 and a sealing ring 90, wherein the diaphragm 80 is sleeved on the valve core 60, the diaphragm 80 is abutted against the first end part 21, and the sealing ring 90 is sleeved on the iron core body 22. The first end 21 is provided with a vent hole 23, and the vent hole 23 communicates with the valve core 60.
When the electromagnetic valve is not energized, the air flowing into the air inlet 51 passes through the valve core 60 and enters the chamber from the air vent 23, the air pressure in the chamber is increased, and the spring 40 is assisted by the high-pressure air in the chamber to seal the valve port 61.
The electromagnetic valve further comprises a pressing ring 81, wherein the pressing ring 81 is arranged on one side of the diaphragm 80 close to the elastic sheet 40, and the pressing ring 81 is abutted against the diaphragm 80 and used for fixing the diaphragm 80 on the shell 50.
The working process of the electromagnetic valve is as follows:
1. when the electromagnetic valve is not electrified, gas enters from the air inlet 51, the gas passes through the valve core 60 and the vent holes 23 and enters the cavity, and at the moment, the valve port 61 is closed due to the pressure difference between the gas in the cavity and the external gas and the action of the elastic sheet 40;
2. the electromagnetic valve is electrified, the movable iron core 20 moves towards the coil 10 under the action of electromagnetic force until the movable iron core 20 moves to a first balance position, at the moment, the valve port 61 is opened, and the air inlet 51 and the air outlet 52 are communicated;
3. increasing the solenoid valve current, at this time, the equilibrium position of the movable iron core 20 approaches the coil 10, the opening of the valve port 61 increases, and the opening of the solenoid valve can be stably increased due to the nonlinear force generating structure, so that the flow rate of the solenoid valve can be precisely controlled;
4. the solenoid valve current is cut off, and at this time, the movable iron core 20 is reset under the combined action of the elastic force of the elastic sheet 40 and the pressure difference between the air in the closed space and the outside air, and the valve port 61 is sealed.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Claims (3)

1. A non-linear force generating structure, comprising:
the elastic sheet is provided with a first through hole, a kidney-shaped hole is formed along the edge of the first through hole, the kidney-shaped hole comprises an outer ring kidney-shaped hole far away from the edge of the first through hole and an inner ring kidney-shaped hole close to the edge of the first through hole, a gap between two adjacent outer ring kidney-shaped holes corresponds to the position of the inner ring kidney-shaped hole, and a first circular ring surrounded by the first through hole and the plurality of inner ring kidney-shaped holes and a second circular ring surrounded by the plurality of outer ring kidney-shaped holes are coaxially arranged; the elastic sheet is made of SUS301 stainless steel, and is processed by milling or stamping;
the limiting piece is provided with a limiting surface, the limiting surface is abutted with the elastic piece, the intersection line of the limiting surface and the longitudinal section of the limiting piece is an arc line or a straight line, the height of the limiting surface is smaller than the difference between the radius of the elastic piece and the radius of the first through hole, and the limiting piece is made of metal;
the movable iron core is sleeved with the elastic sheet through a first through hole, the movable iron core comprises a first end part and an iron core body which are connected, the first end part is arranged on one side of the elastic sheet, which is far away from the limiting piece, the iron core body is arranged on the other side of the elastic sheet, the first end part and the elastic sheet are arranged in a split mode or in an integrated mode, and when the first end part and the elastic sheet are arranged in a split mode, the first end part is in abutting fit with the elastic sheet;
after the movable iron core is subjected to electromagnetic force, the elastic sheet is driven to deform along one side close to the limiting surface until the electromagnetic force applied to the movable iron core is equal to the elastic force generated by deformation of the elastic sheet, and the deformation of the elastic sheet during deformation is limited by the limiting surface.
2. The non-linear force generating structure of claim 1, further comprising a coil, said plunger being inserted in said coil.
3. A solenoid valve, comprising: the nonlinear force generating structure in accordance with any one of claims 1-2, further comprising:
the nonlinear force generating structure is arranged in the shell;
the valve core is detachably connected with the first end part and used for controlling the communication between the air inlet and the air outlet, the first end part is provided with a bulge, and the valve core is sleeved on the bulge;
the diaphragm is sleeved on the valve core and is in abutting fit with the first end part;
when the electromagnetic valve is powered off, gas flowing into the air inlet passes through the valve core and enters one side, close to the first end, of the diaphragm, and the side pressure is increased to seal the valve port.
CN202011632565.3A 2020-12-31 2020-12-31 Spring plate, nonlinear force generation structure and electromagnetic valve Active CN112879577B (en)

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CN112879577B true CN112879577B (en) 2023-12-26

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115095620B (en) * 2022-07-25 2023-08-15 深圳市安保医疗科技股份有限公司 Spring plate, proportional valve and flow linearity optimization method of proportional valve

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2436735Y (en) * 2000-07-18 2001-06-27 吴天文 Bistable gas through valve
CN200961729Y (en) * 2006-10-13 2007-10-17 张怀祥 Anti-jam electromagnetic guide diaphragm valve
CN101581373A (en) * 2009-05-25 2009-11-18 浙江盾安人工环境设备股份有限公司 Air tank head of thermostatic expansion valve and thermostatic expansion valve
CN102661430A (en) * 2012-05-22 2012-09-12 黄冈力达实业有限公司 Compensation type micro-control solenoid valve
CN209839291U (en) * 2019-04-22 2019-12-24 北京堀场汇博隆精密仪器有限公司 Electromagnetic regulating valve
CN111237528A (en) * 2020-03-20 2020-06-05 星宇电子(宁波)有限公司 Direct-acting micro-flow proportional valve

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2436735Y (en) * 2000-07-18 2001-06-27 吴天文 Bistable gas through valve
CN200961729Y (en) * 2006-10-13 2007-10-17 张怀祥 Anti-jam electromagnetic guide diaphragm valve
CN101581373A (en) * 2009-05-25 2009-11-18 浙江盾安人工环境设备股份有限公司 Air tank head of thermostatic expansion valve and thermostatic expansion valve
CN102661430A (en) * 2012-05-22 2012-09-12 黄冈力达实业有限公司 Compensation type micro-control solenoid valve
CN209839291U (en) * 2019-04-22 2019-12-24 北京堀场汇博隆精密仪器有限公司 Electromagnetic regulating valve
CN111237528A (en) * 2020-03-20 2020-06-05 星宇电子(宁波)有限公司 Direct-acting micro-flow proportional valve

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