CN112872071A - Production process of beryllium bronze wire for 5G chip spring plug connector - Google Patents
Production process of beryllium bronze wire for 5G chip spring plug connector Download PDFInfo
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- CN112872071A CN112872071A CN202011609114.8A CN202011609114A CN112872071A CN 112872071 A CN112872071 A CN 112872071A CN 202011609114 A CN202011609114 A CN 202011609114A CN 112872071 A CN112872071 A CN 112872071A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a production process of a beryllium bronze wire for a 5G chip spring connector, which is characterized in that a drawing device for producing the beryllium bronze wire for the 5G chip spring connector is adopted for drawing operation, two traction clamping cylinders intermittently start to clamp the wire, the wire is drawn, the wire can have enough tightness due to the buffering effect of a buffering shaft after being drawn out, the wire is lubricated by a cooling oil spray head, intermittently drawn by two traction frames and guided by a guide wheel to enter a cleaning agent on the inner side of a cleaning tank and is subjected to double vibration of a vibration shaft and an ultrasonic cleaning machine, and meanwhile, the cleaning agent in the wire is stirred by a turbulence shaft and circulated by a circulating pump, so that the lubricating agent is quickly removed, and the wire is recycled by a material collecting disc linked by a linkage screw rod. The production process of the beryllium bronze wire for the 5G chip spring plug connector ensures the processing quality.
Description
Technical Field
The invention relates to the field of beryllium bronze wire production, in particular to a production process of a beryllium bronze wire for a 5G chip spring plug connector.
Background
The wire spring jack is mainly used for connectors for various key devices, such as aerospace, weaponry, medical equipment, automotive electronic test, railway rolling stock, electronic communication, intelligent equipment, petroleum, chemical engineering, exploration and the like, and has a very wide application range. The wire spring jack product structure has the characteristics of high reliability, soft pulling force, small contact resistance, shock resistance, impact resistance and the like, and is an ideal contact element of the jack socket of the current connector. The multi-spring type plug jack is internally provided with the beryllium bronze multi-spring and is connected with the inclined lines, the elasticity of the multi-spring type plug jack cannot be lost, the service life of the multi-spring type plug jack reaches 5000 times of plugging force, and hot plugging is allowed. The beryllium bronze multi-spring is made of beryllium bronze wires, and the beryllium bronze wires have the characteristics of high strength, high elasticity, no magnetism and the like, and can be called the king of elasticity of nonferrous metals, so that the beryllium bronze multi-spring is widely applicable to spaceflight, aviation, manufacturing of electronic elements, electric appliance parts and resistance welding equipment parts, in particular to elastic connectors, and the beryllium bronze wire spring hole with greater advantage on a temperature controller component is pressed into and fastened into a whole from the front end and the rear end by a plurality of metal wires after being wound around an inner sleeve. Because the metal wire and the axis of the inner sleeve are obliquely crossed at an angle, a single-page hyperboloid structure is formed, a throat circle is formed, and the diameter of the throat circle is smaller than the aperture formed at the two ends. After the contact pin is inserted, the contact pin is contained by each metal wire, and each metal wire is contacted with the contact pin and is subjected to pulling force, so that the electric connection contact is reliable, and the stress is uniform. The wire spring hole structure fundamentally solves the problems of the electric connector field and unreliable point-to-point contact. The wire spring hole structure is adopted, and the multi-wire contact of the large-current wiring terminal is safer and more reliable. The beryllium copper alloy wire used for the wire spring hole can meet the strict requirements of the wire spring hole application in the aspects of surface finish, dimensional accuracy, mechanical property and electrical property. The beryllium bronze wire is an important raw material in the wire spring hole, and the quality of the beryllium bronze wire directly influences the performance of the wire spring hole.
In the existing processing of the existing beryllium bronze wire, the surface needs to be lubricated when the wire is drawn, so that the strain is avoided, but most of the wire is cleaned in the later period in a manual or cloth passing mode, the cleaning efficiency is not high, and the wire cannot be perfectly matched with the speed of the drawn part when the wire is paid off and taken up, so that knotting or breakage is often caused.
Disclosure of Invention
The invention aims to solve the problems and provides a production process of a beryllium bronze wire for a 5G chip spring connector clip.
The invention realizes the purpose through the following technical scheme:
a production process of a beryllium bronze wire for a 5G chip spring connector clip adopts a drawing device for producing the beryllium bronze wire for the 5G chip spring connector clip to carry out drawing operation,
the two traction clamping cylinders intermittently start to clamp the wire to draw the wire, the wire can have enough tightness after being drawn out due to the buffering effect of the buffering shaft, the wire is lubricated by the cooling oil spray head, intermittently drawn by the two traction frames and guided by the guide wheel to enter the cleaning agent on the inner side of the cleaning tank and is subjected to dual vibration of the vibration shaft and the ultrasonic cleaning machine, and meanwhile, the cleaning agent in the cleaning tank is stirred by the turbulence shaft and circulated by the circulating pump, so that the lubricating agent is quickly removed, and the wire is recovered by the material collecting disc linked by the linkage screw;
the drawing device for producing the beryllium bronze wire for the 5G chip spring plug connector comprises a supporting mechanism, a material mechanism, a linkage mechanism and a traction mechanism, wherein the material mechanism is installed on the supporting mechanism, the traction mechanism is installed in the middle of the upper end of the supporting mechanism, the power end of the traction mechanism is connected with the linkage mechanism, the discharge end of the traction mechanism is provided with a cleaning mechanism, and the traction mechanism is connected with the material mechanism through a material receiving power mechanism;
the supporting mechanism comprises a base, a collecting tank and a cleaning tank, the collecting tank is arranged on the lower side of the base, which is positioned on the lower side of the traction mechanism, and the cleaning tank is arranged on the lower side of the cleaning mechanism;
the material mechanism comprises a material placing disc, disc body supporting seats, a buffering shaft and a material receiving disc, the two disc body supporting seats are respectively arranged on two sides of the upper end of the supporting mechanism, one end of each disc body supporting seat is connected with the material placing disc through the buffering shaft, and the other end of each disc body supporting seat is connected with the material receiving disc through the material receiving shaft;
the linkage mechanism comprises a fixed seat, a cooling oil spray nozzle, a motor and a first bevel gear set, wherein the fixed seat is installed on one side of the material placing disc, a hole for passing a wire rod is formed in the fixed seat, the cooling oil spray nozzle is installed in the hole, the rear end of the fixed seat is connected with the motor, the power output end of the motor is connected with the first bevel gear set, the first bevel gear set is connected to the traction mechanism, the first gear set is arranged on one side of the first bevel gear set, the first gear set is connected with a first chain wheel set, and the other end of the first chain wheel set is connected with the traction mechanism;
the traction mechanism comprises a traction frame, a forward rotation screw rod, a screw rod matching seat and slide rails, wherein the upper ends of the two slide rails are connected with slide blocks, the upper ends of the slide blocks are provided with the traction frame, the outer sides of the slide blocks are provided with the screw rod matching seat, the inner side of the screw rod matching seat at the front end is connected with the forward rotation screw rod, the inner side of the screw rod matching seat at the rear end is connected with a reverse rotation screw rod, one end of the forward rotation screw rod is connected with a linkage screw rod through a second chain wheel set, the rear side of each slide block is provided with three limit blocks, the traction frame comprises a traction cylinder, traction clamping blocks, traction clamping cylinders and screw rod clamping cylinders, the inner side of the traction cylinder is provided with the two traction clamping blocks, the power ends of the traction clamping blocks at the lower ends are connected with the traction clamping cylinders, the front end and the rear end of the traction cylinder are provided with limit switches on one side of the limit block;
the cleaning mechanism comprises a guide wheel seat, a guide wheel, a vibration wheel and a vibration shaft, the guide wheel seat is arranged at both ends of the upper side of the cleaning tank, the guide wheel seat is provided with the guide wheel, the inner side of the cleaning tank is provided with two vibrating wheels, the inner side of the vibration wheel is connected with the vibration shaft, the vibration shaft comprises a vibration outer shaft, a vibration matching block, a fixed shaft and a vibration generating block, a fixed shaft is arranged in the vibration outer shaft, the vibration outer shaft is matched with the fixed shaft through the vibration matching block and the vibration generating block, the fixed shaft is fixed on the inner side surface of the cleaning tank, the bottom surface of the cleaning tank is provided with an ultrasonic cleaning machine, the lower end of the ultrasonic cleaning machine is provided with a circulating pump, two turbulence shafts are arranged on the side face of the front end of the cleaning tank, and the turbulence shafts are connected with the linkage screw through worm gears and worms.
Preferably: the material receiving power mechanism comprises a third chain wheel set, a linkage worm wheel and a connecting shaft, the linkage worm is connected to the top end of the linkage screw, the upper end of the linkage worm is meshed with the linkage worm wheel, the rear end of the linkage worm wheel is connected with the third chain wheel set through the connecting shaft, and the other end of the third chain wheel set is connected with the material receiving shaft.
So set up, as power pass through the linkage screw rod transmits to back on the linkage worm, the rethread linkage worm wheel, third sprocket group drives then the receipts charging tray carries out the rolling wire rod.
Preferably: the material receiving power mechanism comprises a third chain wheel set, a driving bevel gear, a driven bevel gear and a driven bevel gear, the driving bevel gear and the driven bevel gear are connected to the top end of the linkage screw, the upper end of the driving bevel gear and the upper end of the driven bevel gear are meshed with the driven bevel gear, the rear end of the driven bevel gear is connected with the third chain wheel set through a connecting shaft, and the other end of the third chain wheel set is connected with the material receiving shaft.
With the arrangement, after power is transmitted to the main bevel gear and the auxiliary bevel gear through the linkage screw rod, the driven bevel gear and the third chain wheel set drive the material collecting disc to collect wires.
Preferably: the collecting tank and the cleaning tank are integrally formed on the base.
So set up, the leakproofness has been guaranteed to an organic whole, avoids taking place to leak.
Preferably: the buffer shaft is connected with the material placing disc and the disc body supporting seat through bolts, and the buffer shaft is internally buffered by a spring.
So set up, the buffer shaft position the blowing dish provides the resistance moment of torsion, avoids causing because inertia unwrapping wire is too fast to knot.
Preferably: the fixing base is connected with the base through a bolt, and the reversing screw rod is in key connection with the first bevel gear set and the first gear set.
According to the arrangement, the reverse rotation screw rod plays a role in driving the traction frame to move reversely, and the first bevel gear set and the first gear set drive the forward rotation screw rod to transmit forwards.
Preferably: the screw clamping cylinder is connected with the traction cylinder through a bolt, the cylinder part of the screw clamping cylinder is connected with the screw clamping block through a bolt, and threads matched with the forward rotation screw rod and the reverse rotation screw rod are formed on the inner side surface of the screw clamping block.
According to the arrangement, the screw clamping cylinder is controlled by the limit switch of the limit block to open and close, so that the traction frame can reciprocate.
Preferably: the second chain wheel group key-connects the positive rotation screw and the linkage screw.
So set up, the second sprocket group plays the linkage effect, and the key-type connection has guaranteed the kinetic energy transmission.
Preferably: the outer hub connection of vibration the vibration wheel, the fixed axle passes through bolted connection the base.
So set up, the outer axle of vibration with the fixed axle cooperation produces the vibration to the convenience is cleared up the emollient on the wire rod.
Preferably: the turbulence shaft is connected with the base through a bearing seat.
So set up, the turbulent flow axle improves the velocity of flow of the inside cleaner of washing tank to improve clean efficiency.
Compared with the prior art, the invention has the following beneficial effects:
1. the vibration outer shaft and the fixed shaft are matched to generate vibration, so that a lubricant on the wire rod is conveniently cleaned, the flow speed of a cleaning agent in the cleaning tank is increased by matching with the turbulence shaft, and the cleaning is performed by ultrasonic waves generated by the ultrasonic cleaning machine at the bottom, so that the cleaning efficiency is improved;
2. and a multistage linkage mode is utilized, so that the paying-off speed and the taking-up speed of the wire are matched with the drawing speed, the stability of the integral operation of the device is improved, and the processing quality is ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic diagram of a first structure of a beryllium bronze wire rod production drawing device for a 5G chip spring plug connector;
FIG. 2 is a second structural schematic diagram of the drawing device for producing the beryllium bronze wire for the 5G chip spring plug connector;
FIG. 3 is a schematic structural view of a linkage screw of the drawing device for producing the beryllium bronze wire for the 5G chip spring plug connector;
FIG. 4 is a schematic structural diagram of a cleaning mechanism of the drawing device for producing the beryllium bronze wire for the 5G chip spring plug connector;
FIG. 5 is a schematic structural diagram of the internal structure of a vibrating outer shaft of the drawing device for producing the beryllium bronze wire for the 5G chip spring plug connector;
FIG. 6 is a schematic structural diagram of a traction frame of the drawing device for producing the beryllium bronze wire for the 5G chip spring plug connector;
FIG. 7 is a schematic structural diagram of a first bevel gear set of the drawing device for producing the beryllium bronze wire for the 5G chip spring plug connector;
FIG. 8 is a schematic structural view of a linkage worm of the drawing device for producing the beryllium bronze wire for the 5G chip spring plug connector;
FIG. 9 is a schematic structural diagram of a main bevel gear and a driven bevel gear of the drawing device for producing the beryllium bronze wire for the 5G chip spring plug connector.
The reference numerals are explained below:
1. a support mechanism; 2. a material mechanism; 3. a linkage mechanism; 4. a traction mechanism; 5. a cleaning mechanism; 6. a material receiving power mechanism; 11. a base; 12. collecting tank; 13. a cleaning tank; 21. placing a tray; 22. a supporting seat of the tray body; 23. a buffer shaft; 24. a material receiving disc; 25. a material receiving shaft; 31. a fixed seat; 32. a cooling oil spray head; 33. an electric motor; 34. a first bevel gear set; 35. a first gear set; 36. a first sprocket set; 41. a traction frame; 42. a forward rotation screw; 43. a screw rod matching seat; 44. a slide rail; 45. a slider; 46. reversing the screw; 47. a second sprocket set; 48. a linkage screw; 49. a limiting block; 411. a traction drum; 412. drawing the clamping block; 413. a traction clamping cylinder; 414. a screw clamping cylinder; 415. a screw clamping block; 416. a limit switch; 51. a guide wheel seat; 52. a guide wheel; 53. a vibrating wheel; 54. a vibration shaft; 55. a turbulent axis; 56. an ultrasonic cleaning machine; 57. a circulation pump; 541. vibrating the outer shaft; 542. vibrating the matching block; 543. a fixed shaft; 544. a vibration generating block; 61. a third sprocket set; 62. a linkage worm; 63. a linkage worm gear; 64. a connecting shaft; 611. a master-slave bevel gear; 612. a passive bevel gear.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The invention will be further described with reference to the accompanying drawings in which:
example 1
As shown in fig. 1-8, a production process of a beryllium bronze wire for 5G chip spring connectors, which adopts a drawing device for producing the beryllium bronze wire for 5G chip spring connectors to perform drawing operation, wherein the drawing device for producing the beryllium bronze wire for 5G chip spring connectors comprises a supporting mechanism 1, a material mechanism 2, a linkage mechanism 3 and a traction mechanism 4, the supporting mechanism 1 is provided with the material mechanism 2, the traction mechanism 4 is arranged in the middle of the upper end of the supporting mechanism 1, the power end of the traction mechanism 4 is connected with the linkage mechanism 3, the discharge end of the traction mechanism 4 is provided with a cleaning mechanism 5, and the traction mechanism 4 is connected with the material mechanism 2 through a material receiving power mechanism 6;
the supporting mechanism 1 comprises a base 11, a collecting tank 12 and a cleaning tank 13, wherein the collecting tank 12 is arranged on the lower side of the base 11, which is positioned on the lower side of the traction mechanism 4, and the cleaning tank 13 is arranged on the lower side of the supporting mechanism 1, which is positioned on the lower side of the cleaning mechanism 5;
the material mechanism 2 comprises a material placing disc 21, disc body supporting seats 22, a buffering shaft 23 and a material receiving disc 24, the two disc body supporting seats 22 are respectively arranged on two sides of the upper end of the supporting mechanism 1, the disc body supporting seat 22 at one end is connected with the material placing disc 21 through the buffering shaft 23, and the disc body supporting seat 22 at the other end is connected with the material receiving disc 24 through a material receiving shaft 25;
the linkage mechanism 3 comprises a fixed seat 31, a cooling oil spray head 32, a motor 33 and a first bevel gear set 34, wherein the fixed seat 31 is installed on one side of the material placing disc 21, a hole for passing a wire rod is formed in the fixed seat 31, the cooling oil spray head 32 is installed in the hole, the rear end of the fixed seat 31 is connected with the motor 33, the power output end of the motor 33 is connected with the first bevel gear set 34, the first bevel gear set 34 is connected to the traction mechanism 4, a first gear set 35 is arranged on one side of the first bevel gear set 34, a first chain wheel set 36 is connected to the first gear set 35, and the other end of the first chain wheel set 36 is;
the traction mechanism 4 comprises a traction frame 41, a forward rotation screw rod 42, screw rod matching seats 43 and slide rails 44, the upper ends of the two slide rails 44 are respectively connected with a slide block 45, the upper ends of the slide blocks 45 are provided with the traction frame 41, the outer sides of the slide blocks 45 are respectively provided with the screw rod matching seats 43, the inner side of the front end screw rod matching seat 43 is connected with the forward rotation screw rod 42, the inner side of the rear end screw rod matching seat 43 is connected with a reverse rotation screw rod 46, one end of the forward rotation screw rod 42 is connected with a linkage screw rod 48 through a second chain wheel set 47, the rear sides of the slide blocks 45 are respectively, the traction clamping block 412, the traction clamping cylinder 413 and the screw clamping cylinder 414 are arranged on the inner side of the traction cylinder 411, the traction clamping block 412 is arranged at the lower end, the power end of the traction clamping block 412 is connected with the traction clamping cylinder 413, the screw clamping blocks 415 are arranged in the screw matching seat 43, and the power end of the screw clamping block 415 is connected with the screw clamping cylinder 414;
the cleaning mechanism 5 comprises a guide wheel seat 51, a guide wheel 52, vibrating wheels 53 and vibrating shafts 54, the guide wheel seat 51 is mounted at both ends of the upper side of the cleaning tank 13, the guide wheel 52 is mounted on the guide wheel seat 51, two vibrating wheels 53 are arranged at the inner side of the cleaning tank 13, the vibrating shafts 54 are connected with the inner side of the vibrating wheels 53, each vibrating shaft 54 comprises a vibrating outer shaft 541, a vibrating matching block 542, a fixed shaft 543 and a vibration generating block 544, the fixed shaft 543 is arranged inside the vibrating outer shaft 541, the vibrating outer shaft 541 and the fixed shaft 543 are matched through the vibrating matching block 542 and the vibration generating block 544, the fixed shaft 543 is fixed at the inner side face of the cleaning tank 13, the ultrasonic cleaning machine 56 is mounted at the bottom of the cleaning tank 13, the circulating pump 57 is arranged at the lower end of the ultrasonic cleaning machine 56, two turbulence shafts 55 are mounted at.
Preferably: the material receiving power mechanism 6 comprises a third chain wheel set 61, a linkage worm 62, a linkage worm wheel 63 and a connecting shaft 64, the linkage worm 62 is connected to the top end of the linkage screw 48, the upper end of the linkage worm 62 is meshed with the linkage worm wheel 63, the rear end of the linkage worm wheel 63 is connected with the third chain wheel set 61 through the connecting shaft 64, the other end of the third chain wheel set 61 is connected with the material receiving shaft 25, and when power is transmitted to the linkage worm 62 through the linkage screw 48, the material receiving plate 24 is driven to receive wires through the linkage worm wheel 63 and the third chain wheel set 61; the collecting tank 12 and the cleaning tank 13 are integrally formed on the base 11, so that the sealing performance is integrally ensured, and the leakage is avoided; the buffer shaft 23 is connected with the material placing disc 21 and the disc body supporting seat 22 through bolts, a spring is buffered in the buffer shaft 23, the material placing disc 21 is positioned on the buffer shaft 23 to provide resistance torque, and knotting caused by too fast inertia wire releasing is avoided; the fixed seat 31 is connected with the base 11 through a bolt, the reverse rotation screw rod 46 is in key connection with the first bevel gear set 34 and the first gear set 35, the reverse rotation screw rod 46 plays a role of driving the traction frame 41 to move reversely, and the first bevel gear set 34 and the first gear set 35 drive the forward rotation screw rod 42 to transmit forwards; the screw clamping cylinder 414 is connected with the traction cylinder 411 through a bolt, the cylinder part of the screw clamping cylinder 414 is connected with the screw clamping block 415 through a bolt, threads matched with the forward rotation screw 42 and the reverse rotation screw 46 are formed on the inner side surface of the screw clamping block 415, and the screw clamping cylinder 414 is opened and closed under the control of the limit switch 416 of the limit block 49, so that the traction frame 41 reciprocates; the second chain wheel set 47 is in key connection with the forward rotation screw 42 and the linkage screw 48, the second chain wheel set 47 plays a linkage role, and the key connection ensures kinetic energy transmission; the vibration outer shaft 541 is in key connection with the vibration wheel 53, the fixed shaft 543 is connected with the base 11 through bolts, and the vibration outer shaft 541 and the fixed shaft 543 are matched to generate vibration, so that the lubricant on the wire rod is conveniently cleaned; the turbulent shaft 55 is connected with the base 11 through the bearing seat, and the turbulent shaft 55 improves the flow speed of the cleaning agent in the cleaning tank 13, thereby improving the cleaning efficiency.
Example 2
As shown in fig. 9, the present embodiment is different from embodiment 1 in that:
the material receiving power mechanism 6 comprises a third chain wheel set 61, a driving and driven bevel gear 611 and a driven bevel gear 612, the driving and driven bevel gear 611 is connected to the top end of the linkage screw 48, the upper end of the driving and driven bevel gear 611 is meshed with the driven bevel gear 612, the rear end of the driven bevel gear 612 is connected with the third chain wheel set 61 through a connecting shaft 64, the other end of the third chain wheel set 61 is connected with the material receiving shaft 25, and when power is transmitted to the driving and driven bevel gear 611 through the linkage screw 48, the wire material is wound through the driven bevel gear 612 and the third chain wheel set 61, the material receiving disc.
The working principle is as follows: the two traction clamping cylinders 413 intermittently start to clamp the wire to draw the wire, the wire can have enough tightness after being drawn out due to the buffering effect of the buffering shaft 23, after being lubricated by the cooling oil spray head 32, the wire is intermittently drawn by the two traction frames 41 and then enters the cleaning agent inside the cleaning groove 13 through the guiding of the guide wheel 52, the cleaning agent is subjected to double vibration of the vibration shaft 54 and the ultrasonic cleaning machine 56, meanwhile, the cleaning agent inside is stirred by the turbulence shaft 55 and circulated by the circulating pump 57, so that the lubricating agent is quickly removed, and the wire is recycled by the material receiving disc 24 linked by the linkage screw 48.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (10)
1. A production process of a beryllium bronze wire for a 5G chip spring connector is characterized in that a drawing device for producing the beryllium bronze wire for the 5G chip spring connector is adopted to carry out drawing operation,
the two traction clamping cylinders intermittently start to clamp the wire to draw the wire, the wire can have enough tightness after being drawn out due to the buffering effect of the buffering shaft, the wire is lubricated by the cooling oil spray head, intermittently drawn by the two traction frames and guided by the guide wheel to enter the cleaning agent on the inner side of the cleaning tank and is subjected to dual vibration of the vibration shaft and the ultrasonic cleaning machine, and meanwhile, the cleaning agent in the cleaning tank is stirred by the turbulence shaft and circulated by the circulating pump, so that the lubricating agent is quickly removed, and the wire is recovered by the material collecting disc linked by the linkage screw;
the drawing device for producing the beryllium bronze wire for the 5G chip spring plug connector comprises a supporting mechanism (1), a material mechanism (2), a linkage mechanism (3) and a traction mechanism (4), wherein the material mechanism (2) is installed on the supporting mechanism (1), the traction mechanism (4) is installed in the middle of the upper end of the supporting mechanism (1), the power end of the traction mechanism (4) is connected with the linkage mechanism (3), the discharge end of the traction mechanism (4) is provided with a cleaning mechanism (5), and the traction mechanism (4) is connected with the material mechanism (2) through a material receiving power mechanism (6);
the supporting mechanism (1) comprises a base (11), a collecting tank (12) and a cleaning tank (13), the collecting tank (12) is arranged on the lower side of the base (11) positioned on the traction mechanism (4), and the cleaning tank (13) is arranged on the lower side of the cleaning mechanism (5) positioned on the supporting mechanism (1);
the material mechanism (2) comprises a material placing disc (21), disc body supporting seats (22), a buffering shaft (23) and a material receiving disc (24), the two disc body supporting seats (22) are respectively installed on two sides of the upper end of the supporting mechanism (1), one end of each disc body supporting seat (22) is connected with the material placing disc (21) through the buffering shaft (23), and the other end of each disc body supporting seat (22) is connected with the material receiving disc (24) through the material receiving shaft (25);
the linkage mechanism (3) comprises a fixed seat (31), a cooling oil spray head (32), a motor (33) and a first bevel gear set (34), the fixed seat (31) is installed on one side of the material placing disc (21), a hole for passing a wire rod is formed in the fixed seat (31), the cooling oil spray head (32) is installed in the hole, the rear end of the fixed seat (31) is connected with the motor (33), the power output end of the motor (33) is connected with the first bevel gear set (34), the first bevel gear set (34) is connected onto the traction mechanism (4), one side of the first bevel gear set (34) is provided with a first gear set (35), the first gear set (35) is connected with a first chain wheel set (36), and the other end of the first chain wheel set (36) is connected with the traction mechanism (4);
the traction mechanism (4) comprises a traction frame (41), a forward rotation screw rod (42), screw rod matching seats (43) and sliding rails (44), the upper ends of the two sliding rails (44) are connected with sliding blocks (45), the upper ends of the sliding blocks (45) are provided with the traction frame (41), the outer sides of the sliding blocks (45) are provided with the screw rod matching seats (43), the inner sides of the screw rod matching seats (43) at the front ends are connected with the forward rotation screw rod (42), the inner sides of the screw rod matching seats (43) at the rear ends are connected with reverse rotation screw rods (46), one end of each forward rotation screw rod (42) is connected with a linkage screw rod (48) through a second chain wheel set (47), the rear sides of the sliding blocks (45) are provided with three limiting blocks (49), the traction frame (41) comprises a traction cylinder (411), a traction clamping block (412), a traction, the inner side of the traction cylinder (411) is provided with two traction clamping blocks (412), the power end of the traction clamping block (412) at the lower end is connected with the traction clamping cylinder (413), the screw rod matching seat (43) is internally provided with screw rod clamping blocks (415), the power end of each screw rod clamping block (415) is connected with the screw rod clamping cylinder (414), and the front end and the rear end of the traction cylinder (411) are respectively provided with a limit switch (416) at one side of the limit block (49);
cleaning mechanism (5) includes leading wheel seat (51), leading wheel (52), vibration wheel (53), vibration axle (54), washing tank (13) upside both ends are all installed leading wheel seat (51), install on leading wheel seat (51) leading wheel (52), washing tank (13) inboard is provided with two vibration wheel (53), vibration wheel (53) inboard is connected with vibration axle (54), vibration axle (54) are including vibrating outer axle (541), vibration cooperation piece (542), fixed axle (543), vibration generation piece (544), the inside fixed axle (543) that is provided with of vibration outer axle (541), vibrate outer axle (541) with pass through between fixed axle (543) vibration cooperation piece (542) with vibration generation piece (544) cooperation, fixed axle (543) are fixed washing tank (13) medial surface, an ultrasonic cleaning machine (56) is installed on the bottom surface of the cleaning tank (13), a circulating pump (57) is arranged at the lower end of the ultrasonic cleaning machine (56), two turbulence shafts (55) are installed on the side surface of the front end of the cleaning tank (13), and the turbulence shafts (55) are connected with the linkage screw (48) through worm gears and worms.
2. The production process of the beryllium bronze wire for the 5G chip spring plug connector according to claim 1, characterized by comprising the following steps: receive material power unit (6) and include third sprocket group (61), linkage worm (62), linkage worm wheel (63), even axle (64), linkage worm (62) are connected linkage screw rod (48) top, linkage worm (62) upper end with linkage worm wheel (63) meshing, linkage worm wheel (63) rear end is connected with through even axle (64) third sprocket group (61), third sprocket group (61) other end is connected receive material axle (25).
3. The production process of the beryllium bronze wire for the 5G chip spring plug connector according to claim 1, characterized by comprising the following steps: the material receiving power mechanism (6) comprises a third chain wheel set (61), a master-slave bevel gear (611) and a passive bevel gear (612), the master-slave bevel gear (611) is connected to the top end of the linkage screw rod (48), the upper end of the master-slave bevel gear (611) is meshed with the passive bevel gear (612), the rear end of the passive bevel gear (612) is connected with the third chain wheel set (61) through a connecting shaft (64), and the other end of the third chain wheel set (61) is connected with the material receiving shaft (25).
4. The production process of the beryllium bronze wire for the 5G chip spring plug connector according to claim 1, characterized by comprising the following steps: the collecting tank (12) and the cleaning tank (13) are integrally formed on the base (11).
5. The production process of the beryllium bronze wire for the 5G chip spring plug connector according to claim 1, characterized by comprising the following steps: the buffer shaft (23) is connected with the material placing disc (21) and the disc body supporting seat (22) through bolts, and the buffer shaft (23) is internally buffered by a spring.
6. The production process of the beryllium bronze wire for the 5G chip spring plug connector according to claim 1, characterized by comprising the following steps: the fixing seat (31) is connected with the base (11) through a bolt, and the reverse rotation screw rod (46) is in key connection with the first bevel gear set (34) and the first gear set (35).
7. The production process of the beryllium bronze wire for the 5G chip spring plug connector according to claim 1, characterized by comprising the following steps: the screw clamping cylinder (414) is connected with the traction cylinder (411) through a bolt, the cylinder part of the screw clamping cylinder (414) is connected with the screw clamping block (415) through a bolt, and threads matched with the forward rotation screw (42) and the reverse rotation screw (46) are formed on the inner side surface of the screw clamping block (415).
8. The production process of the beryllium bronze wire for the 5G chip spring plug connector according to claim 1, characterized by comprising the following steps: the second chain wheel set (47) is in key connection with the forward rotation screw rod (42) and the linkage screw rod (48).
9. The production process of the beryllium bronze wire for the 5G chip spring plug connector according to claim 1, characterized by comprising the following steps: vibration outer axle (541) key-type connection vibration wheel (53), fixed axle (543) pass through bolted connection base (11).
10. The production process of the beryllium bronze wire for the 5G chip spring plug connector according to claim 1, characterized by comprising the following steps: the turbulence shaft (55) is connected with the base (11) through a bearing seat.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011609114.8A CN112872071B (en) | 2020-12-30 | 2020-12-30 | Production process of beryllium bronze wire for 5G chip spring plug connector |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011609114.8A CN112872071B (en) | 2020-12-30 | 2020-12-30 | Production process of beryllium bronze wire for 5G chip spring plug connector |
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| CN112872071A true CN112872071A (en) | 2021-06-01 |
| CN112872071B CN112872071B (en) | 2022-07-08 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116586449A (en) * | 2023-06-15 | 2023-08-15 | 潍坊前进焊材有限公司 | Clamping and limiting device for assisting wire drawing metal |
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| GB2124121A (en) * | 1982-06-18 | 1984-02-15 | Sumitomo Metal Ind | Dry type continuous wire drawing process and machine |
| CN104259228A (en) * | 2014-07-29 | 2015-01-07 | 安徽乾元管业有限公司 | Efficient prestress wire drawing and wire guiding integrated system for tubular pile |
| CN209901949U (en) * | 2019-05-17 | 2020-01-07 | 惠州德晋昌光电科技有限公司 | Copper wire drawing lubricating arrangement of adjustable wire drawing mould |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116586449A (en) * | 2023-06-15 | 2023-08-15 | 潍坊前进焊材有限公司 | Clamping and limiting device for assisting wire drawing metal |
| CN116586449B (en) * | 2023-06-15 | 2024-03-05 | 潍坊前进焊材有限公司 | Clamping and limiting device for assisting wire drawing metal |
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|---|---|
| CN112872071B (en) | 2022-07-08 |
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