CN112876583A

CN112876583A - Production equipment for processing seaweed into agar

Info

Publication number: CN112876583A
Application number: CN202110098279.1A
Authority: CN
Inventors: 郭清春
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-01-25
Filing date: 2021-01-25
Publication date: 2021-06-01

Abstract

The invention discloses production equipment for processing seaweed into agar, and particularly relates to the field of seaweed processing. According to the invention, through the up-and-down movement of the movable plate, not only is the function of extruding seaweed realized, but also the function of generating centrifugal force by the autorotation of the charging barrel is realized, so that the extraction efficiency of seaweed juice is conveniently improved, and the charging barrel which moves up and down and also autorotates is also stirred in the cooking box, so that the uniform heating effect is favorably ensured.

Description

Production equipment for processing seaweed into agar

Technical Field

The invention relates to the technical field of seaweed processing, in particular to production equipment for processing seaweed into agar.

Background

The seaweed contains various trace components, and the extract of the seaweed is widely applied to the fields of food, medicines, skin care products, biological feed, biological fertilizer and the like. Agar, known as agar, is a kind of vegetable gum, and is usually made of marine products such as Eucheuma Gelatinosum, Gelidium, Gracilaria, etc., and is colorless and solid without fixed shape. It is widely used in food industry and is also commonly used as bacterial culture medium.

Agar is a polysaccharide extracted from seaweed and is one of the most widely used seaweed gels in the world at present. It has wide application in food industry, medicine industry, daily chemical industry, bioengineering and other fields, and the use of agar in food can change the quality of food obviously and raise the grade of food. The price is very high. It features its physical and chemical properties of coagulability and stability, and can form complex with some substances, and can be used as thickening agent, coagulating agent, suspending agent, emulsifying agent, antistaling agent and stabilizing agent. When the seaweed is processed into agar, the seaweed is subjected to the procedures of cleaning, drying, boiling, extruding and the like.

However, the traditional seaweed processing method is an ancient board, the drying process is mainly carried out through natural drying, the efficiency is low, when the dried seaweed is subjected to a boiling extrusion process, the seaweed is only boiled in a big pot, then the boiled seaweed is wrapped by a sailcloth bag, and the sailcloth bag is extruded manually, so that seaweed juice is extruded and collected, the seaweed juice is cooled and formed to form agar, but the seaweed processing method is not only low in efficiency and long in cycle, but also the labor intensity of workers is high, and the automatic production of the agar is not facilitated.

Disclosure of Invention

In order to overcome the above defects in the prior art, the embodiments of the present invention provide a production apparatus for processing seaweed into agar, and the problems to be solved by the present invention are: the existing seaweed processing method is relatively ancient, low in efficiency, long in period and high in labor intensity of workers.

In order to achieve the purpose, the invention provides the following technical scheme: a production device for processing seaweed into agar comprises a boiling box, wherein a box cover is arranged at the top of the boiling box in a matched manner, a heating base is fixedly sleeved at the bottom of the boiling box, a resistance wire is fixedly embedded in the heating base, a feed door and a water inlet pipe are installed at the top of one side of the boiling box in a penetrating manner, a first screw rod is fixedly installed at the middle position of the bottom of the box cover, a bottom plate is fixedly installed at the bottom end of the first screw rod, a feed cylinder is arranged on the rod wall of the first screw rod, a plurality of groups of through holes are formed in the outer side of the feed cylinder in a penetrating manner, a filter screen is fixedly embedded between the inner walls of the bottom of the boiling box, a cooling box is arranged at one side of the boiling box, a cooling pipe is installed between the boiling box and the cooling box in a penetrating manner;

a movable plate is arranged inside the boiling box, a strip-shaped hole is formed in one side of the movable plate in a penetrating mode, gear teeth are integrally formed on two side walls of the strip-shaped hole, a first rotating shaft is movably installed on one side of the boiling box in a penetrating mode through a bearing, a half gear is fixedly installed at the shaft end, located in the boiling box, of the first rotating shaft, is meshed with the gear teeth, an ejector rod is fixedly installed at the top of the movable plate, the top end of the ejector rod is fixedly connected with a cross rod through a nut, a fixing frame is fixedly connected to one end, away from the ejector rod, of the cross rod, a pressing plate is fixedly installed at the bottom end of the fixing frame, the pressing plate is arranged in the charging barrel in a;

the improved feeding device is characterized in that an annular sliding groove taking the first screw rod as an axis is formed in the top of the bottom plate, a sliding block is arranged inside the annular sliding groove in a sliding mode, a telescopic rod is fixedly mounted at the top of the sliding block, the top end of the telescopic rod is fixedly connected with the bottom of the charging barrel, a spring is sleeved on a telescopic section of the telescopic rod, a fixing sleeve is fixedly embedded at the center of the bottom of an inner cavity of the charging barrel, and the fixing sleeve is movably sleeved on the first screw rod and is in threaded fit with the first.

In a preferred embodiment, it is connected with the second screw rod to boil through the bearing rotation between the inner wall of case, the second screw rod is located the top of filter screen, just movable sleeve is equipped with the sliding sleeve on the screw thread section of second screw rod, the outside fixed mounting of sliding sleeve has the cleaning brush, the brush hair section and the filter screen extrusion contact of cleaning brush.

In a preferred embodiment, a gear is fixedly sleeved on the rod wall of the second screw, a rack is fixedly installed at the bottom of the movable plate, and the rack is in meshed connection with the gear.

In a preferred embodiment, a drying cylinder located above the cooling pipe is arranged between the heating base and the cooling box, second rotating shafts are fixedly mounted at two ends of the drying cylinder, and the drying cylinder is rotatably arranged between the heating base and the cooling box through the second rotating shafts.

In a preferred embodiment, a movable door is movably mounted on the outer peripheral side of the drying drum, the drying drum is a steel wire mesh structural member, and the second rotating shaft and the first rotating shaft are in transmission connection through a belt pulley assembly.

In a preferred embodiment, two blowers are fixedly arranged at the bottom between the boiling box and the cooling box, and the two blowers are positioned below the cooling pipe.

In a preferred embodiment, a driving motor is fixedly installed on the outer side of the boiling box, and an output shaft of the driving motor is in transmission connection with the first rotating shaft through a belt pulley assembly.

In a preferred embodiment, the bottom of the pressure plate is integrally formed with pointed teeth, and the pointed teeth are provided with a plurality of groups which are uniformly distributed.

The invention has the technical effects and advantages that:

1. according to the invention, through the up-and-down movement of the movable plate, not only is the function of extruding seaweed realized, but also the function of generating centrifugal force by the autorotation of the charging barrel is realized, so that the extraction efficiency of seaweed juice is conveniently improved, and the charging barrel which moves up and down and also autorotates is also stirred in the cooking box, so that the uniform heating effect is favorably ensured;

2. the cleaning brush is driven to move left and right to clean seaweed crushed slag accumulated on the upper surface of the filter screen, so that the cleaning function of the filter screen is realized, and the filter screen is prevented from being blocked by the seaweed crushed slag to influence the filtering effect;

3. according to the invention, through utilizing the heat conducted by the cooling pipe, the seaweed drying function is realized, the cooling effect of the cooling pipe is improved, the function of the device is further increased, and the practicability is improved.

Drawings

FIG. 1 is a schematic front sectional view of the overall structure of the present invention;

FIG. 2 is a side view of the movable plate of the present invention;

FIG. 3 is a schematic perspective view of a cartridge according to the present invention;

FIG. 4 is a schematic perspective view of a drying drum according to the present invention;

FIG. 5 is an enlarged view of the structure at A in FIG. 1 according to the present invention.

The reference signs are: 1 decocting box, 11 feeding doors, 12 water inlet pipes, 13 driving motors, 14 first rotating shafts, 141 half gears, 15 second screws, 151 gears, 152 sliding sleeves, 153 cleaning brushes, 16 filter screens, 2 box covers, 21 first screws, 22 bottom plates, 23 annular sliding chutes, 24 sliding blocks, 25 telescopic rods, 26 springs, 3 material cylinders, 31 through holes, 32 fixed sleeves, 4 movable plates, 41 strip-shaped holes, 411 gear teeth, 42 ejector rods, 43 racks, 44 cross rods, 45 fixed frames, 46 pressing plates, 461 sharp teeth, 5 heating bases, 51 resistance wires, 6 drying cylinders, 61 second rotating shafts, 62 movable doors, 7 cooling boxes, 71 cooling pipes and 8 blowers.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The production equipment for processing the seaweed into the agar comprises a boiling box 1, a box cover 2 is arranged at the top of the boiling box 1 in a matching way, the bottom of the boiling box 1 is fixedly sleeved with a heating base 5, a resistance wire 51 is fixedly embedded in the heating base 5, the top of one side of the boiling box 1 is provided with a feed door 11 and a water inlet pipe 12 in a penetrating way, the middle position of the bottom of the box cover 2 is fixedly provided with a first screw 21, the bottom end of the first screw 21 is fixedly provided with a bottom plate 22, the rod wall of the first screw 21 is provided with a charging barrel 3, a plurality of groups of through holes 31 are arranged on the outer side of the charging barrel 3 in a penetrating way, a filter screen 16 is fixedly embedded between the inner walls of the bottom of the boiling box 1, boil out one side of case 1 and be provided with cooler bin 7, it installs cooling tube 71 to run through between case 1 and the cooler bin 7 to boil out, the inside of cooling tube 71 is provided with the control valve.

Referring to the attached fig. 1-5 of the specification, the movable plate 4 is arranged inside the boiling box 1 of the production equipment for processing the seaweed into the agar, a strip-shaped hole 41 is formed through one side of the movable plate 4, gear teeth 411 are integrally formed on two side walls of the strip-shaped hole 41, a first rotating shaft 14 is movably arranged on one side of the boiling box 1 in a penetrating way through a bearing, a half gear 141 is fixedly arranged at the shaft end of the first rotating shaft 14 positioned in the boiling box 1, the half gear 141 is engaged with the gear teeth 411, the top of the movable plate 4 is fixedly provided with a top rod 42, the top end of the top rod 42 is fixedly connected with a cross rod 44 through a nut, one end of the cross rod 44 far away from the top rod 42 is fixedly connected with a fixed frame 45, a pressing plate 46 is fixedly installed at the bottom end of the fixing frame 45, the pressing plate 46 is slidably arranged in the charging barrel 3, and the pressing plate 46 is sleeved outside the rod wall of the first screw 21;

the top of the bottom plate 22 is provided with an annular chute 23 taking the first screw rod 21 as an axis, a slider 24 is arranged in the annular chute 23 in a sliding manner, a telescopic rod 25 is fixedly mounted at the top of the slider 24, the top end of the telescopic rod 25 is fixedly connected with the bottom of the charging barrel 3, a spring 26 is sleeved on a telescopic section of the telescopic rod 25, a fixing sleeve 32 is fixedly embedded at the central position of the bottom of an inner cavity of the charging barrel 3, and the fixing sleeve 32 is movably sleeved on the first screw rod 21 and is in threaded fit with the first screw rod 21.

As shown in fig. 1 to 5, the implementation scenario specifically includes: in actual use, cleaned and dried seaweed (generally red seaweed) is put into the charging barrel 3 from the feeding door 11 (a door for discharging and discharging materials is movably arranged on the outer surface of the charging barrel 3 as shown in fig. 3), water is added into the boiling box 1 through the water inlet pipe 12, the water surface is enabled to be over the top of the charging barrel 3, the valve of the cooling pipe 71 is closed, the heating base 5 is opened, the boiling box 1 is heated and boiled through the resistance wire 51, and the seaweed is boiled in the boiling box 1; through setting up fly leaf 4, bar hole 41, the teeth of a cogwheel 411, ejector pin 42, horizontal pole 44, mount 45 and clamp plate 46, first pivot 14 drives half gear 141 in bar hole 41 internal rotation, meshing through half gear 141 and teeth of a cogwheel 411 is connected, it is up-and-down reciprocating motion along with half gear 41's rotation to have realized fly leaf 4, because horizontal pole 44 and mount 45 and ejector pin 42 fixed connection, consequently, mount 45 also is up-and-down reciprocating motion along with fly leaf 41, and then driven clamp plate 46 and slided from top to bottom in feed cylinder 3 inside, clamp plate 46 has realized carrying out the extruded function to the inside marine alga of decocting in feed cylinder 3 in the up-and-down sliding process, thereby can extrude marine alga water with the marine alga of decocting (for avoiding through-hole 31 to be stopped up by the marine alga sediment, can set up the canvas bag in feed cylinder 3 inside, put marine alga juice in the canvas bag and extrude, can effectively avoid through-hole 31 to be stopped up), marine alga juice water flows into decocting case 1 from through The juice flows into the cooling box 7 from the cooling pipe 71 to be cooled and formed by opening the valve, the cooled seaweed juice forms jelly-shaped products (namely agar), the jelly-shaped agar is dehydrated and dried to obtain agar blocks, and the function of automatically producing the agar by the device is realized; by arranging the first screw 21, the bottom plate 22, the annular chute 23, the slider 24, the telescopic rod 25, the spring 26 and the fixed sleeve 32, when the pressing plate 46 reciprocates up and down, the displacement of the up-and-down motion of the pressing plate 46 is greater than the height of the charging barrel 3, namely when the pressing plate 46 moves down to compact the seaweed and cannot continue to extrude, the pressing plate 46 still needs to continue to move down, under the combined action of the telescopic rod 25 and the spring 26, the pressing plate 46 drives the charging barrel 3 to move down together, and the charging barrel 3 is in threaded fit with the first screw 21 through the fixed sleeve 32, therefore, when the charging barrel 3 moves down, under the action of the first screw 21, the charging barrel 3 also rotates, so that the centrifugal force is generated inside the charging barrel 3, the seaweed juice can be thrown out of the charging barrel 3, the extraction efficiency of the seaweed juice is improved, and the telescopic rod 25 slides in the annular chute 23 when rotating along with the charging barrel 3 through the arrangement, avoid taking place to interfere, this device passes through the up-and-down motion of fly leaf 4 promptly, not only realized carrying out the extruded function to the marine alga, the function that 3 rotations of feed cylinder produced centrifugal force has still been realized, be convenient for improve the effect of the extraction efficiency of marine alga juice, and the feed cylinder 3 of rotation has not only reciprocated but also still realized the function of stirring in decocting case 1, be favorable to guaranteeing the effect of even heating, the work efficiency who exists among the prior art has specifically been solved to this embodiment is low, the production facility function is single, the poor problem of practicality.

It is connected with second screw rod 15 to boil out through the bearing rotation between the inner wall of case 1, second screw rod 15 is located the top of filter screen 16, just movable sleeve is equipped with sliding sleeve 152 on the screw thread section of second screw rod 15, the outside fixed mounting of sliding sleeve 152 has cleaning brush 153, cleaning brush 153's brush hair section and filter screen 16 extrusion contact.

A gear 151 is fixedly sleeved on the rod wall of the second screw rod 15, a rack 43 is fixedly installed at the bottom of the movable plate 4, and the rack 43 is meshed with the gear 151.

Be provided with the stoving section of thick bamboo 6 that is located the cooling tube 71 top between heating base 5 and the cooler bin 7, the equal fixed mounting in both ends of stoving section of thick bamboo 6 has second pivot 61, stoving section of thick bamboo 6 rotates through second pivot 61 and locates between heating base 5 and the cooler bin 7.

The outer periphery of the drying cylinder 6 is movably provided with a movable door 62, the drying cylinder 6 is a steel wire mesh structural member, and the second rotating shaft 61 is in transmission connection with the first rotating shaft 14 through a belt pulley assembly.

Bottom fixed mounting between boil out case 1 and the cooler bin 7 has two hair-dryers 8, and two hair-dryer 8 is located the below of cooling tube 71.

The outside fixed mounting of decocting case 1 has driving motor 13, through belt pulley assembly transmission connection between driving motor 13's output shaft and the first pivot 14.

The bottom of the pressing plate 46 is integrally formed with sharp teeth 461, and the sharp teeth 461 are provided with a plurality of groups which are uniformly distributed, so that the seaweed is convenient to be cut into pieces, and the effect of extruding the seaweed by the pressing plate 46 is improved.

As shown in fig. 1 to 5, the implementation scenario specifically includes: when the device is actually used, the second screw 15, the gear 151, the sliding sleeve 152, the cleaning brush 153 and the rack 43 are arranged, when the movable plate 4 reciprocates up and down, the rack 43 reciprocates up and down, and the rack 43 is meshed with the gear 151, so that the rack 43 drives the gear 151 to do forward and backward rotation, the second screw 15 does forward and backward rotation, the sliding sleeve 152 reciprocates left and right on the second screw 15, the cleaning brush 153 is driven to move left and right to clean seaweed debris accumulated on the upper surface of the filter screen 16, the cleaning function of the filter screen 16 is realized, and the seaweed debris is prevented from blocking the filter screen 16 to influence the filtering effect; by arranging the drying cylinder 6, the second rotating shaft 61, the cooling pipe 71, the blower 8, the driving motor 13 and the first rotating shaft 14, the blower 8 is started, when high-temperature liquid flows in the cooling pipe 71, the pipe wall surface of the cooling pipe is heated under the action of heat conduction, the blower 8 is started to heat the flow rate of air around the cooling pipe 71, and further the heat dissipation efficiency of the cooling pipe 8 is favorably improved, the driving motor 13 is started to drive the first rotating shaft 14 to rotate and the second rotating shaft 61 to rotate, so that the drying cylinder 6 rotates ceaselessly, the blower 8 blows hot air around the cooling pipe 7 upwards to the position of the drying cylinder 6, the seaweed cleaned in the drying cylinder 6 can be dried, the drying cylinder 6 rotates ceaselessly, and the seaweed in the drying cylinder is favorably dried uniformly, namely, the device utilizes the heat conducted by the cooling pipe 71, so that the seaweed drying function is realized, the function of improving the heat dissipation effect of the cooling pipe 71 is realized, the function of the device is further increased, the practicability is improved, and the embodiment specifically solves the problem that the function of agar production equipment is single in the prior art.

In summary, the following steps: according to the invention, the pressing plate 46 realizes the function of extruding seaweed boiled in the material cylinder 3 in the up-and-down sliding process through the up-and-down movement of the movable plate 4, the material cylinder 3 rotates in cooperation with the first screw 2 while moving down, so that centrifugal force is generated in the material cylinder 3, seaweed juice is thrown out of the material cylinder 3, the seaweed juice flows into the boiling box 1 from the through hole 31 and is filtered by the filter screen 16 to obtain pure seaweed juice, the valve is opened to enable the seaweed juice to flow into the cooling box 7 from the cooling pipe 71 for cooling and forming, the cooled seaweed juice forms agar, finally, the blower 8 is started to blow hot air around the cooling pipe 7 upwards to the position of the drying cylinder 6, and the drying cylinder 6 rotates continuously, so that the function of uniformly drying the seaweed in the material is realized.

And finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.

Claims

1. The utility model provides a production facility of agar is made in marine alga processing, includes boiling case (1), its characterized in that: the top of the boiling box (1) is provided with a box cover (2) in a matching manner, the bottom of the boiling box (1) is fixedly sleeved with a heating base (5), a resistance wire (51) is fixedly embedded in the heating base (5), the top of one side of the boiling box (1) is provided with a feed door (11) and a water inlet pipe (12) in a penetrating manner, the middle position of the bottom of the box cover (2) is fixedly provided with a first screw (21), the bottom end of the first screw (21) is fixedly provided with a bottom plate (22), the rod wall of the first screw (21) is provided with a feed cylinder (3), the outer side of the feed cylinder (3) is provided with a plurality of groups of through holes (31) in a penetrating manner, a filter screen (16) is fixedly embedded between the inner walls of the bottom of the boiling box (1), one side of the boiling box (1) is provided with a cooling box (7), and a cooling pipe (71) is installed between the boiling box (1, a control valve is arranged in the cooling pipe (71);

the utility model discloses a cooking device, including decocting case (1), be provided with fly leaf (4) in the inside of decocting case (1), one side of fly leaf (4) is run through and has been seted up bar hole (41), one integrated into one piece has teeth of a cogwheel (411) on the both sides wall of bar hole (41), one side of decocting case (1) is run through the bearing activity and is installed first pivot (14), the axle head fixed mounting that first pivot (14) are located decocting case (1) has half gear (141), half gear (141) and teeth of a cogwheel (411) meshing are connected, the top fixed mounting of fly leaf (4) has ejector pin (42), nut fixedly connected with horizontal pole (44) is passed through on the top of ejector pin (42), the one end fixedly connected with mount (45) of ejector pin (42) is kept away from to horizontal pole (44), the bottom fixed mounting of mount (45) has clamp plate (46), clamp plate (46), the pressure plate (46) is sleeved outside the rod wall of the first screw rod (21);

the improved feeding device is characterized in that an annular sliding groove (23) taking a first screw rod (21) as an axis is formed in the top of the bottom plate (22), a sliding block (24) is arranged in the annular sliding groove (23) in a sliding mode, a telescopic rod (25) is fixedly mounted at the top of the sliding block (24), the top end of the telescopic rod (25) is fixedly connected with the bottom of the charging barrel (3), a spring (26) is sleeved on a telescopic section of the telescopic rod (25), a fixing sleeve (32) is fixedly embedded at the center of the bottom of an inner cavity of the charging barrel (3), and the fixing sleeve (32) is movably sleeved on the first screw rod (21) and is in threaded fit with the first.

2. The apparatus for processing seaweed into agar as claimed in claim 1, wherein: the inner wall of boiling box (1) rotates through the bearing and is connected with second screw rod (15), second screw rod (15) are located the top of filter screen (16), just movable sleeve is equipped with sliding sleeve (152) on the screw thread section of second screw rod (15), the outside fixed mounting of sliding sleeve (152) has cleaning brush (153), the brush hair section and the filter screen (16) extrusion contact of cleaning brush (153).

3. The apparatus for processing seaweed into agar as claimed in claim 2, wherein: the gear (151) is fixedly sleeved on the rod wall of the second screw rod (15), the rack (43) is fixedly installed at the bottom of the movable plate (4), and the rack (43) is meshed with the gear (151).

4. The apparatus for processing seaweed into agar as claimed in claim 1, wherein: be provided with between heating base (5) and cooling box (7) and be located drying cylinder (6) of cooling tube (71) top, the equal fixed mounting in both ends of drying cylinder (6) has second pivot (61), drying cylinder (6) are rotated through second pivot (61) and are located between heating base (5) and cooling box (7).

5. The apparatus for processing agar according to claim 4, wherein: the outer peripheral side of the drying cylinder (6) is movably provided with a movable door (62), the drying cylinder (6) is a steel wire mesh structural member, and the second rotating shaft (61) is in transmission connection with the first rotating shaft (14) through a belt pulley assembly.

6. The apparatus for processing seaweed into agar as claimed in claim 1, wherein: bottom fixed mounting between boil out case (1) and cooler bin (7) has two hair-dryers (8), and two hair-dryer (8) are located the below of cooling tube (71).

7. The apparatus for processing seaweed into agar as claimed in claim 1, wherein: the outside fixed mounting of decocting case (1) has driving motor (13), be connected through belt pulley assembly transmission between the output shaft of driving motor (13) and first pivot (14).

8. The apparatus for processing seaweed into agar as claimed in claim 1, wherein: sharp teeth (461) are integrally formed at the bottom of the pressing plate (46), and multiple groups of the sharp teeth (461) are uniformly distributed.