CN112853420A - Fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel and preparation method thereof - Google Patents

Fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel and preparation method thereof Download PDF

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CN112853420A
CN112853420A CN202110050185.7A CN202110050185A CN112853420A CN 112853420 A CN112853420 A CN 112853420A CN 202110050185 A CN202110050185 A CN 202110050185A CN 112853420 A CN112853420 A CN 112853420A
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stainless steel
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CN112853420B (en
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陈广川
于红光
王晶晶
王斐
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Anhui Tongxi Hi Tech New Material Co ltd
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    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
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    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
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    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
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Abstract

本发明提供一种无氟超疏水自清洁抗菌防霉抗病毒不锈钢及其制备方法,所述制备方法包括以下步骤:(1)对预处理后的不锈钢进行电解活化处理,得到表面活化不锈钢;(2)对步骤(1)所述表面活化不锈钢进行电化学沉积处理,得到具有沉积层的不锈钢;(3)对步骤(2)得到的所述具有沉积层的不锈钢依次进行加热氧化、浸泡修饰以及烘干得到所述无氟超疏水自清洁抗菌防霉抗病毒不锈钢。所述不锈钢表面膜层均匀致密,可有效阻止污染物黏附,具有自清洁功能;且膜层具有优异的、广谱长效的抗菌防霉抗病毒效果;所述制备方法高效环保,可实现零排放。The present invention provides a fluorine-free super-hydrophobic self-cleaning antibacterial, anti-mildew, and anti-virus stainless steel and a preparation method thereof. The preparation method comprises the following steps: (1) electrolytically activate the pretreated stainless steel to obtain surface-activated stainless steel; ( 2) performing electrochemical deposition treatment on the surface-activated stainless steel in step (1) to obtain stainless steel with a deposited layer; (3) sequentially performing heating oxidation, soaking modification and The fluorine-free super-hydrophobic self-cleaning antibacterial, mildew-proof and anti-virus stainless steel is obtained by drying. The stainless steel surface film layer is uniform and dense, can effectively prevent the adhesion of pollutants, and has a self-cleaning function; and the film layer has excellent, broad-spectrum and long-lasting antibacterial, mildew, and antiviral effects; the preparation method is efficient and environmentally friendly, and can achieve zero emission.

Description

Fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel and preparation method thereof
Technical Field
The invention belongs to the technical field of stainless steel surface treatment, relates to stainless steel and a preparation method thereof, and particularly relates to fluorine-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel and a preparation method thereof.
Background
In the prior art, hydrophobic stainless steel is usually obtained by modifying with fluorine-containing substances, but the fluorine-containing substances not only seriously damage the environment, but also have biotoxicity and are one of the most difficult degradable organic pollutants. In addition, the surface of the fluorine-containing hydrophobic stainless steel has the function of preventing bacterial adhesion in a short time, and does not have the performances of long-acting antibiosis, mildew prevention, virus resistance and the like.
CN111519112A discloses a preparation method of a multilayer antibacterial stainless steel material, which comprises a substrate steel material and a steel double-layer structure forming a surface antibacterial layer, wherein a double-layer composite material formed by metallurgically combining a substrate material and a surface layer material is formed by a double-layer composite casting method, a double-layer composite plate obtained by continuous casting is cut at a fixed length to obtain a double-layer plate blank with a fixed length, the double-layer plate blank is rolled to obtain the antibacterial stainless steel material, a semi-finished product is obtained by heat treatment, rolling and stamping, the semi-finished product is subjected to antibacterial heat treatment, coarse grinding, fine grinding, polishing, cleaning and other procedures, and then is dried and packaged to obtain a finished product. The invention has lower processing cost and larger thickness of the antibacterial layer. Although the stainless steel prepared by the method has certain antibacterial performance, the surface of the stainless steel does not have super-hydrophobic performance.
CN107815679A discloses a simple method for preparing a heat-resistant super-hydrophobic coating on a stainless steel surface, belongs to the field of metal surface treatment, and aims to improve the hydrophobic property of the stainless steel surface and avoid the problem that water vapor is condensed into water drops on the stainless steel surface. The preparation method of the heat-resistant super-hydrophobic coating comprises the following steps: 1. firstly, ultrasonically cleaning stainless steel by using acetone, then carrying out alkali cleaning by using NaOH solution, and finally ultrasonically cleaning by using deionized water; 2. carrying out acid washing and activating treatment on the cleaned stainless steel by using HF with the mass fraction of 10%; 3. soaking the stainless steel subjected to surface activation treatment into a rare earth metal salt or hafnium salt water solution for chemical conversion treatment; 4. and (3) placing the stainless steel with the metal oxide deposited on the surface in a vacuum environment with the pressure of <1Pa for treatment to finish the preparation of the heat-resistant super-hydrophobic coating on the surface of the stainless steel. The method provides a method for preparing the super-hydrophobic coating on the surface of the stainless steel, but the coating has no antibacterial property.
Disclosure of Invention
In order to solve the technical problems, the invention provides the fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel and the preparation method thereof, wherein the surface film layer of the stainless steel is uniform and compact, can effectively prevent pollutants from adhering, and has a self-cleaning function; the film layer has excellent, broad-spectrum and long-acting antibacterial, mildewproof and antiviral effects; the preparation method is efficient and environment-friendly, and can realize zero emission.
In order to achieve the technical effects, the invention adopts the following technical scheme:
one of the purposes of the invention is to provide a preparation method of fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel, which comprises the following steps:
(1) carrying out electrolytic activation treatment on the pretreated stainless steel to obtain surface activated stainless steel;
(2) carrying out electrochemical deposition treatment on the surface activated stainless steel obtained in the step (1) to obtain stainless steel with a deposition layer;
(3) and (3) sequentially heating, oxidizing, soaking, modifying and drying the stainless steel with the deposition layer obtained in the step (2) to obtain the fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel.
According to the invention, firstly, pretreatment is carried out, then electrolytic activation is carried out to remove a passivation film, meanwhile, antibacterial components are loaded, then, electrochemical deposition and heating oxidation are carried out to prepare a micro-nano structure on the surface of stainless steel, and finally, low-surface-energy substance modification treatment is carried out.
As a preferable technical scheme of the invention, the pretreatment in the step (1) comprises alkali washing oil removal and water washing.
As a preferable embodiment of the present invention, the composition of the electrolytic activation solution used in the electrolytic activation treatment in the step (1) includes, in terms of mass percentage:
Figure BDA0002898900600000031
the mass% of the antibacterial agent may be 0.15%, 0.2%, 0.25%, 0.3%, 0.35%, 0.4%, or 0.45%, the mass% of the activator may be 1%, 2%, 3%, 4%, 5%, 6%, 7%, 8%, or 9%, the mass% of the accelerator may be 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, or 14%, and the mass% of the activator may be 0.1%, 0.15%, 0.2%, 0.25%, 0.3%, 0.35%, 0.4%, or 0.45%, but is not limited to the values listed, and other values not listed in the above numerical ranges are also applicable.
In the invention, the antibacterial agent is added into the electrolytic activation solution, and the effective antibacterial component is loaded on the surface while the passivation film is removed and the metal crystalline structure is exposed to provide a good surface state for the subsequent process, so that the film layer has the functions of antibiosis, mildew prevention, antivirus and the like.
Preferably, the antimicrobial agent comprises any one of silver nitrate, silver sulfate or cerium nitrate, or a combination of at least two of these, typical but non-limiting examples being: a combination of silver nitrate and silver sulfate, a combination of silver sulfate and cerium nitrate, a combination of cerium nitrate and silver nitrate, or a combination of silver nitrate, silver sulfate and cerium nitrate, and the like.
Preferably, the activator comprises any one of, or a combination of at least two of, sulfuric acid, phosphoric acid, boric acid, citric acid or oxalic acid, typical but non-limiting examples of which are: a combination of sulfuric acid and phosphoric acid, a combination of phosphoric acid and boric acid, a combination of boric acid and citric acid, a combination of oxalic acid and sulfuric acid, or a combination of sulfuric acid, phosphoric acid, and boric acid, and the like.
Preferably, the accelerator comprises any one of, or a combination of at least two of, ammonium sulfate, disodium hydrogen phosphate, dipotassium hydrogen phosphate or disodium ethylenediaminetetraacetate, typical but non-limiting examples of which are: a combination of ammonium sulfate and disodium hydrogen phosphate, a combination of disodium hydrogen phosphate and dipotassium hydrogen phosphate, a combination of dipotassium hydrogen phosphate and disodium ethylenediaminetetraacetate, a combination of ammonium sulfate and disodium ethylenediaminetetraacetate, or a combination of ammonium sulfate, disodium hydrogen phosphate and dipotassium hydrogen phosphate, and the like.
Preferably, the active agent comprises sodium dodecyl sulfate and/or sodium dodecyl benzene sulfonate.
As a preferable technical scheme of the invention, the current density of the electrolytic activation in the step (1) is 0.1-10A/dm2E.g. 0.2A/dm2、0.5A/dm2、1A/dm2、2A/dm2、3A/dm2、4A/dm2、5A/dm2、6A/dm2、7A/dm2、8A/dm2Or 9A/dm2And the like, but are not limited to the recited values, and other values not recited within the numerical range are also applicable.
Preferably, the voltage for the electrolytic activation in step (1) is 0.1-5V, such as 0.2V, 0.5V, 1V, 1.5V, 2V, 2.5V, 3V, 3.5V, 4V or 4.5V, but not limited to the recited values, and other values not recited in the range of values are also applicable.
Preferably, the temperature for the electrolytic activation in step (1) is 15 to 35 ℃, such as 16 ℃, 18 ℃, 20 ℃, 22 ℃, 25 ℃, 28 ℃, 30 ℃, 32 ℃ or 34 ℃, but not limited to the recited values, and other values not recited in the range of the values are also applicable.
Preferably, the time for electrolytic activation in step (1) is 1-10 min, such as 2min, 3min, 4min, 5min, 6min, 7min, 8min or 9min, but not limited to the recited values, and other values not recited in the range of the recited values are also applicable.
As a preferable technical scheme of the invention, the deposition solution for electrochemical deposition in the step (2) comprises the following components in percentage by mass:
1-3% of soluble metal salt;
5-15% of a complexing agent;
3-10% of alkali;
the balance being water.
The mass percentage of the soluble metal salt may be 1.2%, 1.5%, 1.8%, 2%, 2.2%, 2.5%, or 2.8%, the mass percentage of the complexing agent may be 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, or 14%, and the mass percentage of the base may be 4%, 5%, 6%, 7%, 8%, or 9%, but is not limited to the values listed, and other values not listed in the above numerical ranges are also applicable.
According to the invention, the electrolyte in the bath solution can be dispersed and distributed under the action of constant-temperature magnetic stirring, the film is more uniform, and then the electrolyte is heated and oxidized to generate oxide particles on the surface, so that a micro-nano structure is obtained, the surface free energy is reduced, and the surface hydrophobicity is improved.
Preferably, the soluble metal salt comprises any one of copper sulphate, zinc sulphate or nickel sulphate, or a combination of at least two of these, typical but non-limiting examples being: combinations of copper sulfate and zinc sulfate, zinc sulfate and nickel sulfate, nickel sulfate and copper sulfate, or copper sulfate, zinc sulfate and nickel sulfate, and the like.
Preferably, the complexing agent comprises any one of, or a combination of at least two of, potassium sodium tartrate, sodium pyrophosphate, potassium pyrophosphate or sodium citrate, typical but non-limiting examples of which are: sodium potassium tartrate and sodium pyrophosphate, sodium pyrophosphate and potassium pyrophosphate, potassium pyrophosphate and sodium citrate, sodium citrate and sodium potassium tartrate, or potassium sodium tartrate, sodium pyrophosphate and potassium pyrophosphate, and the like.
Preferably, the base comprises sodium hydroxide.
As a preferable technical scheme of the invention, the current density of the electrochemical deposition in the step (2) is 1-100 mA/dm2E.g. 2mA/dm2、5mA/dm2、10mA/dm2、20mA/dm2、30mA/dm2、40mA/dm2、50mA/dm2、60mA/dm2、70mA/dm2、80mA/dm2Or 90mA/dm2And the like, but are not limited to the recited values, and other values not recited within the numerical range are also applicable.
Preferably, the voltage of the electrochemical deposition in step (2) is 0.1-2V, such as 0.2V, 0.5V, 0.8V, 1V, 1.2V, 1.5V or 1.8V, but not limited to the recited values, and other values not recited in the range of values are also applicable.
Preferably, the temperature of the electrochemical deposition in step (2) is 25-75 ℃, such as 30 ℃, 35 ℃, 40 ℃, 45 ℃, 50 ℃, 55 ℃, 60 ℃, 65 ℃ or 70 ℃, but not limited to the recited values, and other values not recited in the range of the values are also applicable.
Preferably, the time of the electrochemical deposition in step (2) is 40-60 min, such as 42min, 45min, 48min, 50min, 52min, 55min or 58min, but not limited to the recited values, and other values not recited in the range of the recited values are also applicable.
Preferably, the electrochemical deposition in step (2) is performed under stirring at a rate of 60 to 150rpm, such as 70rpm, 80rpm, 90rpm, 100rpm, 110rpm, 120rpm, 130rpm, 140rpm, and the like, but not limited to the recited values, and other values not recited in the range of the recited values are also applicable.
As a preferable technical scheme of the invention, the soaking solution used for soaking modification in the step (3) comprises the following components in percentage by mass:
0.1-1% of a low surface energy compound;
0.05-15% of a coupling agent;
the balance being solvent.
The mass percentage of the low surface energy compound may be 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, or 0.9%, and the mass percentage of the coupling agent may be 0.1%, 0.2%, 0.5%, 1%, 2%, 5%, 8%, 10%, 12%, or 14%, but is not limited to the values listed, and other values not listed in the above numerical ranges are also applicable.
According to the invention, stainless steel is placed in low surface energy fluorine-free modification liquid added with a coupling agent for modification treatment and then is dried and cured to obtain the super-hydrophobic self-cleaning surface, and the addition of the coupling agent can improve the binding force between a modified substance and a metal matrix, improve the compactness of a film layer and enhance the durability of the film layer.
Preferably, the low surface energy compound comprises any one of stearic acid, myristic acid, oleic acid or hydrogen-containing silicone oil, or a combination of at least two of these, typical but non-limiting examples being: combinations of stearic acid and myristic acid, myristic acid and oleic acid, oleic acid and hydrogen-containing silicone oil, hydrogen-containing silicone oil and stearic acid, or stearic acid, myristic acid and oleic acid, and the like.
Preferably, the coupling agent comprises any one of KH550, KH602, KH792 or KH570, or a combination of at least two of these, typical but non-limiting examples being: a combination of KH550 and KH602, a combination of KH602 and KH792, a combination of KH792 and KH570, a combination of KH570 and KH550, a combination of KH550, KH602 and KH792, or the like.
Preferably, the solvent comprises any one of ethanol, methanol or ethylene glycol or a combination of at least two of the following typical but non-limiting examples: a combination of ethanol and methanol, a combination of methanol and ethylene glycol, a combination of ethylene glycol and ethanol, or a combination of ethanol, methanol, and ethylene glycol, and the like.
In a preferred embodiment of the present invention, the temperature of the thermal oxidation in the step (3) is 100 to 200 ℃, for example, 110 ℃, 120 ℃, 130 ℃, 140 ℃, 150 ℃, 160 ℃, 170 ℃, 180 ℃ or 190 ℃, but is not limited to the above-mentioned values, and other values not shown in the above-mentioned range are also applicable.
Preferably, the time for the thermal oxidation in step (3) is 1 to 2 hours, such as 1.1 hour, 1.2 hours, 1.3 hours, 1.4 hours, 1.5 hours, 1.6 hours, 1.7 hours, 1.8 hours, 1.9 hours, etc., but is not limited to the recited values, and other values not recited in the numerical range are also applicable.
Preferably, the temperature for the soaking modification in step (3) is 40-60 ℃, such as 42 ℃, 45 ℃, 48 ℃, 50 ℃, 52 ℃, 55 ℃ or 58 ℃, but not limited to the recited values, and other values not recited in the range of the values are also applicable.
Preferably, the soaking modification time in the step (3) is 12-36 h, such as 13h, 15h, 18h, 21h, 24h, 27h, 30h, 33h or 35h, but not limited to the recited values, and other values in the range of the recited values are also applicable.
Preferably, the temperature of the drying treatment in step (3) is 60 to 80 ℃, such as 62 ℃, 65 ℃, 68 ℃, 70 ℃, 72 ℃, 75 ℃ or 78 ℃, but not limited to the recited values, and other values not recited in the range of the values are also applicable.
Preferably, the drying time in step (3) is 30-90 min, such as 35min, 40min, 45min, 50min, 55min, 60min, 65min, 70min, 75min, 80min or 85min, but not limited to the recited values, and other values not recited in the range of the values are also applicable.
As a preferred technical scheme of the invention, the preparation method of the fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel comprises the following steps:
(1) carrying out electrolytic activation treatment on the pretreated stainless steel, wherein the current density of the electrolytic activation is 0.1-10A/dm2The voltage is 0.1-5V, the temperature is 15-35 ℃, and the time is 1-10 min, so as to obtain the surface activated stainless steel;
(2) carrying out electrochemical deposition treatment on the surface activated stainless steel obtained in the step (1) under stirring, wherein the current density of the electrochemical deposition is 1-100 mA/dm2The voltage is 0.1-2V, the temperature is 25-75 ℃, the time is 40-60 min, and the stirring speed is 60-150 rpm, so that the stainless steel with the deposited layer is obtained;
(3) sequentially heating, oxidizing, soaking, modifying and drying the stainless steel with the deposition layer obtained in the step (2) to obtain the fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel;
wherein the temperature of the heating oxidation is 100-200 ℃, and the time is 1-2 h; the temperature of the soaking modification is 40-60 ℃, and the time is 12-36 h; the drying temperature is 60-80 ℃, and the drying time is 30-90 min.
The invention also aims to provide the fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel, which is prepared by any one of the preparation methods of the fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel.
Compared with the prior art, the invention has at least the following beneficial effects:
(1) the invention provides a fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel and a preparation method thereof, wherein the static contact angle of the super-hydrophobic surface of the stainless steel can reach more than 150 degrees, the rolling angle is less than 8 degrees, the surface film layer is uniform and compact, the adhesion of pollutants can be effectively prevented, and the fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel has a self-cleaning function;
(2) the invention provides a fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel and a preparation method thereof, wherein a film layer of the stainless steel has excellent, broad-spectrum and long-acting antibacterial mildew-proof antiviral effects; (3) the invention provides fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel and a preparation method thereof.
Detailed Description
For the purpose of facilitating an understanding of the present invention, the present invention will now be described by way of examples. It should be understood by those skilled in the art that the examples are only for the understanding of the present invention and should not be construed as the specific limitations of the present invention.
Example 1
The embodiment provides a preparation method of fluorine-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel, which comprises the following steps:
(1) performing electrolytic activation treatment on the pretreated stainless steel, wherein the current density of the electrolytic activation is 0.1A/dm2The voltage is 0.1V, the temperature is 15 ℃, and the time is 10min, so as to obtain the surface activated stainless steel;
(2) subjecting the surface activated stainless steel of the step (1) to electrochemical deposition treatment under stirring, wherein the current density of the electrochemical deposition is 1mA/dm2The voltage is 0.1V, the temperature is 25 ℃, the time is 60min, and the stirring speed is 60rpm, so that the stainless steel with the deposition layer is obtained;
(3) sequentially heating, oxidizing, soaking, modifying and drying the stainless steel with the deposition layer obtained in the step (2) to obtain the fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel;
wherein the temperature of the heating oxidation is 100 ℃, and the time is 2 h; the temperature of the soaking modification is 40 ℃, and the time is 36 h; the drying temperature is 60 ℃ and the drying time is 90 min.
The composition of the electrolytic activation solution used in the electrolytic activation treatment in the step (1) comprises the following components in percentage by mass:
Figure BDA0002898900600000091
Figure BDA0002898900600000101
the deposition solution obtained by the electrochemical deposition in the step (2) comprises the following components in percentage by mass:
1% of copper sulfate;
5% of potassium sodium tartrate;
3% of sodium hydroxide;
the balance being water.
The soaking solution used for soaking modification in the step (3) comprises the following components in percentage by mass:
0.1 percent of stearic acid;
KH550 0.05%;
the balance of ethanol.
Example 2
The embodiment provides a preparation method of fluorine-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel, which comprises the following steps:
(1) performing electrolytic activation treatment on the pretreated stainless steel, wherein the current density of the electrolytic activation is 10A/dm2The voltage is 5V, the temperature is 35 ℃, and the time is 1min, so as to obtain the surface activated stainless steel;
(2) subjecting the surface-activated stainless steel of step (1) to an electrochemical deposition treatment with stirring, the electrochemical deposition having a current density of 100mA/dm2The voltage is 2V, the temperature is 75 ℃, the time is 40min, the stirring speed is 150rpm, and the stainless steel with a deposition layer is obtained;
(3) sequentially heating, oxidizing, soaking, modifying and drying the stainless steel with the deposition layer obtained in the step (2) to obtain the fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel;
wherein the temperature of the heating oxidation is 200 ℃, and the time is 1 h; the temperature of the soaking modification is 60 ℃, and the time is 12 hours; the drying temperature is 80 deg.C, and the drying time is 30 min.
The composition of the electrolytic activation solution used in the electrolytic activation treatment in the step (1) comprises the following components in percentage by mass:
Figure BDA0002898900600000111
the deposition solution obtained by the electrochemical deposition in the step (2) comprises the following components in percentage by mass:
3 percent of zinc sulfate;
15% of sodium pyrophosphate;
10% of sodium hydroxide;
the balance being water.
The soaking solution used for soaking modification in the step (3) comprises the following components in percentage by mass:
1% of myristic acid;
KH602 15%;
the balance being methanol.
Example 3
The embodiment provides a preparation method of fluorine-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel, which comprises the following steps:
(1) performing electrolytic activation treatment on the pretreated stainless steel, wherein the current density of the electrolytic activation is 1A/dm2The voltage is 1V, the temperature is 20 ℃, and the time is 8min, so as to obtain the surface activated stainless steel;
(2) subjecting the surface-activated stainless steel of step (1) to an electrochemical deposition treatment with stirring, wherein the current density of the electrochemical deposition is 10mA/dm2The voltage is 0.5V, the temperature is 35 ℃, the time is 55min, and the stirring speed is 80rpm, so that the stainless steel with the deposition layer is obtained;
(3) sequentially heating, oxidizing, soaking, modifying and drying the stainless steel with the deposition layer obtained in the step (2) to obtain the fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel;
wherein the temperature of the heating oxidation is 120 ℃, and the time is 1.8 h; the temperature of the soaking modification is 45 ℃, and the time is 30 hours; the drying temperature is 65 ℃ and the drying time is 75 min.
The composition of the electrolytic activation solution used in the electrolytic activation treatment in the step (1) comprises the following components in percentage by mass:
Figure BDA0002898900600000121
the deposition solution obtained by the electrochemical deposition in the step (2) comprises the following components in percentage by mass:
1.5 percent of nickel sulfate;
8% of potassium pyrophosphate;
5% of sodium hydroxide;
the balance being water.
The soaking solution used for soaking modification in the step (3) comprises the following components in percentage by mass:
0.5 percent of oleic acid;
KH792 1.5%;
the balance being ethylene glycol.
Example 4
The embodiment provides a preparation method of fluorine-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel, which comprises the following steps:
the embodiment provides a preparation method of fluorine-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel, which comprises the following steps:
(1) performing electrolytic activation treatment on the pretreated stainless steel, wherein the current density of the electrolytic activation is 8A/dm2The voltage is 4V, the temperature is 30 ℃, and the time is 8min, so as to obtain the surface activated stainless steel;
(2) subjecting the surface activated stainless steel of step (1) to electrochemical deposition treatment under stirring, wherein the current density of the electrochemical deposition is 80mA/dm2The voltage is 1V, the temperature is 60 ℃, the time is 45min, and the stirring speed is 120rpm, so that the stainless steel with the deposition layer is obtained;
(3) sequentially heating, oxidizing, soaking, modifying and drying the stainless steel with the deposition layer obtained in the step (2) to obtain the fluoride-free super-hydrophobic self-cleaning antibacterial mildew-proof antiviral stainless steel;
wherein the temperature of the heating oxidation is 180 ℃, and the time is 1.2 h; the temperature of the soaking modification is 55 ℃, and the time is 18 h; the drying temperature is 75 ℃ and the drying time is 40 min.
The composition of the electrolytic activation solution used in the electrolytic activation treatment in the step (1) comprises the following components in percentage by mass:
Figure BDA0002898900600000131
the deposition solution obtained by the electrochemical deposition in the step (2) comprises the following components in percentage by mass:
2 percent of copper sulfate;
10% of sodium citrate;
7% of sodium hydroxide;
the balance being water.
The soaking solution used for soaking modification in the step (3) comprises the following components in percentage by mass:
0.5 percent of hydrogen-containing silicone oil;
KH570 10%;
the balance of ethanol.
Comparative example 1
This comparative example was carried out under the same conditions as in example 4 except that the electrolytic activation treatment of step (1) was not carried out.
Comparative example 2
In this comparative example, the same conditions as in example 4 were used except that silver nitrate was not added to the electrolytic activation solution in step (1) and that an equivalent amount of silver nitrate was added to the immersion solution.
Comparative example 3
This comparative example was conducted under the same conditions as in example 4 except that the heat oxidation treatment was not conducted in step (3).
The static contact angle and the rolling angle of the surfaces of the stainless steels prepared in examples 1 to 4 and comparative examples 1 to 3 were measured, and the results are shown in table 1.
Static contact angle and rolling angle were measured using a video contact angle measuring instrument model OCA 15Pro from Datapysics.
TABLE 1
Figure BDA0002898900600000141
Figure BDA0002898900600000151
The stainless steels prepared in examples 1 to 4 and comparative examples 1 to 3 were tested for their antibacterial, antifungal and antiviral properties, and the results are shown in table 2.
And (3) testing antibacterial performance: the antibacterial rate of Escherichia coli and Staphylococcus aureus is tested according to GB/T21510-.
And (3) testing the mildew resistance: refer to GB/T24346-2009 evaluation of mildew resistance of textiles.
And (3) testing antiviral performance: the anti-H1N 1 and H3N2 influenza virus rates are detected by referring to ISO18184:2014(E) textile anti-virus performance test method.
TABLE 2
Figure BDA0002898900600000152
Figure BDA0002898900600000161
The applicant states that the present invention is illustrated by the above examples to show the detailed process equipment and process flow of the present invention, but the present invention is not limited to the above detailed process equipment and process flow, i.e. it does not mean that the present invention must rely on the above detailed process equipment and process flow to be implemented. It should be understood by those skilled in the art that any modification of the present invention, equivalent substitutions of the raw materials of the product of the present invention, addition of auxiliary components, selection of specific modes, etc., are within the scope and disclosure of the present invention.

Claims (10)

1.一种无氟超疏水自清洁抗菌防霉抗病毒不锈钢的制备方法,其特征在于,所述制备方法包括以下步骤:1. a preparation method of fluorine-free super-hydrophobic self-cleaning antibacterial, mildew-proof and antiviral stainless steel, is characterized in that, described preparation method may further comprise the steps: (1)对预处理后的不锈钢进行电解活化处理,得到表面活化不锈钢;(1) electrolytic activation treatment is performed on the pretreated stainless steel to obtain surface activated stainless steel; (2)对步骤(1)所述表面活化不锈钢进行电化学沉积处理,得到具有沉积层的不锈钢;(2) carrying out electrochemical deposition treatment to the surface-activated stainless steel described in step (1) to obtain stainless steel with a deposition layer; (3)对步骤(2)得到的所述具有沉积层的不锈钢依次进行加热氧化、浸泡修饰以及烘干得到所述无氟超疏水自清洁抗菌防霉抗病毒不锈钢。(3) The stainless steel with the deposited layer obtained in step (2) is sequentially heated and oxidized, soaked and modified, and dried to obtain the fluorine-free super-hydrophobic self-cleaning antibacterial, mildew-proof, and virus-resistant stainless steel. 2.根据权利要求1所述的不锈钢,其特征在于,步骤(1)所述预处理包括碱洗除油和水洗。2 . The stainless steel according to claim 1 , wherein the pretreatment in step (1) comprises alkali washing, degreasing and water washing. 3 . 3.根据权利要求1或2所述的不锈钢,其特征在于,按照质量百分比计步骤(1)所述电解活化处理使用的电解活化液的组成包括:3. stainless steel according to claim 1 or 2, is characterized in that, according to the composition of the electrolytic activation solution used in the electrolytic activation treatment described in step (1) of mass percentage meter, comprising:
Figure FDA0002898900590000011
Figure FDA0002898900590000011
优选地,所述抗菌剂包括硝酸银、硫酸银或硝酸铈中的任意一种或至少两种的组合;Preferably, the antibacterial agent comprises any one or a combination of at least two of silver nitrate, silver sulfate or cerium nitrate; 优选地,所述活化剂包括硫酸、磷酸、硼酸、柠檬酸或草酸中的任意一种或至少两种的组合;Preferably, the activator comprises any one or a combination of at least two of sulfuric acid, phosphoric acid, boric acid, citric acid or oxalic acid; 优选地,所述促进剂包括硫酸铵、磷酸氢二钠、磷酸氢二钾或乙二胺四乙酸二钠中的任意一种或至少两种的组合;Preferably, the accelerator comprises any one or a combination of at least two of ammonium sulfate, disodium hydrogen phosphate, dipotassium hydrogen phosphate or disodium EDTA; 优选地,所述活性剂包括十二烷基硫酸钠和/或十二烷基苯磺酸钠。Preferably, the active agent comprises sodium dodecyl sulfate and/or sodium dodecylbenzene sulfonate.
4.根据权利要求1-3任一项所述的不锈钢,其特征在于,步骤(1)所述电解活化的电流密度为0.1~10A/dm24. The stainless steel according to any one of claims 1-3, wherein the current density of the electrolytic activation in step (1) is 0.1-10 A/dm 2 ; 优选地,步骤(1)所述电解活化的电压为0.1~5V;Preferably, the voltage of the electrolytic activation in step (1) is 0.1-5V; 优选地,步骤(1)所述电解活化的温度为15~35℃;Preferably, the temperature of the electrolytic activation in step (1) is 15-35°C; 优选地,步骤(1)所述电解活化的时间为1~10min。Preferably, the electrolytic activation time in step (1) is 1-10 min. 5.根据权利要求1-4任一项所述的不锈钢,其特征在于,按照质量百分比计步骤(2)所述电化学沉积的沉积液的组成包括:5. The stainless steel according to any one of claims 1-4, characterized in that, the composition of the deposition solution of the electrochemical deposition in step (2) by mass percentage comprises: 可溶性金属盐 1~3%;Soluble metal salt 1~3%; 络合剂 5~15%;Complexing agent 5~15%; 碱 3~10%;Alkali 3~10%; 余量为水;The balance is water; 优选地,所述可溶性金属盐包括硫酸铜、硫酸锌或硫酸镍中的任意一种或至少两种的组合;Preferably, the soluble metal salt includes any one or a combination of at least two of copper sulfate, zinc sulfate or nickel sulfate; 优选地,所述络合剂包括酒石酸钾钠、焦磷酸钠、焦磷酸钾或柠檬酸钠中的任意一种或至少两种的组合;Preferably, the complexing agent comprises any one or a combination of at least two of potassium sodium tartrate, sodium pyrophosphate, potassium pyrophosphate or sodium citrate; 优选地,所述碱包括氢氧化钠。Preferably, the base comprises sodium hydroxide. 6.根据权利要求1-5任一项所述的不锈钢,其特征在于,步骤(2)所述电化学沉积的电流密度为1~100mA/dm26. The stainless steel according to any one of claims 1-5, wherein the current density of the electrochemical deposition in step (2) is 1-100 mA/dm 2 ; 优选地,步骤(2)所述电化学沉积的电压为0.1~2V;Preferably, the voltage of the electrochemical deposition in step (2) is 0.1-2V; 优选地,步骤(2)所述电化学沉积的温度为25~75℃;Preferably, the temperature of the electrochemical deposition in step (2) is 25-75°C; 优选地,步骤(2)所述电化学沉积的时间为40~60min;Preferably, the time of the electrochemical deposition in step (2) is 40-60 min; 优选地,步骤(2)所述电化学沉积在搅拌下进行,所述搅拌的速率为60~150rpm。Preferably, the electrochemical deposition in step (2) is carried out under stirring, and the stirring speed is 60-150 rpm. 7.根据权利要求1-6任一项所述的不锈钢,其特征在于,按照质量百分比计步骤(3)所述浸泡修饰使用的浸泡液的组成包括:7. The stainless steel according to any one of claims 1-6, characterized in that, the composition of the soaking liquid used in the soaking modification described in step (3) by mass percentage meter comprises: 低表面能化合物 0.1~1%;Low surface energy compounds 0.1 to 1%; 偶联剂 0.05~15%;Coupling agent 0.05~15%; 余量为溶剂;The balance is solvent; 优选地,所述低表面能化合物包括硬脂酸、肉豆蔻酸、油酸或含氢硅油中的任意一种或至少两种的组合;Preferably, the low surface energy compound comprises any one or a combination of at least two of stearic acid, myristic acid, oleic acid or hydrogen-containing silicone oil; 优选地,所述偶联剂包括KH550、KH602、KH792或KH570中的任意一种或至少两种的组合;Preferably, the coupling agent comprises any one or a combination of at least two of KH550, KH602, KH792 or KH570; 优选地,所述溶剂包括乙醇、甲醇或乙二醇中的任意一种或至少两种的组合。Preferably, the solvent includes any one or a combination of at least two of ethanol, methanol or ethylene glycol. 8.根据权利要求1-7任一项所述的不锈钢,其特征在于,步骤(3)所述加热氧化的温度为100~200℃;8. The stainless steel according to any one of claims 1-7, wherein the temperature of the heating and oxidation in step (3) is 100-200°C; 优选地,步骤(3)所述加热氧化的时间为1~2h;Preferably, the heating and oxidation time in step (3) is 1-2h; 优选地,步骤(3)所述浸泡修饰的温度为40~60℃;Preferably, the temperature of the soaking modification in step (3) is 40-60°C; 优选地,步骤(3)所述浸泡修饰的时间为12~36h;Preferably, the soaking modification time of step (3) is 12-36h; 优选地,步骤(3)所述烘干处理的温度为60~80℃;Preferably, the temperature of the drying treatment in step (3) is 60-80°C; 优选地,步骤(3)所述烘干处理的时间为30~90min。Preferably, the drying treatment time in step (3) is 30-90 min. 9.根据权利要求1-8任一项所述的不锈钢,其特征在于,所述制备方法包括以下步骤:9. The stainless steel according to any one of claims 1-8, wherein the preparation method comprises the following steps: (1)对预处理后的不锈钢进行电解活化处理,所述电解活化的电流密度为0.1~10A/dm2,电压为0.1~5V,温度为15~35℃,时间为1~10min,得到表面活化不锈钢;(1) Electrolytic activation treatment is performed on the pretreated stainless steel, the current density of the electrolytic activation is 0.1-10A/dm 2 , the voltage is 0.1-5V, the temperature is 15-35°C, and the time is 1-10min, to obtain a surface activated stainless steel; (2)对步骤(1)所述表面活化不锈钢在搅拌下进行电化学沉积处理,所述电化学沉积的电流密度为1~100mA/dm2,电压为0.1~2V,温度为25~75℃,时间为40~60min,所述搅拌的速率为60~150rpm,得到具有沉积层的不锈钢;(2) The surface-activated stainless steel in step (1) is subjected to electrochemical deposition treatment under stirring, and the current density of the electrochemical deposition is 1-100 mA/dm 2 , the voltage is 0.1-2 V, and the temperature is 25-75° C. , the time is 40 to 60 min, and the stirring speed is 60 to 150 rpm to obtain stainless steel with a deposition layer; (3)对步骤(2)得到的所述具有沉积层的不锈钢依次进行加热氧化、浸泡修饰以及烘干得到所述无氟超疏水自清洁抗菌防霉抗病毒不锈钢;(3) heating and oxidizing the stainless steel with the deposited layer obtained in step (2), soaking and modifying it and drying to obtain the fluorine-free super-hydrophobic self-cleaning antibacterial, mildew-proof, and virus-resistant stainless steel; 其中,所述加热氧化的温度为100~200℃,时间为1~2h;所述浸泡修饰的温度为40~60℃,时间为12~36h;所述烘干处理的温度为60~80℃,时间为30~90min。Wherein, the temperature of the heating and oxidation is 100-200°C, and the time is 1-2h; the temperature of the soaking modification is 40-60°C, and the time is 12-36h; the temperature of the drying treatment is 60-80°C , the time is 30 ~ 90min. 10.一种无氟超疏水自清洁抗菌防霉抗病毒不锈钢,其特征在于,所述不锈钢由权利要求1-9所述制备方法制备得到。10. A fluorine-free super-hydrophobic self-cleaning antibacterial, mildew-proof and antiviral stainless steel, characterized in that the stainless steel is prepared by the preparation method of claims 1-9.
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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20220524