CN112870964A - Hydrogenation catalyst and application thereof in treating sulfur-containing waste gas - Google Patents

Hydrogenation catalyst and application thereof in treating sulfur-containing waste gas Download PDF

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CN112870964A
CN112870964A CN202011578938.3A CN202011578938A CN112870964A CN 112870964 A CN112870964 A CN 112870964A CN 202011578938 A CN202011578938 A CN 202011578938A CN 112870964 A CN112870964 A CN 112870964A
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molecular sieve
hydrogenation catalyst
hydrogenation
drying
type molecular
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CN112870964B (en
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程鹏
周典
曹雨
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DALIAN ANTAI CHEMICAL CO LTD
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Fuyang Laina Environmental Protection Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8603Removing sulfur compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20746Cobalt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20753Nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20769Molybdenum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/50Zeolites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/50Zeolites
    • B01D2255/504ZSM 5 zeolites

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

The invention provides a hydrogenation catalyst and application thereof in treating sulfur-containing waste gas, wherein the hydrogenation catalyst comprises a hydrogenation active metal component and an ammonia type molecular sieve loaded with the hydrogenation active metal component; wherein the ammonia-type molecular sieve is obtained by ammonium ion exchange of a molecular sieve and ammonium salt. The hydrogenation catalyst provided by the invention can be used for remarkably improving the desulfurization efficiency in the sulfur-containing waste gas treatment process.

Description

Hydrogenation catalyst and application thereof in treating sulfur-containing waste gas
Technical Field
The invention relates to the technical field of waste gas treatment, in particular to a hydrogenation catalyst and application thereof in treating sulfur-containing waste gas.
Background
The coke oven gas, the natural gas, the petroleum associated gas, the refinery waste gas and other gases contain a large amount of organic sulfur compounds including carbonyl sulfur, thioether, mercaptan, thiophene and the like, the organic sulfur compounds have toxicity, and can cause harm to the environment and human bodies along with the emission of the gases, and when the gases are continuously used for industrial production, the organic sulfur compounds can cause the inactivation of catalysts used in industrial reactions, and influence the catalytic performance of the catalysts, so that the industrial yield is reduced, for example, when the coke oven gas is used for preparing methanol, the general methanol synthesis catalysts require that the total sulfur content of the coke oven gas is lower than 0.1ppm, and even more advanced methanol synthesis catalysts require that the total sulfur content of the coke oven gas is lower than 0.05ppm, otherwise, the catalysts are inactivated due to poisoning in the coke oven gas with over-standard sulfur content, so that the gases are subjected to desulfurization treatment before being used for industrial production, including the removal of organic sulfur.
Common methods for removing organic sulfur include oxidation, hydroconversion, and hydroconversion, with hydroconversion being the most common. However, the hydrogenation catalyst used in the current industrial device generally has the defects of insufficient hydrogenation activity and desulfurization activity, higher production cost of the catalyst and the like, and the economic benefit is influenced.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides a hydrogenation catalyst and application thereof in treating sulfur-containing waste gas, and the hydrogenation catalyst obviously improves the desulfurization efficiency in the sulfur-containing waste gas treatment process.
The invention provides a hydrogenation catalyst, which comprises a hydrogenation active metal component and an ammonia type molecular sieve loaded with the hydrogenation active metal component;
wherein the ammonia-type molecular sieve is obtained by ammonium ion exchange of the molecular sieve and ammonium salt.
Preferably, the hydrogenation-active metal component comprises at least one group VIII metal and at least one group VIB metal.
Preferably, the content of the hydrogenation active component of the VIII group metal in the hydrogenation catalyst is 1-10 wt%, and the content of the hydrogenation active component of the VIB group metal in the hydrogenation catalyst is 1-20 wt% calculated by oxide.
Preferably, the molecular sieve is at least one of a Y-type molecular sieve, a ZSM series molecular sieve or an MCM series molecular sieve.
Preferably, the molecular sieve is a ZSM-5 molecular sieve.
Preferably, the ammonium salt is ammonium nitrate and/or ammonium chloride.
Preferably, the ammonia type molecular sieve is obtained by adding the molecular sieve into an ammonium salt water solution, stirring for reaction, filtering, washing with water, and drying; preferably, the temperature of the stirring reaction is 60-100 ℃ and the time is 1-3 h.
Preferably, the hydrogenation catalyst is obtained by impregnating an ammonia molecular sieve with a metal salt solution corresponding to a hydrogenation active metal component, aging, drying and roasting.
Preferably, the drying temperature is 100-120 ℃, and the drying time is 1-6 h; the roasting temperature is 300-600 ℃, and the roasting time is 2-8 h.
The invention also provides an application of the hydrogenation catalyst in treating sulfur-containing waste gas.
The hydrogenation catalyst selects the ammonia type molecular sieve as a carrier, and the carrier is specifically characterized in that the molecular sieve is added into an ammonium salt solution in advance to realize NH on the surface of the molecular sieve4+Exchange, so that when the obtained ammonia type molecular sieve is impregnated with the metal salt of the hydrogenation active metal component for loading, the active metal component can be directionally exchanged on the ion exchange sites, the uniform distribution of the active metal component is facilitated, and different active metal components and NH are adopted4+The exchange efficiency is different, so the loading sequence and position of the active metal component can be regulated and controlled, and the utilization rate of the active metal component is obviously improved, thereby ensuring that the catalyst can achieve very high hydrogenation catalytic activity and being particularly suitable for deep hydrodesulfurization of sulfur-containing waste gas.
Detailed Description
Hereinafter, the technical solution of the present invention will be described in detail by specific examples, but these examples should be explicitly proposed for illustration, but should not be construed as limiting the scope of the present invention.
Example 1
A hydrogenation catalyst comprises hydrogenation active metal components of cobalt and molybdenum and an ammonia type molecular sieve loaded with the hydrogenation active metal components of cobalt and molybdenum, and the preparation method specifically comprises the following steps:
s1, drying 15g of ZSM-5 molecular sieve raw powder at 500 ℃ for 5h, adding the dried powder into 200mL of ammonium nitrate solution (10 wt%), stirring the solution for 2h at 80 ℃, filtering the solution, washing the solution with deionized water, and drying the solution for 15h at 120 ℃ to obtain the ammonia type molecular sieve;
s2, adding the ammonia type molecular sieve into a mixed solution of cobalt nitrate and ammonium molybdate (specifically, 1.1148g of cobalt nitrate hexahydrate and 1.7623g of ammonium heptamolybdate tetrahydrate are dissolved in 20mL of deionized water), stirring uniformly, performing ultrasonic treatment for 0.5h, soaking at room temperature for 5h, drying at 120 ℃ for 3h, then placing in a muffle furnace, and roasting at 500 ℃ for 5h to obtain the hydrogenation catalyst.
Example 2
A hydrogenation catalyst comprises hydrogenation active metal components of nickel and molybdenum and an ammonia type molecular sieve loaded with the hydrogenation active metal components of nickel and molybdenum, and the preparation method specifically comprises the following steps:
s1, drying 15g of ZSM-5 molecular sieve raw powder at 500 ℃ for 5h, adding the dried powder into 200mL of ammonium nitrate solution (10 wt%), stirring the solution for 2h at 80 ℃, filtering the solution, washing the solution with deionized water, and drying the solution for 15h at 120 ℃ to obtain the ammonia type molecular sieve;
s2, adding the ammonia type molecular sieve into a mixed solution of nickel nitrate and ammonium molybdate (specifically, 1.0636g of nickel nitrate hexahydrate and 1.7623g of ammonium heptamolybdate tetrahydrate are dissolved in 20mL of deionized water), stirring uniformly, performing ultrasonic treatment for 0.5h, soaking at room temperature for 5h, drying at 120 ℃ for 3h, then placing in a muffle furnace, and roasting at 500 ℃ for 5h to obtain the hydrogenation catalyst.
Example 3
A hydrogenation catalyst comprises hydrogenation active metal components of nickel and molybdenum and an ammonia type molecular sieve loaded with the hydrogenation active metal components of nickel and molybdenum, and the preparation method specifically comprises the following steps:
s1, drying 15g of ZSM-5 molecular sieve raw powder at 500 ℃ for 5h, adding the dried powder into 200mL of ammonium nitrate solution (10 wt%), stirring the solution for 2h at 80 ℃, filtering the solution, washing the solution with deionized water, and drying the solution for 15h at 120 ℃ to obtain the ammonia type molecular sieve;
s2, adding the ammonia type molecular sieve into a mixed solution of nickel nitrate and ammonium metatungstate (specifically, 1.0636g of nickel nitrate hexahydrate and 2.6213g of ammonium metatungstate hexahydrate are dissolved in 20mL of deionized water), stirring uniformly, performing ultrasonic treatment for 0.5h, dipping for 5h at room temperature, drying for 3h at 120 ℃, then placing in a muffle furnace, and roasting for 5h at 500 ℃ to obtain the hydrogenation catalyst.
Example 4
A hydrogenation catalyst comprises hydrogenation active metal components of nickel and molybdenum and an ammonia type molecular sieve loaded with the hydrogenation active metal components of nickel and molybdenum, and the preparation method specifically comprises the following steps:
s1, drying 15g of ZSM-5 molecular sieve raw powder at 500 ℃ for 5h, adding the dried powder into 200mL of ammonium nitrate solution (10 wt%), stirring the solution for 2h at 80 ℃, filtering the solution, washing the solution with deionized water, and drying the solution for 15h at 120 ℃ to obtain the ammonia type molecular sieve;
s2, adding the ammonia type molecular sieve into a mixed solution of cobalt nitrate and ammonium metatungstate (specifically, 1.1148g of cobalt nitrate hexahydrate and 2.6213g of ammonium metatungstate hexahydrate are dissolved in 20mL of deionized water), stirring uniformly, performing ultrasonic treatment for 0.5h, soaking at room temperature for 5h, drying at 120 ℃ for 3h, then placing in a muffle furnace, and roasting at 500 ℃ for 5h to obtain the hydrogenation catalyst.
Comparative example 1
The preparation method of the hydrogenation catalyst specifically comprises the following steps: drying 15g of ZSM-5 molecular sieve raw powder at 500 ℃ for 5h, adding the dried powder into a mixed solution of cobalt nitrate and ammonium molybdate (specifically, 1.1148g of cobalt nitrate hexahydrate and 1.7623g of ammonium heptamolybdate tetrahydrate are dissolved in 20mL of deionized water), stirring uniformly, performing ultrasonic treatment for 0.5h, soaking at room temperature for 5h, drying at 120 ℃ for 3h, then placing the dried powder into a muffle furnace, and roasting at 500 ℃ for 5h to obtain the hydrogenation catalyst.
The compositions of the catalysts of examples 1-4 and comparative example 1 above were characterized and the results are shown in table 1 below:
TABLE 1 hydrogenation catalyst composition for the examples and comparative examples
Example 1 Example 2 Example 3 Example 4 Comparative example 1
CoO(wt%) 1.6 1.5 1.6
NiO(wt%) 1.5 1.5
MoO3(wt%) 8.6 8.6 8.6
WO3(wt%) 13.1 13.1
In order to more clearly illustrate the catalytic performance of the hydrogenation catalyst of the present invention in sulfur-containing exhaust gas treatment, the catalytic activity of the hydrogenation catalysts of examples and comparative examples was evaluated by the following methods: taking olefin mixed gas containing 50 percent (volume fraction) of thiophene as sulfur-containing waste gas, crushing the catalyst into particles with the particle size of 20-40 meshes, and filling 4 milliliters of catalyst into a micro reaction device; before the reaction, pre-sulfurizing with hydrogen mixture gas containing 2 vol% hydrogen sulfide in hydrogen atmosphere under the conditions: the pressure is normal pressure, the prevulcanization temperature is 280 ℃, and the volume space velocity is 1250h-1After the hydrogen sulfide at the inlet and outlet of the reaction device is balanced, the prevulcanization is finished, and the reaction device is switched to sulfur-containing waste gas for reaction under the following reaction conditions: the reaction pressure is normal pressure, the reaction temperature is 300 ℃, and the liquid hourly space velocity is 1250h-1The sulfur content of the gas at the inlet and outlet of the reactor was analyzed by gas chromatography and the thiophene conversion was calculated as shown in table 2 below:
table 2 catalytic evaluation effect of hydrogenation catalysts of examples and comparative examples
Catalyst and process for preparing same Conversion of thiophene (%)
Example 1 88.8
Example 2 84.2
Example 3 81.9
Example 4 87.1
Comparative example 1 42.1
From the data in the table above, it can be seen that the conversion rate of thiophene in the hydrogenation catalyst of the present invention is effectively improved compared with the hydrogenation catalyst in the comparative example.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (9)

1. A hydrogenation catalyst is characterized by comprising a hydrogenation active metal component and an ammonia type molecular sieve loaded with the hydrogenation active metal component;
wherein the ammonia-type molecular sieve is obtained by ammonium ion exchange of the molecular sieve and ammonium salt.
2. The hydrogenation catalyst of claim 1 wherein said hydrogenation-active metal component comprises at least one group VIII metal and at least one group VIB metal.
3. The hydrogenation catalyst according to claim 2, wherein the content of the hydrogenation active component of the group VIII metal in the hydrogenation catalyst is 1-10 wt%, and the content of the hydrogenation active component of the group VIB metal in the hydrogenation catalyst is 1-20 wt%, calculated as oxide.
4. The hydrogenation catalyst according to any one of claims 1 to 3, wherein the molecular sieve is at least one of a Y-type molecular sieve, a ZSM-series molecular sieve or an MCM-series molecular sieve; preferably, the molecular sieve is a ZSM-5 molecular sieve.
5. Hydrogenation catalyst according to any of claims 1-4, characterized in that the ammonium salt is ammonium nitrate and/or ammonium chloride.
6. The hydrogenation catalyst according to any one of claims 1 to 5, wherein the ammonia-type molecular sieve is obtained by adding the molecular sieve into an aqueous solution of ammonium salt, stirring for reaction, filtering, washing with water, and drying; preferably, the temperature of the stirring reaction is 60-100 ℃ and the time is 1-3 h.
7. The hydrogenation catalyst according to any one of claims 1 to 6, wherein the hydrogenation catalyst is obtained by impregnating a metal salt solution corresponding to the hydrogenation active metal component with an ammonia type molecular sieve, followed by aging, drying and calcining.
8. The hydrogenation catalyst as claimed in claim 7, wherein the drying temperature is 100-120 ℃ and the drying time is 1-6 h; the roasting temperature is 300-600 ℃, and the roasting time is 2-8 h.
9. Use of a hydrogenation catalyst according to any one of claims 1 to 8 for the treatment of sulfur-containing exhaust gases.
CN202011578938.3A 2020-12-28 2020-12-28 Hydrogenation catalyst and application thereof in sulfur-containing waste gas treatment Active CN112870964B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1498674A (en) * 2002-11-06 2004-05-26 中国石化集团齐鲁石油化工公司 Catalyzer for hydrogenation on tail gas of sulphur and its prepn. method
CN101844085A (en) * 2010-05-12 2010-09-29 中国石油天然气集团公司 Preparation method of high-medium oil selective hydrocracking catalyst
CN103599812A (en) * 2013-12-04 2014-02-26 淮南师范学院 Composite pore zeolite molecular sieve loaded noble metal hydrodesulfurization catalyst and preparation method thereof
CN107983406A (en) * 2017-11-10 2018-05-04 中国石油大学(北京) A kind of hydrogenation catalyst and its preparation and application
WO2018121324A1 (en) * 2016-12-26 2018-07-05 高化学技术株式会社 Catalyst for ethanol synthesis, preparation method therefor and use thereof

Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
CN1498674A (en) * 2002-11-06 2004-05-26 中国石化集团齐鲁石油化工公司 Catalyzer for hydrogenation on tail gas of sulphur and its prepn. method
CN101844085A (en) * 2010-05-12 2010-09-29 中国石油天然气集团公司 Preparation method of high-medium oil selective hydrocracking catalyst
CN103599812A (en) * 2013-12-04 2014-02-26 淮南师范学院 Composite pore zeolite molecular sieve loaded noble metal hydrodesulfurization catalyst and preparation method thereof
WO2018121324A1 (en) * 2016-12-26 2018-07-05 高化学技术株式会社 Catalyst for ethanol synthesis, preparation method therefor and use thereof
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