CN112871584A - Preparation method of ultrathin adhesive tape and thickness adjusting device thereof - Google Patents
Preparation method of ultrathin adhesive tape and thickness adjusting device thereof Download PDFInfo
- Publication number
- CN112871584A CN112871584A CN202011623522.9A CN202011623522A CN112871584A CN 112871584 A CN112871584 A CN 112871584A CN 202011623522 A CN202011623522 A CN 202011623522A CN 112871584 A CN112871584 A CN 112871584A
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- wall
- scraping
- adjusting
- adhesive tape
- roller
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- 239000002390 adhesive tape Substances 0.000 title claims abstract description 62
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- 238000007790 scraping Methods 0.000 claims abstract description 109
- 239000000853 adhesive Substances 0.000 claims abstract description 45
- 230000001070 adhesive effect Effects 0.000 claims abstract description 45
- 239000003292 glue Substances 0.000 claims abstract description 36
- 238000004804 winding Methods 0.000 claims abstract description 20
- 238000005507 spraying Methods 0.000 claims description 26
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 25
- 239000000428 dust Substances 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 3
- 239000007921 spray Substances 0.000 abstract 1
- 238000001125 extrusion Methods 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 6
- 239000004744 fabric Substances 0.000 description 5
- 238000010073 coating (rubber) Methods 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- 210000003437 trachea Anatomy 0.000 description 3
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000003851 corona treatment Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
- B05C11/025—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface with an essentially cylindrical body, e.g. roll or rod
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/10—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed before the application
-
- B08B1/12—
-
- B08B1/20—
Abstract
The invention discloses a preparation method of an ultrathin adhesive tape and a thickness adjusting device thereof, relating to the technical field of preparation of ultrathin adhesive tapes; to facilitate control of the adhesive spray thickness; the device comprises a glue scraping mechanism and two first support frames, wherein the glue scraping mechanism is arranged in a dust-free chamber, an adjusting stud is rotatably arranged on the outer wall of the top of one first support frame, an adjusting guide rod is fixed on the outer wall of the top of the other first support frame through a screw, and a servo adjusting motor is fixed on the outer wall of one first support frame through a screw; the method comprises the following steps: one end of the adhesive tape base film is pulled to a winding roller to be fixed; the servo adjusting motor controls the adjusting stud to rotate by adjusting parameters through the control screen. According to the invention, by arranging the structure of the scraping roller, the adjusting frame and the like, the adjusting stud can be driven to rotate by controlling the work of the servo adjusting motor, so that the adjusting frame is lifted, the distance between the scraping roller and the base film of the adhesive tape is changed, and the purpose of adjusting the thickness is achieved.
Description
Technical Field
The invention relates to the technical field of ultrathin adhesive tape preparation, in particular to a preparation method of an ultrathin adhesive tape and a thickness adjusting device of the ultrathin adhesive tape.
Background
In the preparation process of sticky tape, spraying adhesive on the base film is then very crucial one step, and the spraying of adhesive often influences the result of use of sticky tape, in order to ensure the quality of sticky tape, often need carry out strict control to adhesive spraying volume, the spraying is too much then can lead to sticky tape thickness too thick, the spraying is too little then can influence the result of use, present sticky tape preparation facilities, though can satisfy certain preparation demand, but still need improving in the function of thickness adjustment control.
Through retrieval, the Chinese patent with the application number of CN201911128828.4 discloses a production method of an environment-friendly cloth base adhesive tape, wherein the cloth base adhesive tape comprises a co-extrusion surface layer, a co-extrusion inner layer, a base material and a pressure-sensitive adhesive layer which are sequentially connected; the method comprises the steps that the unwinding mechanism discharges the base material, and corona treatment is carried out through a corona device; the first extruder and the second extruder are used for forming a co-extrusion surface layer and a co-extrusion inner layer at one time through a distributor and a co-extrusion die head, and the co-extrusion surface layer and the co-extrusion inner layer form an integrated co-extrusion film; then the co-extruded film and one side of the base material which is processed by corona treatment are compounded by a compounding device and cooled to form a primary composite film; and then sending the primary composite film into a gluing device, carrying out pressure-sensitive adhesive coating on the other surface of the substrate to finally form a cloth-based adhesive tape, and rolling the cloth-based adhesive tape by a rolling mechanism. The production method of the cloth-based adhesive tape in the patent has the following defects: although certain preparation requirements can be met, the aspect of thickness adjustment and control is still to be improved.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a preparation method of an ultrathin adhesive tape and a thickness adjusting device thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
the ultrathin adhesive tape thickness adjusting device comprises an adhesive scraping mechanism and two first support frames, wherein the adhesive scraping mechanism is installed inside a dust-free chamber, an adjusting stud is rotatably installed on the outer wall of the top of one of the first support frames, an adjusting guide rod is fixed on the outer wall of the top of the other first support frame through a screw, a servo adjusting motor is fixed on the outer wall of one of the first support frames through a screw, the adjusting stud is rotatably connected to the output end of the servo adjusting motor, the adhesive scraping mechanism comprises an adhesive scraping roller and two adjusting frames, the adhesive scraping roller is rotatably installed on the inner walls of the two adjusting frames through a shaft respectively, one adjusting frame is connected to the outer wall of the adjusting stud through a thread, and the other adjusting frame; a scraping roller motor is fixed on the outer wall of one side of one adjusting guide rod through a screw, the output end of the scraping roller motor is rotatably connected to a shaft of the scraping roller through a coupler, an angle sensor for monitoring the rotating angle of the adjusting stud is further arranged on the adjusting stud, a control unit is arranged in the dust-free chamber, a side door is mounted on the outer wall of one side of the dust-free chamber through a hinge, a control screen is mounted on the outer wall of one side of the side door in an embedded mode, and the angle sensor, the control screen and the servo adjusting motor are all electrically connected with the; the two supporting rolls are respectively arranged on two sides of the rubber scraping roll through second supporting frames; the adhesive tape base film is penetrated on the surfaces of the two supporting rollers in a staggered manner and is positioned on the lower side of the rubber scraping roller; a glue spraying mechanism for spraying a bonding agent on the top surface of the adhesive tape base film is arranged between the supporting roll and the glue scraping roll, and the glue spraying mechanism is arranged above the adhesive tape base film; and a winding roller for winding finished materials is arranged on one side of the supporting roller, and a material taking port is arranged on the outer wall of one side of the dust-free chamber close to the winding roller.
Preferably: the outer wall of one side of the adjusting frame is fixed with two frictioning supports through screws, two the outer wall of one side adjacent to the frictioning supports is fixed with the same frictioning baffle through screws, and the frictioning baffle is connected to the outer wall of the circumference of the frictioning roll in a sliding mode.
Further: the top surface of the frictioning baffle is of an inclined plane structure, and the outer wall of one side of the frictioning baffle is fixed with a collecting box through screws.
Further preferred is: a scraping plate motor is fixed on the outer wall of one side of each scraping support through a screw, the output end of the scraping plate motor is rotatably connected with a scraping stud, one end of each scraping stud is installed on the outer wall of one side of the other scraping support through a bearing seat, and two translation guide rods are installed between the two scraping supports; the outer wall of the glue scraping stud is connected with a translation seat through threads, a translation scraper is fixed on the outer wall of the bottom of the translation seat through screws, and the translation seat is connected to the outer walls of the two translation guide rods in a sliding mode; the bottom of the translation scraper is connected to the outer wall of the top of the glue scraping baffle in a sliding mode.
As a preferable aspect of the present invention: the translation scraper is of a hollow structure, the bottom of the translation scraper is made of elastic rubber, and the side wall of the bottom of the translation scraper is provided with uniformly distributed cross-shaped micro-slits; the outer wall of the top of the translation seat is fixed with an alcohol box through screws, the outer wall of one side of the alcohol box is connected inside the translation scraper through a conveying pipe in a conduction mode, and the outer wall of the top of the alcohol box is connected with a sealing cover through threads.
Further preferred as the invention: two holding tanks have been seted up to frictioning baffle top both sides, in the translation scraper blade bottom stretched into the holding tank, cross micro-crack normal condition was airtight state.
As a still further scheme of the invention: be provided with air pressure generating device in the dust free chamber, alcohol box one side outer wall has the buckle through the screw fixation, and the joint has the trachea in the buckle, trachea bottom and frictioning baffle top surface one side adaptation, and the trachea other end connects in air pressure generating device's output.
On the basis of the scheme: and a dust removing frame is fixed on the outer wall of the top of one second support frame through screws, and dust removing brushes which are densely distributed are arranged at the bottom of the dust removing frame.
On the basis of the foregoing scheme, it is preferable that: be provided with tensioning adjustment mechanism between backing roll and the take-up cylinder, tensioning adjustment mechanism includes lift roller and two cranes, and two crane inner walls sliding connection have two lifting slide respectively, and the lift roller both ends are rotated respectively and are connected in two lifting slide inner walls, and a lifting slide top inner wall rotates and is connected with the lift knob, and the lift knob passes through threaded connection in a crane top inner wall, and another lifting slide top inner wall has the tensioning guide arm through the screw fixation, and tensioning guide arm sliding connection is in another crane top inner wall.
A preparation method of an ultrathin adhesive tape comprises the following steps:
s1: one end of the adhesive tape base film is pulled to a winding roller to be fixed;
s2: the servo adjusting motor controls the adjusting stud to rotate through adjusting parameters of the control screen, so that the distance between the rubber scraping roller and the adhesive tape base film is adjusted;
s3: the height of the lifting roller is adjusted through the lifting knob, and the tensioning degree of the adhesive tape base film is controlled;
s4: controlling the feeding of the adhesive tape base film, spraying an adhesive on the top surface of the adhesive tape base film by using an adhesive spraying mechanism, and synchronously rolling by using a rolling roller;
s5: controlling the scraping roller to rotate to scrape off the redundant adhesive;
s6: and periodically controlling the scraper motor to work, and cleaning the top surface of the frictioning baffle by using the translation scraper until the glue spraying and rolling work is finished.
The invention has the beneficial effects that:
1. according to the invention, by arranging the scraping roller, the adjusting frame and other structures, the thickness of the coating adhesive can be set through the control screen, the control unit controls the servo adjusting motor to work to drive the adjusting stud to rotate based on the set value and the numerical value fed back by the angle sensor, so that the adjusting frame is lifted, the distance between the scraping roller and the adhesive tape base film is changed, when the adhesive is sprayed on the top surface of the adhesive tape base film after the adhesive spraying mechanism, if the thickness is too thick, the redundant adhesive is contacted with the scraping roller and is scraped by the rotating scraping roller driven by the scraping roller motor, and the purpose of adjusting the thickness is achieved.
2. By arranging the scraping baffle, the adhesive adhered to the outer wall of the circumference can be further scraped to the outer wall of the scraping baffle along with the rotation of the scraping roller when the scraping roller scrapes the adhesive, so that the influence on the precision due to the fact that the adhesive of the outer wall scraping belt is too thick when the scraping roller is used for a long time is avoided, and the reliability is improved; through setting up the collection box, can be convenient for accept the adhesive of scraping from the frictioning baffle, promoted the practicality.
3. By arranging the translation scraper and other structures, the translation scraper can be controlled to repeatedly slide on the top of the frictioning baffle through the scraper motor, so that the adhesive on the top of the frictioning baffle is further scraped and sent, and the practicability is improved; through setting up translation scraper blade, alcohol cartridge isotructure, can be through alcohol cartridge to the interior alcohol that carries of translation scraper blade to make alcohol export from the cross crack, thereby promote the clean effect to the frictioning baffle surface when scraping.
4. By arranging the holding grooves and other structures, when the translation scraper is positioned in the holding grooves on the two sides, the translation scraper is not deformed, so that the cross-shaped micro-gap is in a closed state; when the scraper blade motor control translation scraper blade carries out the frictioning, slide to frictioning baffle top surface from holding the inslot with elastic deformation's mode translation scraper blade bottom for the cross crack expansion, thereby make inside alcohol ooze, this design has realized that alcohol only oozes when the translation scraper blade is scraped, and is sealed in the translation scraper blade when being located the both sides holding tank in, has promoted control ability and reliability.
5. By arranging the air pipe and other structures, the air blowing can be carried out while the translation scraper blade scrapes, so that the scraped adhesive is prevented from falling to the top of the adhesive tape base film from the other side; through setting up dust removal brush isotructure, can clean the sticky tape base film before the spraying adhesive to guarantee product quality.
Drawings
FIG. 1 is a schematic structural view of an entire ultra-thin adhesive tape thickness adjusting device according to the present invention;
FIG. 2 is a schematic view of the inner structure of an ultra-thin tape thickness adjusting device according to the present invention;
FIG. 3 is a schematic structural view of one side of a scraping mechanism of an ultra-thin tape thickness adjusting device according to the present invention;
FIG. 4 is a schematic structural view of the other side of the scraping mechanism of the ultra-thin tape thickness adjusting device according to the present invention;
FIG. 5 is a schematic structural view of an alcohol box and a translation scraper of the ultra-thin tape thickness adjusting device according to the present invention;
FIG. 6 is a schematic cross-sectional view of a scraping baffle and a collecting box of the device for adjusting the thickness of an ultra-thin adhesive tape according to the present invention;
fig. 7 is a circuit flow chart of an ultra-thin tape thickness adjusting device according to the present invention.
In the figure: the device comprises a clean room 1, a control screen 2, a side door 3, a material taking port 4, a tape base film 5, a dust removing frame 6, a dust removing brush 7, a second supporting frame 8, a lifting slide block 9, a lifting frame 10, a lifting knob 11, a lifting roller 12, a winding roller 13, a supporting roller 14, a collecting box 15, a scraper motor 16, a glue scraping support 17, an adjusting stud 18, an adjusting frame 19, an angle sensor 20, a servo adjusting motor 21, a first supporting frame 22, an adjusting guide rod 23, a glue scraping stud 24, a glue scraping baffle 25, a glue scraping roller 26, an accommodating groove 27, a scraping roller motor 28, an alcohol box 29, a buckle 30, an air pipe 31, a translation scraper 32, a conveying pipe 33, a translation guide rod 34, a cross micro-joint 35 and a sealing cover.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1:
an ultrathin adhesive tape thickness adjusting device is shown in figures 1-7 and comprises a glue scraping mechanism and two first support frames 22, wherein the glue scraping mechanism is installed inside a dust-free chamber 1, an adjusting stud 18 is rotatably installed on the outer wall of the top of one first support frame 22, an adjusting guide rod 23 is fixed on the outer wall of the top of the other first support frame 22 through a screw, a servo adjusting motor 21 is fixed on the outer wall of one first support frame 22 through a screw, the adjusting stud 18 is rotatably connected to the output end of the servo adjusting motor 21, the glue scraping mechanism comprises a glue scraping roller 26 and two adjusting frames 19, the glue scraping roller 26 is rotatably installed on the inner walls of the two adjusting frames 19 through shafts respectively, one adjusting frame 19 is connected to the outer wall of the adjusting stud 18 through threads, and the other adjusting frame 19 is slidably connected to the; a scraping roller motor 28 is fixed on the outer wall of one side of one adjusting guide rod 23 through a screw, the output end of the scraping roller motor 28 is rotatably connected to the shaft of the scraping roller 26 through a coupler, an angle sensor 20 for monitoring the rotating angle of the adjusting stud 18 is further arranged on the adjusting stud 18, a control unit is arranged in the dust-free chamber 1, a side door 3 is mounted on the outer wall of one side of the dust-free chamber 1 through a hinge, a control screen 2 is mounted on the outer wall of one side of the side door 3 in an embedded mode, and the angle sensor 20, the control screen 2 and the servo adjusting motor 21 are all electrically connected with the; two supporting rollers 14 for supporting the adhesive tape base film 5 are further arranged in the dust-free chamber 1, and the two supporting rollers 14 are respectively installed on two sides of the rubber scraping roller 26 through second supporting frames 8; the adhesive tape base film 5 penetrates through the surfaces of the two supporting rollers 14 in a staggered manner, and the adhesive tape base film 5 is positioned at the lower side of the rubber scraping roller 26; a glue spraying mechanism for spraying adhesive on the top surface of the adhesive tape base film 5 is arranged between the supporting roller 14 and the glue scraping roller 26, and the glue spraying mechanism is arranged above the adhesive tape base film 5; a winding roller 13 for winding finished materials is arranged on one side of the supporting roller 14, and a material taking port 4 is arranged on the outer wall of one side of the dust-free chamber 1 close to the winding roller 13; the angle sensor 20 can be model 89245-74 crane 10; through setting up the rubber coating roller 26, structure such as alignment jig 19, can set for the thickness of coating adhesive through control panel 2, the control unit is based on the numerical value of setting value and angle sensor 20 feedback, control servo adjusting motor 21 work and drive adjusting stud 18 and rotate, and then make alignment jig 19 go up and down, thereby change the interval between rubber coating roller 26 and the sticky tape base film 5, when spouting the adhesive behind the gluey mechanism in sticky tape base film 5 top surface, if thickness is too thick, then unnecessary adhesive with scrape rubber coating roller 26 contact, and by scraping the rubber coating roller 26 in the rotation that is driven by scraping roller motor 28, thereby reach the purpose of adjustment thickness.
To facilitate scraping of the adhesive on the squeegee roller 26; as shown in fig. 3-6, two glue scraping brackets 17 are fixed on the outer wall of one side of the adjusting bracket 19 through screws, the same glue scraping baffle 25 is fixed on the outer wall of the adjacent side of the two glue scraping brackets 17 through screws, and the glue scraping baffle 25 is slidably connected to the circumferential outer wall of the glue scraping roller 26; through setting up frictioning baffle 25, can be when frictioning 26 carries out the frictioning, along with the rotation of frictioning 26 for the adhesive in the circumference outer wall is further scraped to frictioning baffle 25 outer wall, thereby avoids scraping 26 and uses the too thick precision that influences of adhesive because of the outer wall is scraped the area for a long time, has promoted the reliability.
To facilitate collection of the scraped adhesive; as shown in fig. 3 and 6, the top surface of the scraping baffle 25 is of an inclined plane structure, and the outer wall of one side of the scraping baffle 25 is fixed with the collecting box 15 through screws; through setting up collection box 15, can be convenient for accept the adhesive of scraping from frictioning baffle 25, promoted the practicality.
To further scrape off the adhesive on the squeegee blade 25; as shown in fig. 3-6, a scraping plate motor 16 is fixed on the outer wall of one side of each scraping support 17 through a screw, the output end of the scraping plate motor 16 is rotatably connected with a scraping stud 24, one end of each scraping stud 24 is mounted on the outer wall of one side of the other scraping support 17 through a bearing seat, and two translation guide rods 34 are mounted between the two scraping supports 17; the outer wall of the glue scraping stud 24 is connected with a translation seat through threads, the outer wall of the bottom of the translation seat is fixed with a translation scraper 32 through screws, and the translation seat is connected with the outer walls of two translation guide rods 34 in a sliding mode; translation scraper blade 32 bottom sliding connection is in frictioning baffle 25 top outer wall, through setting up translation scraper blade 32 isotructure, can be convenient for control translation scraper blade 32 through scraper blade motor 16 and slide in frictioning baffle 25 top repeatedly to further scrape the adhesive at frictioning baffle 25 top and send, promoted the practicality.
In order to improve the glue scraping effect; as shown in fig. 5, the translation scraper 32 is of a hollow structure, the bottom of the translation scraper 32 is made of elastic rubber, and the side wall of the bottom of the translation scraper 32 is provided with uniformly distributed cross-shaped micro-slits 35; an alcohol box 29 is fixed on the outer wall of the top of the translation seat through screws, the outer wall of one side of the alcohol box 29 is connected inside the translation scraper 32 in a conduction mode through a conveying pipe 33, and the outer wall of the top of the alcohol box 29 is connected with a sealing cover 36 through threads; by providing the structure of the translation scraper 32, the alcohol box 29 and the like, alcohol can be conveyed into the translation scraper 32 through the alcohol box 29, and can be output from the cross micro-slit 35, so that the cleaning effect on the surface of the frictioning baffle 25 is improved during scraping.
In order to improve the practicability; as shown in fig. 4 and 6, two receiving grooves 27 are formed in two sides of the top of the scraping baffle 25, the bottom end of the translation scraping plate 32 extends into the receiving grooves 27, and the cross micro-slit 35 is in a closed state in a normal state; by arranging the accommodating grooves 27 and other structures, when the translation scraper 32 is positioned in the accommodating grooves 27 on the two sides, the translation scraper 32 is not deformed, so that the cross-shaped micro-gap 35 is in a closed state; when scraper blade motor 16 control translation scraper blade 32 carries out the frictioning, slide to the top surface of frictioning baffle 25 from holding tank 27 in translation scraper blade 32 bottom with elastic deformation's mode for cross slit 35 expands, thereby makes inside alcohol ooze, and this design has realized that alcohol only oozes when translation scraper blade 32 scrapes, and is sealed in translation scraper blade 32 when being located both sides holding tank 27, has promoted controllability and reliability.
To prevent the scraped adhesive from falling on the top of the tape base film 5; as shown in fig. 5, an air pressure generating device is arranged in the clean room 1, a buckle 30 is fixed on the outer wall of one side of the alcohol box 29 through a screw, an air pipe 31 is connected in the buckle 30 in a clamping manner, the bottom end of the air pipe 31 is matched with one side of the top surface of the frictioning baffle 25, and the other end of the air pipe 31 is connected to the output end of the air pressure generating device; by arranging the air pipe 31 and the like, air can be blown while the translation scraper 32 scrapes, and the scraped adhesive is prevented from falling on the top of the adhesive tape base film 5 from the other side.
In order to improve the product quality; as shown in fig. 2, a dust removing frame 6 is fixed on the outer wall of the top of one second supporting frame 8 through screws, dust removing brushes 7 which are densely distributed are arranged at the bottom of the dust removing frame 6, and the dust removing brushes 7 can be electrostatic dust removing pastes; through setting up dust removal brush 7 isotructures, can clean sticky tape base film 5 before the spraying adhesive to ensure product quality.
To facilitate adjustment of the degree of tension; as shown in fig. 2, be provided with tensioning adjustment mechanism between backing roll 14 and the take-up cylinder 13, tensioning adjustment mechanism includes lifting roller 12 and two cranes 10, and two crane 10 inner walls sliding connection have two lifting slide 9 respectively, and lifting roller 12 both ends are rotated respectively and are connected in two lifting slide 9 inner walls, and a lifting slide 9 top inner wall is rotated and is connected with lift knob 11, and lift knob 11 passes through threaded connection in a crane 10 top inner wall, and another lifting slide 9 top inner wall has the tensioning guide arm through the screw fixation, and tensioning guide arm sliding connection is in another crane 10 top inner wall.
Example 2:
a method for preparing an ultrathin adhesive tape, as shown in fig. 1-7, comprising the following steps:
s1: one end of the adhesive tape base film 5 is drawn to a winding roller 13 to be fixed;
s2: the servo adjusting motor 21 controls the adjusting stud 18 to rotate by adjusting parameters of the control screen 2, so as to adjust the distance between the rubber scraping roller 26 and the adhesive tape base film 5;
s3: the height of the lifting roller 12 is adjusted through the lifting knob 11, and the tensioning degree of the adhesive tape base film 5 is controlled;
s4: controlling the feeding of the adhesive tape base film 5, spraying an adhesive on the top surface of the adhesive tape base film 5 by using an adhesive spraying mechanism, and synchronously winding by using a winding roller 13;
s5: controlling the scraping roller 26 to rotate to scrape off the redundant adhesive;
s6: and periodically controlling the scraper motor 16 to work, and cleaning the top surface of the frictioning baffle 25 by using the translation scraper 32 until the glue spraying and rolling work is finished.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. An ultrathin adhesive tape thickness adjusting device comprises an adhesive scraping mechanism arranged in a dust-free chamber (1) and two first supporting frames (22), it is characterized in that the outer wall of the top of one first support frame (22) is rotatably provided with an adjusting stud (18), the outer wall of the top of the other first support frame (22) is fixed with an adjusting guide rod (23) through a screw, one outer wall of the first support frame (22) is fixed with a servo adjusting motor (21) through a screw, an adjusting stud (18) is rotationally connected with the output end of the servo adjusting motor (21), the glue scraping mechanism comprises a glue scraping roller (26) and two adjusting frames (19), the glue scraping roller (26) is respectively arranged on the inner walls of the two adjusting frames (19) through a shaft in a rotating way, one adjusting frame (19) is connected to the outer wall of the adjusting stud (18) through a thread, and the other adjusting bracket (19) is connected with the outer wall of the adjusting guide rod (23) in a sliding way; a scraping roller motor (28) is fixed on the outer wall of one side of one adjusting guide rod (23) through a screw, the output end of the scraping roller motor (28) is rotatably connected to a shaft of the scraping roller (26) through a coupler, an angle sensor (20) used for monitoring the rotating angle of the adjusting stud (18) is further arranged on the adjusting stud (18), a control unit is arranged in the dust-free chamber (1), a side door (3) is mounted on the outer wall of one side of the dust-free chamber (1) through a hinge, an embedded control screen (2) is mounted on the outer wall of one side of the side door (3), and the angle sensor (20), the control screen (2) and the servo adjusting motor (21) are all electrically connected with the control; two supporting rollers (14) for supporting the adhesive tape base film (5) are further arranged in the dust-free chamber (1), and the two supporting rollers (14) are respectively installed on two sides of the rubber scraping roller (26) through second supporting frames (8); the adhesive tape base film (5) penetrates through the surfaces of the two supporting rollers (14) in a staggered mode, and the adhesive tape base film (5) is located on the lower side of the rubber scraping roller (26); a glue spraying mechanism for spraying an adhesive on the top surface of the adhesive tape base film (5) is arranged between the supporting roller (14) and the glue scraping roller (26), and the glue spraying mechanism is arranged above the adhesive tape base film (5); and a winding roller (13) for winding the finished product materials is arranged on one side of the supporting roller (14), and a material taking opening (4) is formed in the outer wall of one side, close to the winding roller (13), of the dust-free chamber (1).
2. The ultra-thin adhesive tape thickness adjusting device as claimed in claim 1, wherein two frictioning brackets (17) are fixed on the outer wall of one side of the adjusting bracket (19) by screws, the same frictioning baffle (25) is fixed on the outer wall of the adjacent side of the two frictioning brackets (17) by screws, and the frictioning baffle (25) is slidably connected to the circumferential outer wall of the frictioning roller (26).
3. The ultra-thin tape thickness adjusting device according to claim 2, wherein the top surface of the scraping baffle (25) is a slope structure, and the collection box (15) is fixed on the outer wall of one side of the scraping baffle (25) through screws.
4. The ultra-thin adhesive tape thickness adjusting device according to claim 3, wherein a scraping motor (16) is fixed on the outer wall of one side of the scraping support (17) through a screw, the output end of the scraping motor (16) is rotatably connected with a scraping stud (24), one end of the scraping stud (24) is mounted on the outer wall of one side of the other scraping support (17) through a bearing seat, and two translation guide rods (34) are mounted between the two scraping supports (17); the outer wall of the glue scraping stud (24) is connected with a translation seat through threads, the outer wall of the bottom of the translation seat is fixedly provided with a translation scraper (32) through screws, and the translation seat is connected to the outer walls of the two translation guide rods (34) in a sliding mode; the bottom of the translation scraper (32) is connected to the outer wall of the top of the scraping baffle (25) in a sliding mode.
5. The ultra-thin adhesive tape thickness adjusting device according to claim 4, wherein the translation scraper (32) is of a hollow structure, the bottom of the translation scraper (32) is made of elastic rubber, and the side wall of the bottom of the translation scraper (32) is provided with uniformly distributed cross-shaped micro-slits (35); the outer wall of the top of the translation seat is fixed with an alcohol box (29) through screws, the outer wall of one side of the alcohol box (29) is connected inside the translation scraper (32) in a conduction mode through a conveying pipe (33), and the outer wall of the top of the alcohol box (29) is connected with a sealing cover (36) through threads.
6. The ultra-thin adhesive tape thickness adjusting device according to claim 5, wherein two accommodating grooves (27) are formed on two sides of the top of the scraping baffle (25), the bottom end of the translational scraping plate (32) extends into the accommodating grooves (27), and the cross micro-slit (35) is in a closed state in a normal state.
7. The ultra-thin adhesive tape thickness adjusting device according to claim 6, wherein an air pressure generating device is arranged in the clean room (1), a buckle (30) is fixed on the outer wall of one side of the alcohol box (29) through a screw, an air pipe (31) is clamped in the buckle (30), the bottom end of the air pipe (31) is matched with one side of the top surface of the frictioning baffle plate (25), and the other end of the air pipe (31) is connected with the output end of the air pressure generating device.
8. The ultra-thin adhesive tape thickness adjusting device according to claim 7, wherein a dust removing frame (6) is fixed on the outer wall of the top of one second supporting frame (8) through screws, and dust removing brushes (7) are densely distributed at the bottom of the dust removing frame (6).
9. The ultra-thin adhesive tape thickness adjusting device of any one of claims 1 to 8, wherein a tension adjusting mechanism is arranged between the supporting roll (14) and the winding drum (13), the tension adjusting mechanism comprises a lifting roll (12) and two lifting frames (10), the inner walls of the two lifting frames (10) are respectively connected with two lifting slide blocks (9) in a sliding manner, the two ends of the lifting roll (12) are respectively connected to the inner walls of the two lifting slide blocks (9) in a rotating manner, the inner wall of the top of one lifting slide block (9) is connected with a lifting knob (11) in a rotating manner, the lifting knob (11) is connected to the inner wall of the top of one lifting frame (10) in a threaded manner, the inner wall of the top of the other lifting slide block (9) is fixed with a tension guide rod through a screw, and.
10. The preparation method of the ultrathin adhesive tape is characterized by comprising the following steps:
s1: one end of the adhesive tape base film (5) is pulled to a winding roller (13) to be fixed;
s2: the servo adjusting motor (21) controls the adjusting stud (18) to rotate by adjusting parameters through the control screen (2), so that the distance between the rubber scraping roller (26) and the adhesive tape base film (5) is adjusted;
s3: the height of the lifting roller (12) is adjusted through the lifting knob (11), and the tensioning degree of the adhesive tape base film (5) is controlled;
s4: controlling the feeding of the adhesive tape base film (5), spraying an adhesive on the top surface of the adhesive tape base film (5) by using an adhesive spraying mechanism, and synchronously winding by using a winding roller (13);
s5: controlling the scraping roller (26) to rotate to scrape off the redundant adhesive;
s6: and periodically controlling a scraper motor (16) to work, and cleaning the top surface of the frictioning baffle plate (25) by using a translation scraper (32) until the glue spraying and winding work is finished.
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| CN202011623522.9A CN112871584A (en) | 2020-12-31 | 2020-12-31 | Preparation method of ultrathin adhesive tape and thickness adjusting device thereof |
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| CN202011623522.9A CN112871584A (en) | 2020-12-31 | 2020-12-31 | Preparation method of ultrathin adhesive tape and thickness adjusting device thereof |
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| CN112871584A true CN112871584A (en) | 2021-06-01 |
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| CN202011623522.9A Pending CN112871584A (en) | 2020-12-31 | 2020-12-31 | Preparation method of ultrathin adhesive tape and thickness adjusting device thereof |
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| CN113369094A (en) * | 2021-06-17 | 2021-09-10 | 后藤电子(安徽)有限公司 | Glue spreader with adjustable glue thickness of taking paper raw materials rubber coating processing |
| CN113733338A (en) * | 2021-07-23 | 2021-12-03 | 梦牌新材料(平邑)有限公司 | Diamond paper-surface gypsum board forming device and method |
| CN113828478A (en) * | 2021-08-17 | 2021-12-24 | 李晓洋 | Low-surface-density high-speed extrusion type coating equipment for lithium battery pole piece |
| CN114226168A (en) * | 2021-12-23 | 2022-03-25 | 江苏蓝慧智能装备科技有限公司 | Weld and take painting device |
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| CN115502037A (en) * | 2022-08-25 | 2022-12-23 | 厦门炜林工贸有限公司 | Production process and equipment of adhesive sticker label |
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| CN113369094A (en) * | 2021-06-17 | 2021-09-10 | 后藤电子(安徽)有限公司 | Glue spreader with adjustable glue thickness of taking paper raw materials rubber coating processing |
| CN113733338A (en) * | 2021-07-23 | 2021-12-03 | 梦牌新材料(平邑)有限公司 | Diamond paper-surface gypsum board forming device and method |
| CN113828478A (en) * | 2021-08-17 | 2021-12-24 | 李晓洋 | Low-surface-density high-speed extrusion type coating equipment for lithium battery pole piece |
| CN113828478B (en) * | 2021-08-17 | 2023-01-03 | 深圳市兴和力精密机械有限公司 | Low-surface-density high-speed extrusion type coating equipment for lithium battery pole piece |
| CN114226168B (en) * | 2021-12-23 | 2023-03-10 | 江苏蓝慧智能装备科技有限公司 | Weld and take painting device |
| CN114226168A (en) * | 2021-12-23 | 2022-03-25 | 江苏蓝慧智能装备科技有限公司 | Weld and take painting device |
| CN115025927A (en) * | 2022-05-25 | 2022-09-09 | 朱义虎 | Resin finishing equipment for fabric weaving and dyeing and finishing with flattening function |
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| CN115008662A (en) * | 2022-06-01 | 2022-09-06 | 浙江百浩工贸有限公司 | Film-discharging thickness early warning and adjusting device of casting film machine |
| CN115008662B (en) * | 2022-06-01 | 2023-02-03 | 浙江百浩工贸有限公司 | Film-discharging thickness early warning and adjusting device of casting film machine |
| CN115228672A (en) * | 2022-08-04 | 2022-10-25 | 芜湖徽氏新材料科技有限公司 | High-temperature corrosion-resistant adhesive tape and preparation device and preparation method thereof |
| CN115400916B (en) * | 2022-08-17 | 2023-07-18 | 海盐三湾塑业有限公司 | Film gluing machine |
| CN115400916A (en) * | 2022-08-17 | 2022-11-29 | 海盐三湾塑业有限公司 | Film gluing machine |
| CN115502037A (en) * | 2022-08-25 | 2022-12-23 | 厦门炜林工贸有限公司 | Production process and equipment of adhesive sticker label |
| CN117139291A (en) * | 2023-10-27 | 2023-12-01 | 江苏维凯科技股份有限公司 | Antistatic film dust removal device |
| CN117139291B (en) * | 2023-10-27 | 2024-03-22 | 江苏维凯科技股份有限公司 | Antistatic film dust removal device |
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