CN112845706B - Bending machine for plate processing and working method thereof - Google Patents
Bending machine for plate processing and working method thereof Download PDFInfo
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- CN112845706B CN112845706B CN202011617896.XA CN202011617896A CN112845706B CN 112845706 B CN112845706 B CN 112845706B CN 202011617896 A CN202011617896 A CN 202011617896A CN 112845706 B CN112845706 B CN 112845706B
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- collecting
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- 238000005452 bending Methods 0.000 title claims abstract description 139
- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 121
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000007493 shaping process Methods 0.000 abstract description 12
- 238000000465 moulding Methods 0.000 description 12
- 238000012423 maintenance Methods 0.000 description 9
- 238000013016 damping Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/002—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
- B21D45/04—Ejecting devices interrelated with motion of tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
- B21D5/047—Length adjustment of the clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/08—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a bending machine for plate processing and a working method thereof, and the bending machine comprises a supporting mechanism, a collecting mechanism, a forming mechanism, a bending mechanism and an operating platform, wherein three operating platforms are arranged at the top of the supporting mechanism along the horizontal direction, the three operating platforms are distributed at equal intervals in a linear mode, the forming mechanism is arranged below the operating platforms and connected inside the supporting mechanism, the bending mechanism is arranged at the top of the operating platform, the position of the bending mechanism corresponds to the position of the forming mechanism, and the collecting mechanism is arranged at one side of the operating platform and positioned at the top of the supporting mechanism; after adopting above-mentioned structure, through setting up first shaping platform, second shaping platform, third shaping platform, fourth shaping platform for the bending machine can be with panel bending into different shapes, simultaneously through the regulation of fixture block, makes the bending machine can bend not unidimensional panel, has increased the work diversity of bender, has promoted the efficiency that panel was bent.
Description
Technical Field
The invention relates to the technical field of plate bending equipment, in particular to a bending machine for plate processing and a working method thereof.
Background
In the processing of sheet materials, bending is an important processing procedure. In the use process of the existing bending machine, after the plates are required to be bent through the upper die and the lower die of the bending machine, the plates are taken out manually, the bending machine can only bend plates of one size generally, the bending shape is single, the plates are bent one by one, the integral bending efficiency is low, the bent plates are taken one by one, the labor intensity of workers is increased, and the working efficiency is reduced.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide the bending machine for plate processing and the working method thereof, wherein the damping rubber pad is fixedly connected to the bottom of the supporting leg to damp the whole bending machine, the supporting plate is fixedly arranged at the bottom of the supporting frame, and the damping rubber pad is arranged on the top surface of the supporting plate to prevent the plate from falling off and being crashed on the ground to cause damage; through the arrangement of the electric push rod and the push plate, the bent plate is convenient to collect integrally, the plate is pushed out of the collecting box, and a worker can take the plate from one end conveniently; simultaneously, a three-component mechanism and a bending mechanism are arranged, so that the bending machine can process a plurality of plates simultaneously, and the processing efficiency is further improved; through setting up fixture block, first draw-in groove and second mounting groove, nimble adjustment fixture block's position carries out spacingly to the panel for can place the panel of equidimension in the first standing groove and bend processing, simultaneously through the cooperation of clamping table and first draw-in groove, avoid the fixture block to slide at the second mounting groove, the folding causes the influence; through setting up two first cylinders for whole first movable plate drives first adjustment mechanism and can reciprocate in a flexible way, is convenient for follow-up adjustment to the buckling shape, makes simultaneously that first adjustment mechanism can descend when not working, is convenient for first adjustment mechanism's maintenance and maintenance to avoid the external world to cause the collision to produce the damage to it; the two second air cylinders are arranged, so that the whole second moving plate drives the second adjusting mechanism to flexibly move up and down, the follow-up adjustment of the folding shape is facilitated, and meanwhile, the second adjusting mechanism can ascend when not working, and the maintenance and the service of the second adjusting mechanism are facilitated; through setting up first bending press platform, second bending press platform, third bending press platform and fourth bending press platform, the cooperation sets up second shaping platform, third shaping platform, fourth shaping platform and first shaping platform for bending machine can change the shape of bending in a flexible way according to the demand, satisfies different customer demands, has promoted the variety of bending, and has improved the efficiency of bending, the cost is reduced.
The aim of the invention can be achieved by the following technical scheme:
the utility model provides a bender is used in panel processing, includes supporting mechanism, collects mechanism, forming mechanism, bending mechanism, operation panel, the supporting mechanism top is provided with three operation panel along the horizontal direction, and is three the operation panel is linear equidistant distribution, the operation panel below is provided with forming mechanism, just forming mechanism connects inside supporting mechanism, the operation panel top is provided with bending mechanism, just bending mechanism position is corresponding with forming mechanism position, operation panel one side just is located the supporting mechanism top and is provided with collects mechanism.
As a further scheme of the invention: the supporting mechanism comprises a supporting frame, supporting legs are fixedly arranged at four corners of the bottom of the supporting frame, a supporting plate is fixedly arranged at the bottom of the supporting frame, and three collecting mechanisms are fixedly connected to the top of the supporting frame.
As a further scheme of the invention: the collecting mechanism comprises a collecting box, three collecting box bottoms are fixedly connected to the top of a supporting frame, the collecting boxes are distributed linearly at equal intervals, a third mounting groove is formed in one side of the collecting box, an electric push rod is fixedly mounted in the third mounting groove, a push rod of the electric push rod penetrates through a pushing plate fixedly connected with the side wall of the collecting box, the pushing plate is located inside the collecting box, and one side of the collecting box is fixedly connected with an operation table located at the top of the supporting frame.
As a further scheme of the invention: the first placing groove is arranged in the middle of the top of the operating platform, the first mounting groove is arranged in the middle of the bottom of the first placing groove, the first mounting groove penetrates through the top surface and the bottom surface of the operating platform, a plurality of second mounting grooves are symmetrically arranged on two sides of one end of the bottom of the first placing groove, the plurality of second mounting grooves are distributed in a linear equidistant manner, a plurality of first clamping grooves are arranged on the top surface of the operating platform, the plurality of first clamping grooves are symmetrically distributed about the first placing grooves, and a plurality of first draw-in groove position and a plurality of second mounting groove position one-to-one, two fixture blocks are installed to operation panel top one end, two the fixture block is about first mounting groove symmetric distribution, fixture block one end is provided with the block, two the fixture block is all through the block joint in two first draw-in grooves in the outside, operation panel bottom fixed mounting has forming mechanism, operation panel top fixed mounting has bending mechanism.
As a further scheme of the invention: the forming mechanism comprises a first fixing plate, three fixing plates are fixedly connected inside a supporting frame, four first guide rods are fixedly installed at the top of the first fixing plate, the four first guide rods are symmetrically distributed around the longitudinal center line of the first fixing plate, the top ends of the four first guide rods are fixedly connected with the bottom surface of an operating platform, two first air cylinders are fixedly installed at the bottom of the first fixing plate, two first air cylinders are symmetrically distributed around the longitudinal center line of the first fixing plate, a piston rod of each first air cylinder penetrates through the first fixing plate and is fixedly connected with a first footstock, four first installation holes are symmetrically formed in the two ends of the first moving plate, first guide sleeves are fixedly installed in the four first installation holes, and the first moving plate is sleeved on the four first guide rods through the four first guide sleeves.
As a further scheme of the invention: the first adjusting mechanism comprises a first connecting plate, the two first connecting plates are fixedly welded at the top of the first movable plate, the two first connecting plates are symmetrically distributed about the longitudinal center line of the first movable plate, a first rotating shaft is rotatably installed between the two first connecting plates, a first rotating seat is fixedly installed on the first rotating shaft, one end of the first rotating shaft is fixedly connected to a first motor output shaft, the first motor is fixedly installed on the outer side face of the first connecting plate on the same side, fourth mounting grooves are formed in the four side faces of the first rotating seat, and a first forming table, a second forming table, a third forming table and a fourth forming table are sequentially installed in the fourth mounting grooves.
As a further scheme of the invention: the bending mechanism comprises second guide rods, four second guide rods are fixedly arranged at the top of the operating platform and symmetrically distributed about the longitudinal center line of the operating platform, second fixing plates are mounted at the tops of the four second guide rods in a matched mode, two second air cylinders are fixedly mounted at the tops of the second fixing plates and symmetrically distributed about the longitudinal center line of the second fixing plates, a piston rod of each second air cylinder penetrates through each second fixing plate to be fixedly connected with a second top seat, two second top seat bottoms are fixedly mounted with second movable plates in a matched mode, four second mounting holes are symmetrically formed in two ends of each second movable plate, second guide sleeves are fixedly mounted in the corresponding second mounting holes, each second movable plate is sleeved on the corresponding four second guide rods through the corresponding second guide sleeves, and a second adjusting mechanism is fixedly mounted in the middle of the bottoms of each second movable plate.
As a further scheme of the invention: the second adjusting mechanism comprises a second connecting plate, the two second connecting plates are fixedly welded at the bottom of the second moving plate, the two second connecting plates are symmetrically distributed about the longitudinal center line of the second moving plate, a second rotating shaft is rotatably arranged between the two second connecting plates, a second rotating seat is fixedly arranged on the second rotating shaft, one end of the second rotating shaft is fixedly connected to an output shaft of a second motor, the second motor is fixedly arranged on the outer side face of the second connecting plate on the same side, a fifth mounting groove is formed in each of the four side faces of the second rotating seat, and a first bending press table, a second bending press table, a third bending press table and a fourth bending press table are sequentially arranged in each of the fifth mounting grooves.
As a further scheme of the invention: the working method of the bending machine for processing the plate comprises the following steps:
step one, starting a first motor to drive a first rotating shaft to rotate, wherein the first rotating shaft drives a first rotating seat to rotate, the first rotating seat drives a first forming table to rotate, the first forming table is rotated to the uppermost part, then starting two first cylinders to push a first moving plate to move upwards, and the first moving plate drives the first forming table to move upwards until the top of the first forming table is level with the bottom of a first placing groove;
step two, adjusting the position of a clamping block, placing the plate in a first placing groove, starting a second motor, driving a second rotating shaft to rotate, driving a second rotating seat to rotate by the second rotating shaft, driving a fourth bending press table to rotate by the second rotating seat, rotating the fourth bending press table to the lowest position, starting two second cylinders, pushing a second moving plate to move downwards, and driving the fourth bending press table to move downwards by the second moving plate until the top plane of the fourth bending press table abuts against the upper surface of the plate, so as to finish bending of the plate;
step three, after the plate is bent, the bent plate is taken out and put into a collecting mechanism, when the collecting mechanism is full, an electric push rod is started to drive a push plate to move, and the push plate pushes the bent plate out of a collecting box for collecting by workers.
The invention has the beneficial effects that:
1. according to the invention, the damping rubber pad is fixedly connected to the bottom of the supporting leg, so that the whole bending machine is damped, the supporting plate is fixedly arranged at the bottom of the supporting frame, and the damping rubber pad is arranged on the top surface of the supporting plate, so that the plate is prevented from falling off and being crashed on the ground to cause damage.
2. According to the invention, the electric push rod and the push plate are arranged, so that the bent plate is conveniently collected integrally, and the plate is pushed out of the collecting box, so that a worker can conveniently take the plate from one end; simultaneously, the three-component mechanism and the bending mechanism are arranged, so that the bending machine can simultaneously process a plurality of plates, and the processing efficiency is further improved.
3. According to the invention, the positions of the clamping blocks, the first clamping grooves and the second mounting grooves are flexibly adjusted, and the plates are limited and fixed, so that the plates with different sizes can be placed in the first placing grooves for bending processing, and meanwhile, the clamping blocks are prevented from sliding in the second mounting grooves and influencing the folding bending through the cooperation of the clamping blocks and the first clamping grooves.
4. According to the invention, by arranging the two first air cylinders, the whole first moving plate drives the first adjusting mechanism to flexibly move up and down, so that the follow-up adjustment of the folded shape is facilitated, meanwhile, the first adjusting mechanism can be lowered when not working, the maintenance and the maintenance of the first adjusting mechanism are facilitated, and the damage to the first adjusting mechanism caused by collision by the outside is avoided; two second cylinders are arranged, so that the whole second moving plate drives the second adjusting mechanism to flexibly move up and down, the follow-up adjustment of the folding shape is facilitated, and meanwhile, the second adjusting mechanism can ascend when not working, and the maintenance of the second adjusting mechanism are facilitated.
5. According to the invention, the first bending press table, the second bending press table, the third bending press table and the fourth bending press table are arranged, and the second forming table, the third forming table, the fourth forming table and the first forming table are matched, so that the bending machine can flexibly change the bending shape according to the requirements, different customer requirements are met, the bending diversity is improved, the bending efficiency is improved, and the cost is reduced.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the collecting mechanism in the present invention;
FIG. 3 is a schematic view of a forming mechanism according to the present invention;
FIG. 4 is a schematic cross-sectional view of a forming mechanism according to the present invention;
FIG. 5 is a schematic view of the structure of the console according to the present invention;
FIG. 6 is a schematic diagram of a latch according to the present invention;
FIG. 7 is a schematic view of a bending mechanism according to the present invention;
FIG. 8 is a schematic cross-sectional view of a bending mechanism according to the present invention;
FIG. 9 is a schematic view of the structure of the supporting mechanism of the present invention;
fig. 10 is a schematic structural diagram of the third bending press stand and the fourth forming stand after press-fitting.
In the figure: 1. a support mechanism; 2. a collection mechanism; 3. a forming mechanism; 4. a bending mechanism; 5. an operation table; 11. a support frame; 12. a support plate; 13. support legs; 21. a collection box; 22. an electric push rod; 23. a push plate; 31. a first fixing plate; 32. a first cylinder; 33. a first top base; 34. a first guide bar; 35. the first guide sleeve; 36. a first adjustment mechanism; 361. a first connection plate; 362. a first motor; 363. a first rotating seat; 364. a first molding stage; 365. a second molding stage; 366. a third molding station; 367. a fourth molding station; 368. a first mounting plate; 369. a first rotation shaft; 37. a first moving plate; 41. a second fixing plate; 42. a second cylinder; 43. a second top base; 44. a second moving plate; 45. a second guide bar; 46. a second guide sleeve; 47. a second adjustment mechanism; 471. a second connecting plate; 472. a second motor; 473. a second mounting plate; 474. a second rotating seat; 475. a first bending press stage; 476. a second bending press stage; 477. a third bending press table; 478. a fourth bending press table; 479. a second rotation shaft; 51. a first placement groove; 52. a first mounting groove; 53. a second mounting groove; 54. a first clamping groove; 55. a clamping block; 551. a clamping table.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-10, a bending machine for plate processing and a working method thereof, the bending machine comprises a supporting mechanism 1, a collecting mechanism 2, a forming mechanism 3, a bending mechanism 4 and an operating platform 5, wherein three operating platforms 5 are arranged at the top of the supporting mechanism 1 along the horizontal direction, the three operating platforms 5 are distributed at equal intervals in a linear mode, the forming mechanism 3 is arranged below the operating platforms 5, the forming mechanism 3 is connected inside the supporting mechanism 1, the bending mechanism 4 is arranged at the top of the operating platform 5, the position of the bending mechanism 4 corresponds to the position of the forming mechanism 3, and the collecting mechanism 2 is arranged at one side of the operating platform 5 and at the top of the supporting mechanism 1.
Supporting mechanism 1 includes support frame 11, the equal fixed mounting in four angles in support frame 11 bottom has supporting leg 13, and supporting leg 13 bottom fixedly connected with damping rubber pad carries out the shock attenuation to whole bender, support frame 11 bottom fixed mounting has backup pad 12, and backup pad 12 top surface is provided with damping rubber pad, avoids panel to drop, smashes subaerial, leads to damaging, three collection mechanism 2 of support frame 11 top fixedly connected with.
The collecting mechanism 2 comprises collecting boxes 21, wherein the bottoms of the three collecting boxes 21 are fixedly connected to the top of the supporting frame 11, the three collecting boxes 21 are distributed linearly at equal intervals, a third mounting groove is formed in one side of each collecting box 21, an electric push rod 22 is fixedly mounted in the third mounting groove, a push rod of each electric push rod 22 penetrates through the side wall of each collecting box 21 and is fixedly connected with a push plate 23, the push plates 23 are located inside the collecting boxes 21, and one side of each collecting box 21 is fixedly connected with an operating table 5 at the top of the supporting frame 11; through setting up electric putter 22 and push pedal 23, be convenient for collect the panel after bending wholly, release the collection box 21 with the panel, the staff of being convenient for takes from one end.
The first placing grooves 51 are formed in the middle of the top of the operation table 5, the first mounting grooves 52 are formed in the middle of the bottom of the first placing grooves 51, the first mounting grooves 52 penetrate through the top surface and the bottom surface of the operation table 5, a plurality of second mounting grooves 53 are symmetrically formed in two sides of one end of the bottom of the first placing grooves 51, the plurality of second mounting grooves 53 are distributed at equal intervals in a linear manner, a plurality of first clamping grooves 54 are formed in the top surface of the operation table 5, the plurality of first clamping grooves 54 are symmetrically distributed with respect to the first placing grooves 51, the positions of the plurality of first clamping grooves 54 are in one-to-one correspondence with the positions of the plurality of second mounting grooves 53, the first clamping grooves 54 and the positions of the second mounting grooves 53 on the same side are also in one-to-one correspondence, two clamping blocks 55 are symmetrically distributed with respect to the first mounting grooves 52, one end of each clamping block 55 is provided with a clamping table 551, the two clamping blocks 55 are clamped in the two first clamping grooves 54 on the outermost side through the clamping table 551, the clamping blocks 55 are clamped in the corresponding second clamping grooves 53, the bottom of the operation table 5 is fixedly provided with the bending mechanism 4, and the operation table 4 is fixedly arranged at the bottom of the operation table 5; through setting up fixture block 55, first draw-in groove 54 and second mounting groove 53, nimble adjustment fixture block 55's position carries out spacing fixedly to panel for can place not unidimensional panel in the first standing groove 51 and bend the processing, simultaneously through the cooperation of draw-in table 551 and first draw-in groove 54, avoid fixture block 55 to slide at second mounting groove 53, the folding causes the influence.
The forming mechanism 3 comprises a first fixing plate 31, three first fixing plates 31 are fixedly connected inside the supporting frame 11, four first guide rods 34 are fixedly installed at the top of the first fixing plate 31, the four first guide rods 34 are symmetrically distributed around the longitudinal center line of the first fixing plate 31, the top ends of the four first guide rods 34 are fixedly connected with the bottom surface of the operating platform 5, two first air cylinders 32 are fixedly installed at the bottom of the first fixing plate 31, the two first air cylinders 32 are symmetrically distributed around the longitudinal center line of the first fixing plate 31, a piston rod of the first air cylinder 32 penetrates through the first fixing plate 31 and is fixedly connected with a first top seat 33, a first moving plate 37 is installed at the top of the first top seat 33 in a matched mode, four first mounting holes are symmetrically formed in two ends of the first moving plate 37, first guide sleeves 35 are fixedly installed in the four first mounting holes, the first moving plate 37 is sleeved on the four first guide sleeves 34 through the four first guide sleeves 35, and a first adjusting mechanism 36 is fixedly installed at the middle of the top of the first moving plate 37; through setting up two first cylinders 32 for whole first movable plate 37 drives first adjustment mechanism 36 and can reciprocate in a flexible way, and the adjustment of follow-up pair bending shape of being convenient for makes simultaneously that first adjustment mechanism 36 can descend when not working, and the maintenance of first adjustment mechanism 36 of being convenient for to avoid the external world to cause the collision to produce the damage to it.
The first adjusting mechanism 36 includes a first connecting plate 361, two first connecting plates 361 are fixedly welded on the top of the first moving plate 37, the two first connecting plates 361 are symmetrically distributed about the longitudinal center line of the first moving plate 37, a first rotating shaft 369 is rotatably mounted between the two first connecting plates 361, a first rotating seat 363 is fixedly mounted on the first rotating shaft 369, one end of the first rotating shaft 369 is fixedly connected to an output shaft of the first motor 362, the first motor 362 is fixedly mounted on the outer side surface of the first connecting plate 361 on the same side, fourth mounting grooves are formed on four sides of the first rotating seat 363, and a first forming table 364, a second forming table 365, a third forming table 366 and a fourth forming table 367 are sequentially mounted in the fourth mounting grooves, and a first mounting plate 368 is fixedly mounted on one side of the first rotating seat 363 close to the first motor 362 through bolts, and the first forming table 364, the second forming table 365, the third forming table 366 and the fourth forming table 367 are fixedly mounted; through setting up first shaping platform 364, second shaping platform 365, third shaping platform 366 and fourth shaping platform 367 to adjust through first motor 362, make first adjustment mechanism 36 can adjust the shape of bending in a flexible way as required, improved the work efficiency of whole bender, satisfied different demands, enlarged the functional range of bending, further saved the cost.
The bending mechanism 4 comprises a second guide rod 45, four second guide rods 45 are fixedly arranged at the top of the operation table 5, the four second guide rods 45 are symmetrically distributed about the longitudinal center line of the operation table 5, a second fixing plate 41 is fixedly arranged at the top of the four second guide rods 45, two second air cylinders 42 are fixedly arranged at the top of the second fixing plate 41, the two second air cylinders 42 are symmetrically distributed about the longitudinal center line of the second fixing plate 41, a piston rod of the second air cylinder 42 penetrates through the second fixing plate 41 and is fixedly connected with a second top seat 43, a second moving plate 44 is fixedly arranged at the bottom of the two second top seats 43 in a matched manner, four second mounting holes are symmetrically formed at the two ends of the second moving plate 44, a second guide sleeve 46 is fixedly arranged in the four second mounting holes, the second moving plate 44 is sleeved on the four second guide rods 45 through the four second guide sleeves 46, and a second adjusting mechanism 47 is fixedly arranged in the middle of the bottom of the second moving plate 44; through setting up two second cylinders 42 for whole second movable plate 44 drives second adjustment mechanism 47 and can reciprocate in a flexible way, and the adjustment of follow-up pair bending shape of being convenient for makes second adjustment mechanism 47 can rise when not working simultaneously, is convenient for maintenance and maintenance of second adjustment mechanism 47.
The second adjusting mechanism 47 includes a second connecting plate 471, two second connecting plates 471 are fixedly welded at the bottom of the second moving plate 44, the two second connecting plates 471 are symmetrically distributed about the longitudinal center line of the second moving plate 44, a second rotating shaft 479 is rotatably mounted between the two second connecting plates 471, a second rotating seat 474 is fixedly mounted on the second rotating shaft 479, one end of the second rotating shaft 479 is fixedly connected to an output shaft of the second motor 472, the second motor 472 is fixedly mounted on the outer side surface of the second connecting plate 471 on the same side, fifth mounting grooves are formed in four sides of the second rotating seat 474, and a first bending press stand 475, a second bending press stand 476, a third bending press stand 477 and a fourth bending press stand 478 are sequentially mounted in the fifth mounting grooves, and a second mounting plate 473 is fixedly mounted on one side of the second rotating seat 474, which is close to the second motor 472, through bolts, so as to fix the first bending press stand 475, the second bending press stand 476, the third bending press stand 477 and the fourth bending press stand 477 are bent; through setting up first bending press stand 475, second bending press stand 476, third bending press stand 477 and fourth bending press stand 478, the second molding station 365, the third molding station 366, fourth molding station 367 and first molding station 364 of cooperation setting for the bending machine can change the shape of bending in a flexible way as required, satisfies different customer demands, has promoted the variety of bending, and has improved the efficiency of bending, the cost is reduced.
The first bending press stand 475 is matched with the second molding stand 365, the second bending press stand 476 is matched with the third molding stand 366, the third bending press stand 477 is matched with the fourth molding stand 367, and the fourth bending press stand 478 is matched with the first molding stand 364.
The working method of the bending machine for processing the plate comprises the following steps:
step one, selecting a proper forming table (the forming table comprises a first forming table 364, a second forming table 365, a third forming table 366 and a fourth forming table 367) according to the bending shape requirement of the plate, starting a first motor 362 to drive a first rotating shaft 369 to rotate, driving a first rotating seat 363 to rotate by the first rotating shaft 369, driving the selected forming table to rotate by the first rotating seat 363, rotating the selected forming table to the uppermost part, starting two first cylinders 32 to push a first moving plate 37 to move upwards, and driving the selected forming table to move upwards by the first moving plate 37 until the top of the selected forming table is level with the bottom of a first placing groove 51;
step two, according to the size of the plate, the position of the clamping block 55 is adjusted, the plate is fixed, the plate is placed in the first placing groove 51, a bending press table (the bending press table comprises a first bending press table 475, a second bending press table 476, a third bending press table 477 and a fourth bending press table 478) which are matched with each other is selected according to a selected forming table, a second motor 472 is started to drive a second rotating shaft 479 to rotate, the second rotating shaft 479 drives a second rotating seat 474 to rotate, the second rotating seat 474 drives the selected bending press table to rotate, the selected bending press table is rotated to the lowest position, then two second air cylinders 42 are started to push the second moving plate 44 to move downwards, and the second moving plate 44 drives the selected bending press table to move downwards until the head plane of the selected bending press table is abutted against the upper surface of the plate, and the plate is bent;
step three, after the plate is bent, the bent plate is taken out and put into the collecting mechanism 2, when the collecting mechanism 2 is full, the electric push rod 22 is started to drive the push plate 23 to move, and the push plate 23 pushes the bent plate out of the collecting box 21 for collecting by workers.
The working principle of the invention is as follows:
selecting a proper forming table (the forming table comprises a first forming table 364, a second forming table 365, a third forming table 366 and a fourth forming table 367) according to the bending shape requirement of the plate, starting a first motor 362 to drive a first rotating shaft 369 to rotate, driving a first rotating seat 363 to rotate by the first rotating shaft 369, driving the selected forming table to rotate by the first rotating seat 363, rotating the selected forming table to the uppermost part, starting two first air cylinders 32 to push a first movable plate 37 to move upwards, and driving the selected forming table to move upwards by the first movable plate 37 until the top of the selected forming table is flush with the bottom of a first placing groove 51, so that subsequent extrusion is facilitated; then, according to the size of the plate, the position of the clamping block 55 is adjusted, the plate is fixed, the plate is placed in the first placing groove 51, a bending press table (the bending press table comprises a first bending press table 475, a second bending press table 476, a third bending press table 477 and a fourth bending press table 478) which are matched with each other is selected according to the selected forming table, a second motor 472 is started to drive a second rotating shaft 479 to rotate, the second rotating shaft 479 drives a second rotating seat 474 to rotate, the second rotating seat 474 drives the selected bending press table to rotate, the selected bending press table is rotated to the lowest position, then, two second air cylinders 42 are started to push the second moving plate 44 to move downwards, the second moving plate 44 drives the selected bending press table to move downwards until the plane of the head of the selected bending press table is abutted against the upper surface of the plate, and a certain time is kept, and the plate bending is completed; after the plate is bent, the bent plate is taken out and put into the collecting mechanism 2, when the collecting mechanism 2 is fully collected, the electric push rod 22 is started to drive the push plate 23 to move, the push plate 23 pushes the bent plate out of the collecting box 21, and the bent plate is collected by workers, so that the plate is convenient to collect quickly.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely illustrative and explanatory of the invention, as various modifications and additions may be made to the particular embodiments described, or in a similar manner, by those skilled in the art, without departing from the scope of the invention or exceeding the scope of the invention as defined in the claims.
Claims (1)
1. The working method of the bending machine for plate processing is characterized by comprising the following steps of:
step one, a first motor (362) is started to drive a first rotating shaft (369) to rotate, the first rotating shaft (369) drives a first rotating seat (363) to rotate, the first rotating seat (363) drives a first forming table (364) to rotate, the first forming table (364) is rotated to the uppermost part, then two first air cylinders (32) are started to push a first moving plate (37) to move upwards, and the first moving plate (37) drives the first forming table (364) to move upwards until the top of the first forming table (364) is level with the bottom of a first placing groove (51);
step two, adjusting the position of a clamping block (55), placing the plate in a first placing groove (51), starting a second motor (472), driving a second rotating shaft (479) to rotate, driving a second rotating seat (474) to rotate by the second rotating shaft (479), driving a fourth bending press table (478) to rotate by the second rotating seat (474), rotating the fourth bending press table (478) to the lowest position, starting two second air cylinders (42), pushing a second moving plate (44) to move downwards, and driving the fourth bending press table (478) to move downwards by the second moving plate (44) until the head plane of the fourth bending press table (478) abuts against the upper surface of the plate, so as to finish bending the plate;
step three, after the bending of the plate is completed, the bent plate is taken out and put into a collecting mechanism (2), when the collecting mechanism (2) is full, an electric push rod (22) is started to drive a push plate (23) to move, and the push plate (23) pushes the bent plate out of a collecting box (21) for collecting by staff;
the bending machine comprises a supporting mechanism (1), a collecting mechanism (2), a forming mechanism (3), a bending mechanism (4) and an operating platform (5), wherein three operating platforms (5) are arranged at the top of the supporting mechanism (1) along the horizontal direction, the three operating platforms (5) are distributed at equal intervals in a linear mode, the forming mechanism (3) is arranged below the operating platforms (5), the forming mechanism (3) is connected inside the supporting mechanism (1), the bending mechanism (4) is arranged at the top of the operating platform (5), the position of the bending mechanism (4) corresponds to the position of the forming mechanism (3), and the collecting mechanism (2) is arranged at one side of the operating platform (5) and at the top of the supporting mechanism (1).
The collecting mechanism (2) comprises collecting boxes (21), wherein the bottoms of the collecting boxes (21) are fixedly connected to the top of a supporting frame (11), the collecting boxes (21) are distributed at equal intervals in a linear mode, a third mounting groove is formed in one side of each collecting box (21), an electric push rod (22) is fixedly mounted in each third mounting groove, a push plate (23) is fixedly connected to a push rod penetrating through the side wall of each collecting box (21), the push plate (23) is located inside each collecting box (21), and an operating table (5) is fixedly connected to one side of each collecting box (21) and the top of the supporting frame (11);
the bending forming device comprises an operation table (5), a first placing groove (51) is formed in the middle of the top of the operation table (5), first mounting grooves (52) are formed in the middle of the bottom of the first placing groove (51), the first mounting grooves (52) penetrate through the top surface and the bottom surface of the operation table (5), a plurality of second mounting grooves (53) are symmetrically formed in two sides of one end of the bottom of the first placing groove (51), the plurality of second mounting grooves (53) are distributed at equal intervals in a linear mode, a plurality of first clamping grooves (54) are formed in the top surface of the operation table (5), the plurality of first clamping grooves (54) are symmetrically distributed with respect to the first placing groove (51), the positions of the plurality of first clamping grooves (54) are in one-to-one correspondence with the positions of the plurality of second mounting grooves (53), two clamping blocks (55) are mounted at one end of the top of the operation table (5), clamping blocks (55) are symmetrically distributed with respect to the first mounting grooves (52), clamping blocks (551) are arranged at one end of the two clamping blocks (55), the two clamping blocks (55) are clamped in the first clamping grooves (54) through the clamping tables (551), and the two clamping blocks (5) are fixedly arranged at the bottom of the operation table (4), and the operation table (3) is fixedly arranged at the bottom of the operation table (4);
the forming mechanism (3) comprises a first fixing plate (31), three first fixing plates (31) are fixedly connected inside a supporting frame (11), four first guide rods (34) are fixedly arranged at the top of the first fixing plates (31), the four first guide rods (34) are symmetrically distributed around the longitudinal center line of the first fixing plates (31), the top ends of the four first guide rods (34) are fixedly connected with the bottom surface of an operating platform (5), two first air cylinders (32) are fixedly arranged at the bottom of the first fixing plates (31), two first air cylinders (32) are symmetrically distributed around the longitudinal center line of the first fixing plates (31), piston rods of the first air cylinders (32) penetrate through first fixing plates (31) and are fixedly connected with first top seats (33), first movable plates (37) are mounted at the tops of the two first top seats in a matched mode, four first mounting holes are symmetrically formed in the two ends of the first movable plates (37), two first guide rods (35) are fixedly mounted in the four first mounting holes in a sleeved mode, and the first guide rods (35) are fixedly connected to the first top seats (37) through the first guide sleeves (37) in a sleeved mode, and the first guide rods (37) are fixedly connected to the first top seats (37) in a sleeved mode;
the first adjusting mechanism (36) comprises a first connecting plate (361), two first connecting plates (361) are fixedly welded at the top of a first moving plate (37), the two first connecting plates (361) are symmetrically distributed about the longitudinal center line of the first moving plate (37), a first rotating shaft (369) is rotatably arranged between the two first connecting plates (361), a first rotating seat (363) is fixedly arranged on the first rotating shaft (369), one end of the first rotating shaft (369) is fixedly connected to an output shaft of a first motor (362), the first motor (362) is fixedly arranged on the outer side face of the first connecting plate (361) on the same side, fourth mounting grooves are formed in four side faces of the first rotating seat (363), and a first forming table (364), a second forming table (365), a third forming table (366) and a fourth forming table (367) are sequentially arranged in the fourth mounting grooves, and the first rotating seat (362) is close to one side of the first motor (363) through a first mounting plate (368);
the bending mechanism (4) comprises second guide rods (45), four second guide rods (45) are fixedly arranged at the top of the operation table (5), the four second guide rods (45) are symmetrically distributed around the longitudinal center line of the operation table (5), second fixing plates (41) are symmetrically arranged at the tops of the four second guide rods (45), two second air cylinders (42) are fixedly arranged at the tops of the second fixing plates (41), the two second air cylinders (42) are symmetrically distributed around the longitudinal center line of the second fixing plates (41), a piston rod of each second air cylinder (42) penetrates through each second fixing plate (41) and is fixedly connected with a second top seat (43), second moving plates (44) are fixedly arranged at the bottoms of the two second top seats (43) in a matched mode, four second mounting holes are symmetrically formed in two ends of each second moving plate (44), second guide sleeves (46) are fixedly arranged in the second mounting holes, and each second moving plate (44) is fixedly sleeved on each second guide rod (45) through four second guide sleeves (46), and an adjusting mechanism is fixedly arranged between the second moving plates (47);
the second adjustment mechanism (47) comprises a second connecting plate (471), two second connecting plates (471) are fixedly welded at the bottom of the second moving plate (44), the two second connecting plates (471) are symmetrically distributed about the longitudinal center line of the second moving plate (44), a second rotating shaft (479) is rotatably mounted between the two second connecting plates (471), a second rotating seat (474) is fixedly mounted on the second rotating shaft (479), one end of the second rotating shaft (479) is fixedly connected to an output shaft of a second motor (472), the second motor (472) is fixedly mounted on the outer side face of the second connecting plate (471) on the same side, a fifth mounting groove is formed in each of four side faces of the second rotating seat (474), and a first bending table (475), a second bending table (476), a third bending table (477) and a fourth bending table (478) are sequentially mounted in the fifth mounting groove, and the second rotating seat (479) is close to one side of the second motor (472) through a second mounting plate (473).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011617896.XA CN112845706B (en) | 2020-12-31 | 2020-12-31 | Bending machine for plate processing and working method thereof |
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| CN202011617896.XA CN112845706B (en) | 2020-12-31 | 2020-12-31 | Bending machine for plate processing and working method thereof |
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| CN112845706B true CN112845706B (en) | 2023-12-08 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114733968B (en) * | 2022-04-20 | 2024-02-06 | 安徽鲲鹏装备模具制造有限公司 | Clamping groove forming process for plate processing |
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