CN112845668A - Automatic tracking jet printing system and tracking jet printing method for steel plate - Google Patents
Automatic tracking jet printing system and tracking jet printing method for steel plate Download PDFInfo
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- CN112845668A CN112845668A CN202110021152.XA CN202110021152A CN112845668A CN 112845668 A CN112845668 A CN 112845668A CN 202110021152 A CN202110021152 A CN 202110021152A CN 112845668 A CN112845668 A CN 112845668A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 181
- 239000010959 steel Substances 0.000 title claims abstract description 181
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000007921 spray Substances 0.000 claims abstract description 73
- 239000002184 metal Substances 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000001514 detection method Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
- B21C51/005—Marking devices
Abstract
The invention discloses an automatic steel plate tracking and spray printing system which comprises a steel plate number identification module, a position tracking module, a spray printing module and a main control module, wherein the steel plate number identification module is used for identifying a corresponding steel plate number on a steel plate and transmitting the identified steel plate number to the main control module; the position tracking module is used for tracking the position information of the steel plate and transmitting the position information of the steel plate to the main control module; the main control module is used for receiving information transmitted by the steel plate identification module and the position tracking module, calling corresponding jet printing data and sending the jet printing data to the jet printing module; the spray printing module is used for spray printing on the steel plate. The invention also discloses a tracking jet printing method of the automatic steel plate tracking jet printing system. The invention greatly reduces the labor intensity of workers, improves the automation degree and further greatly improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of steel plate production, in particular to an automatic steel plate tracking jet printing system and a tracking jet printing method.
Background
In the metallurgical industry, the surface of a steel plate has a clear steel plate number before the steel plate enters a heat treatment furnace, and the surface number still clearly exists after the steel plate is baked and quenched at high temperature through the working procedures of the heat treatment furnace and a quenching machine. The steel plate finally reaches the area of the finished product jet printing machine through the heat treatment processes, after finding that the steel plate reaches, a jet printing operator manually observes the number of the current steel plate outside an operation room, returns to the operation room, inquires a three-level MES system through the currently obtained steel plate number, inquires the brand, the size and the factory identification information corresponding to the current steel plate number, and after checking, manually forwards the information to jet printing equipment to finish manual jet printing. When the number of the steel plate reaches one in front of the jet printing machine, an operator needs to go out of the operation room to check the number of the steel plate, so that mistakes are easy to make and the production rhythm is slow.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects of the prior art and provides an automatic tracking jet printing system and a tracking jet printing method for a steel plate.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a steel plate automatic tracking spray printing system comprises a steel plate identification module, a position tracking module, a spray printing module and a main control module, wherein the steel plate identification module, the position tracking module and the spray printing module are all electrically connected with the main control module; the position tracking module is used for tracking the position information of the steel plate and transmitting the position information of the steel plate to the main control module, the position tracking module comprises a plurality of groups of cold metal detectors which are sequentially arranged along a steel plate conveying roller way, and each group of cold metal detectors comprises a signal transmitting end and a signal receiving end which are symmetrically arranged on two sides of the steel plate conveying roller way; the main control module is used for receiving information transmitted by the steel plate identification module and the position tracking module, calling corresponding jet printing data according to the received data and sending the jet printing data to the jet printing module; the jet printing module is used for receiving the jet printing data transmitted by the main control module and jet printing the steel plate according to the jet printing data.
As a preferred scheme of the automatic steel plate tracking and spray printing system of the invention, the automatic steel plate tracking and spray printing system comprises: the steel plate recognition module includes a recognition camera.
As a preferred scheme of the automatic steel plate tracking and spray printing system of the invention, the automatic steel plate tracking and spray printing system comprises: the main control module comprises a PLC controller.
The invention also discloses a tracking jet printing method of the automatic steel plate tracking jet printing system, which comprises the following steps:
s1: pre-inputting a steel plate number and spray printing data corresponding to the steel plate number in a main control module;
s2: after the steel plate enters the identification area of the steel plate identification module, the steel plate identification module identifies the steel plate number on the steel plate and sends the identified steel plate number to the main control module;
s3: after the main control module receives the steel plate number identified by the steel plate identification module, corresponding spray printing data is called according to the steel plate number;
s4: the position tracking module tracks the position of the steel plate and sends the position information of the steel plate to the main control module;
s5: the main control module receives the steel plate position information sent by the position tracking module, judges whether a steel plate enters a spray printing area of the spray printing module or not, controls a steel plate conveying roller way to continue to operate if the steel plate does not enter the spray printing area, controls the steel plate conveying roller way to suspend to operate if the steel plate enters the spray printing area, sends spray printing data to the spray printing module, and controls the spray printing module to perform spray printing operation;
s6: and after the jet printing module finishes jet printing operation, sending a signal to the main control module, and after receiving the signal, the main control module controls the steel plate conveying roller way to continue to operate and circulates the steps.
As a preferable scheme of the tracking jet printing method of the automatic tracking jet printing system for the steel plate, the tracking jet printing method comprises the following steps: the main control module is stored with a spray printing data queue, and the spray printing data queue comprises spray printing data corresponding to steel plate numbers of a plurality of steel plates continuously identified by the steel plate identification module.
As a preferable scheme of the tracking jet printing method of the automatic tracking jet printing system for the steel plate, the tracking jet printing method comprises the following steps: in step S5, when the steel plate enters the jet printing area of the jet printing module, the main control module sends the jet printing data at the forefront in the jet printing data queue to the jet printing module.
As a preferable scheme of the tracking jet printing method of the automatic tracking jet printing system for the steel plate, the tracking jet printing method comprises the following steps: in step S6, after receiving the signal transmitted by the jet printing module, the main control module eliminates jet printing data that has been jet printed in the jet printing data queue.
As a preferable scheme of the tracking jet printing method of the automatic tracking jet printing system for the steel plate, the tracking jet printing method comprises the following steps: the jet printing data queue comprises three groups of jet printing data.
The invention has the beneficial effects that:
(1) according to the invention, the steel plate number on the steel plate is automatically identified through the steel plate identification module, and the steel plate number is sent to the main control module, the main control module can automatically call the spray printing data corresponding to the steel plate number after receiving the steel plate number, and controls the spray printing machine to automatically spray print, so that an operator does not need to look up the spray printing number outside an operation room and enter the steel plate number to search spray printing information, the labor intensity of the operator is greatly reduced, the automation degree is improved, and the production efficiency is greatly improved;
(2) according to the invention, the spray printing data queue is prestored in the main control module, after the tail part of the identified steel plate passes through the foremost cold metal detector, the main control module stores the spray printing data corresponding to the steel plate into the spray printing data queue, and then identifies and stores the spray printing data for the subsequent steel plate, so that the time interval that the steel plate reaches the spray printing equipment after passing through the foremost cold metal detector is effectively utilized, the time utilization rate is improved, and the production efficiency is further improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of an automatic steel plate tracking and jet printing system provided by the invention.
Detailed Description
In order that the present invention may be more readily and clearly understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
The embodiment provides a steel plate automatic tracking jet printing system which comprises a steel plate conveying roller way, a steel plate identification module, a position tracking module, a jet printing module and a main control module. The steel plate conveying roller way, the steel plate identification module, the position tracking module and the spray printing module are all electrically connected with the main control module.
Wherein, the steel sheet rollgang is used for carrying the steel sheet. The steel plate identification module is used for identifying the corresponding steel plate number on the steel plate. The steel plate identification module comprises a high-definition identification camera arranged above the feeding end of the steel plate conveying roller way. After the steel plate enters the identification module of the steel plate identification module, the identification camera can automatically identify the steel plate number on the steel plate and send the identified steel plate number to the main control module.
The position tracking module comprises three groups of cold metal detectors which are sequentially arranged along the conveying direction of the steel plate conveying roller way and are respectively cold detection 1, cold detection 2 and cold detection 3 in the figure 1. The three groups of cold metal detectors are all positioned behind the steel plate identification module. Each group of cold metal detectors comprises a signal transmitting end and a signal receiving end, and the signal transmitting end and the signal receiving end are respectively positioned on two sides of the steel plate conveying roller way. When the steel plate passes through any one group of cold metal detectors, the head of the steel plate firstly enters between the signal transmitting end and the signal receiving end, the signal transmitted by the signal transmitting end is blocked by the baffle plate at the moment, the signal receiving end cannot receive the signal, and then the cold metal detectors transmit the signal to the main control module, so that the main control module acquires the position information of the steel plate.
The jet printing module comprises a jet printing machine which is arranged on the steel plate conveying roller way and is positioned behind the position tracking module, and the jet printing machine can receive jet printing data sent by the main control module and jet print the steel plate.
The main control module is internally pre-stored with a steel plate number and spray printing data corresponding to the steel plate number. The main control module is used for receiving the steel plate number sent by the steel plate identification module and the steel plate position information sent by the position tracking module, calling corresponding spray printing data according to the received data, sending the spray printing data to the spray printing module and controlling the spray printing module to work. The main control module can also control the operation of the steel plate conveying roller way. It should be noted that the main control module includes a PLC controller.
The embodiment also provides a tracking jet printing method of the automatic tracking jet printing system for the steel plate, which comprises the following steps:
s1: pre-inputting a steel plate number and spray printing data corresponding to the steel plate number in a main control module;
s2: when a first steel plate enters the identification area of the steel plate identification module, the steel plate identification module identifies the number of the steel plate on the steel plate and sends the identified steel plate to the main control module, and meanwhile, the position tracking module tracks the position of the steel plate in real time and sends the position information of the steel plate to the main control module;
s3: after receiving the steel plate number identified by the steel plate identification module, the main control module calls corresponding spray printing data according to the steel plate number and stores the spray printing data into a spray printing data queue;
s4: looping the steps S2 and S3 until the jet printing data queue in the main control module contains three jet printing data;
s4: when a first steel plate enters a spray printing area of the spray printing module, the main control module controls a steel plate conveying roller way to pause, first spray printing data in a spray printing data queue is sent to the spray printing module, and then spray printing equipment is controlled to perform spray printing operation;
s5: and after the jet printing module finishes jet printing operation, sending a signal to the main control module to indicate that the jet printing operation is finished, controlling the steel plate conveying roller way to continue to operate after the main control module receives the signal, eliminating first jet printing data in a jet printing data queue by the main control module, transferring second data into first data, transferring third data into second data, and waiting for receiving new data at a third data position. And then the above steps are circulated.
According to the invention, the steel plate number on the steel plate is automatically identified by the steel plate identification module, and is sent to the main control module, the main control module can automatically call the spray printing data corresponding to the steel plate number after receiving the steel plate number, and controls the spray printing machine to automatically spray printing, so that an operator does not need to look up the spray printing number outside an operation room, and the operator does not need to enter the steel plate number to search spray printing information, the labor intensity of the operator is greatly reduced, the automation degree is improved, and the production efficiency is greatly improved.
In addition to the above embodiments, the present invention may have other embodiments; all technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the protection scope of the claims of the present invention.
Claims (8)
1. The utility model provides a steel sheet automatic tracking spouts seal system which characterized in that: comprises a steel plate identification module, a position tracking module, a spray printing module and a main control module, wherein the steel plate identification module, the position tracking module and the spray printing module are all electrically connected with the main control module,
the steel plate identification module is used for identifying a corresponding steel plate number on a steel plate and transmitting the identified steel plate number to the main control module;
the position tracking module is used for tracking the position information of the steel plate and transmitting the position information of the steel plate to the main control module, the position tracking module comprises a plurality of groups of cold metal detectors which are sequentially arranged along a steel plate conveying roller way, and each group of cold metal detectors comprises a signal transmitting end and a signal receiving end which are symmetrically arranged on two sides of the steel plate conveying roller way;
the main control module is used for receiving information transmitted by the steel plate identification module and the position tracking module, calling corresponding jet printing data according to the received data and sending the jet printing data to the jet printing module;
the jet printing module is used for receiving the jet printing data transmitted by the main control module and jet printing the steel plate according to the jet printing data.
2. The automatic steel plate tracking and spray printing system according to claim 1, wherein: the steel plate number identification module comprises an identification camera.
3. The automatic steel plate tracking and spray printing system according to claim 1, wherein: the main control module comprises a PLC controller.
4. A tracking jet printing method based on the automatic tracking jet printing system for the steel plate according to any one of claims 1 to 3, characterized in that: the method comprises the following steps:
s1: pre-inputting a steel plate number and spray printing data corresponding to the steel plate number in a main control module;
s2: after the steel plate enters the identification area of the steel plate identification module, the steel plate identification module identifies the steel plate number on the steel plate and sends the identified steel plate number to the main control module;
s3: after the main control module receives the steel plate number identified by the steel plate identification module, corresponding spray printing data is called according to the steel plate number;
s4: the position tracking module tracks the position of the steel plate and sends the position information of the steel plate to the main control module;
s5: the main control module receives the steel plate position information sent by the position tracking module, judges whether a steel plate enters a spray printing area of the spray printing module or not, controls a steel plate conveying roller way to continue to operate if the steel plate does not enter the spray printing area, controls the steel plate conveying roller way to suspend to operate if the steel plate enters the spray printing area, sends spray printing data to the spray printing module, and controls the spray printing module to perform spray printing operation;
s6: and after the jet printing module finishes jet printing operation, sending a signal to the main control module, and after receiving the signal, the main control module controls the steel plate conveying roller way to continue to operate and circulates the steps.
5. The tracking jet printing method of the automatic steel plate tracking jet printing system according to claim 4, wherein: the main control module is stored with a spray printing data queue, and the spray printing data queue comprises spray printing data corresponding to steel plate numbers of a plurality of steel plates continuously identified by the steel plate identification module.
6. The tracking jet printing method of the automatic steel plate tracking jet printing system according to claim 5, wherein: in step S5, when the steel plate enters the jet printing area of the jet printing module, the main control module sends the jet printing data at the forefront in the jet printing data queue to the jet printing module.
7. The tracking jet printing method of the automatic steel plate tracking jet printing system according to claim 5, wherein: in step S6, after receiving the signal transmitted by the jet printing module, the main control module eliminates jet printing data that has been jet printed in the jet printing data queue.
8. The tracking jet printing method of the automatic steel plate tracking jet printing system according to claim 5, wherein: the jet printing data queue at most comprises three groups of jet printing data.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110021152.XA CN112845668A (en) | 2021-01-08 | 2021-01-08 | Automatic tracking jet printing system and tracking jet printing method for steel plate |
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| CN202110021152.XA CN112845668A (en) | 2021-01-08 | 2021-01-08 | Automatic tracking jet printing system and tracking jet printing method for steel plate |
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| CN112845668A true CN112845668A (en) | 2021-05-28 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113537720A (en) * | 2021-06-21 | 2021-10-22 | 南京钢铁股份有限公司 | Full-line automatic tracking method for wide and thick plates |
| CN113770176A (en) * | 2021-06-29 | 2021-12-10 | 张家港宏昌钢板有限公司 | Visual material tracking method and system for online identification of flaw detection plate and representative plate |
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2021
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113537720A (en) * | 2021-06-21 | 2021-10-22 | 南京钢铁股份有限公司 | Full-line automatic tracking method for wide and thick plates |
| CN113770176A (en) * | 2021-06-29 | 2021-12-10 | 张家港宏昌钢板有限公司 | Visual material tracking method and system for online identification of flaw detection plate and representative plate |
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Application publication date: 20210528 |