CN112873505A - Track beam prefabricating device - Google Patents

Track beam prefabricating device Download PDF

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Publication number
CN112873505A
CN112873505A CN202110354836.1A CN202110354836A CN112873505A CN 112873505 A CN112873505 A CN 112873505A CN 202110354836 A CN202110354836 A CN 202110354836A CN 112873505 A CN112873505 A CN 112873505A
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CN
China
Prior art keywords
guide
track beam
guide rail
track
along
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CN202110354836.1A
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Chinese (zh)
Inventor
余兴胜
秦寰宇
彭华春
李波
张宪亮
张德旺
夏文俊
李靖
陈名欢
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China Railway Siyuan Survey and Design Group Co Ltd
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China Railway Siyuan Survey and Design Group Co Ltd
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Application filed by China Railway Siyuan Survey and Design Group Co Ltd filed Critical China Railway Siyuan Survey and Design Group Co Ltd
Priority to CN202110354836.1A priority Critical patent/CN112873505A/en
Publication of CN112873505A publication Critical patent/CN112873505A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/02Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The embodiment of the application provides a track roof beam prefabrication device, track roof beam prefabrication device all is provided with the side form board including side form board, guide structure, floating structure and the regulation structure that is used for prefabricating the track roof beam, the horizontal relative both sides of track roof beam. The guide structure comprises guide rails extending longitudinally along the track beam, the two guide rails are located on the inner sides of the side templates, and the two guide rails are oppositely arranged along the transverse direction of the track beam. The two transverse ends of the floating structure are movably arranged on the two guide rails, and the floating structure can translate longitudinally along the guide rails. The height of the guide rail is adjusted by the adjusting structure so that the floating structure can be abutted to the top surface of the track beam. The utility model provides a track roof beam prefabrication device adjusts the height that the structure adjusted the guide rail for the knife tip can butt the top surface of track roof beam, with be suitable for not track roof beam of co-altitude, realizes the control to the top surface line type of track roof beam. The floating structure can be ensured to be leveled with the top surface of the track beam after being leveled along the longitudinal translation of the guide rail.

Description

Track beam prefabricating device
Technical Field
The application relates to the technical field of rail transit, especially, relate to a track roof beam prefabricating device.
Background
The straddle type monorail is a rail traffic system in which a vehicle body runs by riding a rubber tire on a rail beam, and the rail beam is a running rail of a monorail vehicle and bears running load. The track beam profile varies with the route, and each track beam is different, so that the track beam needs to be prefabricated by adopting adjustable prefabricated formworks. When the track beam is prefabricated, the top surface of the track beam is always manually plastered, so that certain construction errors are caused, and the driving smoothness is influenced.
Disclosure of Invention
In view of this, the embodiment of the present application provides a track beam prefabricating apparatus capable of trimming a top surface of a track beam, and the technical solution of the embodiment of the present application is implemented as follows:
the embodiment of the application provides a track roof beam prefabrication device includes:
the side formworks are used for prefabricating the track beam, and the side formworks are arranged on two transversely opposite sides of the track beam;
the guide structure comprises guide rails extending along the longitudinal direction of the track beam, the two guide rails are positioned on the inner sides of the side templates, and the two guide rails are oppositely arranged along the transverse direction of the track beam;
the two transverse ends of the floating structure are movably arranged on the two guide rails, and the floating structure can translate along the longitudinal direction of the guide rails; and
an adjustment structure that adjusts a height of the guide rail to enable the troweling structure to abut against a top surface of the track beam.
In some embodiments, the guide structure includes a lifting rod connected to the guide rail, the adjusting structure includes the adjusting screw rods disposed in one-to-one correspondence with the lifting rod, the lifting rod is in threaded connection with the adjusting screw rods, and the adjusting screw rods rotate to adjust the height of the lifting rod.
In some embodiments, the lifter comprises:
the scale with scales is fixedly arranged on the guide rail and extends along the height direction of the track beam; and
the mounting table is fixedly arranged on the scale and is in threaded connection with the adjusting screw rod.
In some embodiments, the adjusting screw is rotatably disposed at the top of the sideform, the scale is disposed at the inner side of the sideform, the bottom of the scale is connected to the top of the guide rail, and the mounting table is disposed at the top of the scale.
In some embodiments, the guide formation is slidably disposed on the sideform.
In some embodiments, the sideforms are formed with a first slide extending in a height direction thereof, and the guide structure is formed with a second slide slidably engaged with the first slide, the second slide being disposed in one-to-one correspondence with the first slide;
one of the first sliding part and the second sliding part is a sliding groove, and the other of the first sliding part and the second sliding part is a sliding block.
In some embodiments, the number of the first slides is plural, and a plurality of the first slides are spaced apart along the longitudinal direction of the sideform; and/or the presence of a gas in the gas,
the second slider is capable of inserting or extracting the first slider from a top side of the sideform.
In some embodiments, the sliding groove is formed with a tightening region to restrict the slider from coming out of the sliding groove in a lateral direction of the rail beam.
In some embodiments, in a top-view projection of the track beam prefabricating apparatus, a dimension of the chute in a longitudinal direction of the track beam is reduced to form the tightening area.
In some embodiments, the troweling structure is slidably disposed on the guide rail, and the troweling structure is capable of sliding along a longitudinal direction of the guide rail.
In some embodiments, the guide rail is formed with a first guide part extending along a longitudinal direction thereof, and the floating structure is formed with a second guide part slidably engaged with the first guide part, the second guide part being disposed in one-to-one correspondence with the first guide part;
one of the first guide part and the second guide part is a guide table, and the other of the first guide part and the second guide part is a guide groove.
In some embodiments, the troweling structure is a scraper, and a connecting line is arranged between the bottom surface of the guide rail and the inner side surface of the guide rail, and the connecting line is flush with the tip of the scraper in the height direction of the rail beam; and/or the presence of a gas in the gas,
the adjusting structures are multiple and are arranged at intervals along the longitudinal direction of the guide rail.
The utility model provides a track roof beam prefabrication device adjusts the height of structure regulation guide rail for floating structure can the butt track roof beam's top surface, with the track roof beam that is suitable for different height dimensions, realizes the control to the top surface line type of track roof beam. Under the condition that the top surface of the track beam needs to be trimmed, the adjusting structure adjusts the guide rail to a set height, and keeps the guide rail at the set height so that the troweling structure abuts against the top surface of the track beam; the troweling structure translates longitudinally along the guide rail so that the troweling structure can trim the top surface of the track beam. Because the adjusting structure can stably keep the guide rail at the set height, the position of the floating structure in the height direction of the track beam prefabricating device is approximately unchanged in the longitudinal translation process of the floating structure along the guide rail, the smoothness of the top surface of the track beam repaired by the floating structure can be ensured, construction errors caused by manually floating the top surface of the track beam are avoided, the precision requirement of the track beam is met, the driving smoothness and safety are improved, and the riding comfort of passengers is improved.
Drawings
Fig. 1 is a schematic structural diagram of a track beam prefabrication apparatus in an embodiment of the present application, wherein a track beam is shown, and a troweling structure is not shown;
FIG. 2 is a schematic structural diagram of a sideform, a guide rail, an adjustment structure, a troweling structure, and a track beam in an embodiment of the present application;
FIG. 3 is an assembly schematic of sideforms, guide rails and adjustment structures in an embodiment of the present application;
FIG. 4 is a schematic diagram of the structure of FIG. 3 from another perspective;
fig. 5 is a partial cross-sectional view of a sideform and a rail in an embodiment of the present application.
Description of the reference numerals
A track beam 1; a bevel 111; a support body 2; a sideform 10; a guide structure 20; a guide rail 21; the bottom surface 211 of the guide rail; a lifting rod 22; a scale 221; a mounting table 222; a troweling structure 30; a blade tip 31; an adjustment structure 40; an adjusting screw 41; a bottom mold plate 50; a column 60; a cross-post 70; a suspension structure 80; the abutting structure 90; a trolley 100; a chute 101; a tightening region 101 a; an expanded region 101 b; a slider 102; a sliding section 1021; a neck 1022; a guide table 103; a guide groove 104.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application clearer, the present application will be further described in detail with reference to the accompanying drawings, it should be noted that in the embodiments of the present application, the terms "top", "bottom", "longitudinal", "transverse" and "height direction" refer to the directions shown in fig. 1 to 5, and the directions or positional relationships in the description of the embodiments of the present application are only for convenience of describing the present application and simplifying the description, but do not indicate or imply that the referred devices or elements must have a specific direction, be constructed in a specific direction and operate, and should not be considered as limiting the embodiments of the present application, and all other embodiments obtained by a person having ordinary skill in the art without making creative efforts shall fall within the protection scope of the present application.
Referring to fig. 1 to 4, the present application provides a track beam prefabricating apparatus, which includes a side formwork 10 for prefabricating a track beam 1, a guide structure 20, a leveling structure 30 and an adjusting structure 40, wherein the side formwork 10 is disposed on two opposite lateral sides of the track beam 1. The guide structure 20 comprises guide rails 21 extending in the longitudinal direction of the track beam 1, two guide rails 21 being located inside the sideforms 10, and two guide rails 21 being arranged opposite each other in the transverse direction of the track beam 1. That is, two rails 21 are located between the two sideforms 10. The two transverse ends of the floating structure 30 are movably arranged on the two guide rails 21, and the floating structure 30 can translate along the longitudinal direction of the guide rails 21. The adjustment structure 40 adjusts the height of the guide rail 21 so that the screeding structure 30 can abut the top surface of the track beam 1. Specifically, the guide rail 21 can translate along the height direction of the track beam 1, and the adjusting structure 40 can adjust the guide rail 21 to a set height and can keep the guide rail 21 at the set height.
The track roof beam prefabrication device that this application embodiment provided, the height of guide rail 21 is adjusted to regulation structure 40 for floating structure 30 can butt the top surface of track roof beam 1, with the track roof beam 1 that is suitable for different height dimensions, realizes the control to the top surface line type of track roof beam 1. In the case that the top surface of the track beam 1 needs to be trimmed, the adjusting structure 40 adjusts the guide rail 21 to a set height, and maintains the guide rail 21 at the set height, so that the troweling structure 30 abuts against the top surface of the track beam 1; the longitudinal translation of the screeding structure 30 along the rails 21 enables the screeding structure 30 to finish the top surface of the track beam 1, i.e. the longitudinal translation of the screeding structure 30 along the rails 21 enables the screeding structure 30 to screeding the top surface of the track beam 1. Because the adjusting structure 40 can stably keep the guide rail 21 at the set height, in the process of the longitudinal translation of the floating structure 30 along the guide rail 21, the position of the floating structure 30 in the height direction of the track beam prefabricating device is approximately unchanged, the smoothness of the top surface of the track beam 1 trimmed by the floating structure 30 can be ensured, the construction error caused by manually floating the top surface of the track beam 1 is avoided, the precision requirement of the track beam 1 is met, the driving smoothness and safety are improved, and the riding comfort of passengers is improved.
The track beam is a straddle type single-track beam, the specific structure of the track beam 1 is not limited, and in one embodiment, the track beam 1 is a prestressed concrete track beam.
The troweling structure 30 includes, but is not limited to, a doctor blade, a leveling ruler, or a calender plate, among others.
The track beam 1 may be a straight line, for example, in an embodiment, referring to fig. 2, the top surface of the track beam 1 is parallel to a horizontal plane, and the two opposite guide rails 21 are adjusted to the same height, so that the working surface of the leveling structure 30 is parallel to the horizontal plane, for example, the leveling structure 30 is a scraper, and the knife tip 31 of the scraper is parallel to the horizontal plane. In this way, it is convenient to prefabricate the linear track beam 1. It will be appreciated that it is possible to simultaneously lift and lower the two rails 21 laterally opposite to each other so as to adjust the height of the rectilinear track beam 1 as a whole.
The track beam 1 may be curved, for example, in an embodiment, referring to fig. 1, a top surface of the track beam 1 forms a preset angle with a horizontal plane, and the two transversely opposite guide rails 21 are adjusted to different heights, so that 1 the working surface of the troweling structure 30 forms a preset angle with the horizontal plane, for example, the knife tip 31 forms a preset angle with the horizontal plane. In this way it is convenient to prefabricate the curved track beam 1. It will be appreciated that the two opposite guide rails 21 can be raised and lowered simultaneously in order to adjust the height of the curved track beam 1 as a whole.
In one embodiment, referring to fig. 1, the track beam prefabricating device comprises a bottom formwork 50 arranged at the bottom side of the side formworks 10, the two side formworks 10 and the bottom formwork 50 are jointly enclosed to form a prefabricating space with an open top side, concrete is poured into the prefabricating space through the open top side of the prefabricating space to form the track beam 1, and the troweling structure 30 translates along the longitudinal direction of the guide rail 21 to trowel the top surface of the track beam 1. In this way, the track beam 1 is formed using the prefabricated space.
The specific structure of the track beam 1 is not limited, and for example, in an embodiment, please refer to fig. 1, a prestressed tendon is arranged in the prefabricated space, and concrete is poured to form the prestressed track beam. In an embodiment, referring to fig. 1, a reinforcement cage or the like may be further disposed in the prefabricated space, and concrete may be poured to form the track beam 1. The steel reinforcement cage is utilized to further improve the structural strength of the track beam.
In order to facilitate the assembly and adjustment of the sideforms 10 and the bottom forms 50, in one embodiment, referring to fig. 1, the track beam prefabricating apparatus includes uprights 60 located at the outer sides of the sideforms 10, cross columns 70 located at the top sides of the sideforms 10, suspension structures 80 suspended on the cross columns 70, pressing structures 90 located at the outer sides of the sideforms 10, and trolleys 100 located at the bottom sides of the sideforms 10. Two uprights 60 are provided at a spacing laterally opposite the track beam 1, the uprights 60 standing upright on a support 2, for example, the support 2 including but not limited to the ground. The transverse ends of the transverse columns 70 are fixedly arranged at the tops of the two upright columns 60, at least one suspension structure 80 is correspondingly arranged on each side template 10, and the suspension structures 80 are used for lifting the side templates 10. Each upright post 60 is correspondingly provided with at least one pressing structure 90, and the pressing structure 90 presses the sideforms 10 from the outer sides of the sideforms 10 along the transverse direction of the track beam 1. The compression structure 90 applies a force to the sideforms 10 to deflect and/or deform the sideforms 10 to produce a track beam 1 meeting different linetype requirements. The bottom form 50 is positioned on the trolley 100. In this way, the two sideforms 10 and the bottom form 50 are conveniently enclosed together to form a prefabricated space with an open top side.
In one embodiment, referring to fig. 2 and 3, the guiding structure 20 includes a lifting rod 22 connected to the guide rail 21, the adjusting structure 40 includes adjusting screws 41 disposed corresponding to the lifting rods 22, the lifting rods 22 are in threaded connection with the adjusting screws 41, and the adjusting screws 41 rotate to adjust the height of the lifting rods 22. The lifting rod 22 is in threaded connection with the adjusting screw rod 41, when the adjusting screw rod 41 rotates, the adjusting screw rod 41 does not displace in the height direction of the track beam 1, the lifting rod 22 can do linear motion along the height direction of the track beam 1, namely, the lifting rod 22 lifts along the height direction of the track beam 1, the guide rail 21 lifts along with the lifting rod 22 synchronously, and therefore the height of the guide rail 21 is adjusted. Specifically, the lifting rod 22 is fixedly connected with the guide rail 21.
The specific structure of the lifting rod 22 is not limited, and in an embodiment, referring to fig. 2 and 3, the lifting rod 22 includes a scale 221 having a scale and a mounting table 222 fixedly disposed on the scale 221. The scale 221 is fixedly disposed on the guide rail 21 and extends in the height direction of the rail beam 1; the mount 222 is threadedly coupled to the adjusting screw 41. The scale on the scale 221 not only facilitates presetting the set height of the guide rail 21 according to the parameter requirements of the track beam 1, but also facilitates adjusting the height of the guide rail 21 more accurately, and a user can intuitively obtain the height value of the guide rail 21 by reading the scale.
In one embodiment, referring to fig. 2 and 3, the adjusting screw 41 is rotatably disposed on the top of the sideform 10, the scale 221 is located on the inner side of the sideform 10, the bottom of the scale 221 is connected to the top of the guide rail 21, and the mounting table 222 is located on the top of the scale 221. Specifically, the bottom of the scale 221 is fixedly connected to the top of the guide rail 21. The adjustment screw 41 is provided at the top of the sideform 10, on the one hand, to facilitate assembly of the adjustment screw 41. On the other hand, the dimension of the scale 221 in the height direction of the track beam 1 can be relatively small while satisfying the requirement of the elevating stroke of the guide rail 21.
The specific shape of the scale 221 is not limited, and for example, in an embodiment, referring to fig. 2 and fig. 3, the scale 221 has a hexahedral long bar shape.
To further facilitate adjustment of the rail 21 to a set height, in one embodiment, referring to fig. 3, the sideform 10 is formed with a reference mark, and the start scale of the scale 221 can be aligned with the reference mark. In this way, it is convenient to adjust the guide rail 21 to the set height by aligning the start scale of the scale 221 with the reference mark so that the guide rail 21 is set to its zero height, and then rotating the adjustment screw 41 so that the target scale of the scale 221 is aligned with the reference mark before prefabricating the track beam 1 each time.
The specific location of the reference mark is not limited, and for example, in an embodiment, referring to fig. 3, the reference mark is disposed on the top surface of the sideform 10, and the scale is formed on the side surface of the scale 221 adjacent to the top surface of the sideform 10. Specifically, the side surface of the scale 221 connects the top surface of the scale 221 and the bottom surface of the scale 221.
The scale 221 is not limited in specific form, and in an exemplary embodiment, referring to fig. 3, the scale includes scale marks spaced apart in a height direction of the track beam prefabricating apparatus and scale values corresponding to the scale marks.
The specific form of the reference mark is not limited, and in an exemplary embodiment, the reference mark includes, but is not limited to, a reference line, a reference point, or other patterns, characters, etc. for marking.
In an embodiment, referring to fig. 2 to 4, the troweling structure 30 is a scraper, and a connecting line L is disposed between the bottom surface 211 of the guide rail and the inner side surface thereof, and the connecting line L is flush with the blade tip 31 of the scraper 30 in the height direction of the track beam 1. So, when concreting, be convenient for use connecting wire L as the reference line for preliminary constant track roof beam 1's height.
In one embodiment, referring to fig. 2, the track beam 1 has a ramp 111 connecting its side faces and its top face, the side faces of the track beam 1 abutting the inner side faces of the sideforms 10. The bottom surface 211 of the guide rail is inclined, the bottom surface 211 of the guide rail abuts against the inclined surface 111 of the rail beam 1, the cutting edge 31 abuts against the top surface of the rail beam 1, and the connecting line L is flush with the cutting edge 31. In this way, the rail beam 1 is further facilitated to be shaped.
The specific manufacturing method of the track beam 1 is not limited, and for example, in one embodiment, the sideforms 10 and/or the bottom forms 50 and the like are adjusted according to design requirements. Rotating the adjusting screw 41 to lift the scale 221 so as to adjust the height of the guide rail 21, and enabling the reading of the scale 221 to be consistent with the set height of the guide rail 21;
pouring concrete into the prefabricated space and vibrating to make the top surface of the concrete slightly higher than the connecting line L; thus, the connecting line L is used as a reference line for the height of the primary constant track beam 1;
the force is applied to slide the screeding structure 30 along the rail 21, thereby trimming the top surface of the track beam 1.
To facilitate assembly of the guide structure 20, in one embodiment, referring to fig. 2 to 5, the guide structure 20 is slidably mounted on the sideform 10. On the one hand, the guide structure 20 is provided on the sideform 10, which facilitates handling and sliding engagement between the screeding structure 30 and the guide rail 21. On the other hand, the guide rail 21 is facilitated to stably slide in the height direction of the sideform 10.
In another embodiment, the guide rail 21 is disposed on the cross-post 70 in a liftable manner. Adjustment structure 40 may also be provided on cross-post 70. In this manner, the cross-post 70 provides a supporting force that supports the guide rail 21 and the adjustment structure 40.
In one embodiment, referring to fig. 2 to 5, the sideform 10 is formed with a first sliding member extending along the height direction thereof, and the guiding structure 20 is formed with a second sliding member slidably engaged with the first sliding member, and the second sliding member and the first sliding member are disposed in a one-to-one correspondence. In this manner, the second slider slides along the first slider to adjust the height of the guide rail 21.
In one embodiment, sideform 10 is integrally formed with the first slide. The guide structure 20 is integrally formed with the second slide.
The specific structural form of the first sliding member and the second sliding member is not limited, and in an embodiment, referring to fig. 5, the first sliding member is a sliding groove 101, and the second sliding member is a sliding block 102. The shape of the slide block 102 is adapted to the shape of the slide groove 101, the slide groove 101 extends along the height direction of the side mold plate 10, the slide block 102 is slidably accommodated in the slide groove 101, and the guide rail 21 slides synchronously along with the slide block 102 under the guidance of the slide groove 101.
In another embodiment, the second sliding member is a sliding chute 101, and the first sliding member is a sliding block 102. The slider 102 extends in the height direction of the sideform 10, the slider 102 is slidably accommodated in the slide groove 101, and the guide rail 21 slides under the guide of the slider 102 to change the height thereof.
The specific location of the second slider on the guide structure 20 is not limited, and in one embodiment the second slider is formed on the scale 221, and in particular the second slider is formed on the side of the scale 221 facing the sideform 10. In another embodiment, see fig. 5, a second slide is formed on the guide rail 21, in particular, on the side of the guide rail 21 facing the sideform 10.
The number of first slides is not limited, and in an exemplary embodiment, the number of first slides is multiple, and the multiple first slides are spaced apart along the longitudinal direction of the sideform 10. With the cooperation between the plurality of first sliders and the plurality of second sliders, the guide structure 20 is more smoothly slid. In another embodiment, the number of the first sliding members is one.
The specific manner of assembling the second slider and the first slider is not limited, and in an exemplary embodiment, referring to fig. 2 to 5, the second slider can be inserted into or pulled out of the first slider from the top side of the sideform 10. The top side of the sideform 10 is open space to facilitate access of the guide rail 21 from the top side of the sideform 10 to the inside of the sideform 10 as well as access of the second slide from the top side of the sideform 10 to the first slide.
In an exemplary embodiment, referring to fig. 5, the first sliding member is a sliding groove 101, the second sliding member is a sliding block 102, the sliding groove 101 is formed on an inner side surface of the sideform 10, and the sliding groove 101 extends to a top surface of the sideform 10. In this way, the slider 102 is easily inserted into or removed from the slide groove 101 from the top side of the sideform 10. In one embodiment, referring to fig. 3 and 5, the inner bottom wall of the slide groove 101 is higher than the bottom surface of the sideform 10, and the slider 102 is supported on the inner bottom wall of the slide groove 101 when the rail 21 moves to the lowest position in the height direction of the sideform 10, so that the slide groove 101 can prevent the slider 102 from slipping out from the bottom side of the sideform 10 to some extent.
In order to further prevent the sliding block 102 from escaping from the sliding slot 101, in one embodiment, referring to fig. 5, the sliding slot 101 is formed with a tightening area 101a to limit the sliding block 102 from escaping from the sliding slot 101 along the transverse direction of the track beam 1. The size of the tightening region 101a is reduced and a portion of the slider 102 having a size larger than the tightening region 101a is difficult to escape from the tightening region 101a, thereby restricting the slider 102 from escaping from the chute 101 in the lateral direction of the track beam 1.
The specific forming manner of the tightening region 101a is not limited, and in an exemplary embodiment, referring to fig. 5, in a top view projection of the track beam prefabricating device, the size of the sliding chute 101 along the longitudinal direction of the track beam 1 is reduced to form the tightening region 101 a. On the one hand, during the lateral movement of the slider 102 along the track beam 1, the portion of the slider 102 having a size larger than the tightening region 101a cannot escape from the tightening region 101a, thereby restricting the slider 102 from escaping from the sliding groove 101 along the lateral direction of the track beam 1. On the other hand, the slide groove 101 and the slide block 102 are more stably matched, and the slide block 102 is prevented from shaking in the slide groove 101.
The concrete form of the sliding chute 101 is not limited, and for example, in an embodiment, referring to fig. 5, the sliding chute 101 has an expansion area 101b communicated with the tightening area 101a, and the size of the expansion area 101b is larger than that of the tightening area 101a in the longitudinal direction of the track beam 1. The expansion area 101b is located on a side of the tightening area 101a away from the slider 102, the slider 102 has a sliding portion 1021 and a neck portion 1022 connected to the sliding portion 1021, in a longitudinal direction of the track beam 1, a size of the sliding portion 1021 is larger than a size of the neck portion 1022, the sliding portion 1021 is larger than a size of the tightening area 101a, the neck portion 1022 is accommodated in the tightening area 101a, and the sliding portion 1021 is accommodated in the expansion area 101 b. During the lateral movement of the slider 102 along the track beam 1, the sliding portion 1021 cannot escape from the tightening region 101a, thereby restricting the slider 102 from escaping from the slide groove 101 along the lateral direction of the track beam 1.
The concrete shape of the sliding chute 101 is not limited, and in an exemplary embodiment, referring to fig. 5, in a top view projection of the track beam prefabricating device, a projection pattern of the sliding chute 101 is approximately in a T shape. In another embodiment, in the top view projection of the track beam prefabricating device, the projected pattern of the chute 101 is approximately gourd-shaped. In another embodiment, the projected pattern of the chute 101 is substantially polygonal or other irregular shape, etc.
The matching manner of the leveling structure 30 and the guide rail 21 is not limited, and in an embodiment, please refer to fig. 2 to 4, the leveling structure 30 is slidably disposed on the guide rail 21, and the leveling structure 30 can slide along the longitudinal direction of the guide rail 21.
In one embodiment, referring to fig. 2 to 4, the guide rail 21 is formed with a first guide extending along a longitudinal direction thereof, and the floating structure 30 is formed with a second guide slidably engaged with the first guide, wherein the second guide and the first guide are disposed in a one-to-one correspondence. The second guide slides along the first guide to slide the screeding structure 30 along the longitudinal direction of the guide rail 21.
In one embodiment, the first guide member is integrally formed with the guide rail 21. In one embodiment, the second guide member is integrally formed with the floating structure 30.
In one embodiment, the first guide member is a guide table 103 and the second guide member is a guide slot 104. The shape of the guide platform 103 is matched with the shape of the guide groove 104, the guide platform 103 extends along the longitudinal direction of the guide rail 21, the guide platform 103 is slidingly accommodated in the guide groove 104, and the floating structure 30 stably slides under the guidance of the guide platform 103.
In another embodiment, referring to fig. 2 to 4, the second guiding member is a guiding platform 103, and the first guiding member is a guiding groove 104. The guide groove 104 extends along the longitudinal direction of the guide rail 21, the guide platform 103 is slidingly accommodated in the guide groove 104, and the floating structure 30 slides stably along with the guide platform 103 under the guidance of the guide groove 104.
In an exemplary embodiment, referring to fig. 2, two guide platforms 103 are formed at two ends of the blade back of the troweling structure 30 along the transverse direction of the track beam 1. The guide grooves 104 are formed on the inner side surfaces of the guide rails 21, and the guide grooves 104 penetrate both end surfaces of the guide rails 21 in the longitudinal direction of the track beam 1.
The specific assembly manner of the second guide and the first guide is not limited, and in one embodiment, referring to fig. 2 to 4, the second guide can be inserted into or pulled out of the first guide along the longitudinal direction of the track beam 1. In another embodiment, the second guide can be inserted or extracted in the lateral direction of the track beam 1.
In one embodiment, the guide groove 104 is formed with a reduced area to limit the guide platform 103 from exiting the guide groove 104 in the lateral direction of the track beam 1. In this way, the second guide member is inserted into or pulled out of the first guide member in the longitudinal direction of the track beam 1 so that the screeding structure 30 can be fitted to the guide rail 21. Illustratively, the size of the guide groove 104 in the height direction of the rail beam 1 is reduced to form a reduced area, taking a plane perpendicular to the longitudinal direction of the rail beam 1 as a projection plane. In this way, during the lateral movement of the guide platform 103 along the track beam 1, the part of the guide platform 103 with the size larger than the reduced area cannot be separated from the reduced area, so that the guide platform 103 is limited to be separated from the guide groove 104 along the lateral direction of the track beam 1. On the other hand, the guide groove 104 and the guide platform 103 are more stably matched, and the guide platform 103 is prevented from shaking in the guide groove 104.
The specific shape of the guide groove 104 is not limited, and in an exemplary embodiment, a plane perpendicular to the longitudinal direction of the rail beam 1 is used as a projection plane, and a projection pattern of the guide groove 104 is substantially T-shaped. In another embodiment, the projection pattern of the guide groove 104 is substantially gourd-shaped, taking a plane perpendicular to the longitudinal direction of the track beam 1 as a projection plane. In another embodiment, the projected pattern of the guide groove 104 is substantially polygonal or irregular, etc.
In one embodiment, the adjusting structure 40 is a plurality of adjusting structures 40, and the plurality of adjusting structures 40 are arranged at intervals along the longitudinal direction of the guide rail 21. A plurality of adjustment structures 40 to more precisely adjust the height of the guide rail 21 at different locations in the longitudinal direction.
In the description above, references to "some embodiments," "an embodiment," "another embodiment," or "a specific embodiment" describe a subset of all possible embodiments, and thus, the appearances of "some embodiments" or "an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment, and furthermore, these particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments, it being understood that "some embodiments," "an embodiment," "another embodiment," or "a specific embodiment" may be the same subset or different subsets of all possible embodiments, and may be combined with each other without conflict.
The above description is only for the embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily conceive of changes or substitutions within the technical scope of the present application, and shall be covered by the scope of the present application.

Claims (12)

1. A track beam prefabricating apparatus, comprising:
the side formworks are used for prefabricating the track beam, and the side formworks are arranged on two transversely opposite sides of the track beam;
the guide structure comprises guide rails extending along the longitudinal direction of the track beam, the two guide rails are positioned on the inner sides of the side templates, and the two guide rails are oppositely arranged along the transverse direction of the track beam;
the two transverse ends of the floating structure are movably arranged on the two guide rails, and the floating structure can translate along the longitudinal direction of the guide rails; and
an adjustment structure that adjusts a height of the guide rail to enable the troweling structure to abut against a top surface of the track beam.
2. The track beam prefabricating apparatus of claim 1, wherein the guide structure includes a lifting rod connected with the guide rail, the adjusting structure includes the adjusting screw rods provided in one-to-one correspondence with the lifting rod, the lifting rod is in threaded connection with the adjusting screw rods, and the adjusting screw rods rotate to adjust the height of the lifting rod.
3. The track beam prefabrication apparatus of claim 2, wherein said lifting bar includes:
the scale with scales is fixedly arranged on the guide rail and extends along the height direction of the track beam; and
the mounting table is fixedly arranged on the scale and is in threaded connection with the adjusting screw rod.
4. The track beam prefabricating apparatus of claim 3, wherein the adjusting screw is rotatably provided at a top of the sideform, the scale is located at an inner side of the sideform, a bottom of the scale is connected with a top of the guide rail, and the installation table is located at the top of the scale.
5. The track beam prefabrication apparatus of claim 1, wherein said guide formation is slidably disposed on said sideform.
6. The track beam prefabrication device according to claim 5, wherein the side formworks are formed with first sliders extending in a height direction thereof, and the guide structures are formed with second sliders slidably engaged with the first sliders, the second sliders being disposed in one-to-one correspondence with the first sliders;
one of the first sliding part and the second sliding part is a sliding groove, and the other of the first sliding part and the second sliding part is a sliding block.
7. The track beam prefabrication device according to claim 6, wherein the number of the first sliding members is multiple, and the first sliding members are distributed at intervals along the longitudinal direction of the side formwork; and/or the presence of a gas in the gas,
the second slider is capable of inserting or extracting the first slider from a top side of the sideform.
8. The track beam prefabrication apparatus of claim 6, wherein said runner is formed with a tightening area to restrict the slider from coming out of the runner in a lateral direction of the track beam.
9. The track beam prefabrication device of claim 8, wherein in a top view projection of the track beam prefabrication device, a dimension of the runner in a longitudinal direction of the track beam is reduced to form the tightening zone.
10. The track beam prefabrication device according to any one of claims 1 to 9, wherein the troweling structure is slidably disposed on the guide rail, and the troweling structure can slide along a longitudinal direction of the guide rail.
11. The track beam prefabrication device of claim 10, wherein the guide rail is formed with a first guide member extending longitudinally thereof, the troweling structure is formed with a second guide member slidably engaged with the first guide member, and the second guide member is disposed in one-to-one correspondence with the first guide member;
one of the first guide part and the second guide part is a guide table, and the other of the first guide part and the second guide part is a guide groove.
12. The track beam prefabricating device according to any one of claims 1 to 9, wherein the troweling structure is a scraper, a connecting line is arranged between the bottom surface of the guide rail and the inner side surface of the guide rail, and the connecting line is flush with the cutter point of the scraper in the height direction of the track beam; and/or the presence of a gas in the gas,
the adjusting structures are multiple and are arranged at intervals along the longitudinal direction of the guide rail.
CN202110354836.1A 2021-03-30 2021-03-30 Track beam prefabricating device Pending CN112873505A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110354836.1A CN112873505A (en) 2021-03-30 2021-03-30 Track beam prefabricating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110354836.1A CN112873505A (en) 2021-03-30 2021-03-30 Track beam prefabricating device

Publications (1)

Publication Number Publication Date
CN112873505A true CN112873505A (en) 2021-06-01

Family

ID=76040513

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110354836.1A Pending CN112873505A (en) 2021-03-30 2021-03-30 Track beam prefabricating device

Country Status (1)

Country Link
CN (1) CN112873505A (en)

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