CN112841996A - Efficient graphene physiotherapy pad and production method thereof - Google Patents
Efficient graphene physiotherapy pad and production method thereof Download PDFInfo
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- CN112841996A CN112841996A CN202110300957.8A CN202110300957A CN112841996A CN 112841996 A CN112841996 A CN 112841996A CN 202110300957 A CN202110300957 A CN 202110300957A CN 112841996 A CN112841996 A CN 112841996A
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 62
- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 50
- 238000000554 physical therapy Methods 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims description 21
- 239000010410 layer Substances 0.000 claims abstract description 189
- 229920000742 Cotton Polymers 0.000 claims abstract description 51
- 239000002344 surface layer Substances 0.000 claims abstract description 48
- 239000002131 composite material Substances 0.000 claims abstract description 27
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 21
- 239000011229 interlayer Substances 0.000 claims abstract description 14
- 235000013162 Cocos nucifera Nutrition 0.000 claims abstract description 12
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 12
- 239000003814 drug Substances 0.000 claims abstract description 12
- 210000002268 wool Anatomy 0.000 claims abstract description 12
- 210000004177 elastic tissue Anatomy 0.000 claims abstract description 11
- 238000005485 electric heating Methods 0.000 claims abstract description 9
- 239000004816 latex Substances 0.000 claims abstract description 8
- 229920000126 latex Polymers 0.000 claims abstract description 8
- 230000000694 effects Effects 0.000 claims abstract description 6
- 230000036541 health Effects 0.000 claims abstract description 5
- 244000060011 Cocos nucifera Species 0.000 claims abstract description 4
- 239000004744 fabric Substances 0.000 claims description 35
- 239000000463 material Substances 0.000 claims description 34
- 238000005520 cutting process Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 15
- 238000009958 sewing Methods 0.000 claims description 15
- 238000005253 cladding Methods 0.000 claims description 14
- 230000003115 biocidal effect Effects 0.000 claims description 11
- 239000011241 protective layer Substances 0.000 claims description 10
- 238000004321 preservation Methods 0.000 claims description 9
- 241000737241 Cocos Species 0.000 claims description 8
- 229910002804 graphite Inorganic materials 0.000 claims description 8
- 239000010439 graphite Substances 0.000 claims description 8
- -1 graphite alkene Chemical class 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 210000001519 tissue Anatomy 0.000 claims description 4
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 3
- 230000003373 anti-fouling effect Effects 0.000 claims description 3
- 229910003460 diamond Inorganic materials 0.000 claims description 3
- 239000010432 diamond Substances 0.000 claims description 3
- 230000007613 environmental effect Effects 0.000 claims description 3
- 239000003063 flame retardant Substances 0.000 claims description 3
- 238000007429 general method Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 230000001788 irregular Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000003892 spreading Methods 0.000 claims description 3
- 230000007480 spreading Effects 0.000 claims description 3
- 239000004753 textile Substances 0.000 claims description 3
- 239000002759 woven fabric Substances 0.000 claims 2
- 230000000844 anti-bacterial effect Effects 0.000 abstract description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 4
- 239000008280 blood Substances 0.000 abstract description 4
- 210000004369 blood Anatomy 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 abstract description 3
- 229910052742 iron Inorganic materials 0.000 abstract description 2
- 230000005389 magnetism Effects 0.000 abstract description 2
- 230000003860 sleep quality Effects 0.000 abstract description 2
- 239000000839 emulsion Substances 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000010792 warming Methods 0.000 description 3
- 206010041235 Snoring Diseases 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000009395 breeding Methods 0.000 description 2
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- 238000010438 heat treatment Methods 0.000 description 2
- 230000004089 microcirculation Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000036578 sleeping time Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000003385 bacteriostatic effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N2/00—Magnetotherapy
- A61N2/002—Magnetotherapy in combination with another treatment
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N5/00—Radiation therapy
- A61N5/06—Radiation therapy using light
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N5/00—Radiation therapy
- A61N5/06—Radiation therapy using light
- A61N2005/0635—Radiation therapy using light characterised by the body area to be irradiated
- A61N2005/0636—Irradiating the whole body
- A61N2005/0637—Irradiating the whole body in a horizontal position
- A61N2005/0638—Irradiating the whole body in a horizontal position with a specially adapted support surface
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N5/00—Radiation therapy
- A61N5/06—Radiation therapy using light
- A61N2005/0658—Radiation therapy using light characterised by the wavelength of light used
- A61N2005/0659—Radiation therapy using light characterised by the wavelength of light used infrared
- A61N2005/066—Radiation therapy using light characterised by the wavelength of light used infrared far infrared
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- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Biomedical Technology (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
- Radiology & Medical Imaging (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Pathology (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention discloses a high-efficiency graphene physiotherapy pad which comprises a physiotherapy pad main body, wherein the inside of the physiotherapy pad main body is formed by a composite protection surface layer, a graphene combination layer and a bottom plate cushion layer, the inside of the composite protection surface layer is formed by an artificial cotton surface layer, a latex layer, a coconut palm covering layer, an elastic fiber surface layer, an environment-friendly PVC surface layer, a traditional Chinese medicine carbon cotton layer, an ecological cotton layer and an ecological non-woven fabric layer, a heat conduction layer, a hollow interlayer and an electric heating layer are arranged inside the graphene combination layer, the electric heating layer is positioned on the lower surface of the hollow interlayer, a graphene plate is arranged inside the hollow interlayer, and a heat insulation cotton layer, an antibacterial and anti-bacterial layer, a non-woven fabric protection layer, a wool heat insulation layer and a wear-resistant woven cotton layer are arranged inside the bottom plate. When people sleep or lie on the magnetic mattress, the magnetic mattress can comfortably and uniformly contact the whole body of the people, so that after the magnetism in the mattress and iron elements contained in the blood of the human body act, a massage effect is generated, and the magnetic mattress is beneficial to the health of the human body and improves the sleep quality.
Description
Technical Field
The invention relates to the technical field of production of physiotherapy pads, in particular to a high-efficiency graphene physiotherapy pad and a production method thereof.
Background
The mattress is an article between the human body and the bed, which is used for ensuring that consumers obtain healthy and comfortable sleep. The mattress material is various, and the mattress made of different materials can bring different sleep effects to people. The rehabilitation physiotherapy mattress is also a magnetic mattress which is popular internationally.
The current physiotherapy cushion has a single structural function, and cannot meet the application requirements of people, so that the market urgently needs to develop a high-efficiency graphene physiotherapy cushion and a production method to solve the existing problems.
Disclosure of Invention
The invention aims to provide a high-efficiency graphene physiotherapy pad and a production method thereof, and aims to solve the problem that the existing physiotherapy pad provided by the background technology is single in structure and function and cannot meet the application requirements of people.
In order to achieve the purpose, the invention provides the following technical scheme: a high-efficiency graphene physiotherapy pad comprises a physiotherapy pad main body, wherein the inside of the physiotherapy pad main body is jointly composed of a composite protection surface layer, a graphene combination layer and a bottom plate cushion layer, the inside of the composite protection surface layer is jointly composed of an artificial cotton surface layer, a latex layer, a coconut palm covering layer, an elastic fiber surface layer, an environment-friendly PVC surface layer, a traditional Chinese medicine carbon cotton layer, an ecological cotton layer and an ecological non-woven fabric layer, the artificial cotton surface layer is coated on the upper surface of the latex layer, the coconut palm covering layer is coated on the lower surface of the latex layer, the graphene composite layer is internally provided with a heat conduction layer, a hollow interlayer and an electric heating layer, the heat conduction layer is positioned on the upper surface of the hollow interlayer, the electric heating layer is positioned on the lower surface of the hollow interlayer, a graphene plate is arranged in the hollow interlayer, the bottom plate cushion layer is internally provided with a heat preservation cotton layer, an antibacterial anti-mite layer, a non-woven fabric protective layer, a wool heat preservation layer and a wear-resistant woven cotton layer.
Preferably, the composite protection surface layer is coated on the upper surface of the graphene composite layer, the bottom plate cushion layer is coated on the lower surface of the graphene composite layer, and the composite protection surface layer, the graphene composite layer and the bottom plate cushion layer are integrally formed.
Preferably, the physiotherapy pad main body is fixedly connected with a manual switch control box through a power cord.
Preferably, the coconut fiber covering layer is coated on the upper surface of the elastic fiber surface layer, and the environment-friendly PVC surface layer is coated on the lower surface of the elastic fiber surface layer.
Preferably, the environmental protection PVC surface course cladding is at the upper surface on traditional chinese medicine carbon cotton layer, and ecological cotton layer cladding is at the lower surface on traditional chinese medicine carbon cotton layer, and ecological non-woven fabrics layer is located the lower surface on ecological cotton layer.
Preferably, the cotton layer cladding of heat preservation is at the upper surface on antibiotic anti-mite layer, and the cladding of non-woven fabrics protective layer is at the lower surface on antibiotic anti-mite layer, and the cold-proof layer in wool is located the lower surface on non-woven fabrics protective layer, and wear-resisting cotton cloth layer of weaving is located the lower surface on the cold-proof layer in wool.
Preferably, S1 preparing each surface layer material required by the production of the physical therapy cushion, cutting and pressing the materials according to the size required by the production of the physical therapy cushion, and sewing, connecting and fixing each combined surface layer; s2 the sewing process of the mattress is the process of overlapping and sewing quilted layer materials together, automatically spreading and sewing various material layers on a needle quilter, automatically feeding the material layers into a longitudinal edge finishing device of the quilted layer materials, finishing and cutting edges to determine the final sizes of the surface layer and the bottom layer, wherein the quilted layer can be diamond, twill, irregular wave or other designed patterns; the quilting equipment comprises a multi-purpose single-needle quilter and a multi-needle quilter, wherein the single-needle quilter is characterized in that a piece of fabric is sewn by one needle from head to tail, the running route of the needle is determined by computer operation, patterns can be randomly selected by self, and only one piece of fabric can be sewn at a time; the multi-needle quilter has the advantages that a plurality of needle heads work simultaneously, patterns can be continuously sewn, a plurality of fabric patterns can be continuously sewn, and cutting is carried out after sewing is finished; in addition, the surface material of the mattress textile seam layer can be subjected to special process treatment, such as flame retardant treatment, anti-mite treatment, waterproof treatment, anti-static treatment, anti-fouling treatment and health care treatment (far infrared and the like); s3 the quilting layer is composed of upper and lower parts, and connect with the mattress spring bed core, the allowance of quilting layer and surrounding edge seam head should be left when cutting, the general method is to make the non-woven cloth bigger than the material size when quilting, the part that comes out of the non-woven cloth connects with surrounding edge steel, fastens, make the quilting layer fix on surrounding edge steel, therefore, should reserve the allowance of the non-woven cloth when cutting the compound material, in addition when two sides of the mattress adopt the wrap button to decorate, should reserve the concave allowance of the wrap button tightening material; the S4 fabric inspection mainly uses a micro metal detection system as a main part, and is used for detecting whether broken needles are left in the fabric in quilting and other processes, and once the broken needles are left in the fabric, the metal detection system can automatically give an alarm to ensure the safety of mattress fabric production.
Preferably, the graphene composite layer is sprayed into a mold with a high temperature of 100 ℃ to rapidly expand by a high-tech process, and the graphene board has an open and communicated tissue structure through a 150-ton one-step formed graphene board bed core, is durable and not easy to deform, has the effects of moisture protection, antibiosis and the like, adopts longitudinal and transverse porous penetrating cutting in the manufacturing process, and has thousands of exhaust holes with fine mesh structures.
Compared with the prior art, the invention has the beneficial effects that:
(1) the physiotherapy pad is internally added with graphene, so that the physiotherapy pad has super-strong antibacterial and bacteriostatic properties, inhibits bacteria breeding, is added with strong moisture absorption and dehumidification properties, avoids the peculiar smell of damp bacteria, ensures a comfortable, healthy and clean sleeping environment, relieves cervical vertebra discomfort, fully fits curves of all parts of a human body, accurately shapes skeleton contours, sufficiently supports the body, effectively relieves cervical vertebra, lumbar vertebra, vertebra discomfort, aching pain and other phenomena, prevents snoring, reduces turnover times and deeply prolongs sleeping time;
(2) the physiotherapy cushion is soft and comfortable, adopts the mattress skin made of high-grade fabric, is skin-friendly and breathable, enables sleeping to be more comfortable and healthier, relieves fatigue, is made of a graphene inner warming pore new material, has an ultra-strong low-temperature far infrared function, promotes blood microcirculation, relaxes channels and activates collaterals, and helps sleep and keep fit;
(3) when people sleep or lie on the magnetic mattress, the magnetic mattress can comfortably and uniformly contact the whole body of the people, so that after the magnetism in the mattress and iron elements contained in the blood of the human body act, a massage effect is generated, and the magnetic mattress is beneficial to the health of the human body and improves the sleep quality.
Drawings
FIG. 1 is a schematic view of the overall structure of the main body of the physiotherapy pad of the present invention;
FIG. 2 is a schematic view of the composite protective surface layer structure of the present invention;
FIG. 3 is a schematic view of a bottom plate cushion structure of the present invention;
fig. 4 is a schematic structural diagram of a graphene composite layer according to the present invention.
In the figure: 1. a physical therapy cushion main body; 2. compounding a protective surface layer; 3. a graphene composite layer; 4. a bottom plate cushion layer; 5. a manual switch control box; 6. a power line; 7. an artificial cotton facing; 8. a latex layer; 9. coconut palm fiber covering; 10. an elastic fibrous facing; 11. an environment-friendly PVC surface layer; 12. a traditional Chinese medicine carbon cotton layer; 13. an ecological cotton layer; 14. an ecological non-woven fabric layer; 15. an antibacterial anti-mite layer; 16. a heat insulation cotton layer; 17. a non-woven fabric protective layer; 18. a wool warming layer; 19. a wear-resistant cotton cloth layer; 20. a thermally conductive layer; 21. a hollow interlayer; 22. a graphene plate; 23. and (4) an electric heating layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-4, an embodiment of the present invention is shown: the utility model provides a high-efficient graphite alkene physiotherapy pad, including physiotherapy pad main part 1, physiotherapy pad main part 1's inside is by compound protection surface course 2, graphite alkene composite layer 3 and bottom plate bed course 4 constitute jointly, compound protection surface course 2's inside is by artificial cotton surface course 7, emulsion layer 8, coconut palm covering 9, elastic fiber surface course 10, environmental protection PVC surface course 11, traditional chinese medicine carbon cotton layer 12, ecological cotton layer 13 and ecological non-woven fabrics layer 14 constitute jointly, artificial cotton surface course 7 cladding is on the upper surface of emulsion layer 8, coconut palm covering 9 cladding is on the lower surface of emulsion layer 8, graphite alkene composite layer 3's inside is provided with heat conduction layer 20, cavity intermediate layer 21 and electrical heating layer 23, heat conduction layer 20 is located the upper surface of cavity intermediate layer 21, electrical heating layer 23 is located the lower surface of cavity intermediate layer 21, the internally mounted of cavity intermediate layer 21 has graphite alkene board 22, bottom plate bed course 4's inside is provided with heat preservation cotton layer 16, An antibacterial anti-mite layer 15, a non-woven fabric protective layer 17, a wool warm-keeping layer 18 and a wear-resistant woven cotton cloth layer 19.
Further, the cladding of compound protection surface course 2 is at the upper surface of graphite alkene composition layer 3, and the cladding of bottom plate bed course 4 is at the lower surface of graphite alkene composition layer 3, compound protection surface course 2, graphite alkene composition layer 3 and bottom plate bed course 4 between with integrated into one piece.
Further, a manual switch control box 5 is fixedly connected inside the physiotherapy pad main body 1 through a power cord 6.
Further, the coconut fiber covering layer 9 is covered on the upper surface of the elastic fiber surface layer 10, and the environment-friendly PVC surface layer 11 is covered on the lower surface of the elastic fiber surface layer 10.
Further, the environment-friendly PVC surface layer 11 is coated on the upper surface of the traditional Chinese medicine carbon cotton layer 12, the ecological cotton layer 13 is coated on the lower surface of the traditional Chinese medicine carbon cotton layer 12, and the ecological non-woven fabric layer 14 is located on the lower surface of the ecological cotton layer 13.
Further, the cotton layer 16 cladding of heat preservation is at the upper surface of antibiotic anti-mite layer 15, and the cladding of non-woven fabrics protective layer 17 is at the lower surface of antibiotic anti-mite layer 15, and the cold-proof layer 18 of wool is located the lower surface of non-woven fabrics protective layer 17, and wear-resisting cotton layer 19 of weaving is located the lower surface of the cold-proof layer 18 of wool.
Further, S1 preparing each surface layer material needed by the production of the physical therapy cushion, cutting and pressing the materials according to the size needed by the production of the physical therapy cushion, and fixing each combined surface layer by sewing; s2 the sewing process of the mattress is the process of overlapping and sewing quilted layer materials together, automatically spreading and sewing various material layers on a needle quilter, automatically feeding the material layers into a longitudinal edge finishing device of the quilted layer materials, finishing and cutting edges to determine the final sizes of the surface layer and the bottom layer, wherein the quilted layer can be diamond, twill, irregular wave or other designed patterns; the quilting equipment comprises a multi-purpose single-needle quilter and a multi-needle quilter, wherein the single-needle quilter is characterized in that a piece of fabric is sewn by one needle from head to tail, the running route of the needle is determined by computer operation, patterns can be randomly selected by self, and only one piece of fabric can be sewn at a time; the multi-needle quilter has the advantages that a plurality of needle heads work simultaneously, patterns can be continuously sewn, a plurality of fabric patterns can be continuously sewn, and cutting is carried out after sewing is finished; in addition, the surface material of the mattress textile seam layer can be subjected to special process treatment, such as flame retardant treatment, anti-mite treatment, waterproof treatment, anti-static treatment, anti-fouling treatment and health care treatment (far infrared and the like); s3 the quilting layer is composed of upper and lower parts, and connect with the mattress spring bed core, the allowance of quilting layer and surrounding edge seam head should be left when cutting, the general method is to make the non-woven cloth bigger than the material size when quilting, the part that comes out of the non-woven cloth connects with surrounding edge steel, fastens, make the quilting layer fix on surrounding edge steel, therefore, should reserve the allowance of the non-woven cloth when cutting the compound material, in addition when two sides of the mattress adopt the wrap button to decorate, should reserve the concave allowance of the wrap button tightening material; the S4 fabric inspection mainly uses a micro metal detection system as a main part, and is used for detecting whether broken needles are left in the fabric in quilting and other processes, and once the broken needles are left in the fabric, the metal detection system can automatically give an alarm to ensure the safety of mattress fabric production.
Further, the graphene composite layer is sprayed into a mold with high temperature of 100 ℃ to rapidly expand by a high-tech process, and is subjected to 150 tons of one-step forming of the graphene board bed core, wherein the graphene board has an open and communicated tissue structure, is durable and not easy to deform, has the effects of moisture protection, antibiosis and the like, adopts longitudinal and transverse porous penetrating cutting in the manufacturing process, and has thousands of exhaust holes with fine mesh structures.
The working principle is as follows: when in use, the inside of the physiotherapy pad main body 1 is composed of a composite protection surface layer 2, a graphene combination layer 3 and a bottom plate cushion layer 4, the inside of the composite protection surface layer 2 is composed of an artificial cotton surface layer 7, an emulsion layer 8, a coconut palm covering layer 9, an elastic fiber surface layer 10, an environment-friendly PVC surface layer 11, a traditional Chinese medicine carbon cotton layer 12, an ecological cotton layer 13 and an ecological non-woven fabric layer 14, a heat conduction layer 20, a hollow interlayer 21 and an electric heating layer 23 are arranged inside the graphene combination layer 3, the heat conduction layer 20 is positioned on the upper surface of the hollow interlayer 21, the electric heating layer 23 is positioned on the lower surface of the hollow interlayer 21, a graphene plate 22 is arranged inside the hollow interlayer 21, a heat preservation cotton layer 16, an antibacterial anti-mite layer 15, a non-woven fabric protection layer 17, a wool heat preservation layer 18 and a wear-resistant woven cotton layer 19 are arranged inside the physiotherapy pad, the graphene plate 22 is added inside the physiotherapy pad, and the graphene, the bed core is sprayed into a high-temperature 100 ℃ mould to rapidly expand, and is subjected to once forming by 150 tons of weight pressure, the graphene plate has an open and communicated tissue structure, is durable and not easy to deform, has the effects of moisture resistance, antibiosis and the like, adopts longitudinal and transverse porous penetrating cutting in the manufacturing process, has thousands of exhaust holes with fine net structures, has super-strong antibacterial performance, inhibits bacterial breeding, and has strong moisture absorption and removal performance to avoid moisture and bacteria peculiar smell and the like, thereby ensuring comfortable, healthy and clean sleeping environment, relieving cervical vertebra discomfort, comprehensively fitting curves of various parts of a human body, accurately molding skeleton contours, sufficiently supporting the body, effectively relieving cervical vertebra, lumbar vertebra, vertebra discomfort, aching pain and the like, preventing snoring, reducing turnover times, deeply prolonging sleeping time, and the physiotherapy cushion is soft and comfortable, adopts a cushion skin made of high-grade fabric, is skin-friendly and breathable, the novel health-care pillow is more comfortable and healthier to sleep and is capable of relieving fatigue, is made of a graphene inner warming pore new material, has an ultra-strong low-temperature far infrared function, promotes blood microcirculation, relaxes and activates channels and collaterals, and helps sleep and keep fit.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. A high-efficiency graphene physiotherapy pad comprises a physiotherapy pad main body (1) and is characterized in that the inside of the physiotherapy pad main body (1) is jointly composed of a composite protection surface layer (2), a graphene combination layer (3) and a bottom plate cushion layer (4), the inside of the composite protection surface layer (2) is jointly composed of an artificial cotton surface layer (7), a latex layer (8), a coconut palm covering layer (9), an elastic fiber surface layer (10), an environment-friendly PVC surface layer (11), a traditional Chinese medicine carbon cotton layer (12), an ecological cotton layer (13) and an ecological non-woven fabric layer (14), the artificial cotton surface layer (7) is covered on the upper surface of the latex layer (8), the coconut palm covering layer (9) is covered on the lower surface of the latex layer (8), a heat conduction layer (20), a hollow interlayer (21) and an electric heating layer (23) are arranged inside the graphene combination layer (3), the heat conduction layer (20) is located on the upper surface of the hollow interlayer (21), electric heating layer (23) are located the lower surface of cavity intermediate layer (21), and the internally mounted of cavity intermediate layer (21) has graphite alkene board (22), the inside of bottom plate bed course (4) is provided with heat preservation cotton layer (16), antibiotic anti-mite layer (15), non-woven fabrics protective layer (17), the cold-proof layer of wool (18) and wear-resisting cotton woven fabrics layer (19).
2. The efficient graphene physiotherapy pad according to claim 1, wherein: the composite protection surface layer (2) is coated on the upper surface of the graphene composite layer (3), the bottom plate cushion layer (4) is coated on the lower surface of the graphene composite layer (3), and the composite protection surface layer (2), the graphene composite layer (3) and the bottom plate cushion layer (4) are integrally formed.
3. The efficient graphene physiotherapy pad according to claim 1, wherein: the interior of the physiotherapy pad main body (1) is fixedly connected with a manual switch control box (5) through a power line (6).
4. The efficient graphene physiotherapy pad according to claim 1, wherein: the coconut fiber covering layer (9) is covered on the upper surface of the elastic fiber surface layer (10), and the environment-friendly PVC surface layer (11) is covered on the lower surface of the elastic fiber surface layer (10).
5. The efficient graphene physiotherapy pad according to claim 1, wherein: the cladding of environmental protection PVC surface course (11) is at the upper surface of traditional chinese medicine carbon cotton layer (12), and ecological cotton layer (13) cladding is at the lower surface of traditional chinese medicine carbon cotton layer (12), and ecological non-woven fabrics layer (14) are located the lower surface of ecological cotton layer (13).
6. The efficient graphene physiotherapy pad according to claim 1, wherein: the cladding of heat preservation cotton layer (16) is at the upper surface of antibiotic anti-mite layer (15), and the cladding of non-woven fabrics protective layer (17) is at the lower surface of antibiotic anti-mite layer (15), and the cold-proof layer of wool (18) is located the lower surface of non-woven fabrics protective layer (17), and wear-resisting cotton woven fabric layer (19) is located the lower surface of the cold-proof layer of wool (18).
7. The method for producing a high-efficiency graphene physiotherapy pad according to claim 1, which is characterized in that: the method comprises the following steps:
s1, preparing each surface layer material required by the production of the physiotherapy pad, cutting and pressing the materials according to the size required by the production of the physiotherapy pad, and fixing each combined surface layer by sewing;
s2 the sewing process of the mattress is the process of overlapping and sewing quilted layer materials together, automatically spreading and sewing various material layers on a needle quilter, automatically feeding the material layers into a longitudinal edge finishing device of the quilted layer materials, finishing and cutting edges to determine the final sizes of the surface layer and the bottom layer, wherein the quilted layer can be diamond, twill, irregular wave or other designed patterns;
the quilting equipment comprises a multi-purpose single-needle quilter and a multi-needle quilter, wherein the single-needle quilter is characterized in that a piece of fabric is sewn by one needle from head to tail, the running route of the needle is determined by computer operation, patterns can be randomly selected by self, and only one piece of fabric can be sewn at a time; the multi-needle quilter has the advantages that a plurality of needle heads work simultaneously, patterns can be continuously sewn, a plurality of fabric patterns can be continuously sewn, and cutting is carried out after sewing is finished; in addition, the surface material of the mattress textile seam layer can be subjected to special process treatment, such as flame retardant treatment, anti-mite treatment, waterproof treatment, anti-static treatment, anti-fouling treatment and health care treatment (far infrared and the like);
s3 the quilting layer is composed of upper and lower parts, and connect with the mattress spring bed core, the allowance of quilting layer and surrounding edge seam head should be left when cutting, the general method is to make the non-woven cloth bigger than the material size when quilting, the part that comes out of the non-woven cloth connects with surrounding edge steel, fastens, make the quilting layer fix on surrounding edge steel, therefore, should reserve the allowance of the non-woven cloth when cutting the compound material, in addition when two sides of the mattress adopt the wrap button to decorate, should reserve the concave allowance of the wrap button tightening material;
the S4 fabric inspection mainly uses a micro metal detection system as a main part, and is used for detecting whether broken needles are left in the fabric in quilting and other processes, and once the broken needles are left in the fabric, the metal detection system can automatically give an alarm to ensure the safety of mattress fabric production.
8. The method for producing a high-efficiency graphene physiotherapy pad according to claim 1, which is characterized in that: the graphene composite layer is sprayed into a high-temperature 100 ℃ mold to rapidly expand by a high-tech process, and through a 150-ton one-step formed graphene board bed core, the graphene board has an open and communicated tissue structure, is durable and not easy to deform, has the effects of moisture protection, antibiosis and the like, adopts longitudinal and transverse porous penetrating cutting in the manufacturing process, and has thousands of exhaust holes with fine mesh structures.
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