CN112876358A - Method for preparing isooctyl acetate - Google Patents

Method for preparing isooctyl acetate Download PDF

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Publication number
CN112876358A
CN112876358A CN202110147378.4A CN202110147378A CN112876358A CN 112876358 A CN112876358 A CN 112876358A CN 202110147378 A CN202110147378 A CN 202110147378A CN 112876358 A CN112876358 A CN 112876358A
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catalyst
amberlite
particle size
water
isooctyl
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CN202110147378.4A
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陈祥
张勇
杨旭忠
赵重光
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Jiangsu Ruijia Chemistry Co ltd
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Jiangsu Ruijia Chemistry Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/08Preparation of carboxylic acid esters by reacting carboxylic acids or symmetrical anhydrides with the hydroxy or O-metal group of organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/06Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing polymers
    • B01J31/08Ion-exchange resins
    • B01J31/10Ion-exchange resins sulfonated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/19Catalysts containing parts with different compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/40Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention discloses a method for preparing isooctyl acetate, and relates to the technical field of chemical synthesis. The preparation method comprises the following steps: acetic acid and isooctyl alcohol are used as raw materials, and esterification reaction is carried out in the presence of a catalyst and a water-carrying agent to obtain isooctyl acetate; in the implementation process of the invention, the mass ratio of D72 to Amberlite IR-120 is controlled to be 1:2-5, and the particle size of the D72 catalyst is 0.85-1.20 mm; the Amberlite IR-120 catalyst has the particle size of 0.75-0.85mm and the volume ratio of cyclohexane to carbon tetrachloride of 5-10:1, and the yield and purity of isooctyl acetate are obviously improved by controlling the types of the catalyst and the water-carrying agent and the particle size of the catalyst.

Description

Method for preparing isooctyl acetate
Technical Field
The invention relates to the technical field of chemical synthesis, in particular to a method for preparing isooctyl acetate.
Background
The isooctyl acetate is a colorless transparent liquid, is insoluble in water, is dissolved in organic solvents such as ethanol and acetone, and has strong permeability and good adhesive force. Isooctyl acetate is an important chemical raw material, is used as a water-insoluble high-boiling point solvent, is widely applied to the industries of organic synthesis, coatings, plastics, spices, adhesives, leather and the like, can also be used as a good solvent in the synthesis process of nitrocellulose and a plurality of natural resins, and can also be used in the application of coating brushing, dip coating, spray coating and paint baking. The isooctyl acetate is added into the paint for the main purpose of improving the flow and the film forming effect, and can also be used as a good coalescing aid for emulsion paint, and is an additive of a cleaning agent and a paint remover. In the traditional process, acetic acid and isooctyl alcohol are mainly used as raw materials, sulfuric acid is used as a catalyst to directly catalyze and esterify, but the sulfuric acid is used as the catalyst to have the defects of serious equipment corrosion, more side reactions, complex post-treatment process, serious environmental pollution and the like. In recent years, efforts have been made to develop green catalysts for esterification reactions to overcome the disadvantages of sulfuric acid catalysts; in the prior literature, Amerlyst15 strong-acid cation exchange resin is used as a catalyst, the reaction process of synthesizing isooctyl acetate by the esterification of acetic acid and isooctyl ester in a reaction kettle is researched, the influence of the stirring speed, the particle size of the catalyst, the reaction temperature, the catalyst dosage and the molar ratio of acid and alcohol on the esterification reaction rate is considered, and Amerlyst15 strong-acid cation exchange resin is used as a catalyst, toluene is used as an entrainer, and the isooctyl acetate is prepared by directly esterifying the acetic acid and isooctyl alcohol.
Researches show that the cation exchange resin has the advantages of good catalytic activity and selectivity, higher chemical stability, no corrosion to equipment, no pollution, easy separation, regeneration and reutilization and the like in the esterification reaction, and the defects of the traditional esterification catalyst are overcome.
However, the cation exchange resin catalysts which are applied to esterification reaction are Amerlyst15 strong acid cation exchange resin and NKC-9 strong acid cation exchange resin.
For example, Liu Yong et al studied the reaction process of esterifying acetic acid and isooctyl alcohol to synthesize isooctyl acetate in an intermittent stirred tank reactor by using Amerlyst15 strong-acid cation exchange resin as a catalyst. The influence of the stirring speed, the catalyst particle size, the reaction temperature, the catalyst dosage and the acid-alcohol molar ratio on the esterification reaction rate is investigated; intrinsic reaction kinetics experiments were performed under conditions that eliminate the effect of internal and external diffusion. In the range of 343.15-363.15K, experimental data are correlated by using a pseudo-homogeneous kinetic model, index pre-factors of forward and reverse reaction rate constants are 5061 and 12.78L/(mol.g.min), and activation energies of forward and reverse reactions are 54.43 and 37.68kJ/mol respectively (kinetics of isooctyl acetate synthesized by catalysis of strong-acid cation exchange resin, Liuyong et al, petrochemical industry, 42 vol. 6 of 2013).
For example, isooctyl acetate is synthesized by using NKC-9 strong-acid cation exchange resin as a catalyst in the research of Ilna, and the product is qualitatively and quantitatively researched (synthesis of isooctyl acetate by ester exchange, Ilna, Shuoshi paper, university of Dalian industries, 2014).
However, according to the research of the prior art, the yield of isooctyl acetate prepared by esterification reaction using amberlyst 15 and NKC-9 strong acid cation exchange resin as catalysts can reach about 90%, the purity is about 97%, the requirement cannot be met better, and the addition amount of the NKC-9 strong acid cation exchange resin catalyst disclosed in the prior art is 20%, because the catalyst is a resin which can adsorb the product, the yield of the final product is influenced.
Therefore, it is required to develop a preparation method capable of improving the yield and purity of isooctyl acetate.
Disclosure of Invention
In order to solve the technical problems, the invention provides a method for preparing isooctyl acetate, which takes acetic acid and isooctyl alcohol as raw materials, takes the same cation exchange resin as a catalyst, and takes a mixture solvent as a water-carrying base, so that the conversion rate of the acetic acid in the reaction process can be obviously improved, and the purity and the yield of the obtained isooctyl acetate are obviously improved.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention discloses a method for preparing isooctyl acetate, which uses acetic acid and isooctyl alcohol as raw materials to carry out esterification reaction in the presence of a catalyst and a water-carrying agent to obtain the isooctyl acetate.
Wherein the catalyst is cation exchange resin catalyst, and the cation exchange resin catalyst is selected from one or more of EX 146H, D61, D72, Amberlyst-15, NKC-9, Nafion 511 and Amberlite IR-120;
preferably, the cation exchange resin catalyst is selected from one or more of D61, D72, Amberlyst-15, NKC-9 or Amberlite IR-120;
still preferably, the cation exchange resin catalyst is selected from one or more of D61, D72 or Amberlite IR-120;
further preferably, the cation exchange resin catalyst is a mixture of D72 and Amberlite IR-120.
The mass ratio of D72 to Amberlite IR-120 is 1: 2-5;
preferably, the mass ratio of D72 to Amberlite IR-120 is 1: 3-4;
still more preferably, the mass ratio of D72 to Amberlite IR-120 is 1: 3.
The water-carrying agent is one or more of benzene, toluene, cyclohexane, n-propyl acetate, isopropyl acetate, chloroform and carbon tetrachloride;
preferably, the water-carrying agent is one or more of toluene, cyclohexane, n-propyl acetate, isopropyl acetate, chloroform and carbon tetrachloride;
preferably, the water-carrying agent is one or more of cyclohexane, n-propyl acetate, isopropyl acetate, chloroform and carbon tetrachloride;
further preferably, the water-carrying agent is a mixture of cyclohexane and carbon tetrachloride; the volume ratio of cyclohexane to carbon tetrachloride is 5-10: 1; the volume ratio of cyclohexane to carbon tetrachloride is 5:1, 6: 1. 7: 1. 8: 1. 9: 1 or 10: 1; preferably 10: 1.
The particle size of the catalyst is 0.75-1.20 mm; the particle size of the catalyst is 0.75mm, 0.80mm, 0.85mm, 0.90mm, 1.0mm, 1.1mm and 1.2 mm.
In the implementation process, the invention unexpectedly discovers that the catalyst with different particle sizes can be used for promoting the conversion rate of isooctyl alcohol;
in some preferred embodiments, the D72 catalyst has a particle size of 0.85 to 1.20 mm; the particle size of the Amberlite IR-120 catalyst is 0.75-0.85 mm;
preferably, the particle size of the D72 catalyst is 1.0-1.20 mm; the particle size of the Amberlite IR-120 catalyst is 0.80-0.85 mm;
more preferably, the particle size of the D72 catalyst is 1.0 mm; the particle size of the Amberlite IR-120 catalyst is 0.8 mm.
The molar ratio of the acetic acid to the isooctyl alcohol is 1: 1-2; preferably, the molar ratio of acetic acid to isooctanol is 1:1.2 to 1.8; still more preferably, the molar ratio of acetic acid to isooctanol is 1: 1.5.
The mass ratio of the catalyst to the acetic acid is 2-5: 100; preferably 3 to 5:100, respectively; still more preferably 4: 100.
The mass ratio of the acetic acid to the water-carrying agent is 100: 1.5-3; preferably 100: 2.0 to 3; more preferably 100: 2.5.
the reaction temperature of the esterification reaction is 80-95 ℃; preferably, the reaction temperature is 85-95 ℃; more preferably, the reaction temperature is 90-95 ℃; further preferably, the reaction temperature is 95 ℃.
And purifying the product to obtain the finished product of isooctyl acetate.
Compared with the prior art, the invention has the beneficial effects that:
(1) the invention uses cation exchange resin as catalyst, which can obviously improve the conversion rate of acetic acid, and the invention unexpectedly discovers that the mixed catalyst can accelerate the reaction rate, the catalyst used in the invention is the mixture of D72 and Amberlite IR-120, and the mass ratio of the D72 to the Amberlite IR-120 is controlled to be 1:2-5, which can obviously improve the purity of the product;
(2) according to the invention, the particle size of the catalyst is researched, and the discovery that the two catalysts with different particle sizes are used simultaneously can effectively weaken the internal diffusion of reactants in the cation exchange resin catalyst in the reaction process and improve the reaction efficiency; the use amount of the catalyst can be reduced, and the product waste caused by adsorption is reduced;
(3) in the implementation process, the mixture of two solvents is used as a water-carrying agent, and the esterification reaction is better carried out in the positive direction by controlling the volume ratio of the two solvents, so that the yield of the product is improved.
(4) By selecting the catalyst and the water-carrying agent, the invention obviously improves the reaction efficiency, reduces the reaction temperature and ensures that the yield and the purity of the obtained isooctyl acetate are higher than those of the prior art.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention.
When numerical ranges are given in the examples, it is understood that both endpoints of each of the numerical ranges and any value therebetween can be selected unless the invention otherwise indicated. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
The source of the reagent used in the present invention is not limited, and the reagents used in the present invention are all commercially available products in the art, and all the reagents used are AR, unless otherwise specified.
Example 1 preparation method of isooctyl acetate
30g of acetic acid (0.5mol), 65g of isooctanol (0.5mol), 0.6g of catalyst and 450mg of water-carrying agent are uniformly mixed, esterification reaction is carried out for 10 hours at 80 ℃, and after the reaction is finished, reduced pressure distillation is carried out to obtain the isooctyl acetate.
The catalyst comprises D72 and Amberlite IR-120 in a mass ratio of 1:2, and the particle size of the D72 catalyst is 0.85 mm; the particle size of the Amberlite IR-120 catalyst is 0.75 mm;
the water-carrying agent is cyclohexane and carbon tetrachloride in a volume ratio of 5: 1.
Example 2 preparation method of isooctyl acetate
30g of acetic acid (0.5mol), 130g of isooctanol (1mol), 1.5g of catalyst and 900mg of water-carrying agent are uniformly mixed, esterification reaction is carried out for 12 hours at 95 ℃, and after the reaction is finished, reduced pressure distillation is carried out to obtain the isooctyl acetate.
The catalyst comprises D72 and Amberlite IR-120 in a mass ratio of 1:5, and the particle size of the D72 catalyst is 1.20 mm; the particle size of the Amberlite IR-120 catalyst is 0.85 mm;
the water-carrying agent is cyclohexane and carbon tetrachloride in a volume ratio of 10: 1.
Example 3 preparation method of isooctyl acetate
30g of acetic acid (0.5mol), 97.5g of isooctanol (0.75mol), 1.2g of catalyst and 750mg of water-carrying agent are uniformly mixed, esterification reaction is carried out for 12 hours at 90 ℃, and after the reaction is finished, reduced pressure distillation is carried out to obtain the isooctyl acetate.
The catalyst comprises D72 and Amberlite IR-120 in a mass ratio of 1:3, and the particle size of the D72 catalyst is 1.0 mm; the particle size of the Amberlite IR-120 catalyst is 0.8 mm;
the water-carrying agent is cyclohexane and carbon tetrachloride in a volume ratio of 10: 1.
Example 4
30g of acetic acid (0.5mol), 97.5g of isooctanol (0.75mol), 1.2g of catalyst and 750mg of water-carrying agent are uniformly mixed, esterification reaction is carried out for 12 hours at 90 ℃, and after the reaction is finished, reduced pressure distillation is carried out to obtain the isooctyl acetate.
The catalyst is D72, and the particle size of the D72 catalyst is 0.8 mm;
the water-carrying agent is cyclohexane and carbon tetrachloride in a volume ratio of 10: 1.
Example 5
30g of acetic acid (0.5mol), 97.5g of isooctanol (0.75mol), 1.2g of catalyst and 750mg of water-carrying agent are uniformly mixed, esterification reaction is carried out for 12 hours at 90 ℃, and after the reaction is finished, reduced pressure distillation is carried out to obtain the isooctyl acetate.
The catalyst is Amberlite IR-120, and the particle size of the Amberlite IR-120 catalyst is 1.0 mm;
the water-carrying agent is carbon tetrachloride.
Comparative example 1
The difference from example 3 is that: the catalysts were D72 and Amberlite IR-120 in a mass ratio of 1:1, and the other operations and steps were the same as in example 3.
Comparative example 2
The difference from example 3 is that: the catalysts were D72 and Amberlite IR-120 in a mass ratio of 1:7, and the other operations and steps were the same as in example 3.
Comparative example 3
The difference from example 3 is that: catalyst D72 and Amberlite IR-120 both had a particle size of 0.85mm, and the other operations and procedures were the same as in example 3.
Comparative example 4
The difference from example 3 is that: the water-carrying agent is a mixture of cyclohexane and carbon tetrachloride in a volume ratio of 3:1, and other operations and steps are the same as those in example 3.
Comparative example 5
The difference from example 3 is that: the operation and the steps of the water-carrying agent cyclohexane are the same as those of the embodiment 3.
Test example 1 yield and purity of isooctyl acetate product
The yield and purity of the obtained isooctyl acetate product are shown in table 1 below.
The yield was ═ (actual yield ÷ theoretical yield) × 100%
Purity ═ purity (content of isooctyl acetate in product ÷ actual yield) × 100%
TABLE 1
Purity of% Yield%
Example 1 98.5 95.3
Example 2 98.8 95.0
Example 3 99.8 97.8
Example 4 95.8 92.2
Example 5 96.0 91.4
Comparative example 1 96.5 91.8
Comparative example 2 97.0 92.0
Comparative example 3 97.5 92.6
Comparative example 4 96.8 92.8
Comparative example 5 96.2 92.1
According to the detection data in the table 1, the yield and purity of isooctyl acetate obtained by the preparation method of isooctyl acetate provided by the invention are higher, the yield and purity of isooctyl acetate are obviously improved by controlling the catalysts to be D72 and Amberlite IR-120 with the mass ratio of 1:2-5, the water-carrying agent to be cyclohexane and carbon tetrachloride with the volume ratio of 5-10:1 and controlling the particle size of the catalysts to obviously improve the conversion rate of acetic acid, especially D72 and Amberlite IR-120 with the mass ratio of 1:3 in the embodiment 3, and the particle size of the D72 catalyst is 1.0 mm; the particle size of the Amberlite IR-120 catalyst is 0.8 mm; and the volume ratio of cyclohexane to carbon tetrachloride is 10:1, the yield of the finally obtained isooctyl acetate is 97.8%, the purity is 99.8%, and the yield and the purity of the isooctyl acetate are obviously reduced by changing the type, the mass ratio or the particle size of the catalyst.
Test example 2 detection of Water content and acidity in isooctyl acetate
The detection method is a method conventional in the art.
In order to further illustrate the relatively high purity of isooctyl acetate prepared by the present invention, the impurities, moisture and acidity obtained in the product were examined and the results are shown in table 2 below.
TABLE 2
Water content% Acidity%
Example 1 0.08 0.02
Example 2 0.08 0.02
Example 3 0.05 0.01
Example 4 0.09 0.03
Example 5 0.10 0.03
Comparative example 1 0.09 0.04
Comparative example 2 0.09 0.04
Comparative example 3 0.09 0.03
Comparative example 4 0.09 0.03
Comparative example 5 0.10 0.03
According to the detection data in the table 2, the purity of isooctyl acetate obtained by the preparation method of isooctyl acetate provided by the invention is higher, the conversion rate of acetic acid can be obviously improved by controlling the catalysts to be D72 and Amberlite IR-120 in a mass ratio of 1:2-5, the water carrying agent is controlled to be cyclohexane and carbon tetrachloride in a volume ratio of 5-10:1, water can be effectively carried out, the conversion rate of acetic acid is further improved, the water content and acidity in the obtained product are lower, particularly, the D72 and Amberlite IR-120 in a mass ratio of 1:3 in the embodiment 3 are controlled, and the particle size of the D72 catalyst is 1.0 mm; the particle size of the Amberlite IR-120 catalyst is 0.8 mm; and the volume ratio of cyclohexane to carbon tetrachloride is 10:1, the finally obtained isooctyl acetate has the lowest moisture and acidity values, so that the purity of the isooctyl acetate obtained in example 3 is the highest; when the type, the mass ratio or the particle size of the catalyst and the volume ratio of the components in the water-carrying agent are not in the range claimed by the invention, the water content and the acidity of the isooctyl acetate product are obviously improved.
The present invention has been further described with reference to specific embodiments, which are only exemplary and do not limit the scope of the present invention. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention, and that such changes and modifications may be made without departing from the spirit and scope of the invention.

Claims (10)

1. A method for preparing isooctyl acetate, use acetic acid and isooctyl alcohol as raw materials, take place esterification reaction under the existence of catalyst and water-carrying agent, get isooctyl acetate, characterized by that: the catalyst is cation exchange resin catalyst, and the cation exchange resin catalyst is selected from one or more of EX 146H, D61, D72, Amberlyst-15, NKC-9, Nafion 511 and Amberlite IR-120.
2. The method of claim 1, wherein: the cation exchange resin catalyst is a mixture of D72 and Amberlite IR-120; the mass ratio of the D72 to the Amberlite IR-120 is 1: 2-5.
3. The method of claim 2, wherein: the mass ratio of D72 to Amberlite IR-120 was 1: 3.
4. The method of claim 1, wherein: the water-carrying agent is one or more of benzene, toluene, cyclohexane, chloroform, n-propyl acetate, isopropyl acetate and carbon tetrachloride.
5. The method of claim 4, wherein: the water-carrying agent is a mixture of cyclohexane and carbon tetrachloride; the volume ratio of cyclohexane to carbon tetrachloride is 5-10: 1.
6. The method of claim 5, wherein: the volume ratio of cyclohexane to carbon tetrachloride is 10: 1.
7. The method of claim 1, wherein: the particle size of the catalyst is 0.75-1.20 mm.
8. The method of claim 7, wherein: the particle size of the D72 catalyst is 0.85-1.20 mm; the particle size of the Amberlite IR-120 catalyst is 0.75-0.85 mm.
9. The method of claim 8, wherein: the particle size of the D72 catalyst is 1.0 mm; the particle size of the Amberlite IR-120 catalyst is 0.8 mm.
10. The method of claim 1, wherein: the mass ratio of the catalyst to the acetic acid is 2-5: 100; the mass ratio of the acetic acid to the water-carrying agent is 100: 1.5-3.
CN202110147378.4A 2021-02-03 2021-02-03 Method for preparing isooctyl acetate Pending CN112876358A (en)

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Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
徐红等: "反应精馏制备醋酸异辛酯新工艺的模拟研究", 《现代化工》 *

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Application publication date: 20210601