Method for manufacturing carbon fiber composite material prefabricated body for fuel cell hydrogen energy automobile
Technical Field
The invention relates to the technical field of fuel cell hydrogen energy automobiles, in particular to a method for manufacturing a carbon fiber composite material prefabricated body for a fuel cell hydrogen energy automobile.
Background
The composite material is a new material which is formed by optimally combining material components with different properties by using an advanced material preparation technology, and the matrix material of the composite material is divided into two main types of metal and nonmetal. The metal matrix is commonly used as aluminum, magnesium, copper, titanium and alloys thereof. The nonmetallic substrate mainly comprises synthetic resin, rubber, ceramic, graphite, carbon and the like. The reinforced material mainly comprises glass fiber, carbon fiber, boron fiber, aramid fiber, silicon carbide fiber, asbestos fiber and whisker, wherein the composite material using carbon fiber as the reinforced material is widely used for a brake disc or a brake disc in a fuel cell hydrogen energy automobile, has extremely high applicability and thermal stability, generally needs to take a long time to lay in the production and manufacturing process of the composite material, and can greatly reduce the laying time and improve the production efficiency of the composite material by making the prefabricated body in advance.
The existing composite material using carbon fiber as a reinforcing material has brittle characteristics, so that the problem that the brake disc or sheet manufactured by the composite material is easy to generate non-friction damage and functional failure during use is caused by the brittle characteristics, and the service life and the safety and reliability of the composite material are severely limited.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a method for manufacturing a carbon fiber composite material prefabricated body for a fuel cell hydrogen energy automobile, which solves the problems that the prior composite material taking carbon fiber as a reinforcing material has brittle characteristics, and the brittle characteristics cause non-friction damage and functional failure easily to occur when a brake disc or a brake disc manufactured by the composite material is used, and the service life and the safety and the reliability of the composite material are seriously limited.
In order to achieve the above purpose, the invention is realized by the following technical scheme: a method for manufacturing a carbon fiber composite material prefabricated body for a fuel cell hydrogen energy automobile comprises the following operation steps:
s1, core body glue pressing: coating the dipping glue on two sides of the multi-layer cloth, forming the multi-layer coating dipping glue into waves, stacking the multi-layer wave-shaped cloth layer by layer, forming the multi-layer wave-shaped cloth into a honeycomb plate shape in a hot pressing solidification mode, and cutting the multi-layer wave-shaped cloth into honeycomb strips for standby.
S2, shaping a core:
shaping the honeycomb strip in the step S1;
s3, graphene preparation:
preparing a single-layer graphene thin layer material;
s4, stacking and pasting graphene:
placing the single-layer graphene thin layer prepared in the step S3 on two sides of the honeycomb strip molded in the step S2;
s5, graphene hot press curing:
placing the formed honeycomb strip with the graphene thin layer attached in the step S4 into a mould for hot press curing, and performing extrusion reinforcement through compression molding equipment while performing hot press curing to obtain a preform;
s6, local area reinforcement:
and (5) paving one or more carbon fiber felts with graphene thin layers on the single-side surfaces at weak parts of the surfaces of the prefabricated body after extrusion processing in the step (S5), and carrying out hot pressing reinforcement again.
Further, in the step S1, the fabric is a non-dewaxed alkali-free plain fabric, and the impregnating adhesive is an epoxy resin adhesive solution or a polyvinyl acetal.
Further, in the step S2, the honeycomb strip is formed by placing it into a forming mold, and heating the honeycomb strip by the forming mold for a certain period of time.
Further, in the step S3, the single-layer graphene thin-layer material is obtained by using friction and relative movement between the object and the graphene through a mechanical peeling method.
Further, the single-layer graphene thin layer obtained in the step S4 is attached to two sides of the formed honeycomb strip, and each side of the operation is repeated twice, so that two single-layer graphene thin layer materials are attached to the surface of each side of the honeycomb strip, and a double-layer graphene thin layer is obtained.
Further, in the step S6, the thickness of the single-layer carbon fiber felt is 0.8-1.2 mm.
Further, in the step S6, the number of layers of the carbon fiber felt is 1-3.
The invention provides a method for manufacturing a carbon fiber composite material preform for a fuel cell hydrogen energy automobile, which has the following beneficial effects:
according to the manufacturing method of the carbon fiber composite material prefabricated body for the fuel cell hydrogen energy automobile, the double-layer graphene thin layer is added in the production process of the prefabricated body, the upper limit value of the pressure bearing of the prefabricated body is greatly enhanced under the condition that the volume of the prefabricated body is not increased, and experiments prove that the arrangement of the double-layer graphene thin layer can resist the impact force generated when a common bullet shoots, so that the hardness of the prefabricated body is improved, the embrittlement of the prefabricated body is avoided, the functional failure is avoided, the double-layer graphene thin layer has the heat conduction characteristic, the heat emission can be realized by quickly transferring heat during use, the overheat of accessories caused by the rapid temperature rise is avoided, and the service life of a product, namely the safety performance is greatly improved.
Drawings
Fig. 1 is a flowchart of a method for manufacturing a carbon fiber composite preform for a fuel cell hydrogen energy automobile according to the present invention.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments.
The invention provides a technical scheme that: a method for manufacturing a carbon fiber composite material prefabricated body for a fuel cell hydrogen energy automobile comprises the following operation steps:
s1, core body glue pressing:
coating impregnating adhesive on two sides of a multi-layer cloth, forming the multi-layer coated impregnating adhesive into waves, stacking the multi-layer waved cloth layer by layer, forming the multi-layer waved cloth into a honeycomb plate shape in a hot-press solidification mode, and cutting the multi-layer waved cloth into honeycomb strips for standby; the cloth is preferably non-dewaxed alkali-free plain cloth, and the impregnating adhesive is preferably epoxy resin glue solution or polyvinyl acetal.
S2, shaping a core:
and (2) putting the honeycomb strip in the step (S1) into a forming die, wherein a heating device is arranged in the forming die, and heating the honeycomb strip through the heating device in the forming die, so that the honeycomb strip in the forming die is subjected to high-temperature heat treatment and kept for a period of time, the high-temperature heat treatment condition is 1600-1900 ℃, and the keeping time is 1-2h.
S3, graphene preparation:
the single-layer graphene thin layer material is obtained by utilizing friction and relative movement between an object and graphene through a mechanical stripping method, and is composed of a layer of carbon atoms which are periodically and closely piled in a benzene ring structure (namely a hexagonal honeycomb structure).
S4, stacking and pasting graphene:
and (3) attaching the single-layer graphene thin layer prepared in the step (S3) to the two surfaces of the honeycomb strip formed in the step (S2), and repeating the operation twice on each surface, so that two single-layer graphene thin layer materials are attached to the surface of each surface of the honeycomb strip, and a double-layer graphene thin layer is obtained.
S5, graphene hot press curing:
placing the formed honeycomb strip with the graphene thin layer attached in the step S4 into a mould for hot press curing, and performing extrusion reinforcement through compression molding equipment while performing hot press curing to obtain a preform; the hot press curing condition is that the temperature is controlled between 1200 ℃ and 1600 ℃ and the time is 1 h to 1.8h, and the pressure applied during extrusion of compression molding equipment is 2000N to 15000N.
S6, local area reinforcement:
and (3) paving 1-3 carbon fiber mats with graphene thin layers on the single-side surfaces on the weak parts of the surfaces of the prefabricated bodies after extrusion processing in the step (S5), and carrying out hot-pressing reinforcement on the prefabricated bodies paved with the carbon fiber mats, wherein the thickness of the carbon fiber mats is 0.8-1.2 mm, the temperature is controlled at 1100-1400 ℃ during hot-pressing reinforcement, and the time for hot-pressing reinforcement is 0.5-1.3h.
According to the manufacturing method of the carbon fiber composite material prefabricated body for the fuel cell hydrogen energy automobile, the double-layer graphene thin layer is added in the production process of the prefabricated body, the upper limit value of the pressure bearing of the prefabricated body is greatly enhanced under the condition that the volume of the prefabricated body is not increased, and experiments prove that the arrangement of the double-layer graphene thin layer can resist the impact force generated when a common bullet shoots, so that the hardness of the prefabricated body is improved, the embrittlement of the prefabricated body is avoided, the functional failure is avoided, the double-layer graphene thin layer has the heat conduction characteristic, the heat emission can be realized by quickly transferring heat during use, the overheat of accessories caused by the rapid temperature rise is avoided, and the service life of a product, namely the safety performance is greatly improved.
The present invention is not limited to the above-mentioned embodiments, and any person skilled in the art, based on the technical solution of the present invention and the inventive concept thereof, can be replaced or changed within the scope of the present invention.