CN112872238A - Steel wire wave pressing equipment and use method thereof - Google Patents
Steel wire wave pressing equipment and use method thereof Download PDFInfo
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- CN112872238A CN112872238A CN202011622120.7A CN202011622120A CN112872238A CN 112872238 A CN112872238 A CN 112872238A CN 202011622120 A CN202011622120 A CN 202011622120A CN 112872238 A CN112872238 A CN 112872238A
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- 238000003825 pressing Methods 0.000 title claims abstract description 148
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 104
- 239000010959 steel Substances 0.000 title claims abstract description 104
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 6
- 238000010030 laminating Methods 0.000 claims description 5
- 238000003801 milling Methods 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 5
- 238000003466 welding Methods 0.000 abstract description 4
- 238000003780 insertion Methods 0.000 description 5
- 230000037431 insertion Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 231100000241 scar Toxicity 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/04—Undulating
Abstract
The invention discloses a steel wire wave pressing device and a using method thereof, relates to the technical field of steel wire wave pressing, and aims to solve the problems that a wave pressing block of the existing steel wire wave pressing device is generally manufactured by welding a plurality of steel bars, so that the pressing surface of the wave pressing block is not hard and smooth enough, and the wave pressing effect of a steel wire is influenced. The fixed case that is provided with of up end of base, and the material of fixed case is transparent ya keli material, the both sides of fixed case all are provided with the support column, and the support column is provided with four, four the support column respectively with base fixed connection, the fixed mount pad that is provided with in top of support column, the below fixed mounting of mount pad has the pneumatic cylinder, the sliding tray has been seted up to the top inner wall of fixed case.
Description
Technical Field
The invention relates to the technical field of steel wire wave pressing, in particular to steel wire wave pressing equipment and a using method thereof.
Background
The steel wire wave pressing equipment is used for pressing wave in a section of length of the end part of a steel wire, and because the steel wire has high strength, but smooth surface and poor adhesion with concrete, the steel wire at the end part of the member is pressed into wave shape in the member adopting the tension method, so that the adhesion between the carbon steel wire and the concrete is improved.
The wave pressing block of the existing steel wire wave pressing equipment is generally manufactured by welding a plurality of steel bars, so that the pressing surface of the wave pressing block is not hard and smooth enough, and the wave pressing effect of a steel wire is influenced; therefore, the existing requirements are not met, and a steel wire wave pressing device and a using method thereof are provided.
Disclosure of Invention
The invention aims to provide a steel wire wave pressing device and a using method thereof, and aims to solve the problems that the wave pressing block of the existing steel wire wave pressing device proposed in the background technology is generally manufactured by welding a plurality of steel bars, so that the pressing surface of the wave pressing block is not hard and smooth enough, and the wave pressing effect of a steel wire is influenced.
In order to achieve the purpose, the invention provides the following technical scheme: a steel wire wave pressing device and a using method thereof comprise a base, wherein a fixed box is fixedly arranged on the upper end surface of the base, the fixed box is made of transparent acrylic materials, two sides of the fixed box are respectively provided with four supporting columns, the four supporting columns are respectively fixedly connected with the base, a mounting seat is fixedly arranged above the supporting columns, a hydraulic cylinder is fixedly mounted below the mounting seat, the upper inner wall of the fixed box is provided with a sliding groove, one end of a hydraulic shaft in the hydraulic cylinder extends into the fixed box through the sliding groove, sliding seats are fixedly arranged above the inner walls on the two sides of the fixed box, one side end surface of each sliding seat is provided with a dovetail groove, the inside of the fixed box is provided with a wave pressing mechanism, the outer walls on the two sides of the fixed box are respectively provided with a through groove, one side of the fixed box is provided with a fixing mechanism, and a supporting mechanism is arranged on one side of the fixing mechanism.
Preferably, the wave pressing mechanism is composed of a connecting seat, a first wave pressing mold, a base, a fixing seat, a second wave pressing mold, an inserting block and a slot, the connecting seat is located above the inside of the fixing box, the first wave pressing mold is fixedly connected below the connecting seat, the base is fixedly connected to the inner wall of the lower portion of the fixing box, the fixing seat is fixedly connected above the base, the second wave pressing mold is fixedly connected above the fixing seat, the inserting block is provided with two inserting blocks, the inserting blocks are respectively and fixedly connected to the upper end face of the first wave pressing mold and the lower end face of the second wave pressing mold, and the slot is provided with two slots which are respectively arranged on the lower end face of the connecting seat and the upper end face of the fixing seat.
Preferably, the inserted block is inserted in the slot, the outer wall of the inserted block is attached to and slidably connected with the inner wall of the slot, the rear end face of the inserted block is attached to the inner wall of the rear end of the slot, the two sides of the connecting seat are fixedly provided with the inserted block, the inserted block is inserted in the dovetail, the outer wall of the inserted block is attached to and slidably connected with the inner wall of the dovetail, the outer wall of the two sides of the connecting seat is attached to and slidably connected with one side end face of the sliding seat respectively, the front end face of the inserted block is fixedly provided with a fixing plate, the rear end face of the fixing plate is attached to the front end faces of the connecting seat and the fixing seat respectively, and the fixing plate is fixedly connected with the base and the.
Preferably, the inside hydraulic shaft of pneumatic cylinder is located the inside one end and the connecting seat fixed connection of fixed case, it is located the below of sliding seat to lead to the groove, the outer wall of first pressure ripples mould and second pressure ripples mould is all handled through TD coating processing technology, the up end of first pressure ripples mould and the lower terminal surface of second pressure ripples mould respectively with the lower terminal surface laminating and the sliding connection of the up end of connecting seat and fixing base, first pressure ripples mould and second pressure ripples mould are milled processing through the milling machine by the material piece and are formed.
Preferably, the fixing mechanism consists of a control box, a supporting frame, a screw rod, a moving block, a threaded hole, a supporting plate and a first universal wheel, the control box is positioned at one side of the fixed box, two support frames are arranged, the two support frames are respectively and fixedly connected with the front end and the rear end of the upper end surface of the control box, two ends of the screw rod are respectively and rotatably connected with the upper inner wall and the lower inner wall of the support frames through bearings, one end of the screw rod extends into the control box, two moving blocks are arranged, two threaded holes are arranged, the two threaded holes are respectively arranged in the moving blocks, the moving block is in threaded connection with the lead screw through a threaded hole, the supporting plate is positioned above the control box, the front end face and the rear end face of the supporting plate are respectively fixedly connected with the moving block, four first universal wheels are arranged, and the four first universal wheels are fixedly mounted on the lower end face of the control box.
Preferably, the outer wall of the moving block is attached to and slidably connected with the inner wall of the supporting frame, a limiting sliding block is fixedly connected to the outer wall of the moving block, a limiting sliding groove is formed in the inner wall of the supporting frame, the outer wall of the limiting sliding block is attached to and slidably connected with the inner wall of the limiting sliding groove, the lead screw is located at a first bevel gear fixedly connected to one end inside the control box, a control shaft is arranged inside the control box, two ends of the control shaft are rotatably connected with the front end and the rear end of the control box through bearings respectively, one end of the control shaft extends to the front end of the control box, and pushing handles are fixedly arranged on end faces of two sides of the supporting frame.
Preferably, the front end of terminal surface is fixed with the motor cabinet under the control box, the up end fixed mounting of motor cabinet has servo motor, the fixed cone gear that has cup jointed of outer wall of control shaft, and the cone gear is provided with two, two the cone gear is connected with first bevel gear meshing respectively, shaft coupling fixed connection is passed through with the one end that the control shaft is located the control box front end to servo motor's output.
Preferably, the front end and the rear end of backup pad up end are all fixed and are provided with the limiting plate, the fixed control panel that is provided with in top of limiting plate, the screw has been seted up to the inside of control panel, the inside threaded connection of screw has control screw, and control screw's both ends extend to the top and the below of control panel respectively, be provided with the pinch-off blades between the limiting plate, the front and back terminal surface of pinch-off blades respectively with the outer wall laminating and the sliding connection of limiting plate, the fixed connecting block that is provided with in top of pinch-off blades, control screw is located the one end of control panel below and passes through the bearing rotation with the connecting block to be connected, control screw is located the fixed rotation handle that is provided with in one end of control panel top, control screw's outer wall threaded.
Preferably, the supporting mechanism comprises a bottom plate, four fixing rods, a positioning plate and four second universal wheels, the bottom plate is located on one side of the control box, the four fixing rods are fixedly connected to two sides of the ground end face of the bottom plate respectively, the positioning plate is fixedly connected to the upper portion of the supporting plate, the upper end face of the positioning plate and the upper end face of the second wave pressing die are located on the same horizontal line, the four second universal wheels are arranged, and the four second universal wheels are fixedly connected to the lower portion of the bottom plate.
A use method of steel wire wave pressing equipment comprises the following steps:
the method comprises the following steps: when the steel wire needs to be pressed, a first pressing wave die and a second pressing wave die which correspond to each other are replaced according to the required pressing wave shape, height and wavelength, fixing plates at the front ends of a connecting seat and a fixing seat are detached respectively, then an insertion block is pulled out, so that the first pressing wave die and the second pressing wave die are separated from the connecting seat and the fixing seat respectively, the corresponding first pressing wave die and the corresponding second pressing wave die are installed below the connecting seat and above the fixing seat respectively through the insertion block and an insertion groove, and the fixing plates at the front ends of the insertion blocks are fixedly connected with the connecting seat and the fixing seat respectively through screws;
step two: then the control box is pushed to a steel wire placing place by pushing the handle, then the servo motor is started, the servo motor is started to drive the control shaft to rotate, the control shaft drives the first bevel gear to rotate through the second bevel gear, so that the first bevel gear drives the two lead screws to rotate in the same direction, the moving block is in threaded connection with the lead screws through the threaded holes and is in sliding connection with the inner wall of the supporting frame through the limiting sliding blocks and the limiting sliding grooves, the moving block cannot rotate along with the lead screws through the limiting of the limiting sliding blocks and the limiting sliding grooves, the moving block can vertically move through the principle of thread transmission, so that the moving block moves downwards, the moving block drives the supporting plate to move downwards, after the supporting plate moves downwards, the servo motor is closed, then a plurality of steel wires are inserted between the clamping plate and the supporting plate, and one end of each steel wire can extend to, and the middle section position of the steel wire is positioned below the clamping plate;
step three: then the control screw rod is rotated by rotating the handle, because the control screw rod is in threaded connection with the screw hole, one end of the control screw rod can drive the clamping plate to move downwards, so that the steel wire is clamped by the clamping plate, the control screw rod is fixed by the fixing cap, then the control box is continuously pushed to move to one side of the fixing box, then the servo motor is started again, the moving block drives the supporting plate to move upwards by the servo motor, the upper end face of the supporting plate can be kept horizontal with the upper end face of the second wave pressing mould, then the servo motor is closed, the control box is moved by pushing the handle, so that one end of the steel wire above the supporting plate can be inserted between the first wave pressing mould and the second wave pressing mould through the through groove, then the first universal wheel is locked, the position of the control box is fixed, and then the other end of the steel wire is lapped above the positioning plate, the other end of the steel wire is supported through a positioning plate;
step four: then, a hydraulic cylinder is started, a hydraulic shaft in the hydraulic cylinder extends out, the hydraulic shaft drives a connecting seat to move downwards, the connecting seat moves downwards to drive a first wave pressing die to move downwards, so that the first wave pressing die and a second wave pressing die mutually press a steel wire, the steel wire is pressed into a wave shape through the shapes of the first wave pressing die and the second wave pressing die, the fixing box is made of transparent acrylic materials, so that a worker can observe wave pressing work through the fixing box, the hydraulic cylinder is closed after the wave pressing work is completed, a control box can be turned around when the other end of the steel wire needs to be pressed, the other end of the steel wire is inserted between the first wave pressing die and the second wave pressing die to perform the wave pressing work, after the wave pressing work is completed, the worker closes the hydraulic cylinder, releases a first universal wheel, moves the control box, and separates the steel wire from the fixing box, the control screw is then loosened so that the clamping plate is separated from the wire, after which the wire is withdrawn.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the wave pressing mechanism and the fixing plate are arranged, so that when wave pressing work of other specifications is required, the connecting seat and the fixing plate at the front end of the fixing seat can be respectively detached, the insert block is pulled out, the first wave pressing mold and the second wave pressing mold are respectively separated from the connecting seat and the fixing seat, the corresponding first wave pressing mold and the corresponding second wave pressing mold are respectively arranged below the connecting seat and above the fixing seat through the insert block and the slot, and the fixing plate at the front end of the insert block is respectively fixedly connected with the connecting seat and the fixing seat through screws, so that the wave pressing mold can be replaced by the wave pressing equipment, the wave pressing equipment can perform steel wire wave pressing work of various specifications, and the applicability of the steel wire wave pressing equipment is better
2. Through setting up first pressure ripples mould and second pressure ripples mould into once milling processing by the material piece through the milling machine and forming, thereby make the size and the more accurate of shape of pressure ripples mould, avoid making through manual welding, thereby make the shape and the size of pressure ripples mould have great error, consequently, influence the pressure ripples work, and all handle through the outer wall with first pressure ripples mould and second pressure ripples mould through TD cladding processing technology, thereby make the surface hardness of first pressure ripples mould and second pressure ripples mould higher and more smooth, thereby make first pressure ripples mould and second pressure ripples mould wear-resisting and durable more, and also make the pressure ripples effect better, avoid the steel wire to produce splitting and scar.
3. By arranging the fixing mechanism, the limiting plate, the clamping plate, the control panel and the control screw, when the steel wire wave pressing work is carried out, a plurality of steel wires are generally pressed simultaneously, so that when the plurality of steel wires are required to be pressed, the plurality of steel wires are required to be moved to the upper part of the second wave pressing mold, so that a worker is required to lift the steel wires by a travelling crane, and under the condition of no travelling crane, the worker is difficult to lift the steel wires and move the steel wires to the upper part of the second wave pressing mold, so that the worker can move the control box by pushing the handle and the first universal wheel, and then the support plate is descended by starting the servo motor, so that the height of the support plate is descended, the worker can directly insert the steel wires to the upper part of the support plate, and fix the steel wires by the clamping plate, then the support plate is ascended to the height of the second wave pressing mold by starting the servo motor, and promote the control box through promoting the handle for the one end of steel wire inserts and presses ripples mould to the second top and carry out the pressure ripples work, thereby makes staff more light when pressing ripples work, can control the lift of steel wire through servo motor and backup pad, and removes the steel wire through first universal wheel, makes under the condition that does not have the driving, and the staff also can easily remove the lift with the steel wire.
4. Through setting up supporting mechanism, thereby make when carrying out steel wire pressure ripples during operation, when the length overlength of steel wire, can remove bottom plate and locating plate through the second universal wheel, thereby remove the locating plate to the other end of steel wire, support the other end of steel wire through the locating plate, avoid loosening the back when the grip block, the steel wire other end is owing to not supporting, cause the steel wire to the other end landing, thereby can cause the incident, consequently, through the support of locating plate, make the pressure ripples work of steel wire safer.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of the part A of the present invention;
FIG. 3 is a side view of the fixing mechanism of the present invention;
FIG. 4 is a schematic top view of the fixing box and the sliding seat of the present invention;
FIG. 5 is a schematic top view of a second corrugating mold according to the present invention;
FIG. 6 is a schematic top view of the inner supporting plate and the supporting frame of the present invention;
FIG. 7 is a schematic structural view of a fixing plate and a second wave pressing mold according to the present invention;
FIG. 8 is a schematic top view of the fixing base and the slot of the present invention;
in the figure: 1. a base; 2. a fixed box; 3. a support pillar; 4. a mounting seat; 5. a hydraulic cylinder; 6. a sliding groove; 7. a sliding seat; 8. a dovetail groove; 9. a wave pressing mechanism; 10. a through groove; 11. a fixing mechanism; 12. a support mechanism; 13. an insertion block; 14. a limiting slide block; 15. a limiting chute; 16. a first bevel gear; 17. a control shaft; 18. pushing the handle; 19. a motor base; 20. a servo motor; 21. a second bevel gear; 22. a limiting plate; 23. a control panel; 24. a screw hole; 25. controlling the screw; 26. a clamping plate; 27. connecting blocks; 28. rotating the handle; 29. a fixing cap; 30. a fixing plate; 901. a connecting seat; 902. a first wave pressing mold; 903. a base; 904. a fixed seat; 905. a second wave pressing die; 906. inserting a block; 907. a slot; 111. a control box; 112. a support frame; 113. a screw rod; 114. a moving block; 115. a threaded hole; 116. a support plate; 117. a first universal wheel; 121. a base plate; 122. fixing the rod; 123. positioning a plate; 124. a second universal wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-8, an embodiment of the present invention: a steel wire wave pressing device and a using method thereof comprise a base 1, wherein a fixed box 2 is fixedly arranged on the upper end face of the base 1, the fixed box 2 is made of transparent acrylic materials, supporting columns 3 are arranged on two sides of the fixed box 2, four supporting columns 3 are arranged, the four supporting columns 3 are respectively and fixedly connected with the base 1, a mounting seat 4 is fixedly arranged above each supporting column 3, a hydraulic cylinder 5 is fixedly arranged below each mounting seat 4, a sliding groove 6 is formed in the inner wall above the fixed box 2, one end of a hydraulic shaft in the hydraulic cylinder 5 extends into the fixed box 2 through the sliding groove 6, sliding seats 7 are fixedly arranged above the inner walls on two sides of the fixed box 2, a dovetail groove 8 is formed in one side end face of each sliding seat 7, and by arranging the sliding seats 7 and the dovetail grooves 8, so that a connecting seat 901 can move more stably through the matching of an inserting block 13 and the dovetail grooves 8, fixed case 2's inside is provided with presses ripples mechanism 9, and logical groove 10 has all been seted up to fixed case 2's both sides outer wall, and one side of fixed case 2 is provided with fixed establishment 11, and one side of fixed establishment 11 is provided with supporting mechanism 12.
Further, the wave pressing mechanism 9 is composed of a connecting seat 901, a first wave pressing mold 902, a base 903, a fixed seat 904, a second wave pressing mold 905, two inserting blocks 906 and inserting slots 907, the connecting seat 901 is located above the inside of the fixed box 2, the first wave pressing mold 902 is fixedly connected below the connecting seat 901, the base 903 is fixedly connected to the inner wall below the fixed box 2, the fixed seat 904 is fixedly connected above the base 903, the second wave pressing mold 905 is fixedly connected above the fixed seat 904, the inserting blocks 906 are provided in two numbers, the two inserting blocks 906 are respectively fixedly connected to the upper end face of the first wave pressing mold 902 and the lower end face of the second wave pressing mold 905, the inserting slots 907 are provided in two numbers, the two inserting slots 907 are respectively arranged on the lower end face of the connecting seat 901 and the upper end face of the fixed seat 904, by arranging the inserting blocks 906 and the inserting slots, thereby facilitating removal and installation of the first and second crimping dies 902, 905.
Further, the insert 906 is inserted into the slot 907, the outer wall of the insert 906 is attached to and slidably connected with the inner wall of the slot 907, the rear end face of the insert 906 is attached to the inner wall of the rear end of the slot 907, the two sides of the connecting seat 901 are fixedly provided with the insert 13, the insert 13 is inserted into the dovetail groove 8, the outer wall of the insert 13 is attached to and slidably connected with the inner wall of the dovetail groove 8, the outer walls of the two sides of the connecting seat 901 are respectively attached to and slidably connected with one side end face of the sliding seat 7, the front end face of the insert 906 is fixedly provided with the fixing plate 30, the rear end face of the fixing plate 30 is respectively attached to the front end faces of the connecting seat 901 and the fixing seat 904, the fixing plate 30 is respectively fixedly connected with the base 903 and the connecting seat 901 through screws, and by the fixing plate 30, so that the first pressure wave mold 902 and the second.
Further, one end of the hydraulic shaft inside the hydraulic cylinder 5, which is located inside the fixed box 2, is fixedly connected with the connecting seat 901, the through groove 10 is located below the sliding seat 7, the outer walls of the first wave pressing mold 902 and the second wave pressing mold 905 are processed by a TD coating processing technology, by treating the outer walls of both the first wave pressing die 902 and the second wave pressing die 905 by TD coating processing technique, thereby making the outer surfaces of the first and second press wave molds 902 and 905 harder and smoother, thereby making the first and second press wave molds 902 and 905 more wear resistant and durable, and also make the pressure ripples effect better, avoid the steel wire to produce splitting and scar, the up end of first pressure ripples mould 902 and the lower terminal surface of second pressure ripples mould 905 respectively with the lower terminal surface of connecting seat 901 and the up end laminating and the sliding connection of fixing base 904, first pressure ripples mould 902 and second pressure ripples mould 905 are milled processing through the milling machine by the material piece and are formed.
Further, the fixing mechanism 11 is composed of a control box 111, two support frames 112, a lead screw 113, two moving blocks 114, threaded holes 115, support plates 116 and first universal wheels 117, the control box 111 is located at one side of the fixing box 2, the two support frames 112 are respectively fixedly connected to the front end and the rear end of the upper end surface of the control box 111, two ends of the lead screw 113 are respectively rotatably connected with the upper inner wall and the lower inner wall of the support frames 112 through bearings, one end of the lead screw 113 extends into the control box 111, the two moving blocks 114 are provided, the two threaded holes 115 are respectively opened inside the moving blocks 114, the moving blocks 114 are in threaded connection with the lead screw 113 through the threaded holes 115, the support plates 116 are located above the control box 111, the front end surface and the rear end surface of the support plates 116 are respectively fixedly connected with the moving blocks 114, the four first universal wheels 117 are provided, the four first universal wheels 117 are all fixedly installed at, by providing the first universal wheel 117, the control box 111 can be moved easily by the first universal wheel 117.
Further, the outer wall of the moving block 114 is attached to and slidably connected with the inner wall of the supporting frame 112, the outer wall of the moving block 114 is fixedly connected with the limiting sliding block 14, the inner wall of the supporting frame 112 is provided with a limiting sliding groove 15, the outer wall of the limiting sliding block 14 is attached to and slidably connected with the inner wall of the limiting sliding groove 15, the lead screw 113 is located at the first bevel gear 16 of the one end fixedly connected with the inside of the control box 111, the inside of the control box 111 is provided with a control shaft 17, two ends of the control shaft 17 are rotatably connected with the front end and the rear end inner wall of the control box 111 through bearings respectively, one end of the control shaft 17 extends to the front end of the control box 111, the two side end faces of the supporting frame 112 are fixedly provided with pushing handles 18, the pushing handles 18 are arranged.
Further, a motor base 19 is fixedly arranged at the front end of the lower end face of the control box 111, a servo motor 20 is fixedly arranged on the upper end face of the motor base 19, two second bevel gears 21 are fixedly sleeved on the outer wall of the control shaft 17, the two second bevel gears 21 are respectively meshed with the first bevel gear 16, the output end of the servo motor 20 is fixedly connected with one end, located at the front end of the control box 111, of the control shaft 17 through a coupler, a servo controller is arranged on one side of the servo motor 20, and the type of the servo controller is ASD-B2-0721-B.
Furthermore, the front end and the rear end of the upper end surface of the supporting plate 116 are both fixedly provided with a limiting plate 22, a control plate 23 is fixedly arranged above the limiting plate 22, the control plate 23 is internally provided with a screw hole 24, the inner thread of the screw hole 24 is connected with a control screw 25, two ends of the control screw 25 respectively extend to the upper part and the lower part of the control plate 23, a clamping plate 26 is arranged between the limiting plates 22, the front end surface and the rear end surface of the clamping plate 26 are respectively attached to the outer wall of the limiting plate 22 and are in sliding connection, a connecting block 27 is fixedly arranged above the clamping plate 26, one end of the control screw 25, which is positioned below the control plate 23, is rotatably connected with the connecting block 27 through a bearing, one end of the control screw 25, which is positioned above the control plate 23, is fixedly provided with a rotating handle 28, the outer wall of, so that the control screw 25 can be fixed by the fixing cap 29.
Further, supporting mechanism 12 is by bottom plate 121, dead lever 122, locating plate 123 and second universal wheel 124 are constituteed, bottom plate 121 is located one side of control box 111, dead lever 122 is provided with four, four dead lever 122 are fixed connection respectively in the both sides of the up end of bottom plate 121, locating plate 123 fixed connection is in the top of backup pad 116, and the up end of locating plate 123 is in same water flat line with the up end of second pressure ripples mould 905, through setting up locating plate 123, thereby support the other end of steel wire through locating plate 123, second universal wheel 124 is provided with four, four equal fixed connection of second universal wheel 124 are in the below of bottom plate 121.
A use method of steel wire wave pressing equipment comprises the following steps:
the method comprises the following steps: when the steel wire needs to be pressed, the corresponding first wave pressing mold 902 and the second wave pressing mold 905 are replaced according to the required wave pressing shape, height and wavelength, the fixing plates 30 at the front ends of the connecting seat 901 and the fixing seat 904 are respectively detached, then the inserting block 906 is pulled out, so that the first wave pressing mold 902 and the second wave pressing mold 905 are respectively separated from the connecting seat 901 and the fixing seat 904, then the corresponding first wave pressing mold 902 and the corresponding second wave pressing mold 905 are respectively installed below the connecting seat 901 and above the fixing seat 904 through the inserting block 906 and the inserting groove 907, and the fixing plate 30 at the front end of the inserting block 906 is respectively fixedly connected with the connecting seat 901 and the fixing seat 904 through screws;
step two: then, the control box 111 is pushed to a steel wire placing place by pushing the handle 18, then, by starting the servo motor 20, the servo motor 20 is started to drive the control shaft 17 to rotate, the control shaft 17 drives the first bevel gear 16 to rotate through the second bevel gear 21, so that the first bevel gear 16 drives the two lead screws 113 to rotate in the same direction, as the moving block 114 is in threaded connection with the lead screws 113 through the threaded holes 115, and the moving block 114 is in sliding connection with the inner wall of the support frame 112 through the limit sliding block 14 and the limit sliding groove 15, so that the moving block 114 cannot rotate along with the lead screws 113 through the limit of the limit sliding block 14 and the limit sliding groove 15, the moving block 114 can vertically move through the principle of thread transmission, so that the moving block 114 moves downwards, the moving block 114 drives the support plate 116 to move downwards, and after the support plate 116 moves downwards, then, a plurality of steel wires are inserted between the clamping plate 26 and the supporting plate 116, so that one ends of the steel wires can extend to the other side of the supporting frame 112, and the middle sections of the steel wires are positioned below the clamping plate 26;
step three: then the control screw 25 is rotated by rotating the handle 28, because the control screw 25 is in threaded connection with the screw hole 24, one end of the control screw 25 can drive the clamping plate 26 to move downwards, so that the steel wire is clamped by the clamping plate 26, the control screw 25 is fixed by the fixing cap 29, then the control box 111 is continuously pushed, so that the control box 111 moves to one side of the fixing box 2, then the servo motor 20 is started again, the moving block 114 drives the supporting plate 116 to move upwards by the servo motor 20, so that the upper end face of the supporting plate 116 can be kept horizontal with the upper end face of the second wave pressing mold 905, then the servo motor 20 is closed, the control box 111 is moved by pushing the handle 18, so that one end of the steel wire above the supporting plate 116 can be inserted between the first wave pressing mold 902 and the second wave pressing mold 905 through the through groove 10, and then the first universal wheel 117 is locked, the position of the control box 111 is fixed, the other end of the steel wire is lapped above the positioning plate 123, and the other end of the steel wire is supported by the positioning plate 123;
step four: then, the hydraulic cylinder 5 is started, the hydraulic shaft inside the hydraulic cylinder 5 extends out, the hydraulic shaft drives the connecting seat 901 to move downwards, the connecting seat 901 moves downwards to drive the first wave pressing die 902 to move downwards, so that the first wave pressing die 902 and the second wave pressing die 905 mutually press the steel wire tightly, the steel wire is pressed into a wave shape through the shapes of the first wave pressing die 902 and the second wave pressing die 905, the fixed box 2 is made of transparent acrylic material, so that a worker can observe the wave pressing work through the fixed box 2, after the wave pressing work is completed, the hydraulic cylinder 5 is closed, when the other end of the steel wire needs to be pressed, the control box 111 can be turned around, then the other end of the steel wire is inserted between the first wave pressing die 902 and the second wave pressing die 905 to perform the wave pressing work, after the wave pressing work is completed, the worker closes the hydraulic cylinder 5 and loosens the first universal wheel 117, the control box 111 is moved so that the wire is separated from the fixing box 2, and then the control screw 25 is loosened so that the clamping plate 26 is separated from the wire, and then the wire is drawn out.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The utility model provides a ripples equipment is pressed to steel wire, includes base (1), its characterized in that: the fixing box is characterized in that a fixing box (2) is fixedly arranged on the upper end face of the base (1), the fixing box (2) is made of transparent acrylic materials, supporting columns (3) are arranged on two sides of the fixing box (2), four supporting columns (3) are arranged, the supporting columns (3) are fixedly connected with the base (1) respectively, a mounting seat (4) is fixedly arranged above the supporting columns (3), a hydraulic cylinder (5) is fixedly mounted below the mounting seat (4), a sliding groove (6) is formed in the upper inner wall of the fixing box (2), one end of a hydraulic shaft inside the hydraulic cylinder (5) extends into the fixing box (2) through the sliding groove (6), sliding seats (7) are fixedly arranged above the inner walls on two sides of the fixing box (2), and a dovetail groove (8) is formed in one side end face of each sliding seat (7), the inside of fixed case (2) is provided with presses ripples mechanism (9), logical groove (10) have all been seted up to the both sides outer wall of fixed case (2), one side of fixed case (2) is provided with fixed establishment (11), one side of fixed establishment (11) is provided with supporting mechanism (12).
2. The steel wire wave pressing apparatus according to claim 1, wherein: the wave pressing mechanism (9) is composed of a connecting seat (901), a first wave pressing mold (902), a base (903), a fixing seat (904), a second wave pressing mold (905), an inserting block (906) and inserting grooves (907), the connecting seat (901) is located above the inside of the fixing box (2), the first wave pressing mold (902) is fixedly connected below the connecting seat (901), the base (903) is fixedly connected to the inner wall of the lower portion of the fixing box (2), the fixing seat (904) is fixedly connected above the base (903), the second wave pressing mold (905) is fixedly connected above the fixing seat (904), the inserting block (906) is provided with two inserting blocks (906), the two inserting blocks (906) are respectively and fixedly connected to the upper end face of the first wave pressing mold (902) and the lower end face of the second wave pressing mold (905), the two inserting grooves (907) are provided, and the two inserting grooves (907) are respectively arranged on the lower end face of the connecting seat (901) and the upper end face of the fixing seat (904) .
3. The steel wire wave pressing apparatus according to claim 2, wherein: the inserting block (906) is inserted in the slot (907), the outer wall of the inserting block (906) is attached to the inner wall of the slot (907) and is in sliding connection with the inner wall of the slot (907), the rear end surface of the inserting block (906) is attached to the inner wall of the rear end of the slot (907), the inserting blocks (13) are fixedly arranged on the two sides of the connecting seat (901), and the inserting block (13) is inserted in the dovetail groove (8), the outer wall of the inserting block (13) is jointed and connected with the inner wall of the dovetail groove (8) in a sliding way, the outer walls of two sides of the connecting seat (901) are respectively attached to and slidably connected with the end surface of one side of the sliding seat (7), the front end surface of the inserting block (906) is fixedly provided with a fixing plate (30), and the rear end surface of the fixing plate (30) is respectively jointed with the front end surfaces of the connecting seat (901) and the fixing seat (904), the fixing plate (30) is fixedly connected with the base (903) and the connecting seat (901) through screws respectively.
4. The steel wire wave pressing apparatus according to claim 2, wherein: the utility model discloses a fixed box, including pneumatic cylinder (5), connecting seat (901), logical groove (10) are located the below of sliding seat (7), the outer wall of first pressure ripples mould (902) and second pressure ripples mould (905) is all handled through TD coating processing technique, the up end of first pressure ripples mould (902) and the lower terminal surface of second pressure ripples mould (905) respectively with the up end laminating and the sliding connection of the lower terminal surface laminating of connecting seat (901) and fixing base (904), first pressure ripples mould (902) and second pressure ripples mould (905) are milled by the material piece through the milling machine and are formed.
5. The steel wire wave pressing apparatus according to claim 1, wherein: the fixing mechanism (11) is composed of a control box (111), supporting frames (112), a lead screw (113), a moving block (114), threaded holes (115), supporting plates (116) and a first universal wheel (117), the control box (111) is located on one side of the fixing box (2), two supporting frames (112) are arranged, the two supporting frames (112) are fixedly connected to the front end and the rear end of the upper end face of the control box (111) respectively, two ends of the lead screw (113) are rotatably connected with the upper inner wall and the lower inner wall of the supporting frames (112) respectively through bearings, one end of the lead screw (113) extends into the control box (111), two moving blocks (114) are arranged, two threaded holes (115) are arranged in the moving block (114) respectively, and the moving block (114) is in threaded connection with the lead screw (113) through the threaded holes (115), the supporting plate (116) is located above the control box (111), the front end face and the rear end face of the supporting plate (116) are fixedly connected with the moving block (114) respectively, four first universal wheels (117) are arranged, and the four first universal wheels (117) are fixedly mounted on the lower end face of the control box (111).
6. The steel wire wave pressing apparatus according to claim 5, wherein: the outer wall of the moving block (114) is attached to the inner wall of the supporting frame (112) and is in sliding connection with the inner wall of the supporting frame, a limiting sliding block (14) is fixedly connected to the outer wall of the moving block (114), a limiting sliding groove (15) is formed in the inner wall of the supporting frame (112), the outer wall of the limiting sliding block (14) is attached to the inner wall of the limiting sliding groove (15) and is in sliding connection with the inner wall of the limiting sliding groove, a first bevel gear (16) is fixedly connected to one end, located inside the control box (111), of the lead screw (113), a control shaft (17) is arranged inside the control box (111), two ends of the control shaft (17) are rotatably connected with the front end and the rear end inner wall of the control box (111) through bearings respectively, one end of the control shaft (17) extends to the front end of the control box (111), and pushing handles (.
7. The steel wire wave pressing apparatus according to claim 6, wherein: the front end of terminal surface is fixed under control box (111) and is provided with motor cabinet (19), the up end fixed mounting of motor cabinet (19) has servo motor (20), the outer wall fixed cover of control shaft (17) has connect second bevel gear (21), and second bevel gear (21) is provided with two, two second bevel gear (21) are connected with first bevel gear (16) meshing respectively, shaft coupling fixed connection is passed through with the one end that control shaft (17) are located control box (111) front end to the output of servo motor (20).
8. The steel wire wave pressing apparatus according to claim 5, wherein: the front end and the rear end of the upper end face of the supporting plate (116) are both fixedly provided with a limiting plate (22), a control plate (23) is fixedly arranged above the limiting plate (22), a screw hole (24) is formed in the control plate (23), a control screw (25) is connected to the inner thread of the screw hole (24), the two ends of the control screw (25) respectively extend to the upper part and the lower part of the control plate (23), a clamping plate (26) is arranged between the limiting plates (22), the front end face and the rear end face of the clamping plate (26) are respectively attached to the outer wall of the limiting plate (22) in a sliding connection mode, a connecting block (27) is fixedly arranged above the clamping plate (26), one end, located below the control plate (23), of the control screw (25) is rotatably connected with the connecting block (27) through a bearing, and a rotating handle (28) is fixedly arranged at one end, located above the control, the outer wall of the control screw rod (25) is in threaded connection with a fixing cap (29), and the fixing cap (29) is located above the control plate (23).
9. The steel wire wave pressing apparatus according to claim 1, wherein: supporting mechanism (12) comprise bottom plate (121), dead lever (122), locating plate (123) and second universal wheel (124), bottom plate (121) are located one side of control box (111), dead lever (122) are provided with four, four dead lever (122) fixed connection is in the both sides of the up end of bottom plate (121) respectively, locating plate (123) fixed connection is in the top of backup pad (116), and the up end of locating plate (123) is in same water flat line with the up end of second pressure ripples mould (905), second universal wheel (124) are provided with four, four equal fixed connection in the below of bottom plate (121) in second universal wheel (124).
10. The use method of the steel wire wave pressing device according to any one of claims 1 to 9, comprising the following steps:
the method comprises the following steps: when the steel wire needs to be pressed, a first pressing wave die (902) and a second pressing wave die (905) which correspond to each other are replaced according to the required pressing wave shape, height and wavelength, the connecting seat (901) and the fixing plate (30) at the front end of the fixing seat (904) are detached respectively, then the inserting block (906) is pulled out, so that the first pressing wave die (902) and the second pressing wave die (905) are separated from the connecting seat (901) and the fixing seat (904) respectively, then the corresponding first pressing wave die (902) and the corresponding second pressing wave die (905) are installed below the connecting seat (901) and above the fixing seat (904) through the inserting block (906) and the inserting groove (907), and the fixing plate (30) at the front end of the inserting block (906) is fixedly connected with the connecting seat (901) and the fixing seat (904) through screws respectively;
step two: then the control box (111) is pushed to a steel wire placing place by pushing the handle (18), then the servo motor (20) is started, the servo motor (20) is started to drive the control shaft (17) to rotate, the control shaft (17) drives the first bevel gear (16) to rotate through the second bevel gear (21), so that the first bevel gear (16) drives the two screw rods (113) to rotate in the same direction, as the moving block (114) is in threaded connection with the screw rods (113) through the threaded holes (115), and the moving block (114) is in sliding connection with the inner wall of the supporting frame (112) through the limiting slide block (14) and the limiting slide groove (15), the moving block (114) cannot rotate along with the screw rods (113) through the limiting of the limiting slide block (14) and the limiting slide groove (15), and therefore, the moving block (114) can vertically move through the principle of thread transmission, therefore, the moving block (114) moves downwards, the moving block (114) drives the supporting plate (116) to move downwards, the servo motor (20) is turned off after the supporting plate (116) moves downwards, and then a plurality of steel wires are inserted between the clamping plate (26) and the supporting plate (116), so that one ends of the steel wires can extend to the other side of the supporting frame (112), and the middle section of the steel wires are positioned below the clamping plate (26);
step three: then, the control screw rod (25) is rotated by rotating the handle (28), as the control screw rod (25) is in threaded connection with the screw hole (24), one end of the control screw rod (25) can drive the clamping plate (26) to move downwards, the steel wire is clamped by the clamping plate (26), the control screw rod (25) is fixed by the fixing cap (29), then the control box (111) is continuously pushed, the control box (111) moves to one side of the fixing box (2), then the servo motor (20) is started again, the moving block (114) drives the supporting plate (116) to move upwards through the servo motor (20), the upper end face of the supporting plate (116) can be kept horizontal with the upper end face of the second wave pressing mold (905), then the servo motor (20) is closed, the control box (111) is moved by pushing the handle (18), and therefore one end of the steel wire above the supporting plate (116) can be inserted into the first wave pressing mold (902) through the through groove (10) ) And a second wave pressing die (905), then locking the first universal wheel (117) to fix the position of the control box (111), putting the other end of the steel wire above the positioning plate (123), and supporting the other end of the steel wire through the positioning plate (123);
step four: then the hydraulic cylinder (5) is started, the hydraulic shaft inside the hydraulic cylinder (5) extends out, the hydraulic shaft drives the connecting seat (901) to move downwards, the connecting seat (901) moves downwards to drive the first wave pressing die (902) to move downwards, so that the first wave pressing die (902) and the second wave pressing die (905) mutually press the steel wire tightly, the steel wire is pressed into a wave shape through the shapes of the first wave pressing die (902) and the second wave pressing die (905), the steel wire is pressed into the wave shape, because the fixed box (2) is made of transparent acrylic material, a worker can observe the wave pressing work through the fixed box (2), after the wave pressing work is completed, the hydraulic cylinder (5) is closed, when the other end of the steel wire needs to be pressed, the control box (111) can be turned around, then the other end of the steel wire is inserted between the first wave pressing die (902) and the second wave pressing die (905) to perform the wave pressing work, after the wave pressing work is finished, a worker closes the hydraulic cylinder (5), loosens the first universal wheel (117), moves the control box (111) to separate the steel wire from the fixed box (2), then loosens the control screw (25) to separate the clamping plate (26) from the steel wire, and then withdraws the steel wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011622120.7A CN112872238A (en) | 2020-12-31 | 2020-12-31 | Steel wire wave pressing equipment and use method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011622120.7A CN112872238A (en) | 2020-12-31 | 2020-12-31 | Steel wire wave pressing equipment and use method thereof |
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| CN112872238A true CN112872238A (en) | 2021-06-01 |
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| CN207127147U (en) * | 2017-09-07 | 2018-03-23 | 龙南县格林庭园用品有限公司 | Plastic film steel wire device for automatically molding |
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