CN112852032A - Photo-thermal phase change rubber energy storage hose material and preparation method and application thereof - Google Patents
Photo-thermal phase change rubber energy storage hose material and preparation method and application thereof Download PDFInfo
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- CN112852032A CN112852032A CN202110055218.7A CN202110055218A CN112852032A CN 112852032 A CN112852032 A CN 112852032A CN 202110055218 A CN202110055218 A CN 202110055218A CN 112852032 A CN112852032 A CN 112852032A
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- 239000000463 material Substances 0.000 title claims abstract description 83
- 230000008859 change Effects 0.000 title claims abstract description 53
- 238000004146 energy storage Methods 0.000 title claims abstract description 35
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 150000001875 compounds Chemical class 0.000 claims abstract description 24
- 239000004014 plasticizer Substances 0.000 claims abstract description 21
- 239000003094 microcapsule Substances 0.000 claims abstract description 19
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- 230000001070 adhesive effect Effects 0.000 claims abstract description 16
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 16
- 239000000945 filler Substances 0.000 claims abstract description 16
- 239000003381 stabilizer Substances 0.000 claims abstract description 16
- CBFCDTFDPHXCNY-UHFFFAOYSA-N icosane Chemical compound CCCCCCCCCCCCCCCCCCCC CBFCDTFDPHXCNY-UHFFFAOYSA-N 0.000 claims abstract description 14
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000000203 mixture Substances 0.000 claims abstract description 7
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- 239000013543 active substance Substances 0.000 claims description 16
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 8
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 6
- 239000006229 carbon black Substances 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
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- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 claims description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 3
- KRADHMIOFJQKEZ-UHFFFAOYSA-N Tri-2-ethylhexyl trimellitate Chemical compound CCCCC(CC)COC(=O)C1=CC=C(C(=O)OCC(CC)CCCC)C(C(=O)OCC(CC)CCCC)=C1 KRADHMIOFJQKEZ-UHFFFAOYSA-N 0.000 claims description 3
- 230000002745 absorbent Effects 0.000 claims description 3
- 239000002250 absorbent Substances 0.000 claims description 3
- 229920006271 aliphatic hydrocarbon resin Polymers 0.000 claims description 3
- 229920006272 aromatic hydrocarbon resin Polymers 0.000 claims description 3
- YHEPZZFDBQOSSN-UHFFFAOYSA-N bis(1,2,2,6,6-pentamethylpiperidin-4-yl) decanedioate;1-o-methyl 10-o-(1,2,2,6,6-pentamethylpiperidin-4-yl) decanedioate Chemical compound COC(=O)CCCCCCCCC(=O)OC1CC(C)(C)N(C)C(C)(C)C1.C1C(C)(C)N(C)C(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)N(C)C(C)(C)C1 YHEPZZFDBQOSSN-UHFFFAOYSA-N 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 239000008117 stearic acid Substances 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 235000013311 vegetables Nutrition 0.000 claims description 3
- 239000010456 wollastonite Substances 0.000 claims description 3
- 229910052882 wollastonite Inorganic materials 0.000 claims description 3
- 239000011787 zinc oxide Substances 0.000 claims description 3
- 241001137307 Cyprinodon variegatus Species 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 230000003678 scratch resistant effect Effects 0.000 claims description 2
- 239000004927 clay Substances 0.000 claims 1
- 239000000758 substrate Substances 0.000 claims 1
- 239000012190 activator Substances 0.000 abstract description 6
- 239000012071 phase Substances 0.000 description 39
- 239000007822 coupling agent Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000004321 preservation Methods 0.000 description 5
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- 230000000717 retained effect Effects 0.000 description 4
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- 230000008014 freezing Effects 0.000 description 3
- 238000002791 soaking Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- AEEAZFQPYUMBPY-UHFFFAOYSA-N [I].[W] Chemical compound [I].[W] AEEAZFQPYUMBPY-UHFFFAOYSA-N 0.000 description 2
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- 229920000742 Cotton Polymers 0.000 description 1
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- HXNZTJULPKRNPR-UHFFFAOYSA-N borinine Chemical group B1=CC=CC=C1 HXNZTJULPKRNPR-UHFFFAOYSA-N 0.000 description 1
- -1 calcined argil Substances 0.000 description 1
- 238000013270 controlled release Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
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- 239000007791 liquid phase Substances 0.000 description 1
- 239000010871 livestock manure Substances 0.000 description 1
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- 229920000728 polyester Polymers 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/02—Copolymers with acrylonitrile
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L21/00—Compositions of unspecified rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08L27/06—Homopolymers or copolymers of vinyl chloride
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/02—Materials undergoing a change of physical state when used
- C09K5/06—Materials undergoing a change of physical state when used the change of state being from liquid to solid or vice versa
- C09K5/063—Materials absorbing or liberating heat during crystallisation; Heat storage materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K2003/026—Phosphorus
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/18—Applications used for pipes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/14—Thermal energy storage
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E70/00—Other energy conversion or management systems reducing GHG emissions
- Y02E70/30—Systems combining energy storage with energy generation of non-fossil origin
Abstract
The invention relates to a rubber energy storage hose material with photo-thermal phase change, a preparation method and an application thereof, wherein the rubber energy storage hose material comprises the following raw materials in parts by weight: 100 parts of rubber base material, 20-100 parts of filler, 30-70 parts of plasticizer, 2.5-8.5 parts of activator, 3-8 parts of stabilizer, 60-120 parts of photo-thermal phase change compound, 0-8 parts of adhesive and 0-6 parts of other auxiliary agents; the photothermal phase change compound is a shell-core microcapsule, the shell layer material of the microcapsule is PMMA, and the core of the microcapsule is a mixture of a two-dimensional black phosphorus nanosheet and eicosane. The material of the present invention is attached to the outer surface of the rubber hose as the outermost layer material of the rubber hose. The material can utilize solar energy to heat and preserve heat of the hose, converts sunlight into heat energy, solves the problem that the hose is hardened at low temperature, and can be conveniently applied to northern or high-latitude cold areas.
Description
Technical Field
The invention relates to the technical field of rubber hoses, in particular to a rubber energy storage hose material with photo-thermal phase change and a preparation method and application thereof.
Background
The production process of the water hose commonly applied generally uses polyester industrial yarns as a woven layer, and inner and outer rubber layers as anti-leakage and wear-resistant layers. Compared with other high polymer pipes, the rubber hose has the advantages of excellent chemical and mechanical resistance, good elasticity, good aging performance and the like, so that the application field is wide. The rubber hose is applied to fire-fighting large-flow water supply, industrial and mining drainage, agricultural dragging water/manure delivery, field delivery of chemical-containing liquid and the like. Compared with a hard pipeline, the pipeline is convenient to lay, roll and store. The rubber hose is mainly applied to occasions with variable environments and has high requirements on environmental resistance, reliability and long service life.
When the existing rubber hose is used in actual use, particularly in northern or high-latitude cold areas, the problem that the hose body is hard due to too low temperature or the hose body is damaged due to freezing of retained water is caused. And the length of the rubber hose can often reach hundreds of meters or even kilometers, the rubber hose is extremely difficult to wind after hardening at low temperature, the conventional heat preservation means such as heat preservation cotton used for long-distance hoses has poor effect, and under the condition that infrastructure of a wide area such as the north or Xinjiang is not in place, electric power can not be normally used in many places, the heating means depending on the electric power can not be effective, and great troubles are brought to the practical application of the rubber hose.
Disclosure of Invention
The rubber energy storage hose material with photo-thermal phase change and the preparation method and application thereof are provided to solve the technical problems that when the existing rubber hose is used in northern or high-latitude cold areas, the hose body is hardened and cannot be used due to too low temperature or the hose body is damaged due to freezing of retained moisture. The rubber energy storage hose prepared by the rubber hose material can effectively utilize heat in solar energy to preserve heat of the hose, so that the problem that the hose body is hard and cannot be used or water is retained to freeze and damage the hose body due to low temperature is solved.
In order to achieve the purpose, the invention is realized by the following technical scheme:
the rubber energy storage hose material with photo-thermal phase change comprises the following raw materials in parts by weight:
100 portions of rubber base material,
20 to 100 parts of a filler,
30-70 parts of plasticizer,
2.5 to 8.5 parts of an active agent,
3-8 parts of a stabilizer,
60-120 parts of photo-thermal phase change compound,
0 to 8 parts of adhesive,
0-6 parts of other auxiliary agents.
Further, the photothermal phase change compound is a shell-core microcapsule, the shell layer material of the microcapsule is PMMA, and the core of the microcapsule is a mixture of a two-dimensional black phosphorus nanosheet and eicosane. The specific preparation method of the shell-core microcapsule refers to Phase-Chang Microcapsules Incorporated with Black phosphor Energy Storage, Advanced Science, 2020. Under the illumination condition, the two-dimensional black phosphorus nanosheets well dispersed in the microcapsules convert absorbed solar energy into heat energy and directly transmit the heat energy to the eicosane for heat storage, so that the heat preservation effect is achieved, and the two-dimensional black phosphorus nanosheets have the advantages of high storage speed and good heat preservation effect.
Further, the rubber base material is one or more of NBR3365, NBR3345, NBR3375, NBR1052, TL-800, SG-3 and SG-5;
further, the filler is one or more of white carbon black, spray carbon black, calcined argil, wollastonite and diatomite.
Further, the plasticizer is one or more of naphthenic white oil N4006, environment-friendly plasticizer HC-180, synthetic vegetable ester T60 and Bolin plasticizer TOTM.
Further, the active agent is one or more of zinc oxide, a rubber active agent JF-A06, a FT rubber active agent and stearic acid.
Further, the adhesive is one or more of 203 resin, C5 resin and C9 resin; the stabilizer is one or more of organic tin, a light stabilizer 292, an ultraviolet absorbent UV-531 and tricresyl phosphate TCP; the other auxiliary agents are one or more of a scratch-resistant agent YY503, a flow dispersing agent XT-905 and a masticatory FS-12.
The invention also provides a preparation method of the rubber energy storage hose material with photo-thermal phase change, which comprises the following steps:
(1) carrying out surface treatment on the photo-thermal phase change compound by using an ethanol solution containing a silane coupling agent, drying, and then carrying out pre-dispersion mixing on the photo-thermal phase change compound and a part of rubber base material to obtain a premix for later use;
(2) and (2) banburying a filler, a plasticizer, an active agent, a stabilizer, an adhesive, other auxiliary agents and the rest of rubber base materials at the temperature of 100-110 ℃ for 3-15 min, then adding the premix obtained in the step (1) to continue banburying at the temperature of 130-140 ℃ for at least 10min, discharging materials to a rubber screw extruder, discharging sheets, and cooling to obtain the photo-thermal phase change rubber energy storage hose material.
Further, the banburying speed at the time of adding the premix in the step (1) was 20 rpm.
The last aspect of the invention provides the application of the photothermal phase change rubber energy storage hose material on a rubber hose, wherein the photothermal phase change rubber energy storage hose material is used as an outermost layer material and is attached to the outer surface of the rubber hose. The material can be co-extruded on the outer surface of the rubber hose by adopting a secondary forming co-extrusion method, and the sheet can also be directly coated outside the hose body.
The beneficial technical effects are as follows:
the rubber energy storage hose material with photo-thermal phase change utilizes solar energy to heat and preserve heat of the hose, converts sunlight into heat energy, and can be conveniently applied to northern or high-latitude cold areas. The microcapsule that adopts two-dimentional black phosphorus nanometer piece and eicosane to be the core, PMMA is the shell uses can be in solid-liquid phase change in-process high-efficient storage or release heat energy in the rubber energy storage hose material, effectively solves the uneven and big problem of the temperature difference round the clock of solar irradiation in time, through the storage and the controlled release of light and heat phase change, continuously advances to heat the body, prevents to lead to the hose body to turn hard because of temperature is low excessively, avoids the hose to be detained the condition emergence that moisture freezes damage body, need not the drainage rolling again.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Unless specifically stated otherwise, the numerical values set forth in these examples do not limit the scope of the invention. Techniques, methods known to those of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values.
The experimental methods of the following examples, which are not specified under specific conditions, are generally determined according to national standards; if no corresponding national standard exists, the method is carried out according to the universal international standard or the standard requirement proposed by related enterprises. Unless otherwise indicated, all parts are parts by weight and all percentages are percentages by weight.
Example 1
The rubber energy storage hose material with photo-thermal phase change comprises the following raw materials in parts by weight: 100 parts of rubber base material, 40 parts of filler, 30 parts of plasticizer, 2.5 parts of activator, 2 parts of adhesive, 3 parts of stabilizer, 60 parts of photothermal phase compound and 3 parts of other auxiliary agents.
The photothermal phase change compound is a shell-core microcapsule, the shell layer material of the microcapsule is PMMA, and the core of the microcapsule is a mixture of a two-dimensional black phosphorus nanosheet and eicosane. The specific preparation method of the shell-core microcapsule refers to Phase-Changing microcapsules Incorporated with Black phosphor Energy Storage, Advanced Science, 2020.
Wherein the rubber base material is NBR 3365; the filler is white carbon black and wollastonite with the mass ratio of 2: 1; the plasticizer is naphthenic base white oil N4006; the active agent is zinc oxide and stearic acid (the mass ratio is 1: 1); the adhesive is C5 resin; the stabilizer is an ultraviolet absorbent UV-531; the other auxiliary agent is a flowing dispersant XT-905.
The preparation method of the rubber energy storage hose material with photothermal phase change comprises the following steps:
(1) soaking the photothermal phase change compound in an ethanol solution containing a silane coupling agent (the content of the coupling agent is 20 wt%, and the coupling agent is KH570), performing surface treatment (the dosage of the photothermal phase change compound: the ethanol solution of the silane coupling agent is 1g:50mL), stirring for 5min, drying at 60 ℃, and performing pre-dispersion mixing on the photothermal phase change compound and a part of rubber base material (1/5 of the total amount of the rubber base material) to obtain a pre-mixture for later use;
(2) and (2) banburying a filler, a plasticizer, an active agent, a stabilizer, an adhesive, other auxiliary agents and the rest of rubber base materials at 100 ℃ and 150rpm for 10min, then adding the premix obtained in the step (1) to continue banburying at 130 ℃ and 20rpm for 20min, discharging materials to a rubber screw extruder, discharging sheets, and cooling to obtain the photo-thermal phase change rubber energy storage hose material.
Example 2
The rubber energy storage hose material with photo-thermal phase change comprises the following raw materials in parts by weight: 100 parts of rubber base material, 60 parts of filler, 50 parts of plasticizer, 5.5 parts of activator, 5 parts of adhesive, 6 parts of stabilizer, 90 parts of photo-thermal phase change compound and 4 parts of other auxiliary agents.
Wherein the photothermal phase transition compound is the same as in example 1.
Wherein the rubber base material is SG-5; the filler is spray carbon black; the plasticizer is synthetic vegetable ester T60; the activator is an FT rubber activator; the adhesive is 203 resin; the stabilizer is organic tin and tricresyl phosphate TCP (mass ratio is 1: 3); the other auxiliary agent is a flowing dispersant XT-905.
The preparation method of the rubber energy storage hose material with photothermal phase change comprises the following steps:
(1) soaking the photothermal phase change compound in an ethanol solution containing a silane coupling agent (the content of the coupling agent is 20 wt%, and the coupling agent is KH570), performing surface treatment (the dosage of the photothermal phase change compound: the ethanol solution of the silane coupling agent is 1g:40mL), stirring for 5min, drying at 60 ℃, and pre-dispersing and mixing with a part of rubber base material (1/4 of the total amount of the rubber base material) to obtain a pre-mixture for later use;
(2) and (2) banburying a filler, a plasticizer, an active agent, a stabilizer, an adhesive, other auxiliary agents and the rest of the rubber base material at 110 ℃ and 100rpm for 15min, then adding the premix obtained in the step (1) to continue banburying at 140 ℃ and 20rpm for 15min, discharging materials to a rubber screw extruder for sheet discharge, and cooling to obtain the photo-thermal phase change rubber energy storage hose material.
Example 3
The rubber energy storage hose material with photo-thermal phase change comprises the following raw materials in parts by weight: 100 parts of rubber base material, 80 parts of filler, 60 parts of plasticizer, 8 parts of activator, 7.5 parts of adhesive, 7 parts of stabilizer, 120 parts of photothermal phase compound and 5 parts of other auxiliary agents.
Wherein the photothermal phase transition compound is the same as in example 1.
Wherein the rubber base material is SG-3; the filler is calcined argil; the plasticizer is a Borin plasticizer TOTM; the active agent is a rubber active agent JF-A06; the adhesive is C9 resin; the stabilizer is a light stabilizer 292; the other auxiliary agent is a flowing dispersant XT-905.
The preparation method of the rubber energy storage hose material with photothermal phase change comprises the following steps:
(1) soaking the photothermal phase change compound in an ethanol solution containing a silane coupling agent (the content of the coupling agent is 20 wt%, and the coupling agent is KH570), performing surface treatment (the dosage of the photothermal phase change compound: the ethanol solution of the silane coupling agent is 1g:30mL), stirring for 5min, drying at 60 ℃, and performing pre-dispersion mixing on the photothermal phase change compound and a part of rubber base material (1/5 of the total amount of the rubber base material) to obtain a pre-mixture for later use;
(2) and (2) banburying a filler, a plasticizer, an active agent, a stabilizer, an adhesive, other auxiliary agents and the rest of rubber base materials at 105 ℃ and 100rpm for 15min, then adding the premix obtained in the step (1) to continue banburying at 135 ℃ and 20rpm for 20min, discharging materials to a rubber screw extruder for sheet discharge, and cooling to obtain the photo-thermal phase change rubber energy storage hose material.
Application example 1
The materials obtained in the above examples 1 to 3 were used as a photothermal phase change layer coated on the outermost layer of a conventional rubber hose.
The mechanical properties of the materials of examples 1-3 were measured before and after low temperature light exposure. The materials of examples 1-3 were irradiated at a distance of 50cm from a tungsten-iodine lamp with illumination of 500W using a tungsten-iodine lamp to simulate a solar light source, while the ambient temperature was maintained at-20 deg.C, and the mechanical properties of the materials of examples 1-3 were tested after standing in the above-described environment for 6 hours. The data are shown in Table 1.
TABLE 1 mechanical Properties of the materials of examples 1-3 after Low temperature illumination
The material disclosed by the invention is used as an outer photo-thermal phase change layer, and the mechanical property of the material is reduced to a small extent after low-temperature illumination, which shows that the material can solve the technical problem that the tube body of a hose is hardened and cannot be used or the hose body is damaged due to freezing of retained water by adding the two-dimensional black phosphorus nanosheet and the eicosane into a wanted base material and adding the microcapsule with PMMA as a shell layer. The outermost layer of the rubber hose coated with the material can continuously keep warm and heat the hose body, and the material has a good heat preservation effect and a good heating effect.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. The rubber energy storage hose material with photo-thermal phase change is characterized by comprising the following raw materials in parts by weight:
100 portions of rubber base material,
20 to 100 parts of a filler,
30-70 parts of plasticizer,
2.5 to 8.5 parts of an active agent,
3-8 parts of a stabilizer,
60-120 parts of photo-thermal phase change compound,
0 to 8 parts of adhesive,
0-6 parts of other auxiliary agents.
2. The rubber energy storage hose material with photothermal phase change function according to claim 1, wherein the photothermal phase change compound is a shell-core microcapsule, the shell layer material of the microcapsule is PMMA, and the core of the microcapsule is a mixture of two-dimensional black phosphorus nanosheet and eicosane.
3. The material of claim 1, wherein the rubber substrate is one or more of NBR3365, NBR3345, NBR3375, NBR1052, TL-800, SG-3, SG-5.
4. The photothermal phase change rubber energy storage hose material according to claim 1, wherein the filler is one or more of white carbon black, spray carbon black, calcined clay, wollastonite and diatomite.
5. The photothermal phase change rubber energy storage hose material according to claim 1, wherein the plasticizer is one or more of naphthenic white oil N4006, environment-friendly plasticizer HC-180, synthetic vegetable ester T60, and Bolin plasticizer TOTM.
6. The photothermal phase change rubber energy storage hose material according to claim 1, wherein said active agent is one or more of zinc oxide, rubber active agent JF-a06, FT rubber active agent, stearic acid.
7. The photothermal phase change rubber energy storage hose material according to claim 1, wherein said adhesive is one or more of 203 resin, C5 resin, C9 resin; the stabilizer is one or more of organic tin, a light stabilizer 292, an ultraviolet absorbent UV-531 and tricresyl phosphate TCP; the other auxiliary agents are one or more of a scratch-resistant agent YY503, a flow dispersing agent XT-905 and a masticatory FS-12.
8. The preparation method of the rubber energy storage hose material with photothermal phase transition according to any one of claims 1 to 7, comprising the following steps:
(1) carrying out surface treatment on the photo-thermal phase change compound by using an ethanol solution containing a silane coupling agent, drying, and then carrying out pre-dispersion mixing on the photo-thermal phase change compound and a part of rubber base material to obtain a premix for later use;
(2) and (2) banburying a filler, a plasticizer, an active agent, a stabilizer, an adhesive, other auxiliary agents and the rest of rubber base materials at the temperature of 100-110 ℃ for 3-15 min, then adding the premix obtained in the step (1) to continue banburying at the temperature of 130-140 ℃ for at least 10min, discharging materials to a rubber screw extruder, discharging sheets, and cooling to obtain the photo-thermal phase change rubber energy storage hose material.
9. The method of claim 8, wherein the banburying speed at the time of adding the premix in step (1) is 20 rpm.
10. The use of the photothermal phase change rubber energy storage hose material according to any one of claims 1 to 7, wherein the photothermal phase change rubber energy storage hose material is attached to the outer surface of the rubber hose as the outermost layer material of the rubber hose.
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