CN112848044A - Intelligent integrated molding method for high polymer material polyurethane elastomer - Google Patents
Intelligent integrated molding method for high polymer material polyurethane elastomer Download PDFInfo
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- CN112848044A CN112848044A CN202110000516.6A CN202110000516A CN112848044A CN 112848044 A CN112848044 A CN 112848044A CN 202110000516 A CN202110000516 A CN 202110000516A CN 112848044 A CN112848044 A CN 112848044A
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- 229920003225 polyurethane elastomer Polymers 0.000 title claims abstract description 53
- 238000000034 method Methods 0.000 title claims abstract description 36
- 239000002861 polymer material Substances 0.000 title claims abstract description 20
- 238000000465 moulding Methods 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 104
- 239000000463 material Substances 0.000 claims abstract description 53
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims abstract description 11
- 238000001816 cooling Methods 0.000 claims description 25
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 230000003139 buffering effect Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 238000001746 injection moulding Methods 0.000 claims description 5
- 239000003381 stabilizer Substances 0.000 claims description 5
- 210000003437 trachea Anatomy 0.000 claims description 4
- 238000009423 ventilation Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 3
- 239000002991 molded plastic Substances 0.000 claims 1
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- -1 medical treatment Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1761—Means for guiding movable mould supports or injection units on the machine base or frame; Machine bases or frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/7207—Heating or cooling of the moulded articles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
- F16F15/067—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Robotics (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of polyurethane elastomer forming, and discloses an intelligent integrated forming method of a high polymer material polyurethane elastomer. According to the intelligent integrated molding method for the high polymer material polyurethane elastomer, the mold mechanism, the automatic material taking mechanism and the self-feeding and conveying mechanism are matched with each other, materials are taken from the interior of the mold mechanism from mold closing production of the mold mechanism to the automation of the automatic material taking mechanism, and then the materials are placed on the top surface of the self-feeding and conveying mechanism for automatic conveying, all automatic operation modes are adopted in the whole process, the labor intensity of workers is greatly reduced, the production efficiency is improved, and the traditional polyurethane elastomer production process is optimized.
Description
Technical Field
The invention relates to the technical field of polyurethane elastomer forming, in particular to an intelligent integrated forming method of a high polymer material polyurethane elastomer.
Background
Polyurethane is a new organic polymer material, which is known as 'fifth plastic', and is widely applied to the fields of light industry, chemical industry, electronics, textile, medical treatment, building materials, automobiles, national defense, aerospace, aviation lamps and the like due to excellent performance, such as specific paint, coating, adhesive, sofas, mattresses, seat armrests and the like in daily life, electrical appliance insulating paint, wire and cable sheaths, refrigerators, disinfection cabinets, water heaters and the like in household electrical appliance application, and various materials such as sealant, adhesive, roof waterproof heat-insulating layers, refrigeration house heat-insulating layers, internal and external wall coatings, floor paint and the like in building industry application.
Most of polyurethane elastomers are manufactured by injection molds at present, but the existing polyurethane elastomer manufacturing molds have problems in the actual use process, and mainly have the problems that the processes of opening and closing of an upper mold and a lower mold, material taking out and the like need to be interfered by a large amount of manual operation, so that the labor intensity of workers is high, the production efficiency is relatively reduced, the initial temperature of finished materials is high, and certain safety risk exists in manual material taking.
Disclosure of Invention
Technical problem to be solved
The invention provides intelligent integrated molding equipment and an operation method for a high polymer material polyurethane elastomer, which solve the problems in the background art.
(II) technical scheme
The invention provides the following technical scheme: the utility model provides a macromolecular material polyurethane elastomer intelligence integration former, includes the supporting box, the top surface fixed mounting of supporting box has die mechanism, the front at die mechanism middle part is provided with automatic feeding agencies, automatic feeding agencies's bottom surface fixed connection is at the top surface at supporting box middle part, the bottom of automatic feeding agencies one end is provided with from sending defeated material mechanism, from sending defeated material mechanism setting inboard at supporting box middle part, from sending the bottom of defeated material mechanism to be provided with cooling body, cooling body bottom surface fixed connection is at the inner wall of supporting box bottom, the both sides fixedly connected with buffering stabilizer blade mechanism of supporting box bottom surface.
Preferably, the buffering support leg mechanism is internally provided with a support leg rod, a square sleeve is movably sleeved on the outer side of the bottom of the support leg rod, compression springs are fixedly connected to two sides of the top surface of the square sleeve, and the top ends of the compression springs are fixedly connected to the bottom surface of the supporting box body.
Preferably, the cooling mechanism comprises an air blower inside, an air delivery pipe is fixedly sleeved on one side of the air blower, the bottom surface of the air delivery pipe is fixedly connected to the inner wall of the bottom of the supporting box body, a flow collecting box body is fixedly sleeved on the top of the air delivery pipe, a flow dispersing plate is fixedly sleeved on the inner side of the top of the flow collecting box body, and an air outlet is formed in the flow dispersing plate.
Preferably, the inside of sending defeated material mechanism certainly is including the conveyer belt, and the conveyer belt activity cup joints the inboard at the supporting box top, a driving roller has respectively been cup jointed in the inside activity of conveyer belt both sides, two the equal fixed mounting in both ends of driving roller has a bearing frame, bearing frame top surface fixed connection is on the inner wall at supporting box top, two one of them driving roller one end fixed mounting of driving roller has servo motor, ventilative groove has been seted up to the inside of conveyer belt.
Preferably, automatic feeding agencies's inside is including the base, and the inboard fixed cover at base middle part has connect main electric putter, main electric putter's one end fixedly connected with connecting plate, the inside fixed cover of connecting plate both sides has connect pen type electric putter, pen type electric putter's bottom fixedly connected with gets the flitch, the inside fixed cover of getting the flitch both sides has connect the sucking disc, two the top fixed mounting of sucking disc has Y type trachea, the tracheal one end fixed mounting of Y type has current aspiration pump, the top surface fixed mounting of connecting plate has small-size battery, small-size battery and two pen type electric putter electric connection.
Preferably, the inside of mould mechanism includes the mount, and the inboard fixed cover in mount middle part has connect the hydraulic stem, the bottom fixedly connected with of hydraulic stem goes up compound die, the fixed cover in the inside of going up compound die both sides has connect the pipe of moulding plastics, the bottom of going up compound die is provided with the bed die, the bottom surface fixed connection of bed die is at the top surface of supporting the box.
Preferably, the two sides of the top surface of the lower mold are fixedly connected with guide rods, the guide rods are movably sleeved inside the upper mold, and the top surfaces of the guide rods are fixedly connected to the inner wall of the top of the fixing frame.
Preferably, the box door is hinged to the inner side of the front face of the supporting box body, and the handle is fixedly connected to the front face of the middle part of the box door.
An intelligent integrated molding device and an operation method for a high polymer material polyurethane elastomer comprise the following operation steps:
s1, firstly, specifically operating the die mechanism, starting a hydraulic rod in the die mechanism, pushing and pressing an upper die by a telescopic rod in the hydraulic rod to enable the upper die and a lower die to be matched, then adding a polyurethane elastomer raw material into an injection molding cavity formed after the upper die and the lower die are matched through an injection pipe, then completing the production of the polyurethane elastomer, closing the hydraulic rod after the production, and driving the upper die to reset and lift by the telescopic rod in the hydraulic rod;
s2, next, the specific operation of the automatic material taking mechanism, starting a main electric push rod inside the automatic material taking mechanism, pushing a connecting plate by a telescopic rod inside the main electric push rod, moving the connecting plate to the top of a finished polyurethane elastomer inside a lower closing mold, then starting a pen type electric push rod, and similarly, pushing a material taking plate and a sucker by a telescopic rod inside the pen type electric push rod to move downwards, finally enabling the bottom of the sucker to be in contact with the top surface of the polyurethane elastomer, then extracting air between the bottom of the sucker and the top surface of the polyurethane elastomer by using an existing air extraction pump installed at the other end of a Y-shaped air pipe, and preparing a negative pressure condition of the inner side of the bottom of the sucker so that the sucker is adsorbed on the top;
s3, after the steps are finished, sequentially closing the pen-type electric push rod 34 and the main electric push rod, resetting the material taking plate and the connecting plate to the original positions, then closing the existing air suction pump arranged at the other end of the Y-shaped air pipe, enabling the polyurethane elastomer adsorbed by the suction disc to fall on the top surface of the middle part of the self-feeding and conveying mechanism, then respectively starting a servo motor inside the self-feeding and conveying mechanism and a blower inside the cooling mechanism, and driving the transmission roller and the conveying belt to rotate by the servo motor to carry out material conveying operation in relation to the matching operation of the self-feeding and conveying mechanism and the cooling mechanism;
s4, in the process of conveying material by the self-feeding and conveying mechanism, the cooling air flow forcibly generated by the air blower is uniformly distributed to cover the bottom surface of the conveying belt through the air conveying pipe, the flow collecting box body and the air outlet hole, and then the polyurethane elastomer conveyed on the top surface of the conveying belt is cooled through the ventilation groove in the conveying belt, so that the last procedure of the device is completed, the worker collects the polyurethane elastomer on one side of the self-feeding and conveying mechanism in a centralized manner, and then the operation is repeated according to the steps.
Advantageous effects
The invention has the following beneficial effects:
1. according to the intelligent integrated molding equipment and the operation method for the high polymer material polyurethane elastomer, the mold mechanism, the automatic material taking mechanism and the self-feeding and material conveying mechanism are matched with each other, materials are taken from the interior of the mold mechanism from mold closing production of the mold mechanism to the automatic material taking mechanism, and then the materials are placed on the top surface of the self-feeding and material conveying mechanism for automatic conveying, all automatic operation modes are adopted in the whole process, the labor intensity of workers is greatly reduced, the production efficiency is improved, and optimization of the traditional polyurethane elastomer production process is realized.
2. According to the intelligent integrated molding equipment and the operation method for the high polymer material polyurethane elastomer, the cooling mechanism and the buffering support leg mechanism are used for cooling the finished product of the polyurethane elastomer respectively, the temperature of the finished product of the polyurethane elastomer in the subsequent worker collecting process is reduced, potential safety hazards are eliminated, the vibration in the whole device operation process is buffered and weakened, and the use performance of the device is further optimized.
Drawings
FIG. 1 is a schematic front view of the structure of the present invention;
FIG. 2 is a schematic bottom view of the self-feeding mechanism of the present invention;
FIG. 3 is a schematic front view of the cooling mechanism of the present invention;
FIG. 4 is a schematic top plan view of the cooling mechanism of the present invention;
FIG. 5 is a left side view of the automatic material picking mechanism of the present invention;
FIG. 6 is a schematic top view of an automatic material picking mechanism of the present invention;
FIG. 7 is a rear view of the structural mold mechanism of the present invention;
fig. 8 is an enlarged schematic view of the buffer leg mechanism of the present invention.
In the figure: 1. supporting the box body; 2. a mold mechanism; 21. a fixed mount; 22. a hydraulic lever; 23. putting the die on; 24. injection molding a tube; 25. closing the mold; 26. a guide bar; 3. an automatic material taking mechanism; 31. a base; 32. a main electric push rod; 33. a connecting plate; 34. a pen-type electric push rod; 35. taking a material plate; 36. a suction cup; 37. a Y-shaped trachea; 38. a small-sized storage battery; 4. a self-feeding and conveying mechanism; 41. a conveyor belt; 42. a driving roller; 43. a bearing seat; 44. a servo motor; 45. a ventilation groove; 5. a cooling mechanism; 51. a blower; 52. a wind delivery pipe; 53. a header body; 54. a flow dispersing plate; 55. an air outlet; 6. a buffer leg mechanism; 61. a leg bar; 62. a square sleeve; 63. a compression spring; 7. and (4) a box door.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, an intelligent integrated molding apparatus for a high polymer material polyurethane elastomer comprises a mold for manufacturing a polyurethane elastomer, which includes a supporting box 1, a box door 7 hinged to the inner side of the front surface of the supporting box 1, and a handle fixedly connected to the front surface of the middle portion of the box door 7, wherein the box door 7 hides and protects the structure inside the supporting box 1 to avoid contact and misoperation of irrelevant people, the handle provides a holding condition for opening and closing the box door 7 and the supporting box 1, a mold mechanism 2 is fixedly installed on the top surface of the supporting box 1, the mold mechanism 2 includes a fixing frame 21, a hydraulic rod 22 is fixedly sleeved on the inner side of the middle portion of the fixing frame 21, an upper mold 23 is fixedly connected to the bottom end of the hydraulic rod 22, injection tubes 24 are fixedly sleeved inside the two sides of the upper mold 23, and a lower mold 25 is arranged at the bottom of the upper mold 23, the two sides of the top surface of the lower mold 25 are fixedly connected with guide rods 26, the guide rods 26 are movably sleeved inside the upper mold 23, the top surface of the guide rods 26 is fixedly connected to the inner wall of the top of the fixing frame 21, the guide rods 26 provide guidance and support for subsequent opening and closing movement of the upper mold 23 and the lower mold 25, the reliability of the device in use is further improved, the bottom surface of the lower mold 25 is fixedly connected to the top surface of the supporting box body 1, the hydraulic rods 22 inside the mold mechanism 2 can enable the upper mold 23 and the lower mold 25 to be automatically opened and closed, the working strength of workers is preliminarily reduced, an injection mold cavity made of a polyurethane elastomer is provided after the upper mold 23 and the lower mold 25 are closed, the automatic material taking mechanism 3 is arranged on the front surface of the middle part of the mold mechanism 2, the base 31 is arranged inside the automatic material taking mechanism 3, and a main electric push rod 32 is fixedly sleeved on the inner side of, one end of the main electric push rod 32 is fixedly connected with a connecting plate 33, the inner parts of two sides of the connecting plate 33 are fixedly sleeved with the pen type electric push rods 34, the bottom of the pen type electric push rod 34 is fixedly connected with a material taking plate 35, the inner parts of two sides of the material taking plate 35 are fixedly sleeved with sucking discs 36, the top ends of the two sucking discs 36 are fixedly provided with Y-shaped air pipes 37, one end of each Y-shaped air pipe 37 is fixedly provided with an existing air suction pump, the top surface of the connecting plate 33 is fixedly provided with a small storage battery 38, the small storage battery 38 is electrically connected with the two pen type electric push rods 34, the automatic material taking mechanism 3 realizes the function of automatically taking materials from workpieces produced in the mold mechanism 2, the automation performance of the whole device is improved, meanwhile, the automatic material taking mechanism 3 is also an important structure which is opened before the connection relation between the mold mechanism 2 and the, the bottom of one end of the automatic material taking mechanism 3 is provided with a self-feeding and conveying mechanism 4, the self-feeding and conveying mechanism 4 comprises a conveying belt 41 inside, the conveying belt 41 is movably sleeved on the inner side of the top of the supporting box body 1, two driving rollers 42 are movably sleeved inside two sides of the conveying belt 41 respectively, two ends of each of the two driving rollers 42 are fixedly provided with a bearing seat 43, the top surface of each bearing seat 43 is fixedly connected to the inner wall of the top of the supporting box body 1, one end of one driving roller 42 of the two driving rollers 42 is fixedly provided with a servo motor 44, the conveying belt 41 is internally provided with a ventilation groove 45, the conveying belt 41, the driving rollers 42 and the servo motor 44 inside the self-feeding and conveying mechanism 4 form a main conveying belt structure, the automatic conveying function is provided for workpieces produced by the device, the self-feeding and conveying mechanism 4 is arranged on the inner side of the middle part of the supporting box body, the cooling mechanism 5 comprises an air blower 51 inside, an air delivery pipe 52 is fixedly sleeved on one side of the air blower 51, the bottom surface of the air delivery pipe 52 is fixedly connected to the inner wall of the bottom of the supporting box body 1, a flow collecting box body 53 is fixedly sleeved on the top of the air delivery pipe 52, a flow dispersing plate 54 is fixedly sleeved on the inner side of the top of the flow collecting box body 53, an air outlet hole 55 is formed in the flow dispersing plate 54, cooling air flow forcibly generated by the air blower 51 inside the cooling mechanism 5 uniformly distributes and covers the bottom surface of the conveying belt 41 through the air delivery pipe 52, the flow collecting box body 53 and the air outlet hole 55, so that the automatic cooling function of the device is realized, the bottom surface of the cooling mechanism 5 is fixedly connected to the inner wall of the bottom of the supporting box body 1, the buffering support leg mechanisms 6 are fixedly connected to two sides of the bottom surface of the supporting box body, both sides fixedly connected with compression spring 63 of square cover 62 top surface, compression spring 63's top fixed connection is in the bottom surface of supporting box 1, and compression spring 63 and square cover 62 use stabilizer blade pole 61 to support as spacing restriction, form shock attenuation buffer structure, cushion and weaken the performance of further optimizing the device then to the vibrations of whole device operation in-process.
An intelligent integrated molding device and an operation method for a high polymer material polyurethane elastomer comprise the following operation steps:
s1, firstly, specifically operating the die mechanism 2, starting the hydraulic rod 22 in the die mechanism 2, pushing the upper die 23 by an expansion link in the hydraulic rod 22, so that the upper die 23 and the lower die 25 are closed, adding a polyurethane elastomer raw material into an injection molding cavity formed by closing the upper die 23 and the lower die 25 through an injection pipe 24, then completing the production of the polyurethane elastomer, closing the hydraulic rod 22 after the completion, and driving the upper die 23 to reset and lift by the expansion link in the hydraulic rod 22;
s2, following the specific operation of the automatic material taking mechanism 3, starting the main electric push rod 32 inside the automatic material taking mechanism 3, pushing the connecting plate 33 by the telescopic rod inside the main electric push rod 32, moving the connecting plate to the top of the finished polyurethane elastomer inside the lower mold 25, then starting the pen-type electric push rod 34, and similarly, pushing the material taking plate 35 and the suction cup 36 by the telescopic rod inside the pen-type electric push rod 34 to move downwards, finally making the bottom of the suction cup 36 contact with the top surface of the polyurethane elastomer, then using the existing air pump installed at the other end of the Y-shaped air pipe 37 to extract the air between the bottom of the suction cup 36 and the top surface of the polyurethane elastomer, preparing the negative pressure condition inside the bottom of the suction cup 36, and making the suction cup 36 adsorb on the top surface of the;
s3, after the above steps, closing the pen-type electric push rod 34 and the main electric push rod 32 in sequence, returning the material-taking plate 35 and the connecting plate 33 to the original position, then closing the existing air pump installed at the other end of the Y-shaped air tube 37, making the polyurethane elastomer adsorbed by the suction cup 36 fall on the top surface of the middle part of the self-feeding and conveying mechanism 4, then starting the servo motor 44 inside the self-feeding and conveying mechanism 4 and the blower 51 inside the cooling mechanism 5 respectively with respect to the matching operation of the self-feeding and conveying mechanism 4 and the cooling mechanism 5, and using the servo motor 44 to drive the transmission roller 42 and the conveyer belt 41 to rotate for conveying operation;
s4, in the process of conveying material by the self-feeding and conveying mechanism 4, the cooling air flow forcibly generated by the air blower 51 is uniformly distributed and covered on the bottom surface of the conveying belt 41 through the air conveying pipe 52, the collecting tank 53 and the air outlet hole 55, and then the polyurethane elastomer conveyed on the top surface of the conveying belt 41 is cooled through the ventilating slot 45 in the conveying belt 41, so that the last procedure of the device is completed, the workers collect on one side of the self-feeding and conveying mechanism 4 in a centralized manner, and then the operation is repeated according to the steps.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. An intelligent integrated molding method of a high polymer material polyurethane elastomer is characterized in that: the automatic material taking device comprises a supporting box body (1), wherein a mold mechanism (2) is fixedly mounted on the top surface of the supporting box body (1), an automatic material taking mechanism (3) is arranged on the front surface of the middle part of the mold mechanism (2), the bottom surface of the automatic material taking mechanism (3) is fixedly connected to the top surface of the middle part of the supporting box body (1), a self-feeding and conveying mechanism (4) is arranged at the bottom of one end of the automatic material taking mechanism (3), the self-feeding and conveying mechanism (4) is arranged on the inner side of the middle part of the supporting box body (1), a cooling mechanism (5) is arranged at the bottom of the self-feeding and conveying mechanism (4), the bottom surface of the cooling mechanism (5) is fixedly connected to the inner wall of the bottom of the supporting box body (1), and buffering support;
the method is characterized by comprising the following operation steps:
s1, firstly, specifically operating the die mechanism (2), starting a hydraulic rod (22) in the die mechanism (2), pushing an upper die (23) by an expansion link in the hydraulic rod (22), so that the upper die (23) and a lower die (25) are closed, adding a polyurethane elastomer raw material into an injection molding cavity formed by closing the upper die (23) and the lower die (25) through an injection molding pipe (24), then completing the production of the polyurethane elastomer, closing the hydraulic rod (22) after the completion, and driving the upper die (23) to reset and lift by the expansion link in the hydraulic rod (22);
s2, carrying out specific operation of the automatic material taking mechanism (3), starting a main electric push rod (32) inside the automatic material taking mechanism (3), pushing a connecting plate (33) by a telescopic rod inside the main electric push rod (32), moving the connecting plate to the top of a finished polyurethane elastomer inside a lower mold (25), starting a pen-type electric push rod (34), similarly, pushing a material taking plate (35) and a sucking disc (36) by a telescopic rod inside the pen-type electric push rod (34) to move downwards, finally enabling the bottom of the sucking disc (36) to be in contact with the top surface of the polyurethane elastomer, and then utilizing an existing air suction pump installed at the other end of a Y-shaped air pipe (37) to suck air between the bottom of the sucking disc (36) and the top surface of the polyurethane elastomer to prepare a negative pressure condition inside the bottom of the sucking disc (36) and enable the sucking disc (36) to be adsorbed on the top surface of;
s3, after the steps are finished, sequentially closing the pen-type electric push rod 34 and the main electric push rod 32, resetting the material taking plate 35 and the connecting plate 33 to the original positions, then closing the existing air suction pump arranged at the other end of the Y-shaped air pipe 37, enabling the polyurethane elastomer adsorbed by the suction disc 36 to fall on the top surface of the middle part of the self-feeding and conveying mechanism 4, then respectively starting a servo motor 44 in the self-feeding and conveying mechanism 4 and an air blower 51 in the cooling mechanism 5 with respect to the matching operation of the self-feeding and conveying mechanism 4 and the cooling mechanism 5, and driving the driving roller 42 and the conveying belt 41 to rotate by the servo motor 44 to carry out the conveying operation;
s4, in the material conveying process of the self-feeding material conveying mechanism (4), the cooling air flow forcibly generated by the air blower (51) is uniformly distributed and covered on the bottom surface of the conveying belt (41) through the air conveying pipe (52), the flow collecting box body (53) and the air outlet hole (55), and then the polyurethane elastomer conveyed on the top surface of the conveying belt is cooled through the ventilation groove (45) in the conveying belt (41), so that the last procedure of the device is completed, a worker collects the polyurethane elastomer on one side of the self-feeding material conveying mechanism (4) in a centralized manner, and then the operation is repeated according to the steps.
2. The intelligent integrated molding method of the high polymer material polyurethane elastomer according to claim 1, characterized in that: buffering stabilizer blade mechanism (6) are inside including a stabilizer blade pole (61), and the outside activity of stabilizer blade pole (61) bottom has cup jointed square cover (62), the both sides fixedly connected with compression spring (63) of square cover (62) top surface, the top fixed connection of compression spring (63) is in the bottom surface of supporting box (1).
3. The intelligent integrated molding method of the high polymer material polyurethane elastomer according to claim 1, characterized in that: the cooling mechanism (5) is internally provided with an air blower (51), one side of the air blower (51) is fixedly sleeved with an air conveying pipe (52), the bottom surface of the air conveying pipe (52) is fixedly connected to the inner wall of the bottom of the supporting box body (1), the top of the air conveying pipe (52) is fixedly sleeved with a flow collecting box body (53), the inner side of the top of the flow collecting box body (53) is fixedly sleeved with a flow dispersing plate (54), and an air outlet (55) is formed in the flow dispersing plate (54).
4. The intelligent integrated molding method of the high polymer material polyurethane elastomer according to claim 1, characterized in that: the inside of sending defeated material mechanism (4) certainly is including conveyer belt (41), and conveyer belt (41) activity cup joints the inboard at supporting box (1) top, a driving roller (42), two have respectively been cup jointed in the inside of conveyer belt (41) both sides the equal fixed mounting in both ends of driving roller (42) has a bearing frame (43), bearing frame (43) top surface fixed connection is on the inner wall at supporting box (1) top, two one of them driving roller (42) one end fixed mounting of driving roller (42) has servo motor (44), ventilative groove (45) have been seted up to the inside of conveyer belt (41).
5. The intelligent integrated molding method of the high polymer material polyurethane elastomer according to claim 1, characterized in that: the inside of automatic feeding agencies (3) is including base (31), and the inboard fixed cover in base (31) middle part has connect main electric putter (32), the one end fixedly connected with connecting plate (33) of main electric putter (32), the inside fixed pen type electric putter (34) that has cup jointed of connecting plate (33) both sides, flitch (35) are got to the bottom fixedly connected with of pen type electric putter (34), the inside fixed cover of getting flitch (35) both sides has cup sucking disc (36), two the top fixed mounting of sucking disc (36) has Y type trachea (37), the one end fixed mounting of Y type trachea (37) has current aspiration pump, the top surface fixed mounting of connecting plate (33) has small-size battery (38), small-size battery (38) and two pen type electric putter (34) electric connection.
6. The intelligent integrated molding method of the high polymer material polyurethane elastomer according to claim 1, characterized in that: the inside of mould mechanism (2) includes mount (21), and the inboard fixed hydraulic stem (22) that has cup jointed in mount (21) middle part, mould (23) are gone up to the bottom fixedly connected with of hydraulic stem (22), the fixed cover in inside of going up mould (23) both sides has been cup jointed and has been moulded plastics pipe (24), the bottom of going up mould (23) is provided with and closes mould (25) down, the bottom surface fixed connection of die (25) closes the top surface at supporting box (1) down.
7. The intelligent integrated molding method of the high polymer material polyurethane elastomer according to claim 1, characterized in that: and guide rods (26) are fixedly connected to two sides of the top surface of the lower die (25), the guide rods (26) are movably sleeved inside the upper die (23), and the top surfaces of the guide rods (26) are fixedly connected to the inner wall of the top of the fixing frame (21).
8. The intelligent integrated molding method of the high polymer material polyurethane elastomer according to claim 1, characterized in that: the inner side of the front surface of the supporting box body (1) is hinged with a box door (7), and the front surface of the middle part of the box door (7) is fixedly connected with a handle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110000516.6A CN112848044A (en) | 2021-01-03 | 2021-01-03 | Intelligent integrated molding method for high polymer material polyurethane elastomer |
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| CN202110000516.6A CN112848044A (en) | 2021-01-03 | 2021-01-03 | Intelligent integrated molding method for high polymer material polyurethane elastomer |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114161673A (en) * | 2021-12-07 | 2022-03-11 | 连云港冠泰汽车配件有限公司 | Flame-retardant thermoplastic polyurethane grouting device and method capable of achieving rapid forming |
| CN115157553A (en) * | 2022-07-12 | 2022-10-11 | 锋特(福建)新材料科技有限公司 | Production line for producing TPU (thermoplastic polyurethane) soles |
| CN115447090A (en) * | 2022-08-23 | 2022-12-09 | 江西亚中电子科技股份有限公司 | Cooling treatment process for LED lamp bead support after injection molding |
-
2021
- 2021-01-03 CN CN202110000516.6A patent/CN112848044A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114161673A (en) * | 2021-12-07 | 2022-03-11 | 连云港冠泰汽车配件有限公司 | Flame-retardant thermoplastic polyurethane grouting device and method capable of achieving rapid forming |
| CN115157553A (en) * | 2022-07-12 | 2022-10-11 | 锋特(福建)新材料科技有限公司 | Production line for producing TPU (thermoplastic polyurethane) soles |
| CN115157553B (en) * | 2022-07-12 | 2023-07-21 | 锋特(福建)新材料科技有限公司 | Production line for producing TPU soles |
| CN115447090A (en) * | 2022-08-23 | 2022-12-09 | 江西亚中电子科技股份有限公司 | Cooling treatment process for LED lamp bead support after injection molding |
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Application publication date: 20210528 |