Disclosure of Invention
The invention aims to solve the problems and provide a winding device and a winding method for processing a large-section cable.
The invention realizes the purpose by the following technical scheme, and the winding device for processing the large-section cable and the winding method thereof comprise a rotating table and a clamping table, wherein the top of the front surface of the rotating table is provided with a rotating sleeve, the top of the back surface of the clamping table is fixedly connected with a connecting column, the other end of the rotating sleeve is rotatably sleeved with the other end of the connecting column, the bottom of the front surface of the rotating table is fixedly connected with an adjusting plate, the bottom of the back surface of the clamping table is fixedly connected with a connecting plate, the connecting plate and the adjusting plate are connected in a sliding and penetrating way, the two sides of the bottom end of the rotating table are fixedly connected with supporting columns, the two sides of the bottom end of the clamping table are fixedly connected with moving wheels, the two sides of the connecting plate are fixedly connected with adjusting and positioning assemblies, the outer wall of the rotating sleeve is clamped with a, the equal fixedly connected with L of top of revolving stage and centre gripping platform one side appears the fixed plate, one of them the top fixedly connected with fixed block at the L shape fixed plate back, another the positive top fixedly connected with backup pad of L shape fixed plate, the other end of fixed block and the other end joint of backup pad, two the equal fixedly connected with restriction cardboard in middle part of L shape fixed plate opposite side, the bottom fixedly connected with of backup pad cleans the board, the bottom fixedly connected with of cleaning the board cleans a plurality of posts that clean.
Preferably, four combination grooves are formed in the front face of the sweeping plate, four combination columns are fixedly connected to the back face of the fixing block, and the four combination columns and the four combination grooves are correspondingly clamped.
Preferably, the outer wall of reel has been seted up the card and has been put the groove, the initiating terminal in groove is put to the card and the outer wall that is located the reel is provided with clamping plate, two the connecting hole has all been seted up at the middle part of circular limiting plate, two fixed slot has been seted up to the inner wall of reel, two the circular limiting plate is kept away from one side of reel and is located the outer lane of connecting hole and has all seted up the block annular.
Preferably, the outer wall fixedly connected with of rotating sleeve rotates the card strip, two it corresponds the slip interlude and connects to rotate card strip and two block annular.
Preferably, the spread groove has been seted up at the positive middle part of regulating plate, the front of regulating plate and the bilateral symmetry that is located the spread groove have seted up two and have worn the slot, the bilateral symmetry of regulating plate has died two sliding opening in addition, two the bottom symmetry of sliding opening inner wall has seted up two direction spouts.
Preferably, connecting plate and spread groove sliding interlude are connected, the equal fixedly connected with in both sides side at the back of connecting plate alternates the slide bar, the equal fixedly connected with fixture block in both sides of connecting plate, two the fixture block corresponds the joint with two interlude grooves respectively, two the back part and two sliding opening sliding interlude of interlude slide bar are connected, two the positive equal fixedly connected with in bottom of interlude slide bar direction slider, two direction slider and two direction spout sliding interlude are connected.
Preferably, two the restriction cardboard is kept away from the one end of L shape fixed plate and the equal fixedly connected with joint column cap in relative one side, two the joint column cap inlays respectively to be established in two block annular.
Preferably, the adjusting and positioning assembly comprises an adjusting box, and a positioning plate is slidably inserted and connected to the bottom of the adjusting box.
Preferably, two positioning openings are symmetrically formed in the front and the back of the adjusting box, one side of each positioning opening is fixedly connected with a positioning clamping plate, the front and the back of the top of each positioning plate are fixedly connected with positioning rods, and the two positioning rods are slidably and alternately connected with the two positioning openings respectively.
Preferably, the rolling step includes:
the method comprises the following steps: the two adjusting and positioning components at the bottom of the clamping table are retracted to enable the two moving wheels to move freely, then the two moving wheels are utilized to separate the clamping table from the rotating table, so that the connecting column is separated from the rotating sleeve, and the clamping table and the rotating table are kept at the maximum separation distance;
step two: sleeving the winding assembly on the rotating sleeve, and aligning and clamping two fixed clamping grooves on the inner wall of the winding drum and two rotating clamping strips on the outer wall of the rotating sleeve when sleeving;
step three: driving the two moving wheels to clamp the clamping table and the rotating table together, sleeving the connecting column and the rotating sleeve at the moment to clamp the winding assembly between the clamping table and the middle part of the rotating table, and then adjusting the two adjusting and positioning assemblies to limit the movement of the two moving wheels;
step four: clamping the cable head of the processed cable at the starting end of the clamping groove, fixing and locking the cable head by using a clamping plate, determining the connection stability of the whole device and ensuring that the movable wheel cannot move;
step five: the platform is rotated in the start-up, makes to rotate the whole rolling subassembly of sleeve area and carries out synchronous rotation, utilizes the rotation of rolling subassembly to carry out the rolling operation to the cable conductor, and the cable conductor can be along the track orderly winding of card put the groove on the outer wall of reel, and cleans the debris on cable conductor surface through cleaning the board when the cable conductor carries out the rolling, and the stable going on of whole complete rolling operation.
The invention has the beneficial effects that: 1. this coiling mechanism divide into two major parts and includes and rotate platform and centre gripping platform, rotates platform and centre gripping platform and can carry out the separation of disassembling of certain degree to this increases the distance between the two, just so is convenient for the installation and the dismantlement of coiling subassembly, just so can use a set of device to carry out repeated roll-up operation, and the coiling subassembly of having rolled up the cable can be changed, has increased device used repeatedly's characteristics, makes the cost of whole rolling reduce to some extent.
2. The operation that this device's utilization rotated the platform and drives the rolling subassembly and carry out automatic rolling realizes automaticly to a certain extent, very big promotion work efficiency, and because joint column cap, block annular, rotation card strip and fixed slot isostructure subassembly's cooperation, make the rolling subassembly can follow and rotate the sleeve and carry out steady synchronous rotation, ensured going on that whole rolling process can be orderly steady.
3. This device is provided with the cleaning board, and the cleaning board is fixed the suspension on the route that the cable need pass through when the rolling through the cooperation of L shape fixed plate and backup pad, when carrying out the cable rolling, the cleaning board can be continuous carry out the friction clearance to the cable crust of process, clears away the surperficial debris of cable, just so ensures that the cable can be owing to orderly winding the pile up when the winding rolling.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, a winding device for processing a large-section cable and a winding method thereof, includes a rotating table 1 and a clamping table 2, a rotating sleeve 101 is disposed on the top of the front surface of the rotating table 1, a connecting column 201 is fixedly connected to the top of the back surface of the clamping table 2, the other end of the rotating sleeve 101 is rotatably sleeved with the other end of the connecting column 201, the inner diameter of the rotating sleeve 101 is matched with the outer diameter of the connecting column 201, so that the connecting column 201 and the rotating sleeve 101 are more tightly clamped, the rotating table 1 and the clamping table 2 are not separated from each other, an adjusting plate 5 is fixedly connected to the bottom of the front surface of the rotating table 1, a connecting plate 3 is fixedly connected to the bottom of the back surface of the clamping table 2, the connecting plate 3 is divided into two parts, the part far away from the clamping table 2 is two thirds of the part close to the clamping table 2, the connecting, the two sides of the bottom end of the clamping table 2 are fixedly connected with moving wheels 16, the two sides of the connecting plate 3 are fixedly connected with adjusting and positioning components, the outer wall of the rotating sleeve 101 is clamped with a winding component, the winding component comprises a winding drum 14, the inner diameter of the winding drum 14 is matched with the outer diameter of the rotating sleeve 101, the front surface and the back surface of the winding drum 14 are fixedly connected with circular limiting plates 13, the tops of one sides of the rotating table 1 and the clamping table 2 are fixedly connected with L-shaped fixing plates 7, the top fixedly connected with fixed block 9 at the back of one of them L shape fixed plate 7, the positive top fixedly connected with backup pad 8 of another L shape fixed plate 7, the other end of fixed block 9 and the other end joint of backup pad 8, the equal fixedly connected with restriction cardboard 10 in middle part of two L shape fixed plates 7 opposite sides, the bottom fixedly connected with of backup pad 8 cleans board 12, the bottom fixedly connected with that cleans board 12 cleans a plurality of posts.
As a technical optimization scheme of the invention, the front surface of the cleaning plate 12 is provided with four combination grooves 801, the back surface of the fixed block 9 is fixedly connected with four combination columns 901, the four combination columns 901 and the four combination grooves 801 are correspondingly clamped, the outer wall of the winding drum 14 is provided with a clamping groove 1401, the starting end of the clamping groove 1401 and the outer wall of the winding drum 14 are provided with a clamping plate 15, the clamping plate 15 is fixed by screws and can be freely disassembled, the middle parts of two circular limiting plates 13 are both provided with a connecting hole 1301, the inner wall of the winding drum 14 is provided with two fixed clamping grooves 1402, the outer rings of the two circular limiting plates 13, which are far away from the winding drum 14 and are positioned in the connecting hole 1301, are both provided with clamping ring grooves 1302, the outer wall of the rotating sleeve 101 is fixedly connected with two rotating clamping strips 102, the two rotating clamping strips 102 and the two clamping ring grooves 1302 are correspondingly and slidably inserted, one end of the limiting clamping plate, the two snap studs 11 are respectively embedded in the two snap ring grooves 1302.
As a technical optimization scheme of the invention, the middle part of the front face of an adjusting plate 5 is provided with a connecting groove 501, two penetrating slots 502 are symmetrically arranged on the front face of the adjusting plate 5 and positioned at two sides of the connecting groove 501, two sliding ports 503 are symmetrically trapped at two sides of the adjusting plate 5, two guiding sliding grooves 504 are symmetrically arranged at the bottom ends of the inner walls of the two sliding ports 503, a connecting plate 3 is in sliding penetrating connection with the connecting groove 501, penetrating sliding rods 4 are fixedly connected to two sides of the back face of the connecting plate 3, clamping blocks 301 are fixedly connected to two sides of the connecting plate 3, the two clamping blocks 301 are correspondingly clamped with the two penetrating slots 502 respectively, the back parts of the two penetrating sliding rods 4 are in sliding penetrating connection with the two sliding ports 503, guiding sliding blocks 401 are fixedly connected to the bottom ends of the front faces of the two penetrating sliding rods 4.
As a technical optimization scheme of the invention, the adjusting and positioning assembly comprises an adjusting box 17, the bottom of the adjusting box 17 is connected with a positioning plate 18 in a sliding and inserting manner, the front and the back of the adjusting box 17 are symmetrically provided with two positioning holes 1701, one side of each of the two positioning holes 1701 is fixedly connected with a positioning clamping plate 19, the front and the back of the top of the positioning plate 18 are fixedly connected with positioning rods 1801, and the two positioning rods 1801 are respectively connected with the two positioning holes 1701 in a sliding and inserting manner.
As a technical optimization scheme of the invention, the rolling step comprises the following steps:
the method comprises the following steps: firstly, two adjusting and positioning components at the bottom of the clamping table 2 are retracted, so that the two moving wheels 16 can move freely, then the clamping table 2 and the rotating table 1 are separated by the two moving wheels 16, the connecting column 201 and the rotating sleeve 101 are separated, and the clamping table 2 and the rotating table 1 are kept at the maximum separation distance;
step two: sleeving the winding assembly on the rotating sleeve 101, and aligning and clamping two fixed clamping grooves 1402 on the inner wall of the winding drum 14 and two rotating clamping strips 102 on the outer wall of the rotating sleeve 101 during sleeving;
step three: driving the two moving wheels 16 to clamp the clamping table 2 and the rotating table 1, sleeving the connecting column 201 and the rotating sleeve 101 at the moment to clamp the winding assembly between the middle parts of the clamping table 2 and the rotating table 1, and then adjusting the two adjusting and positioning assemblies to limit the movement of the two moving wheels 16;
step four: the cable head of the processed cable is clamped at the starting end of the clamping groove 1401 and is fixedly locked by the clamping plate 15, the connection stability of the whole device is ensured, and the moving wheel 16 cannot move;
step five: the rotating table 1 is started, the rotating sleeve 101 drives the whole winding assembly to rotate synchronously, the winding assembly rotates to wind the cable, the cable is wound on the outer wall of the winding drum 14 in sequence along the track of the clamping groove 1401, and sundries on the surface of the cable are cleaned through the cleaning plate 12 when the cable is wound, so that the whole complete winding operation is stably carried out.
In use, the invention is described with reference to figures 2 to 5;
firstly, two adjusting and positioning components at the bottom of a clamping table 2 are packed up, each adjusting and positioning component comprises an adjusting box 17 and a positioning plate 18, a positioning rod 1801 of the positioning plate 18 is moved to a positioning clamping plate 19 above a positioning opening 1701, the whole positioning plate 18 is supported by dragging the positioning rod 1801 by using the positioning clamping plate 19, two moving wheels 16 can freely move, then the clamping table 2 and a rotating table 1 are separated by using the two moving wheels 16, when the clamping table 2 is separated, a connecting column 201 and a rotating sleeve 101 can be separated firstly, meanwhile, a penetrating sliding rod 4 can slide in a sliding opening 503, when the sliding rod 4 slides to the tail end, the penetrating sliding rod 4 can be clamped with the wall end of the sliding opening 503, so that the rotating table 1 and the clamping table 2 can not be completely separated, the maximum separation distance between the clamping table 2 and the rotating table 1 is kept, and when the rotating table 1 and the clamping table 2 are separated, two L-shaped fixing plates 7 can pull a supporting plate 8 and a fixing block 9 to be separated .
Reference is made to fig. 1, 3 and 6;
implementing operation two, establish the rolling subassembly cover on rotating sleeve 101, will align two fixed slot 1402 of reel 14 inner wall and two rotation card strips 102 of rotating sleeve 101 outer wall and carry out the joint when cup jointing, it can to confirm that rotating sleeve 101 can drive whole rolling subassembly and carry out synchronous rotation.
Refer to fig. 1 to 5;
the third implementation operation is that the two moving wheels 16 are driven to clamp the clamping table 2 and the rotating table 1, the sliding rod 4 is inserted to slide in the sliding opening 503, so that the connecting plate 3 and the adjusting plate 5 gradually approach, when the two clamping blocks 301 and the two insertion slots 502 are completely clamped, the clamping table 2 and the rotating table 1 are connected in a combined manner, at this time, the connecting column 201 and the rotating sleeve 101 are sleeved to clamp the winding assembly between the clamping table 2 and the rotating table 1, and the two L-shaped fixing plates 7 move in opposite directions to clamp the supporting plate 8 and the fixing block 9 through the combination slot 801 and the combination column 901, under the driving of the opposite movement of the two L-shaped fixing plates 7, the two limiting clamping column heads 11 are embedded in the clamping ring slots 1302 of the two circular limiting plates 13 by the two clamping column heads 11, so that the circular limiting plates 13 are limited by the two clamping column heads 11, and the whole winding assembly can stably rotate along with the rotating sleeve 101, finally, the two adjusting positioning assemblies are adjusted, the positioning rod 1801 is moved to the position of the positioning clamping plate 19 below in the positioning opening 1701, the positioning clamping plate 19 is used for blocking the positioning rod 1801 downwards, the positioning plate 18 can be attached to the ground, and the movement of the two moving wheels 16 is limited by the friction force between the positioning plate 18 and the ground.
Refer to fig. 7;
and operation four, clamping the cable head of the processed cable at the starting end of the clamping groove 1401, fixing and locking the cable head by using the clamping plate 15, clamping and connecting the clamping plate 15 and the winding drum 14 by using a fixing screw, and after the cable is fixed, adjusting again to confirm the stability of the connection of the whole device and ensure that the moving wheel 16 cannot move.
Refer to fig. 1;
implement operation five, start and rotate platform 1, make and rotate sleeve 101 and take whole rolling component to carry out synchronous rotation, utilize the rotation of rolling component to carry out the rolling operation to the cable conductor, the cable conductor can be along the orbit orderly winding of card unwrapping groove 1401 on the outer wall of reel 14, when whole rolling component rotates the roll, two joint column heads 11 are through the cooperation with block annular 1302, the rotation to the rolling component is led and is supported, ensure that the rolling component can stable rotation, and clean the debris on cable conductor surface through cleaning plate 12 when the cable conductor carries out the rolling, whole complete rolling operation is stable going on, also make the cable of whole roll-up arrange more evenly.
For the technicians in the field, firstly, the winding device is divided into two parts including a rotating table 1 and a clamping table 2, the rotating table 1 and the clamping table 2 can be disassembled and separated to a certain degree, so that the distance between the rotating table 1 and the clamping table 2 is increased, the winding assembly can be conveniently mounted and dismounted, a group of devices can be used for repeated winding operation, the winding assembly with wound cables can be replaced, the characteristic of repeated use of the device is increased, and the whole winding cost is reduced.
Secondly, the operation that this device's utilization rotated platform 1 and drive the rolling subassembly and carry out the automatic rolling realizes automaticly to a certain extent, very big promotion work efficiency, and because the cooperation of joint column cap 11, block annular 1302, rotation card strip 102 and fixed slot 1402 isotructure assembly, make the rolling subassembly can follow and rotate sleeve 101 and carry out steady synchronous rotation, ensured going on that whole rolling process can be orderly steady.
Thirdly, this device is provided with cleaning plate 12, and cleaning plate 12 is fixed the suspension on the route that the cable need pass through when the rolling through the cooperation of L shape fixed plate 7 and backup pad 8, when carrying out the cable rolling, cleaning plate 12 can be continued carry out the friction clearance to the cable crust of process, clears away the surperficial debris of cable, just so ensures that the cable can be owing to orderly winding the pile up when winding the rolling.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.