CN112851991A - Diaphragm and preparation method and application thereof - Google Patents
Diaphragm and preparation method and application thereof Download PDFInfo
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- CN112851991A CN112851991A CN202110023964.8A CN202110023964A CN112851991A CN 112851991 A CN112851991 A CN 112851991A CN 202110023964 A CN202110023964 A CN 202110023964A CN 112851991 A CN112851991 A CN 112851991A
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- China
- Prior art keywords
- manganese oxide
- adhesive
- manganese
- diaphragm
- formaldehyde
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- 238000002360 preparation method Methods 0.000 title abstract description 11
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims abstract description 112
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 claims abstract description 85
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 claims abstract description 58
- 238000000034 method Methods 0.000 claims abstract description 36
- 239000002002 slurry Substances 0.000 claims abstract description 29
- 239000000853 adhesive Substances 0.000 claims abstract description 25
- 230000001070 adhesive effect Effects 0.000 claims abstract description 25
- 239000011248 coating agent Substances 0.000 claims abstract description 22
- 238000000576 coating method Methods 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 18
- 239000000080 wetting agent Substances 0.000 claims abstract description 16
- 238000002156 mixing Methods 0.000 claims abstract description 12
- -1 sodium alkyl aryl sulfonate Chemical class 0.000 claims description 16
- 239000000843 powder Substances 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 8
- VASIZKWUTCETSD-UHFFFAOYSA-N oxomanganese Chemical compound [Mn]=O VASIZKWUTCETSD-UHFFFAOYSA-N 0.000 claims description 7
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 7
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 7
- 229920002635 polyurethane Polymers 0.000 claims description 7
- 239000004814 polyurethane Substances 0.000 claims description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 6
- 229920002125 Sokalan® Polymers 0.000 claims description 6
- 150000008064 anhydrides Chemical class 0.000 claims description 6
- 239000003945 anionic surfactant Substances 0.000 claims description 6
- 239000002736 nonionic surfactant Substances 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 5
- 239000002174 Styrene-butadiene Substances 0.000 claims description 4
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical group [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 claims description 4
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 4
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 4
- 239000004816 latex Substances 0.000 claims description 4
- 229920000126 latex Polymers 0.000 claims description 4
- 229920000058 polyacrylate Polymers 0.000 claims description 4
- 229910052708 sodium Inorganic materials 0.000 claims description 4
- 239000011734 sodium Substances 0.000 claims description 4
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 claims description 4
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 claims description 4
- 239000011115 styrene butadiene Substances 0.000 claims description 4
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 3
- UDHMTPILEWBIQI-UHFFFAOYSA-N butyl naphthalene-1-sulfonate;sodium Chemical compound [Na].C1=CC=C2C(S(=O)(=O)OCCCC)=CC=CC2=C1 UDHMTPILEWBIQI-UHFFFAOYSA-N 0.000 claims description 3
- 229960001631 carbomer Drugs 0.000 claims description 3
- 239000000839 emulsion Substances 0.000 claims description 3
- TYTHZVVGVFAQHF-UHFFFAOYSA-N manganese(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Mn+3].[Mn+3] TYTHZVVGVFAQHF-UHFFFAOYSA-N 0.000 claims description 3
- GEYXPJBPASPPLI-UHFFFAOYSA-N manganese(III) oxide Inorganic materials O=[Mn]O[Mn]=O GEYXPJBPASPPLI-UHFFFAOYSA-N 0.000 claims description 3
- 239000012188 paraffin wax Substances 0.000 claims description 3
- 229920002401 polyacrylamide Polymers 0.000 claims description 3
- 239000004584 polyacrylic acid Substances 0.000 claims description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 3
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims description 3
- 239000001267 polyvinylpyrrolidone Substances 0.000 claims description 3
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims description 3
- LADXKQRVAFSPTR-UHFFFAOYSA-M sodium;2-hydroxyethanesulfonate Chemical compound [Na+].OCCS([O-])(=O)=O LADXKQRVAFSPTR-UHFFFAOYSA-M 0.000 claims description 3
- DAJSVUQLFFJUSX-UHFFFAOYSA-M sodium;dodecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCS([O-])(=O)=O DAJSVUQLFFJUSX-UHFFFAOYSA-M 0.000 claims description 3
- 239000004094 surface-active agent Substances 0.000 claims description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 claims 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 abstract description 6
- 230000003647 oxidation Effects 0.000 abstract description 6
- 238000007254 oxidation reaction Methods 0.000 abstract description 6
- 239000003054 catalyst Substances 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 5
- 239000012528 membrane Substances 0.000 abstract description 5
- 239000011858 nanopowder Substances 0.000 abstract description 4
- 229910000510 noble metal Inorganic materials 0.000 abstract description 4
- 238000003756 stirring Methods 0.000 description 13
- 239000011230 binding agent Substances 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- 239000000047 product Substances 0.000 description 10
- 239000004698 Polyethylene Substances 0.000 description 8
- 229920000573 polyethylene Polymers 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 238000004513 sizing Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 3
- 238000005034 decoration Methods 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- KXDHJXZQYSOELW-UHFFFAOYSA-M Carbamate Chemical compound NC([O-])=O KXDHJXZQYSOELW-UHFFFAOYSA-M 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000007756 gravure coating Methods 0.000 description 2
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 239000011941 photocatalyst Substances 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 description 1
- 240000008213 Brosimum alicastrum Species 0.000 description 1
- 229920002160 Celluloid Polymers 0.000 description 1
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229920005822 acrylic binder Polymers 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 231100000357 carcinogen Toxicity 0.000 description 1
- 239000003183 carcinogenic agent Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 229930016911 cinnamic acid Natural products 0.000 description 1
- 235000013985 cinnamic acid Nutrition 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000003933 environmental pollution control Methods 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 235000005828 ramon Nutrition 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- WBYWAXJHAXSJNI-VOTSOKGWSA-N trans-cinnamic acid Chemical compound OC(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-N 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/0427—Coating with only one layer of a composition containing a polymer binder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/72—Organic compounds not provided for in groups B01D53/48 - B01D53/70, e.g. hydrocarbons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/81—Solid phase processes
- B01D53/82—Solid phase processes with stationary reactants
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/04—Homopolymers or copolymers of ethene
- C08J2323/06—Polyethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2409/00—Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
- C08J2409/06—Copolymers with styrene
- C08J2409/08—Latex
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2433/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
- C08J2433/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Biomedical Technology (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Catalysts (AREA)
Abstract
The invention provides a preparation method of a diaphragm, which comprises the following steps: mixing manganese oxide, an anti-settling agent, an adhesive, water, an adhesive and a wetting agent to obtain slurry; and coating the slurry on the surface of a base material to obtain the diaphragm. The manganese oxide has excellent oxidation performance on formaldehyde, and can be efficiently catalytically decomposed under the condition of normal temperature environment; the manganese dioxide nano powder can adsorb a plurality of water molecules at normal temperature, and can effectively degrade formaldehyde; the preparation of the existing porous membrane is relatively mature, and comprises dry-method single-pulling and double-pulling, wet-method single-pulling and double-pulling, and the selection cost of the base material is low and the application is easy; the coating technology is mature, and the manganese dioxide slurry can be uniformly and flatly coated on the base material; the diaphragm coated with the manganese oxide can be directly pasted as wallpaper, is attractive and can degrade formaldehyde; compared with noble metal catalysts, the manganese oxide has rich resources and low cost. The invention also provides a diaphragm and application.
Description
Technical Field
The invention belongs to the technical field of formaldehyde removal, and particularly relates to a diaphragm and a preparation method and application thereof.
Background
Formaldehyde (HCHO) is one of the main indoor pollutants, and is mainly derived from artificial boards such as plywood, blockboard, medium density fiberboard and particle board for indoor decoration. The formaldehyde is one of carcinogens recognized by the world health organization, the harm to the health of people is great when the formaldehyde is exposed in a high-concentration formaldehyde environment for a long time, and the indoor formaldehyde is difficult to remove and low in removing capacity all the time.
The existing indoor formaldehyde removal method comprises a physical adsorption method, a chemical reaction method, a photocatalyst and the like, wherein the physical adsorption method is used for adsorbing formaldehyde, but the formaldehyde cannot be decomposed and can be adsorbed, but the formaldehyde is trace, the amount of water is small, and the water-soluble organic formaldehyde removal method has no effect on the whole space; the formaldehyde is treated by a chemical reaction method, the formaldehyde per se has chemical reaction, a plurality of byproducts are generated, and most of people need to leave a room; the photocatalyst needs ultraviolet irradiation and ozone generation, is basically ineffective under natural light and needs to be used in an unmanned state.
Therefore, how to conveniently and effectively remove indoor formaldehyde becomes a focus of attention of those in the art.
Disclosure of Invention
In view of this, the present invention provides a separator, a method for preparing the same, and an application of the same, wherein the separator prepared by the method provided by the present invention can effectively remove formaldehyde.
The invention provides a preparation method of a diaphragm, which comprises the following steps:
mixing manganese oxide, an anti-settling agent, an adhesive, water, an adhesive and a wetting agent to obtain slurry;
and coating the slurry on the surface of a base material to obtain the diaphragm.
Preferably, the manganese oxide is manganese oxide powder;
the particle size of the manganese oxide powder is 5-10 nm.
Preferably, the manganese oxide is selected from one of manganese dioxide, manganese monoxide, manganese sesquioxide, manganomanganic oxide, manganous anhydride and manganic anhydride.
Preferably, the anti-settling agent is selected from sodium carboxymethyl cellulose.
Preferably, the adhesive is selected from one or more of styrene-butadiene latex, cinnamic acid, polyacrylamide, polyvinyl alcohol, polyvinylpyrrolidone, polyethylene oxide, modified paraffin resin, carbomer resin, polyacrylic acid, polyurethane acrylate, polyacrylate copolymer emulsion, polyurethane and carbamate.
Preferably, the adhesive is an acrylic-type adhesive.
Preferably, the wetting agent is selected from one or more of organosilicon ether surfactants, anionic surfactants and nonionic surfactants.
Preferably, the anionic surfactant is selected from sodium alkylaryl sulfonate, sodium butylnaphthalene sulfonate, sodium hydroxyethyl sulfonate or sodium dodecyl sulfonate;
the nonionic surfactant is selected from long-chain fatty alcohol-polyoxyethylene ether, alkylphenol ethoxylate, polyoxyethylene alkylolamide or fatty alcohol-polyoxyethylene ether.
The invention provides a diaphragm prepared by the method in the technical scheme.
The invention provides application of the diaphragm in the technical scheme in the field of formaldehyde removal.
According to the invention, the nanometer-level (5-10 nm) manganese oxide is attached and accumulated on the pore channel and the surface of the polyolefin porous membrane, so that the contact area of the manganese oxide and formaldehyde is increased, and the degradation of the formaldehyde is accelerated; the formaldehyde removal rate of 50-60% can be achieved by adopting the nanoscale manganese oxide at normal temperature. The manganese oxide has excellent oxidation performance on formaldehyde, and can be efficiently catalytically decomposed under the condition of normal temperature environment; the manganese dioxide nano powder can adsorb a plurality of water molecules at normal temperature, and can effectively degrade formaldehyde; the preparation of the existing porous membrane is relatively mature, and comprises dry-method single-pulling and double-pulling, wet-method single-pulling and double-pulling, and the selection cost of the base material is low and the application is easy; the coating technology is mature, and the manganese dioxide slurry can be uniformly and flatly coated on the base material; the diaphragm coated with the manganese oxide can be directly pasted as wallpaper, is attractive and can degrade formaldehyde; compared with noble metal catalysts, the manganese oxide has rich resources and low cost.
Drawings
Fig. 1 is a process flow diagram for preparing a separator according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other examples, which may be modified or appreciated by those of ordinary skill in the art based on the examples given herein, are intended to be within the scope of the present invention. It should be understood that the embodiments of the present invention are only for illustrating the technical effects of the present invention, and are not intended to limit the scope of the present invention. In the examples, the methods used were all conventional methods unless otherwise specified.
The process flow for preparing the diaphragm in the embodiment of the invention is shown in fig. 1, and the invention provides a preparation method of the diaphragm, which comprises the following steps:
mixing manganese oxide, an anti-settling agent, an adhesive, water, an adhesive and a wetting agent to obtain slurry;
and coating the slurry on the surface of a base material to obtain the diaphragm.
In the present invention, the preparation method of the slurry preferably includes:
mixing manganese oxide, an anti-settling agent, an adhesive and water to obtain a mixture;
and mixing the mixture with a binder and a wetting agent to obtain slurry.
In the present invention, the method of mixing the manganese oxide, the anti-settling agent, the adhesive and water is preferably kneading, sanding.
In the present invention, the mixing of the mixture, the binder and the wetting agent is preferably performed under stirring.
In the present invention, the method of coating is preferably selected from micro-gravure coating, spray coating or spot coating.
In the invention, the thickness of the coating is preferably 5-25 micrometers, more preferably 10-20 micrometers, and most preferably 15 micrometers.
In the invention, the slurry is coated on the surface of a base material and then preferably dried to obtain a diaphragm; the drying temperature is preferably 50-70 ℃, more preferably 55-65 ℃, and most preferably 60 ℃.
In the present invention, the manganese oxide is preferably manganese oxide powder; the particle size of the manganese oxide powder is preferably 5-10 nm, more preferably 6-9 nm, and most preferably 7-8 nm.
In the present invention, the manganese oxide is preferably one selected from manganese dioxide, manganese monoxide, manganese sesquioxide, manganomanganic oxide, manganous anhydride and manganic anhydride.
In the present invention, the mass content of the manganese oxide in the slurry is preferably 30 to 50%, more preferably 35 to 45%, and most preferably 40%.
In the present invention, the manganese oxide belongs to the n-type semiconductor, the composition of which is not perfectly stoichiometric, always with a small amount of oxygen deficit, strictly expressed as MnOy (1.5)<y<2) When oxygen or other oxidizing gases are adsorbed, there is a lesser degree of adsorption to replenish oxygen vacancies. Manganese dioxide has a structure containing mixed valence (Mn)3+And Mn4+) The octahedral molecular sieve configuration (OMS) that provides manganese dioxide with high activity in catalytic reactions.
In the invention, water is adsorbed on the surface of manganese dioxide, and in most cases, the manganese dioxide is finally dissociated to generate-OH free radicals, which play an important role in adsorption and catalytic reaction; oxygen on manganese dioxide surface with O2-The more readily these oxygens are released from the oxide surface, the higher the activity. Manganese dioxide is a catalyst for deep oxidation, the reactivity of oxygen is high, and no acid is generated by reaction with aldehyde.
In the invention, in the process of removing formaldehyde, manganese dioxide plays a role of catalytic oxidation, and active groups O on the surface2-And the-OH free radical moiety is oxidized by formaldehyde to form carbon dioxide and possibly water, but the water produced may continue to dissociate into-OH free radicals to participate in the reaction of oxidizing formaldehyde.
In the present invention, the anti-settling agent is preferably selected from sodium carboxymethyl cellulose.
In the invention, the mass content of the anti-settling agent in the slurry is preferably 5-15%, more preferably 8-12%, and most preferably 10%.
In the invention, the adhesive is preferably selected from one or more of styrene-butadiene latex, phenylacrylic acid, polyacrylamide, polyvinyl alcohol, polyvinylpyrrolidone, polyethylene oxide, modified paraffin resin, carbomer resin, polyacrylic acid, polyurethane acrylate, polyacrylate copolymer emulsion, polyurethane and carbamate.
In the invention, the mass content of the adhesive is preferably 1-10%, more preferably 2-8%, more preferably 3-6%, and most preferably 4-5%.
In the present invention, the binder is preferably an acrylic-type binder; the acrylic binder is preferably selected from one or more of acrylic acid and acrylate copolymers.
In the invention, the mass content of the adhesive in the slurry is preferably 5-20%, more preferably 10-15%, and most preferably 12-13%.
In the invention, the wetting agent is preferably selected from one or more of organosilicon ether surfactants, anionic surfactants and nonionic surfactants; the anionic surfactant is preferably selected from sodium alkylaryl sulfonate, sodium butylnaphthalene sulfonate, sodium hydroxyethyl sulfonate or sodium dodecyl sulfonate; the nonionic surfactant is preferably selected from long-chain fatty alcohol-polyoxyethylene ether, alkylphenol ethoxylate, polyoxyethylene alkylolamide or fatty alcohol-polyoxyethylene ether.
In the invention, the mass content of the wetting agent in the slurry is preferably 0.1-1%, more preferably 0.5-1.5%, more preferably 0.8-1.2%, and most preferably 1%.
In the present invention, the substrate is preferably a porous film; the aperture of the base material is preferably 20-200 nm, more preferably 50-150 nm, more preferably 80-120 nm, and most preferably 100 nm; the porosity of the substrate is preferably > 50%, more preferably 50-55%, more preferably 51-54%, most preferably 52-53%.
In the present invention, the substrate is preferably selected from a polyethylene separator, a polypropylene porous film, a PET porous film, or a polyurethane porous film.
The invention provides a diaphragm prepared by the method in the technical scheme.
The invention provides an application of the diaphragm in the technical scheme in the field of formaldehyde removal, and the diaphragm is preferably applied to wallpaper and used for home decoration of wallpaper linings, so that an effect of removing indoor formaldehyde is achieved.
Manganese oxide (MnO) in the present invention2) The components are blended and kneaded with an anti-settling agent, and a certain amount of auxiliary agents (adhesive, binder, wetting agent and the like) are added to be dispersed and stirred to form fluid slurry containing manganese dioxide, and the fluid slurry is coated on a polyolefin substrate in the modes of micro-gravure coating, spraying, spot coating and the like to prepare a manganese dioxide coating film applied to wallpaper and used as a wallpaper lining for home decoration. The manganese oxide has excellent oxidation performance on formaldehyde, and can be efficiently catalytically decomposed under the condition of normal temperature environment; the manganese dioxide nano powder can adsorb a plurality of water molecules at normal temperature, and can effectively degrade formaldehyde; the preparation of the existing porous membrane is relatively mature, and comprises dry-method single-pulling and double-pulling, wet-method single-pulling and double-pulling, and the selection cost of the base material is low and the application is easy; the coating technology is mature, and the manganese dioxide slurry can be uniformly and flatly coated on the base material; the diaphragm coated with the manganese oxide can be directly pasted as wallpaper, is attractive and can degrade formaldehyde; compared with noble metal catalysts, the manganese oxide has rich resources and low cost.
In the following examples of the present invention, the raw materials are all commercially available products, and the nano manganese dioxide used is Tr-MnO provided by Luoyang Tong NanoTech Co., Ltd2A product model P, an anti-settling agent (sodium carboxymethylcellulose) provided by BYK company, an adhesive (BM-900B product (styrene-butadiene latex) provided by Nippon Ramon company), a binder (polyacrylate) provided by xylonite, and a wetting agent (alkane) provided by BYK companyA mixture of sodium aryl sulfonate and fatty alcohol-polyoxyethylene ether), the polyethylene film is a polyethylene film product provided by Jiangsu Housheng New energy science and technology limited, and the thickness is 16 microns.
Example 1
By weight, 80 parts of MnO2Mixing powder (with the particle size of 9-10 nm), 5 parts of anti-settling agent, 5 parts of adhesive and water, and uniformly stirring; adding 5 parts of binder and 5 parts of wetting agent, uniformly stirring at the stirring speed of 800rpm to obtain MnO2Sizing agent; the MnO2The mass content of the solid component in the slurry is 37 percent, and the mass content of the water is 63 percent;
uniformly coating the MnO with the thickness of 4 microns on the surface of a polyethylene film serving as a base material by using a micro gravure method2Slurry and then dried at a temperature of 60 ℃ to obtain MnO2The coating coats the separator.
Example 2
By weight, 80 parts of MnO2Mixing powder (with the particle size of 10-15 nm), 5 parts of anti-settling agent, 5 parts of adhesive and water, and uniformly stirring; adding 5 parts of binder and 5 parts of wetting agent, uniformly stirring at the stirring speed of 800rpm to obtain MnO2Sizing agent; the MnO2The mass content of the solid component in the slurry is 37 percent, and the mass content of the water is 63 percent;
uniformly coating the MnO with the thickness of 4 microns on the surface of a polyethylene film serving as a base material by using a micro gravure method2Slurry and then dried at a temperature of 60 ℃ to obtain MnO2The coating coats the separator.
Example 3
By weight, 80 parts of MnO2Mixing powder (with the particle size of 5-7 nm), 5 parts of anti-settling agent, 5 parts of adhesive and water, and uniformly stirring; adding 5 parts of binder and 5 parts of wetting agent, stirring uniformly at the stirring speed of 1200rpm to obtain MnO2Sizing agent; the MnO2The mass content of the solid component in the slurry is 37 percent, and the mass content of the water is 63 percent;
uniformly coating the MnO with the thickness of 4 microns on the surface of a polyethylene film serving as a base material by using a micro gravure method2The slurry is dried at the temperature of 60 ℃,to obtain MnO2The coating coats the separator.
Example 4
By weight, 80 parts of MnO2Mixing powder (with the particle size of 8-9 nm), 5 parts of anti-settling agent, 5 parts of adhesive and water, and uniformly stirring; adding 5 parts of binder and 5 parts of wetting agent, stirring uniformly at the stirring speed of 1200rpm to obtain MnO2Sizing agent; the MnO2The mass content of the solid component in the slurry is 37 percent, and the mass content of the water is 63 percent;
uniformly coating the MnO with the thickness of 4 microns on the surface of a polyethylene film serving as a base material by using a micro gravure method2Slurry and then dried at a temperature of 60 ℃ to obtain MnO2The coating coats the separator.
Comparative example 1
Polyethylene film, without any coating.
Performance detection
According to the GB50325-2010 standard of civil building indoor environmental pollution control, the formaldehyde removal effects of the products of the embodiment and the comparative example are detected, and the detection result is that the formaldehyde conversion rate of the product provided by the embodiment 1 is 52.0%; the formaldehyde conversion of the product provided in example 2 was 50.5%; the formaldehyde conversion of the product provided in example 3 was 58.5%; the formaldehyde conversion of the product provided in example 4 was 56.0%; the formaldehyde conversion of the product provided in comparative example 1 was 5%.
The manganese oxide has excellent oxidation performance on formaldehyde, and can be efficiently catalytically decomposed under the condition of normal temperature environment; the manganese dioxide nano powder can adsorb a plurality of water molecules at normal temperature, and can effectively degrade formaldehyde; the preparation of the existing porous membrane is relatively mature, and comprises dry-method single-pulling and double-pulling, wet-method single-pulling and double-pulling, and the selection cost of the base material is low and the application is easy; the coating technology is mature, and the manganese dioxide slurry can be uniformly and flatly coated on the base material; the diaphragm coated with the manganese oxide can be directly pasted as wallpaper, is attractive and can degrade formaldehyde; compared with noble metal catalysts, the manganese oxide has rich resources and low cost.
While only the preferred embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention. The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (10)
1. A method of making a separator, comprising:
mixing manganese oxide, an anti-settling agent, an adhesive, water, an adhesive and a wetting agent to obtain slurry;
and coating the slurry on the surface of a base material to obtain the diaphragm.
2. The method of claim 1, wherein the manganese oxide is a manganese oxide powder;
the particle size of the manganese oxide powder is 5-10 nm.
3. The method of claim 1, wherein the manganese oxide is selected from one of manganese dioxide, manganese monoxide, manganese sesquioxide, manganomanganic oxide, manganous anhydride, and manganic anhydride.
4. The method of claim 1, wherein the anti-settling agent is selected from sodium carboxymethyl cellulose.
5. The method of claim 1, wherein the adhesive is selected from one or more of styrene-butadiene latex, acrylic acid, polyacrylamide, polyvinyl alcohol, polyvinylpyrrolidone, polyethylene oxide, modified paraffin resin, carbomer resin, polyacrylic acid, polyurethane acrylate, polyacrylate copolymer emulsion, polyurethane and urethane.
6. The method of claim 1, wherein the adhesive is an acrylic-type adhesive.
7. The method according to claim 1, wherein the wetting agent is selected from one or more of organosilicon ether surfactants, anionic surfactants and nonionic surfactants.
8. The method according to claim 7, wherein the anionic surfactant is selected from sodium alkyl aryl sulfonate, sodium butyl naphthalene sulfonate, sodium hydroxyethyl sulfonate or sodium dodecyl sulfonate;
the nonionic surfactant is selected from long-chain fatty alcohol-polyoxyethylene ether, alkylphenol ethoxylate, polyoxyethylene alkylolamide or fatty alcohol-polyoxyethylene ether.
9. A separator made by the method of claim 1.
10. Use of the separator of claim 9 in the field of formaldehyde removal.
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CN114583385A (en) * | 2022-03-02 | 2022-06-03 | 上海兰钧新能源科技有限公司 | Lithium battery composite safety diaphragm, lithium battery cell and corresponding preparation method |
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CN110373915A (en) * | 2019-08-16 | 2019-10-25 | 大连瑞源非织造布有限公司 | A kind of the environment-friendly non-woven fabric wallpaper and its preparation process of absorbable and degradable formaldehyde |
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