CN112872954A - Deburring process for cover plate production - Google Patents
Deburring process for cover plate production Download PDFInfo
- Publication number
- CN112872954A CN112872954A CN202110054946.6A CN202110054946A CN112872954A CN 112872954 A CN112872954 A CN 112872954A CN 202110054946 A CN202110054946 A CN 202110054946A CN 112872954 A CN112872954 A CN 112872954A
- Authority
- CN
- China
- Prior art keywords
- cover plate
- cleaning
- namely
- effectively removed
- deburring process
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000004140 cleaning Methods 0.000 claims abstract description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 15
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 14
- 238000005498 polishing Methods 0.000 claims abstract description 14
- 239000002253 acid Substances 0.000 claims abstract description 12
- 238000005406 washing Methods 0.000 claims abstract description 12
- 229910052742 iron Inorganic materials 0.000 claims abstract description 9
- 239000004519 grease Substances 0.000 claims abstract description 6
- 239000012459 cleaning agent Substances 0.000 claims abstract description 4
- 230000002265 prevention Effects 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 6
- 238000005554 pickling Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 230000002035 prolonged effect Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 239000012535 impurity Substances 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention discloses a deburring process for cover plate production, which relates to the technical field of cover plate production, and provides the following scheme aiming at the problems that burrs exist on the surface of a cover plate in the production process and the cover plate is easy to rust in the use process, wherein the deburring process for cover plate production comprises the following steps: the deburring process for cover plate production is characterized by comprising the following steps: the method comprises the following steps of firstly, deoiling and cleaning, namely deoiling and cleaning the surface of a cover plate by using a deoiling cleaning agent, so that grease on the surface of the cover plate can be effectively removed; acid washing, namely, acid washing is carried out on the surface of the cover plate by using acid washing liquid, so that residual oxides on the surface of the cover plate can be effectively removed; step three, ultrasonic cleaning, namely putting the cover plate into ultrasonic cleaning liquid, and cleaning the surface of the cover plate by using ultrasonic cleaning equipment, so that scrap iron on the surface of the cover plate can be effectively removed; and step four, polishing and deburring, namely putting the cover plate into a polishing machine for polishing, wherein the processed cover plate has no burrs on the surface and is not easy to rust.
Description
Technical Field
The invention relates to the technical field of cover plate production, in particular to a deburring process for cover plate production.
Background
The existence of burrs can cause the whole mechanical system to be incapable of working normally, so that the reliability and the stability are reduced. When a machine with burrs does mechanical motion or vibration, the fallen burrs can cause premature wear of the sliding surface of the machine, increase noise, even cause the mechanism to be locked and cause malfunction; for hydraulic system components, if burrs fall off, the burrs exist in tiny working gaps of the hydraulic components, so that a slide valve is blocked, a loop or a filter screen is blocked, accidents are caused, fluid turbulence or laminar flow is caused, and the working performance of the system is reduced. However, the surface of the cover plate is burred during production, and the cover plate is easy to rust during use, so a deburring process for producing the cover plate is proposed.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a deburring process for cover plate production.
In order to achieve the purpose, the invention adopts the following technical scheme:
a deburring process for cover plate production comprises the following steps: the method comprises the following steps of firstly, deoiling and cleaning, namely deoiling and cleaning the surface of a cover plate by using a deoiling cleaning agent, so that grease on the surface of the cover plate can be effectively removed;
acid washing, namely, acid washing is carried out on the surface of the cover plate by using acid washing liquid, so that residual oxides on the surface of the cover plate can be effectively removed;
step three, ultrasonic cleaning, namely putting the cover plate into ultrasonic cleaning liquid, and cleaning the surface of the cover plate by using ultrasonic cleaning equipment, so that scrap iron on the surface of the cover plate can be effectively removed;
polishing and deburring, namely putting the cover plate into a polishing machine for polishing, so that burrs on the surface of the cover plate can be effectively removed;
step five, detection processing, namely, checking the polished cover plate, picking out the cover plate which is not polished, and repeating the step four and the following steps;
step six, performing rust prevention treatment, namely putting the qualified cover plate into a rust prevention liquid, and effectively performing rust prevention treatment on the surface of the cover plate;
and seventhly, drying, namely draining the antirust liquid from the antirust treated cover plate, and then sealing and storing.
Preferably, clear water is arranged between the adjacent steps for cleaning, the surface of the cover plate is cleaned by the clear water, residual substances on the surface of the cover plate can be effectively washed, the water cleaning step is carried out at normal temperature and normal pressure, and the cleaning time is 10 seconds.
Preferably, in the second step, the pickling solution is hydrochloric acid with a concentration of 4%, and the pickling time of the cover plate at normal temperature and normal pressure is 5-15 seconds.
Preferably, in the third step, the working temperature of ultrasonic cleaning is 50-70 ℃, the cavitation effect in the temperature range is good, and scrap iron on the surface of the cover plate can be effectively removed.
Preferably, in the sixth step, the rust prevention treatment step is performed at normal temperature and normal pressure, so that the service life of the cover plate can be effectively prolonged.
The invention can effectively remove impurities on the surface of the cover plate and improve the gloss of the surface of the cover plate by strictly controlling and removing grease, residual oxides and scrap iron on the surface of the cover plate, meanwhile, the burr on the surface of the cover plate is removed by polishing, and the cover plate which is not completely polished can be effectively checked, so that the deburring rate of the cover plate and the qualification rate of the cover plate are improved, and the cover plate after deburring is subjected to rust-proof treatment, thereby prolonging the service life of the cover plate and reducing the cost.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.
The scheme provides an embodiment that: a deburring process for cover plate production comprises the following steps: the method comprises the following steps of firstly, deoiling and cleaning, namely deoiling and cleaning the surface of a cover plate by using a deoiling cleaning agent, so that grease on the surface of the cover plate can be effectively removed;
acid washing, namely, acid washing is carried out on the surface of the cover plate by using acid washing liquid, so that residual oxides on the surface of the cover plate can be effectively removed;
step three, ultrasonic cleaning, namely putting the cover plate into ultrasonic cleaning liquid, and cleaning the surface of the cover plate by using ultrasonic cleaning equipment, so that scrap iron on the surface of the cover plate can be effectively removed;
polishing and deburring, namely putting the cover plate into a polishing machine for polishing, so that burrs on the surface of the cover plate can be effectively removed;
step five, detection processing, namely, checking the polished cover plate, picking out the cover plate which is not polished, and repeating the step four and the following steps;
step six, performing rust prevention treatment, namely putting the qualified cover plate into a rust prevention liquid, and effectively performing rust prevention treatment on the surface of the cover plate;
and seventhly, drying, namely draining the antirust liquid from the antirust treated cover plate, and then sealing and storing.
In this embodiment, clear water is set between adjacent steps for cleaning, and the surface of the cover plate is cleaned with clear water, so that residual substances on the surface of the cover plate can be effectively washed away, the water cleaning step is performed at normal temperature and normal pressure, and the cleaning time is 10 seconds.
In the second step of the present embodiment, the pickling solution is hydrochloric acid with a concentration of 4%, and the time for pickling the cover plate at normal temperature and normal pressure is 5 to 15 seconds.
In the third step, the working temperature of the ultrasonic cleaning is 50-70 ℃, the cavitation effect in the temperature range is good, and the scrap iron on the surface of the cover plate can be effectively removed.
In the sixth embodiment, the rust prevention treatment step is performed at normal temperature and normal pressure, so that the service life of the cover plate can be effectively prolonged.
The invention can effectively remove impurities on the surface of the cover plate and improve the gloss of the surface of the cover plate by strictly controlling and removing grease, residual oxides and scrap iron on the surface of the cover plate, meanwhile, the burr on the surface of the cover plate is removed by polishing, and the cover plate which is not completely polished can be effectively checked, so that the deburring rate of the cover plate and the qualification rate of the cover plate are improved, and the cover plate after deburring is subjected to rust-proof treatment, thereby prolonging the service life of the cover plate and reducing the cost.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (5)
1. The deburring process for cover plate production is characterized by comprising the following steps:
the method comprises the following steps of firstly, deoiling and cleaning, namely deoiling and cleaning the surface of a cover plate by using a deoiling cleaning agent, so that grease on the surface of the cover plate can be effectively removed;
acid washing, namely, acid washing is carried out on the surface of the cover plate by using acid washing liquid, so that residual oxides on the surface of the cover plate can be effectively removed;
step three, ultrasonic cleaning, namely putting the cover plate into ultrasonic cleaning liquid, and cleaning the surface of the cover plate by using ultrasonic cleaning equipment, so that scrap iron on the surface of the cover plate can be effectively removed;
polishing and deburring, namely putting the cover plate into a polishing machine for polishing, so that burrs on the surface of the cover plate can be effectively removed;
step five, detection processing, namely, checking the polished cover plate, picking out the cover plate which is not polished, and repeating the step four and the following steps;
step six, performing rust prevention treatment, namely putting the qualified cover plate into a rust prevention liquid, and effectively performing rust prevention treatment on the surface of the cover plate;
and seventhly, drying, namely draining the antirust liquid from the antirust treated cover plate, and then sealing and storing.
2. The deburring process for cover plate production according to claim 1, wherein between the adjacent steps, clear water cleaning is arranged, the surface of the cover plate is cleaned by clear water, residual substances on the surface of the cover plate can be effectively washed, the water cleaning step is carried out at normal temperature and normal pressure, and the cleaning time is 10 seconds.
3. The deburring process for manufacturing the cover plate according to claim 1, wherein in the second step, the pickling solution is hydrochloric acid with a concentration of 4%, and the pickling time of the cover plate at normal temperature and normal pressure is 5-15 seconds.
4. The deburring process for cover plate production according to claim 1, wherein in the third step, the working temperature of ultrasonic cleaning is 50-70 ℃, the cavitation effect in the temperature range is good, and scrap iron on the surface of the cover plate can be effectively removed.
5. The deburring process for cover plate production according to claim 1, wherein in the sixth step, the rust-proof treatment step is performed at normal temperature and normal pressure, so that the service life of the cover plate can be effectively prolonged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110054946.6A CN112872954A (en) | 2021-01-15 | 2021-01-15 | Deburring process for cover plate production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110054946.6A CN112872954A (en) | 2021-01-15 | 2021-01-15 | Deburring process for cover plate production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112872954A true CN112872954A (en) | 2021-06-01 |
Family
ID=76048158
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110054946.6A Pending CN112872954A (en) | 2021-01-15 | 2021-01-15 | Deburring process for cover plate production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112872954A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101158013A (en) * | 2006-10-08 | 2008-04-09 | 徐州正菱涂装有限公司 | Pretreatment technique for steel member hot spraying |
| CN103966616A (en) * | 2014-04-25 | 2014-08-06 | 安庆谢德尔汽车零部件有限公司 | Chemical spring surface deburring process |
| CN105420719A (en) * | 2015-12-28 | 2016-03-23 | 常熟市浩然精工机械制造有限公司 | Metal plate surface blackening process |
| CN111482486A (en) * | 2020-03-27 | 2020-08-04 | 滁州市新康达金属制品有限公司 | Machining method for anti-rusting refrigerator stamping part |
| CN111774945A (en) * | 2020-07-31 | 2020-10-16 | 邵阳博亿技术服务有限公司 | Hardware surface polishing process |
| CN112058609A (en) * | 2020-07-28 | 2020-12-11 | 南京顺发热处理有限公司 | Metal heat treatment process capable of prolonging service life of metal product |
-
2021
- 2021-01-15 CN CN202110054946.6A patent/CN112872954A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101158013A (en) * | 2006-10-08 | 2008-04-09 | 徐州正菱涂装有限公司 | Pretreatment technique for steel member hot spraying |
| CN103966616A (en) * | 2014-04-25 | 2014-08-06 | 安庆谢德尔汽车零部件有限公司 | Chemical spring surface deburring process |
| CN105420719A (en) * | 2015-12-28 | 2016-03-23 | 常熟市浩然精工机械制造有限公司 | Metal plate surface blackening process |
| CN111482486A (en) * | 2020-03-27 | 2020-08-04 | 滁州市新康达金属制品有限公司 | Machining method for anti-rusting refrigerator stamping part |
| CN112058609A (en) * | 2020-07-28 | 2020-12-11 | 南京顺发热处理有限公司 | Metal heat treatment process capable of prolonging service life of metal product |
| CN111774945A (en) * | 2020-07-31 | 2020-10-16 | 邵阳博亿技术服务有限公司 | Hardware surface polishing process |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20210601 |
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| WD01 | Invention patent application deemed withdrawn after publication |