CN112847085A

CN112847085A - Scale breaking roller changing mechanism and roller changing method

Info

Publication number: CN112847085A
Application number: CN202011638668.0A
Authority: CN
Inventors: 傅如学; 沈雷鸣
Original assignee: Zhejiang Mopper Environmental Technology Co Ltd
Current assignee: Zhejiang Mopper Environmental Technology Co Ltd
Priority date: 2020-12-31
Filing date: 2020-12-31
Publication date: 2021-05-28
Anticipated expiration: 2040-12-31
Also published as: CN112847085B

Abstract

The invention discloses a phosphorus-breaking roller changing mechanism and a roller changing method, wherein the roller changing mechanism comprises a roller changing trolley and a rack, the roller changing trolley comprises a base, and a moving seat and a traveling mechanism are arranged on the base; the movable seat is provided with a head end and a tail end along the length direction of the base, the tail end is higher than the head end, the movable seat is provided with a roller changing driving assembly and a bearing movable frame bearing the phosphorus breaking roller, and the phosphorus breaking roller is obliquely arranged when the bearing movable frame bears the phosphorus; the roller changing driving assembly is connected with the bearing moving frame, and when the traveling mechanism drives the moving seat to move, the roller changing driving assembly drives the bearing moving frame to move obliquely on the moving seat along the length direction of the base; in addition, the roller changing trolley is provided with two driving wheels, and the first driving wheel and the second driving wheel synchronously rotate, so that the problem that the roller changing trolley cannot feed due to the fact that the rotating speeds of the first driving wheel and the second driving wheel are inconsistent is solved. The broken phosphorus roller that the slope set up can directly go up and down to put into and bear the weight of on moving the frame, and can not appear broken phosphorus roller bending or even cracked problem.

Description

Scale breaking roller changing mechanism and roller changing method

Technical Field

The invention relates to the technical field of replacement of scale breaking rollers of derusters, in particular to a scale breaking roller replacement mechanism and a scale breaking roller replacement method.

Background

The steel wire is produced and often needs a period of time to come to practical use, and in this period of time, because of various reasons can lead to steel wire surface to rust, influence practical use, therefore need to carry out rust cleaning to steel wire surface before using to raw steel wire.

The prior method for removing rust on the surface of a steel wire is generally an acid pickling rust removal method. The principle is that the chemical reaction between acid in the acid washing solution and metal oxide is utilized to dissolve the metal oxide, so as to remove the rust and dirt on the surface of the steel. However, after the steel wire is washed by acid and derusted, a large amount of clear water is required for cleaning and passivation treatment, and a large amount of waste water, waste acid and acid mist formed by the steel wire cause environmental pollution. If not properly treated, the metal surface can be over-etched to form pits.

In order to solve the problems, the steel wire derusting production line and the derusting process of the application number '201910947037.8' provide a steel wire derusting device which derusts a steel wire by a flat scale breaking roller, twists the steel wire by a steel wire derusting machine and derusts the steel wire by the obliquely arranged scale breaking roller, so that comprehensive derusting is realized, the pollution is small, and the derusting efficiency is high. However, the scale breaking roller is formed with a grinding brush rod made of nylon or diamond material along the circumferential direction, and the grinding brush rod is gradually abraded in use, so that the roller replacement operation is required, manual assistance is required before, time and labor are wasted, and the efficiency is low. The application number of the scale breaking roller changing operation vehicle is '201910947013.2' and the working method thereof provides a method for automatically replacing the scale breaking roller by the scale breaking roller changing operation vehicle.

However, in the above patent, when the scale breaking roller arranged obliquely is to be placed in the supporting device of the scale breaking roller changing operation vehicle, the bearing seat at one end of the scale breaking roller needs to move first to be disengaged from the scale breaking roller, then the bearing seat at the other end is driven by the oil cylinder to drive the scale breaking roller to rotate to the horizontal plane, and then the roller unloading upper roller acts, in the process, one end of the scale breaking roller is stressed independently, and the problem of bending and even breaking is easy to occur. In the roller unloading and feeding process, the bearing seats at the two ends of the scale breaking roller are driven to move close to or away from the scale breaking roller through the corresponding moving mechanisms in sequence, so that the scale breaking roller can be unlocked and locked; furthermore, in the past, the scale breaking roller operation vehicle travels by driving a single gear to be meshed with a rack, and when the self track of the operation vehicle is aligned and adjacent to the rack track in the operation line, the operation vehicle can travel into the rack in a seamless connection mode, so that collision is easy to cause, and when the self track of the operation vehicle is aligned and adjacent to the rack track in the operation line, the gear is unhooked or blocked, so that the operation vehicle cannot travel into the rack.

Disclosure of Invention

In order to solve the above technical problems, the present invention aims to provide a track which can travel into a rack without being closely connected and with a gap; the descaling roll changing mechanism and the roll changing method can realize the roll unloading and the roll loading action by only moving the bearing seat beside a single descaling roll on the roll changing vehicle and only keeping the self-inclined state of the descaling roll without rotating the descaling roll which is obliquely arranged to the horizontal position during roll changing.

The technical scheme adopted by the invention is as follows:

a scale breaking roller changing mechanism comprises a scale breaking roller changing vehicle and a rack provided with a scale breaking roller rust removing unit, and comprises a base, wherein a moving seat and a traveling mechanism are arranged on the base, and the traveling mechanism is connected with the moving seat and used for driving the moving seat to move along the length direction of the base; the movable seat is provided with a head end and a tail end along the length direction of the base, the tail end of the movable seat is higher than the head end, the movable seat is provided with a roller changing driving assembly and a bearing movable frame for bearing the phosphorus breaking roller, and the bearing movable frame is configured to enable the axis of the phosphorus breaking roller to form an included angle with the horizontal plane when bearing the phosphorus breaking roller; the roller changing driving assembly is connected with the bearing moving frame, and when the travelling mechanism drives the moving seat to move to a specified position, the roller changing driving assembly drives the bearing moving frame to move obliquely on the moving seat; a first rack is arranged on the base along the length direction of the base; the roller changing channel is arranged on the rack and used for allowing the movable seat to enter, and a second rack is arranged in the roller changing channel along the length direction of the roller changing channel; the travelling mechanism comprises a feeding driving assembly, the feeding driving assembly comprises a mounting seat, the mounting seat is mounted on the moving seat, a first driving wheel and a second driving wheel are rotatably arranged on the mounting seat, the first driving wheel and the second driving wheel are respectively provided with a wheel wall arranged along the circumferential direction, the wheel wall of the first driving wheel is opposite to the wheel wall of the second driving wheel, and teeth are respectively arranged on the wheel wall of the first driving wheel and the wheel wall of the second driving wheel along the circumferential direction; the first rack and the second rack are positioned on the same straight line, and a gap is reserved between the first rack and the second rack; the first driving wheel and the second driving wheel are meshed with the first rack, and when the first driving wheel and the second driving wheel rotate, the moving seat is driven to feed along the length direction of the first rack; and when the second drive wheel disengages from the first rack, the first drive wheel has engaged with the second rack.

In a further scheme, still be provided with drive assembly on the mount pad, drive assembly includes the hold-in range, install driving motor on the mount pad, driving motor with first drive wheel is connected in order to drive first drive wheel rotates, be provided with first drive shaft with the axle center on the first drive wheel, be provided with the second drive shaft with the axle center on the second drive wheel, be provided with first drive wheel in the first drive shaft, be provided with the second drive wheel in the second drive shaft, first drive wheel passes through with the second drive wheel the hold-in range is connected, driving motor drive when first drive wheel rotates, drive first drive wheel and second drive wheel rotate for second drive wheel synchronous rotation. The problem that the scale breaking roller changing vehicle cannot normally walk due to inconsistent rotating speeds of the first driving wheel and the second driving wheel is avoided through the transmission assembly.

In a further scheme, two first guide rails which are parallel to each other are arranged on the base along the length direction of the base, two second guide rails which are parallel to each other are arranged in the roll changing channel along the length direction of the base, the first rack is arranged at the bottom end of one of the first guide rails, and the second rack is arranged at the bottom end of one of the second guide rails; the two sides of the moving seat are respectively provided with a plurality of walking wheels which are arranged along the length direction of the moving seat, the walking wheels are rotatably connected with the moving seat, and the walking wheels are higher than the first driving wheel and the second driving wheel in the vertical direction; a feeding channel is formed between the first driving wheel and the travelling wheel positioned on the same side of the moving seat; when the movable seat slides in the base and the roller changing channel, a first guide rail provided with a first rack and a second guide rail provided with a second rack penetrate through the feeding channel; when the movable seat slides on the base, the wheel wall of the travelling wheel is abutted against the upper end surface of the first guide rail; when the movable seat moves in the roller changing channel, the wheel wall of the travelling wheel is abutted against the upper end face of the second guide rail. The moving seat is supported and guided by the traveling wheels.

In a further scheme, the bearing moving frame comprises two push rods, and the two push rods extend along the length direction of the moving seat; and two supporting pieces for supporting the head and tail end parts of the scale breaking roller are arranged between the two push rods at intervals along the length direction of the push rods, a first limiting block for abutting against the end surface of the roller core of the scale breaking roller is arranged on each supporting piece, and the driving assembly is connected with the push rods or the supporting pieces so as to drive the bearing moving frame to move along the length direction of the moving seat. The scale breaking roller is limited left and right through the two push rods, so that the scale breaking roller is prevented from being separated from the bearing moving frame when the bearing moving frame carries the scale breaking roller to move.

In a further scheme, the roller changing device further comprises an elastic piece, wherein the elastic piece acts on the bearing moving frame, and when the roller changing driving assembly drives the bearing moving frame to move downwards along the moving seat, the elastic piece stretches or compresses; when the roller changing driving assembly drives the bearing moving frame to move upwards along the moving seat, the restoring force of the elastic piece is matched with the roller changing driving assembly to drive the bearing moving frame to move. And part of gravity is counteracted through the restoring force of the elastic piece, so that the energy consumption of the feeding driving assembly is reduced, and the power requirement on the feeding driving assembly is reduced.

In a further scheme, the left side and the right side of the head end and the tail end of the upper end face of the movable seat are respectively provided with a fixed block, the two push rods respectively penetrate through the fixed blocks on the left side and the right side and can slide relative to the fixed blocks, a stop block is fixedly arranged on each push rod, a spring is further sleeved on each push rod, and the two ends of each spring respectively abut against the stop block and the fixed blocks.

In a further scheme, a supporting groove is arranged on the upper end face of the moving seat, the supporting groove extends obliquely along the length direction of the moving seat on the upper end face of the moving seat, the supporting groove is located below the push rods in the vertical direction, and the supporting groove is located between the two push rods in the horizontal direction. The scale breaking roller is supported by the support groove, so that the gravity of the scale breaking roller is prevented from being concentrated on the support piece.

In a further scheme, the supporting piece is a U-shaped piece bent downwards, a U-shaped groove used for supporting a roller core of the scale breaking roller is formed in the U-shaped piece, protrusions extending outwards in the width direction of the moving seat are arranged at two ends of the U-shaped piece, the two push rods respectively penetrate through the protrusions at the two ends of the U-shaped piece and are fixedly connected with the U-shaped piece, and the bottom end face of each protrusion abuts against the upper end face of the moving seat. The bottom support is formed on the push rod through the bulges at the two ends of the U-shaped piece, so that the push rod is prevented from being broken when the scale breaking roller presses the push rod.

In a further scheme, the lifting device further comprises a base, wherein a lifting assembly is arranged on the base, and the lifting assembly is connected with the base to drive the base to move up and down relative to the base. After the roller unloading action is completed, the roller changing vehicle on the base is driven to descend through the lifting assembly, so that workers can conveniently take out damaged scale breaking rollers and place new scale breaking rollers.

In a further scheme, the device further comprises a guide seat, wherein a transverse moving assembly is arranged on the guide seat, the transverse moving assembly is connected with the base to drive the base to move along the length direction of the transverse moving assembly, and the moving direction of the base is perpendicular to that of the moving seat.

The invention also provides a roll changing method of the scale breaking roll changing cart, which comprises the following steps:

s1, the bearing moving frame on the moving seat is in an unloaded state;

s2, moving the base to a preset position beside the frame with the roller changing channel inside, wherein the moving seat of the idle bearing moving frame just aligns with the inlet of the roller changing channel, and slides into the roller changing channel under the driving of the traveling mechanism;

s3, the old scale breaking roller falls onto the bearing moving frame, the bearing seat on the lower side of the scale breaking roller seat slides to be separated from the shaft head of one end of the scale breaking roller, the roller changing driving assembly on the moving seat drives the bearing moving frame to move downwards along the moving seat in an inclined mode to drive the shaft head of the other end of the old scale breaking roller to be separated from the bearing seat on the upper side of the scale breaking roller seat, and then the moving seat moves reversely to exit the rack for unloading;

s4, placing a new scale breaking roller on the bearing moving frame;

s5, repeating the action of S2 until the movable seat slides into the roller changing channel;

s6, driving the bearing moving frame to move upwards along the moving seat in an inclined manner by the roller changing driving assembly on the moving seat to drive the shaft head of a new scale breaking roller to be inserted into the bearing seat on the higher side of the scale breaking roller seat, enabling the bearing seat on the lower side of the scale breaking roller seat to slide and be buckled with the shaft head on the other end of the scale breaking roller to finish the action of upper roller, and enabling the moving seat to move reversely to exit the derusting rack; the base retreats to the initial position under the action of the lifting assembly and the transverse driving assembly.

Advantageous effects

1. The roller changing trolley is provided with the two driving wheels, and the first driving wheel and the second driving wheel synchronously rotate, so that the problem that the roller changing trolley cannot feed due to the fact that the rotating speeds of the first driving wheel and the second driving wheel are inconsistent is solved; furthermore, the first driving wheel and the second driving wheel are arranged at intervals along the length direction of the mounting seat, and when the second driving wheel is separated from the base, the first driving wheel enters the rack provided with the descaling roll rust removing unit, so that the moving seat moves smoothly; the first driving wheel is matched with the second rack to enable the moving seat to keep feeding, so that the moving seat can stably move from the first rack to the second rack, the feeding stroke range is increased, and the problem of blockage or even incapability of feeding can not occur.

2. Because the bearing moving frame is configured to be arranged to bear the scale breaking roller, an included angle is formed between the axis of the scale breaking roller and the horizontal plane, the scale breaking roller which is obliquely arranged does not need to drive the scale breaking roller to rotate to the horizontal plane through the bearing seat at one end of the oil cylinder to unload the roller and move, the scale breaking roller can be directly lifted and placed on the bearing moving frame, the operation is convenient and fast, and the problem that the scale breaking roller is bent or even broken can not occur.

3. After the scale breaking roller is placed into the bearing moving frame, the bearing seat at the lower end of the scale breaking roller slides to be separated from the scale breaking roller, then the roller changing driving assembly pushes the bearing moving frame to obliquely and downwards move along the moving seat, so that the scale breaking roller on the bearing moving frame is driven to obliquely and downwards move, the scale breaking roller slides to be separated from the bearing seat at the higher end of the scale breaking roller, and the roller unloading action is completed. Only one bearing seat is needed to move, the structure on the scale breaking roller seat is simpler, and the material consumption of the moving mechanism is reduced.

Drawings

FIG. 1 is a schematic structural view of a scale breaking roller changing cart carrying scale breaking rollers;

FIG. 2 is a schematic structural diagram of a scale breaking roller changing cart without a scale breaking roller;

FIG. 3 is an enlarged view of portion A of FIG. 2;

FIG. 4 is an enlarged view of portion B of FIG. 2;

FIG. 5 is a front view of the scale breaking roll changing cart without the scale breaking rolls;

FIG. 6 is an enlarged view of portion C of FIG. 5;

FIG. 7 is a schematic view of the structure of a mobile seat carrying a descaling roll;

FIG. 8 is an enlarged view of portion D of FIG. 7;

FIG. 9 is a schematic view of the movable base carrying the scale breaking roller from another perspective;

FIG. 10 is a schematic view of the feed drive assembly;

FIG. 11 is a schematic structural view of the descaling roll changing carriage when the first driving wheel is separated from the movable seat;

FIG. 12 is a schematic structural diagram of the roll changing operation of the butt joint of the scale breaking roll changing vehicle and the frame;

fig. 13 is an enlarged view of a portion E in fig. 12.

The reference numerals in the schematic drawings illustrate:

1-base, 2-transverse drive motor, 3-lifting component, 301-screw rod lifter, 302-vertical rod, 4-base, 401-guide through groove, 5-walking mechanism, 501-first guide rail, 502-second guide rail, 503-first rack, 504-second rack, 505-mounting seat, 506-first driving wheel, 507-second driving wheel, 508-synchronous belt, 509-walking drive motor, 5010-walking wheel, 5011-first walking wheel, 5012-second walking wheel, 5013-limit groove, 6-bearing moving frame, 601-push rod, 602-support piece, 603-U-shaped groove, 604-first limit block, 605-second limit block, 606-spring, 607-stop block, 608-projection, 7-moving seat, 701-supporting groove, 702-hollowed, 8-fixing block, 9-air cylinder, 10-scale breaking roller, 11-frame and 1101-roller changing channel.

Detailed Description

For a further understanding of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings.

In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.

Referring to fig. 1-13, the embodiment provides a descaling roll changing mechanism, which includes a descaling roll changing carriage and a frame 11 mounted with a descaling unit of the descaling roll. The scale breaking roller changing vehicle comprises a guide seat, a transverse driving assembly and a base 1 are arranged on the guide seat, and the transverse driving assembly is connected with the base 1 to drive the base 1 to move along the length direction of the guide seat. Meanwhile, a base 4 and a lifting assembly 3 are arranged on the base 1, and the lifting assembly 3 is connected with the base 4 to drive the base 4 to do lifting motion relative to the base 1. In this embodiment, the transverse driving assembly comprises a transverse driving motor 2 and a transverse feeding rack, the transverse feeding rack is laid on the guide seat along the length direction of the guide seat, the transverse driving motor 2 is installed on the base 1, a transverse feeding gear is connected to an output shaft of the transverse driving motor 2, and the transverse feeding gear is meshed with the transverse feeding rack. When the transverse driving motor 2 drives the transverse feeding gear to rotate, the transverse feeding gear is matched with the transverse feeding rack to drive the base 1 to move along the length direction of the guide seat. As shown in fig. 1 and 2, the lifting assembly 3 includes a screw rod lifter 301 and a plurality of vertical rods 302, and the vertical rods 302 are vertically disposed on the base 1 and penetrate through the upper and lower end surfaces of the base 4. Lead screw lift 301 installs on base 1 and is connected with base 4 for drive base 4 and rise or descend for base 1, in the in-process that base 4 goes up and down, base 4 slides along pole 302 all the time. Of course, other driving components in the prior art, such as a screw nut, etc., can be used while ensuring that the base 1 can move along the length direction of the guide base. Similarly, other lifting assemblies 3 known in the art may be used while ensuring that the base 4 is movable in a lifting motion relative to the base 1.

In the scheme, a moving seat 7 is movably arranged on the base 4, the moving seat 7 is connected with a traveling mechanism 5, and the moving seat 7 moves along the length direction of the base 4 under the action of the traveling mechanism 5. And the moving direction of the moving seat 7 is perpendicular to the moving direction of the base 1. Specifically, the upper end surface of the base 4 is provided with a guiding through groove 401 along the length direction of the base, and the guiding through groove 401 penetrates through the front end wall and the rear end wall of the base 4. The traveling mechanism 5 includes two first guide rails 501 parallel to each other, and the two first guide rails 501 are respectively disposed on the side walls of the two sides of the guiding through slot 401. And as shown in fig. 3, the bottom end of one of the first guide rails 501 is provided with a first rack 503 along its length direction.

And as shown in fig. 12, a roll changing channel 1101 is arranged on the frame 11 provided with the scale breaking roll rust removing unit. Two parallel second guide rails 502 are arranged on two sides in the roll changing channel 1101 along the length direction of the roll changing channel, and a second rack 504 is arranged at the bottom of one second guide rail 502 along the length direction of the roll changing channel. When the base 4 moves to a preset position beside the frame 11 under the action of the transverse driving assembly and the lifting assembly 3, so that the moving seat 7 is just aligned with the entrance of the roll changing channel 1101, the first rack 503 and the second rack 504 are located on the same straight line. And to avoid collision between the base 4 and the frame 11, and between the first rack 503 and the second rack 504. As shown in fig. 13, a space is left between the first rack 503 and the second rack 504 (i.e., the first rail 501 and the second rail 502).

In this embodiment, the moving base 7 is provided with a feeding driving assembly. As shown in fig. 10, the feeding driving assembly includes a mounting base 505, the mounting base 505 is mounted at the bottom of the moving base 7, a first driving wheel 506 and a second driving wheel 507 are rotatably disposed on the mounting base 505, and the first driving wheel 506 and the second driving wheel 507 are arranged at intervals along the length direction of the mounting base 505. The first driving wheel 506 and the second driving wheel 507 are both gears, the first driving wheel 506 and the second driving wheel 507 are both provided with wheel walls arranged along the circumferential direction of the first driving wheel and the second driving wheel, a plurality of teeth are arranged on the wheel walls around the circumferential direction of the first driving wheel and the second driving wheel, and the wheel walls of the first driving wheel 506 and the second driving wheel 507 are opposite.

And in this embodiment, the first driving wheel 506 and the second driving wheel 507 rotate synchronously. As a specific implementation manner, the present solution further includes a transmission assembly, and the transmission assembly includes a synchronous belt 508. The first driving wheel 506 is coaxially provided with a first driving shaft, and the second driving wheel 507 is connected with a second driving shaft. A travel driving motor 509 is arranged on the mounting seat 505, and an output shaft of the travel driving motor 509 is connected with the first driving shaft to drive the first driving wheel 506 to rotate. And a first driving wheel is arranged on the first driving shaft, a second driving wheel is arranged on the second driving shaft, the first driving wheel is connected with the second driving wheel through the synchronous belt 508, and when the walking driving motor 509 drives the first driving wheel 506 to rotate, the second driving wheel 507 is driven to rotate synchronously.

Meanwhile, a plurality of walking wheels 5010 are arranged on two sides of the movable base 7 along the length direction of the movable base, and the walking wheels 5010 are rotatably connected with the movable base 7. The road wheels 5010 are vertically higher than the first and

second drive wheels

506 and 507. Referring to fig. 9-11, a feeding channel is formed between the first driving wheel 506 and the traveling wheel 5010 located on the same side of the movable base 7. A first guide rail 501 provided with a first rack 503 passes through the feeding channel, a first driving wheel 506 and a second driving wheel 507 are meshed with the first rack 503 in the feeding channel, and the wheel wall of the travelling wheel 5010 on the same side is abutted against the upper end face of the first guide rail 501. And the wheel wall of the traveling wheel 5010 on the other side abuts against the upper end surface of the second guide rail 502.

When the travel driving motor 509 drives the first driving wheel 506 and the second driving wheel 507 to rotate, since the first driving wheel 506 and the second driving wheel 507 are engaged with the first rack 503 in the feeding channel, the first driving wheel 506 and the second driving wheel 507 drive the mounting seat 505 and the moving seat 7 to feed along the length direction of the first rack 503 when rotating. And when first drive wheel 506 is disengaged from first toothed rack 503, second drive wheel 507 remains engaged with first toothed rack 503, and second drive wheel 507 cooperates with first toothed rack 503 so that mobile seat 7 remains fed. When the second driving wheel 507 is disengaged from the first rack 503, the first driving wheel 506 is already engaged with the second rack 504, and the first driving wheel 506 is engaged with the second rack 504 to keep the moving seat 7 feeding, so that the moving seat 7 can be smoothly moved from the first rack 503 to the second rack 504, and the problems of jamming and even incapability of feeding can not occur.

And in the process of feeding the movable base 7, the two side traveling wheels 5010 respectively roll on the upper ends of the first guide rail 501 and the second guide rail 502. The walking wheels 5010 play a role in guiding the moving seat 7 and also play a role in supporting and limiting the movement. The wheel wall of the walking wheel 5010 is abutted against the upper end faces of the first guide rail 501 and the second guide rail 502, so that the first driving wheel 506 and the second driving wheel 507 are always engaged with the first rack 503 or the second rack 504.

Further, referring to fig. 5 and 6, in the embodiment, the traveling wheel 5010 on one side of the moving base 7 is a first traveling wheel 5011, the first traveling wheel 5011 is provided with a limiting groove 5013 recessed toward the center of the first traveling wheel 5011 along the circumferential direction on the wheel wall, and both the upper end of the first guide rail 501 and the upper end of the second guide rail 502 can be inserted into the limiting groove 5013. The first travelling wheel 5011 is limited through the limiting groove 5013 in the first travelling wheel 5011, and the groove walls on two sides of the limiting groove 5013 abut against the rail side walls on two sides of the first guide rail 501 and the second guide rail 502, so that the first travelling wheel 5011 is prevented from moving left and right relative to the first guide rail 501 and the second guide rail 502 in the feeding process, and further the moving seat 7 is prevented from shaking left and right in the feeding process. And the walking wheel 5010 on the other side of the moving seat 7 is a second walking wheel 5012, and the wheel wall surface of the second walking wheel 5012 is flat. In order to reduce the installation accuracy between the first guide rails 501 and the second guide rails 502 on the two sides, the first guide rails 501 and the second guide rails 502 on the two sides cannot be completely parallel, the wheel wall surface of the second walking wheel 5012 is flat, and the second walking wheel 5012 is not limited with the first guide rails 501 and the second guide rails 502, so that the problem of over-positioning is avoided.

In this embodiment, the movable base 7 has a head end and a tail end along its length direction (i.e. the length direction of the first rack 503), and the head end of the movable base 7 is lower than the tail end of the movable base 7, so that an included angle is formed between the upper end surface of the movable base 7 and the horizontal plane. The upper end face of the moving seat 7 is further provided with a bearing moving frame 6 used for bearing and placing the scale breaking roller 10, the bearing moving frame 6 is provided with a head end and a tail end along the length direction of the moving seat 7, the head end of the bearing moving frame 6 is lower than the tail end of the bearing moving frame 6, and when the scale breaking roller 10 is placed on the bearing bracket, a certain included angle is formed between the axis of the scale breaking roller 10 and the horizontal plane.

The carriage moving frame 6 includes two push rods 601 parallel to each other, and both the push rods 601 are parallel to the upper end surface of the moving base 7 and extend along the length direction of the moving base 7. And two supporting pieces 602 for supporting the head and tail end parts of the scale breaking roller 10 are arranged between the two push rods 601 at intervals along the length direction of the push rods 601. In this embodiment, as shown in FIG. 2, the support member 602 is a downwardly curved U-shaped member having a U-shaped slot 603 for supporting the core of the scale breaking roll 10. When the scale breaking roller 10 is arranged on the bearing moving frame 6, the scale breaking roller 10 is positioned between the two push rods 601, and the two push rods 601 are positioned on two sides of the scale breaking roller 10 along the width direction of the moving seat 7 to form two transverse limiting parts for forming a limiting structure on the radial direction of the scale breaking roller 10. The two ends of the mandrel of the scale breaking roller 10 are respectively arranged in the U-shaped grooves 603 of the two U-shaped parts, as shown in fig. 8, the U-shaped parts are provided with first limiting blocks 604 for abutting against the end surfaces of the mandrel of the scale breaking roller 10, and the two ends of the head and the tail of the scale breaking roller 10 are limited through the U-shaped parts at the two ends, so that two longitudinal limiting parts for limiting in the axial direction of the scale breaking roller 10 are formed. Through two horizontal locating parts and two vertical locating parts, constituted the spacing subassembly that prevents the roller 10 of descaling and remove the seat 7 and break away from, prevent that the roller 10 of descaling from removing the slippage from removing the seat 7 in transportation. And the two ends of the supporting member 602 are both provided with protrusions 608 extending outward along the width direction of the moving seat 7, the two push rods 601 respectively penetrate through the protrusions 608 at the two ends of the supporting member 602 and are fixedly connected with the supporting member 602, and the bottom end surfaces of the protrusions 608 are abutted against the upper end surface of the moving seat 7, so as to support the push rods 601 at the bottom. When the position of the scale breaking roller 10 deviates in the process of being placed into the bearing moving frame 6, the scale breaking roller 10 presses the push rod 601, the protrusion 608 supports the push rod 601, and the situation that the push rod 601 is broken due to the fact that the scale breaking roller 10 presses downwards is avoided.

Meanwhile, the movable seat 7 forms a bearing part for bearing the scale breaking roller 10 between the head end and the tail end. In this embodiment, as shown in fig. 2, the movable base 7 is provided with a receiving groove 701 for receiving the scale breaking roller 10 in the receiving portion. The supporting slot 701 is located below the push rods 601 in the vertical direction, and the supporting slot 701 is located between the two push rods 601 in the horizontal direction. In a preferred embodiment, the trough 701 is an arcuate trough that conforms to the surface of the scale breaking roll 10. When the scale breaking roller 10 is arranged on the bearing moving frame 6, the shaft cores at two ends of the scale breaking roller 10 are positioned in the U-shaped grooves 603 of the two U-shaped pieces, the outer roller wall of the scale breaking roller 10 is abutted against the bearing bracket 701 on the moving seat 7, and the scale breaking roller 10 is supported at the bottom through the bearing bracket 701. And a plurality of hollow parts 702 are arranged at the bottom of the bearing groove 701 along the length direction of the movable seat 7. The weight of the movable base 7 is reduced by providing a plurality of cutouts 702 to facilitate the feeding of the movable base 7.

And the upper end surface of the movable seat 7 is provided with fixed blocks 8 on the left and right sides of the head and tail ends, and the two push rods 601 respectively penetrate through the fixed blocks 8 on the left and right sides and can slide relative to the fixed blocks 8. The moving seat 7 is also provided with a roll changing driving component for driving the bearing moving frame 6 to move along the length direction of the moving seat 7. In this scheme, roll change drive assembly includes two cylinders 9, and the cylinder fixed mounting of two cylinders 9 is in the tail end of removing seat 7, and the piston rod on two cylinders 9 runs through respectively and removes the fixed block 8 of the 7 tail end left and right sides of seat and is connected with support piece 602 that closes on. The supporting member 602 is pushed by the cylinder 9 to move along the upper end surface of the moving seat 7, so as to drive the push rod 601 to move on the upper end surface of the moving seat 7. Of course, in the case of ensuring that the carriage moving frame 6 moves along the length direction of the moving base 7, the installation position of the cylinder 9 is not limited, and the cylinder 9 may also be connected with the push rod 601 to drive the supporting member 602 to move along the length direction of the moving base 7.

In addition, two ends of the push rod 601 are further provided with second limiting members. When the cylinder 9 drives the bearing moving frame 6 to the stroke end, the second limiting block 605 abuts against the fixed block 8, so that the push rod 601 is prevented from being separated from the fixed block 8.

In this embodiment, the descaling unit of the descaling roll on the frame 11 can be referred to as a descaling roll changing work vehicle with the application number "201910947013.2" and a lifting wire descaling mechanism provided in the working method thereof, and the difference is that the bottom end surface of the frame 11 for mounting the upper beam of the descaling roll 10 is an inclined surface, so that the descaling roll 10 is inclined relative to the horizontal surface. The position relationship between the scale breaking roller 10 and the upper beam can be referred to the position relationship between the scale breaking roller and the upper beam in the steel wire derusting production line and the steel wire derusting mechanism in the derusting process of the application number '201910947037.8', so the specific structure of the scale breaking roller is not described in detail herein. When the scale breaking roller rust removing unit, namely the scale breaking roller 10 in the lifting steel wire rust removing mechanism, is worn and needs to be replaced, the base 4 travels to a preset position beside the rack 11 under the action of the transverse driving assembly and the lifting assembly 3, so that the moving seat 7 is just aligned to the inlet of the roller changing channel 1101, and the first guide rail 501 and the second guide rail 502 are positioned on the same straight line. At this time, the carrying moving frame 6 is in an idle state, and the cylinder 9 drives the carrying moving frame 6 to move from the head end of the moving seat 7 to the tail end of the moving seat 7 to the first roll changing position. The traveling mechanism 5 drives the movable base 7 to feed along the longitudinal direction of the first guide rail 501 and the second guide rail 502, and the movable base 7 slides into the roll changing channel 1101 and moves to the lower roll changing position of the descaling rolls 10. The lifting mechanism above the base of the scale breaking roller 10 drives the scale breaking roller 10 to descend until the scale breaking roller 10 is placed between the two push rods 601 of the bearing moving frame 6, and the shaft cores at the two ends of the scale breaking roller 10 are placed in the U-shaped grooves 603 of the two supporting members 602. Similarly, the specific lifting mechanism and the lifting process of the scale breaking roller 10 can be referred to a scale breaking roller changing operation vehicle and the operation method thereof with the application number "201910947013.2", and therefore, a description thereof will not be provided herein.

Subsequently, the bearing blocks at the relatively lower end of the scale breaking roll 10 are slid off the scale breaking roll 10. The scale breaking roller 10 is limited by the first limit block 604 on the U-shaped part. Then the cylinder 9 pushes the push rod 601 to drive the whole bearing moving frame 6 to move obliquely downwards along the moving seat 7, so as to drive the scale breaking roller 10 on the bearing moving frame 6 to move obliquely downwards, and the scale breaking roller 10 is separated from the bearing seat at the relatively higher end in a sliding manner, so that the roller unloading action is completed. The traveling mechanism 5 drives the movable seat 7 to retreat onto the base 4, and the base 4 retreats to the initial position under the action of the transverse driving component and the lifting component 3.

The worn scale breaking roller 10 is then removed from the carrier carriage 6 and replaced with a intact scale breaking roller 10. The base 4 is moved to the preset position beside the frame 11 again under the action of the transverse driving assembly and the lifting assembly 3, so that the moving seat 7 is just aligned with the inlet of the roll changing channel 1101. The traveling mechanism 5 drives the movable base 7 to move to the roll changing position again. The cylinder 9 drives the bearing movable seat 7 to move upwards along the upper end face of the movable seat 7 in an inclined mode, so that a mandrel at one end of the descaling roller 10 is inserted into a bearing seat at one end which is relatively higher. And finally, the bearing seat on the lower side of the scale breaking roller seat is reset in a sliding mode, and is locked with the mandrel at the other end of the scale breaking roller 10 to finish the action of the upper roller.

The scale breaking rolls 10 are arranged obliquely to the horizontal plane in order to brush the places where the wires cannot be brushed originally. Be the contained angle setting between up end through removing seat 7 and the horizontal plane in this scheme, and the head end that bears the weight of the up end of removing seat 7 and remove frame 6 is less than the tail end that bears the weight of and remove frame 6. The scale breaking roller 10 arranged in an inclined mode can directly fall onto the bearing moving frame 6, and the condition that the scale breaking roller 10 is driven to rotate to the horizontal plane through a bearing seat at one end of the scale breaking roller 10 driven by an oil cylinder and then roller unloading and roller loading actions are carried out is not needed. And in the whole roll changing action, only one bearing seat on the scale breaking roll seat is required to move, and the other bearing seat is not required to move, so that the structure is simpler, and the consumable materials of the moving mechanism are reduced.

And an elastic member is further disposed on the movable base 7, as shown in fig. 9, in this embodiment, the elastic member is a spring 606. The push rod 601 is fixedly provided with a stop 607, the spring 606 is sleeved on the push rod 601, and two ends of the spring 606 respectively abut against the stop 607 and the fixing block 8. When the roller-changing driving assembly drives the bearing movable frame 6 to move downwards along the movable seat 7, the stop 607 presses the spring 606 to compress along with the movement of the push rod 601. When the roller-changing driving assembly drives the bearing movable frame 6 to move upwards along the movable seat 7, the restoring force of the spring 606 cooperates with the roller-changing driving assembly to drive the bearing movable frame 6 to move. Part of the gravity is offset by the restoring force of the spring 606, so that the energy consumption of the feed driving assembly is reduced, and the power requirement on the feed driving assembly is reduced.

Certainly, when it is ensured that the roll changing driving assembly drives the bearing moving frame 6 to move upwards along the moving seat 7, the restoring force of the spring 606 can cooperate with the roll changing driving assembly to drive the bearing moving frame 6 to move, the stopper 607 can also be fixedly arranged on the moving seat 7, and two ends of the spring 606 respectively abut against the stopper 607 and the supporting member 602, which is also possible. And the two ends of the spring 606 are respectively connected with the stopper 607 and the fixed block 8, so that when the bearing moving frame 6 moves downwards along the moving seat 7, the spring 606 is in a stretching state.

Based on the scale breaking roller changing cart, the embodiment also provides a scale breaking roller changing method, which comprises the following steps:

s1, the bearing moving frame on the moving seat is in an unloaded state;

s4, placing a new scale breaking roller on the bearing moving frame;

Claims

1. The scale breaking roller changing mechanism is characterized by comprising a scale breaking roller changing vehicle and a frame provided with a scale breaking roller rust removing unit, wherein the scale breaking roller changing vehicle comprises a base, a moving seat and a traveling mechanism are arranged on the base, and the traveling mechanism is connected with the moving seat and used for driving the moving seat to move along the length direction of the base; the movable seat is provided with a head end and a tail end along the length direction of the base, the tail end of the movable seat is higher than the head end, the movable seat is provided with a roller changing driving assembly and a bearing movable frame for bearing the phosphorus breaking roller, and the bearing movable frame is configured to enable the axis of the phosphorus breaking roller to form an included angle with the horizontal plane when bearing the phosphorus breaking roller; the roller changing driving assembly is connected with the bearing moving frame, and when the travelling mechanism drives the moving seat to move to a specified position, the roller changing driving assembly drives the bearing moving frame to move obliquely on the moving seat; a first rack is arranged on the base along the length direction of the base; the roller changing channel is arranged on the rack and used for allowing the movable seat to enter, and a second rack is arranged in the roller changing channel along the length direction of the roller changing channel; the travelling mechanism comprises a feeding driving assembly, the feeding driving assembly comprises a mounting seat, the mounting seat is mounted on the moving seat, a first driving wheel and a second driving wheel are rotatably arranged on the mounting seat, the first driving wheel and the second driving wheel are respectively provided with a wheel wall arranged along the circumferential direction, the wheel wall of the first driving wheel is opposite to the wheel wall of the second driving wheel, and teeth are respectively arranged on the wheel wall of the first driving wheel and the wheel wall of the second driving wheel along the circumferential direction; the first rack and the second rack are positioned on the same straight line, and a gap is reserved between the first rack and the second rack; the first driving wheel and the second driving wheel are meshed with the first rack, and when the first driving wheel and the second driving wheel rotate, the moving seat is driven to feed along the length direction of the first rack; and when the second drive wheel disengages from the first rack, the first drive wheel has engaged with the second rack.

2. The descaling roller changing mechanism according to claim 1, wherein a transmission assembly is further arranged on the mounting seat, the transmission assembly comprises a synchronous belt, a driving motor is arranged on the mounting seat, the driving motor is connected with the first driving wheel to drive the first driving wheel to rotate, a first driving shaft is coaxially arranged on the first driving wheel, a second driving shaft is coaxially arranged on the second driving wheel, a first driving wheel is arranged on the first driving shaft, a second driving wheel is arranged on the second driving shaft, the first driving wheel and the second driving wheel are connected through the synchronous belt, and when the driving motor drives the first driving wheel to rotate, the first driving wheel and the second driving wheel are driven to rotate, so that the second driving wheel rotates synchronously.

3. The descaling roller changing mechanism according to claim 1, wherein two first guide rails which are parallel to each other are arranged on the base along the length direction of the base, two second guide rails which are parallel to each other are arranged in the roller changing channel along the length direction of the base, the first rack is arranged at the bottom end of one of the first guide rails, and the second rack is arranged at the bottom end of one of the second guide rails; the two sides of the moving seat are respectively provided with a plurality of walking wheels which are arranged along the length direction of the moving seat, the walking wheels are rotatably connected with the moving seat, and the walking wheels are higher than the first driving wheel and the second driving wheel in the vertical direction; a feeding channel is formed between the first driving wheel and the travelling wheel positioned on the same side of the moving seat; when the movable seat slides in the base and the roller changing channel, a first guide rail provided with a first rack and a second guide rail provided with a second rack penetrate through the feeding channel; when the movable seat slides on the base, the wheel wall of the travelling wheel is abutted against the upper end surface of the first guide rail; when the movable seat moves in the roller changing channel, the wheel wall of the travelling wheel is abutted against the upper end face of the second guide rail.

4. The descaling roll changing mechanism according to claim 1, wherein the bearing moving frame comprises two push rods, and the two push rods extend along the length direction of the moving seat; and two supporting pieces for supporting the head and tail end parts of the scale breaking roller are arranged between the two push rods at intervals along the length direction of the push rods, a first limiting block for abutting against the end surface of the roller core of the scale breaking roller is arranged on each supporting piece, and the roller changing driving assembly is connected with the push rods or the supporting pieces so as to drive the bearing moving frame to move along the length direction of the moving seat.

5. The descaling roller changing mechanism according to claim 4, further comprising an elastic member, wherein the elastic member acts on the bearing movable frame, and the elastic member stretches or compresses when the roller changing driving assembly drives the bearing movable frame to move downwards along the movable seat; when the roller changing driving assembly drives the bearing moving frame to move upwards along the moving seat, the restoring force of the elastic piece is matched with the roller changing driving assembly to drive the bearing moving frame to move.

6. The descaling roll changing mechanism according to claim 5, wherein the upper end surface of the moving seat is provided with fixed blocks at the left and right sides of the head and tail ends, two push rods respectively penetrate through the fixed blocks at the left and right sides and can slide relative to the fixed blocks, the push rods are fixedly provided with stop blocks, and are also sleeved with springs, and the two ends of each spring respectively abut against the stop blocks and the fixed blocks.

7. The descaling roll changing mechanism according to claim 4, wherein a supporting groove is arranged on the upper end surface of the movable seat, the supporting groove extends obliquely along the length direction of the movable seat from the upper end surface of the movable seat, the supporting groove is vertically positioned below the push rods, and the supporting groove is horizontally positioned between the two push rods.

8. The descaling roll changing mechanism according to claim 4, wherein the supporting piece is a U-shaped piece bent downwards, the U-shaped piece is provided with a U-shaped groove used for supporting a roll core of the descaling roll, two ends of the U-shaped piece are respectively provided with a bulge extending outwards along the width direction of the moving seat, the two push rods respectively penetrate through the bulges at the two ends of the U-shaped piece and are fixedly connected with the U-shaped piece, and the bottom end surface of each bulge abuts against the upper end surface of the moving seat.

9. The descaling roll changing mechanism according to claim 1, further comprising a base and a guide seat, wherein a lifting assembly is arranged on the base, and the lifting assembly is connected with the base to drive the base to move up and down relative to the base; the guide seat is provided with a transverse moving assembly, the transverse moving assembly is connected with the base to drive the base to move along the length direction of the transverse moving assembly, and the moving direction of the base is perpendicular to that of the moving seat.

10. The roll changing method of the scale breaking roll changing mechanism based on claim 1 is characterized by comprising the following steps:

s1, the bearing moving frame on the moving seat is in an unloaded state;

s4, placing a new scale breaking roller on the bearing moving frame;