CN112833275A - Artificial intelligence defectoscope with walking function - Google Patents
Artificial intelligence defectoscope with walking function Download PDFInfo
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- CN112833275A CN112833275A CN202011616520.7A CN202011616520A CN112833275A CN 112833275 A CN112833275 A CN 112833275A CN 202011616520 A CN202011616520 A CN 202011616520A CN 112833275 A CN112833275 A CN 112833275A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/28—Constructional aspects
- F16L55/30—Constructional aspects of the propulsion means, e.g. towed by cables
- F16L55/32—Constructional aspects of the propulsion means, e.g. towed by cables being self-contained
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/28—Constructional aspects
- F16L55/40—Constructional aspects of the body
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/42—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters with arrangement for propelling the support stands on wheels
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L2101/00—Uses or applications of pigs or moles
- F16L2101/30—Inspecting, measuring or testing
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Abstract
The invention discloses an artificial intelligence flaw detector with a walking function, which comprises a connecting baffle, a positioning mounting groove, a limiting clamp shaft, a guide mechanism, a spring clamp plate, a support mechanism, a motor base, a connecting motor, a fixing mechanism, a clamping plate, a connecting shaft and a spring base, wherein six groups of guide mechanisms for guiding are uniformly and equidistantly rotationally clamped on the upper end surface of the support mechanism, six groups of limiting clamp shafts for transmission are uniformly and equidistantly rotationally clamped on the upper end surface of the support mechanism close to the guide mechanism, six groups of spring clamp plates for connection are uniformly and equidistantly fixedly mounted on the outer end surface of the support mechanism close to the center, and the positioning mounting groove is formed in the center of the upper end surface of the spring clamp plate. If the invention meets a huge barrier when the flaw detection speed is high, the fixed baffle can collide with the barrier, so that the spring rod can deform, the rear supporting mechanism and the flaw detector have enough buffering time, and the protection performance of the device is improved.
Description
Technical Field
The invention relates to the technical field of flaw detector equipment, in particular to an artificial intelligence flaw detector with a walking function.
Background
The flaw detector can detect the defects of extremely fine micro cracks, hairlines, white spots, folds, inclusions and the like on the surface of the material, has high detection sensitivity, can visually display the position, the shape, the size and the severity of the defects, has good repeatability of detecting the defects, and is widely applied to various pipes and pipelines.
According to an invention patent of Chinese patent No. CN202010730337.3, the invention discloses an X-ray flaw detector and a walking device thereof, comprising a flaw detector body and a walking device connected with the flaw detector body, wherein the walking device comprises a pipe fixing mechanism, a walking guide rail and a moving seat rotationally connected with the walking guide rail, the walking guide rail is of a circular ring structure, the walking guide rail is fixedly connected inside the pipe fixing mechanism, the moving seat is of a circular ring structure, the moving seat is provided with a walking driving assembly, the inner walls of two opposite sides of the moving seat are fixedly connected with flaw detector fixing assemblies, and the flaw detector body is detachably and fixedly connected with the flaw detector fixing assemblies; the flaw detector and the walking device thereof can be quickly fixed in the pipeline by arranging the in-pipe fixing mechanism, so that the operation is convenient, the fixing is stable, and the detection efficiency is improved; through setting up walking guide rail and rotating the removal seat of connecting in walking guide rail, can make and remove the seat and drive the defectoscope and rotate inside the pipeline, make the searchlight can carry out the circumference transillumination several times in to the pipeline.
However, the efficiency of the existing flaw detector for performing displacement inside a pipeline is low, and meanwhile, damages such as collision and the like easily occur, so that the service life of the flaw detector is shortened, and therefore, an artificial intelligence flaw detector with a walking function is needed to solve the problems provided in the background art.
Disclosure of Invention
The invention aims to provide an artificial intelligence flaw detector with a walking function, and aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an artificial intelligence flaw detector with a walking function comprises a connecting baffle, a positioning installation groove, a limiting clamp shaft, a guide mechanism, a spring clamp plate, a supporting mechanism, a motor base, a connecting motor, a fixing mechanism, a clamp plate, a connecting shaft and a spring base;
the upper end face of the supporting mechanism is uniformly and equidistantly connected with six groups of guiding mechanisms for guiding, six groups of limiting clamping shafts for driving are connected in a manner that the upper end face of the supporting mechanism is positioned close to the guiding mechanisms, the outer end face of the supporting mechanism is fixedly provided with six groups of spring clamping plates for connection in a manner that the outer end face of the supporting mechanism is positioned close to the center, the upper end face of each spring clamping plate is provided with a positioning mounting groove, a spring base for mounting is elastically and fixedly arranged in the center of the upper end face of each spring clamping plate, a connecting baffle for limiting is fixedly arranged in the center of the rear end face of the supporting mechanism, a motor base for supporting is fixedly arranged in the center of the front end face of the supporting mechanism, a connecting shaft for connection is fixedly clamped on the inner end face of the motor base, and a clamping plate is fixedly arranged in the center of the front end face of the connecting, the outer end face of the connecting shaft is symmetrically and rotatably clamped with a fixing mechanism;
the guide mechanism comprises a connecting roller, a limiting fulcrum shaft, a friction groove and a positioning turbine;
a positioning turbine for supporting is fixedly installed in the center of the outer end face of the limiting fulcrum shaft, connecting rollers for guiding are symmetrically and fixedly installed on the side end face of the limiting fulcrum shaft, and friction grooves for limiting are uniformly and equidistantly formed in the outer end face of each connecting roller;
the supporting mechanism comprises a clamping block, a first slot, a second slot, a rotating shaft clamping groove, an installation clamping groove and a positioning shell;
six groups of mounting clamping grooves for limiting are uniformly and equidistantly formed in the center of the outer end face of the positioning shell, six groups of clamping blocks are symmetrically, uniformly and equidistantly fixedly connected to the outer end face of the positioning shell close to the end heads, first inserting grooves are formed in the side end faces of the clamping blocks close to the middle of the clamping blocks, second inserting grooves are formed in the upper end faces of the clamping blocks penetrating through the positioning shell, and two groups of rotating shaft clamping grooves for clamping are symmetrically formed in the inner end face of the positioning shell;
the fixing mechanism comprises a gear plate, a positioning chute, a fixing groove, a fixing tooth and a clamping ring;
the outer end face of the gear plate is symmetrically and fixedly connected with clamping rings for limiting, a fixing groove is formed in the center of the inner end face of the gear plate, fixing teeth for transmission are uniformly and equidistantly fixedly connected to the bottom of the fixing groove, and a positioning sliding groove for limiting is formed in the center of the outer end face of the gear plate;
spring cardboard including the bottom plate that is used for supporting, rotate pivot, the fixed connection of joint on bottom plate upper portion at the limiting plate of pivot up end, be used for connecting the bottom plate and the locating spring of limiting plate and even equidistance set up four group's installation card grooves at spacing outer terminal surface, spring base is including the supporting seat that is used for supporting, four group's spring shafts of even equidistance fixed connection in the connecting seat bottom, just spring shaft and installation card groove looks adaptation fixed connection, spacing card shaft is including the connecting baffle that is used for the installation, the scroll bar and the installation gear of fixed connection in the threaded rod bottom of rotation joint terminal surface under connecting baffle.
Preferably, the limiting clamp shaft is matched with the second slot, and the limiting clamp shaft is rotatably clamped on the inner end face of the clamping block through the second slot.
Preferably, the limiting support shaft is matched with the first slot, and the guide mechanism is matched with the first slot through the limiting support shaft and then is rotatably clamped on the inner end face of the clamping block.
Preferably, the first slot and the second slot are communicated with each other, and the positioning worm wheel is further engaged with the worm through the mutual communication between the first slot and the second slot.
Preferably, the mounting gear is in meshing connection with the fixed gear.
Preferably, the clamping ring is matched with the rotating shaft clamping groove, and the fixing mechanism is matched with the rotating shaft clamping groove through the clamping ring and then rotates to be clamped inside the supporting mechanism.
Preferably, the fixing mechanism is slidably clamped on the outer end face of the connecting shaft through the positioning sliding groove.
Preferably, the spring catch plate is matched with the mounting catch groove through the bottom plate and then fixedly connected to the outer end face of the supporting mechanism.
Preferably, the outer end face of the positioning shell is symmetrically provided with positioning grooves close to the clamping blocks, and the positioning grooves are matched and rotatably connected with the connecting idler wheels.
Preferably, connection baffle includes fixed stop, joint base and spring beam, four groups of spring beams of the even equidistance fixedly connected with of outer terminal surface of joint base, and be located the outer terminal surface center department fixedly connected with fixed stop of spring beam, if meet the fast comparatively huge barrier of meetting of the speed of detecting a flaw, fixed stop can collide with the barrier this moment to make the spring beam can take place deformation, make supporting mechanism and the defectoscope at rear portion possess sufficient buffering time, improve the protective properties to the device.
Compared with the prior art, the invention has the beneficial effects that:
when the invention is used, a user can install the flaw detector outside the spring clamping plate so as to conveniently and rapidly carry out flaw detection operation on various positions inside a pipeline subsequently, when the flaw detector is displaced, the user can start the connecting motor through the external control mechanism, at the moment, the connecting motor can drive the connecting shaft to rapidly rotate, so that the connecting shaft can drive the fixing mechanism to rapidly rotate, when the fixing mechanism rotates, the fixed teeth inside the fixing mechanism can drive the six groups of mounting gears to rotate, so that the mounting gears can drive the limiting clamping shaft to rotate, so that the worm inside the limiting clamping shaft can drive the positioning turbine meshed with the limiting clamping shaft to rotate, and when the positioning turbine rotates, the positioning turbine can drive the connecting idler wheel to rotate through the limiting fulcrum shaft, so as to provide enough power for the supporting mechanism, the convenient flaw detector inside the pipeline detects flaws, and six groups of connecting rollers can effectively improve the stability of the device in the displacement inside the pipeline.
If the invention meets a huge barrier when the flaw detection speed is high, the fixed baffle can collide with the barrier, so that the spring rod can deform, the rear supporting mechanism and the flaw detector have enough buffering time, and the protection performance of the device is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the main structure of the present invention;
FIG. 2 is a front view of the body of the present invention;
FIG. 3 is a cross-sectional view taken along the main body elevation A-A of the present invention;
FIG. 4 is an enlarged view of a portion of the present invention at II;
FIG. 5 is an enlarged view of a portion of the invention at IV;
FIG. 6 is an enlarged view of a portion of the present invention at V;
FIG. 7 is a schematic view of the structure of the guide mechanism of the present invention;
FIG. 8 is a schematic structural view of the support mechanism of the present invention;
FIG. 9 is a schematic view of the fixing mechanism of the present invention;
fig. 10 is a schematic structural view of a connecting baffle according to a second embodiment of the invention.
In the figure: 1-connecting baffle, 2-positioning mounting groove, 3-limiting clamping shaft, 4-guiding mechanism, 5-spring clamping plate, 6-supporting mechanism, 7-motor seat, 8-connecting motor, 9-fixing mechanism, 10-clamping plate, 11-connecting shaft, 12-spring base, 101-fixing baffle, 102-clamping base and 103-spring rod, 41-connecting roller, 42-limiting fulcrum shaft, 43-friction groove, 44-positioning turbine, 61-clamping block, 62-first slot, 63-second slot, 64-rotating shaft clamping groove, 65-installation clamping groove, 66-positioning shell, 91-gear plate, 92-positioning sliding groove, 93-fixing groove, 94-fixing tooth and 95-clamping ring.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The invention is further described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1, 2, 3, 4, 5 and 6, a first embodiment of the present invention: an artificial intelligence flaw detector with a walking function comprises a connecting baffle 1, a positioning installation groove 2, a limiting clamping shaft 3, a guide mechanism 4, a spring clamping plate 5, a supporting mechanism 6, a motor base 7, a connecting motor 8, a fixing mechanism 9, a clamping plate 10, a connecting shaft 11 and a spring base 12;
six groups of guide mechanisms 4 for guiding are evenly and equidistantly rotationally clamped on the upper end surface of a support mechanism 6, six groups of limiting clamping shafts 3 for transmission are evenly and equidistantly rotationally clamped on the upper end surface of the support mechanism 6 close to the guide mechanisms 4, six groups of spring clamping plates 5 for connection are evenly and equidistantly fixedly installed on the outer end surface of the support mechanism 6 close to the center, a positioning installation groove 2 is formed in the center of the upper end surface of each spring clamping plate 5, a spring base 12 for installation is elastically and fixedly installed at the center of the upper end surface of each spring clamping plate 5, a connecting baffle 1 for limiting is fixedly installed at the center of the rear end surface of the support mechanism 6, a motor base 7 for supporting is fixedly installed at the center of the front end surface of the support mechanism 6, a connecting shaft 11 for connection is fixedly clamped on the inner end surface of each motor base 7, and a clamping plate 10 is fixedly installed at the center of the front end surface of each connecting, the outer end surface of the connecting shaft 11 is symmetrically and rotatably clamped with a fixing mechanism 9;
as shown in fig. 7, the guide mechanism 4 includes a connecting roller 41, a limit fulcrum 42, a friction groove 43 and a positioning turbine 44;
a positioning turbine 44 for supporting is fixedly installed at the center of the outer end face of the limiting fulcrum shaft 42, a connecting roller 41 for guiding is symmetrically and fixedly installed on the side end face of the limiting fulcrum shaft 42, and friction grooves 43 for limiting are uniformly and equidistantly formed in the outer end face of the connecting roller 41;
as shown in fig. 8, the supporting mechanism 6 includes a clamping block 61, a first slot 62, a second slot 63, a rotating shaft clamping slot 64, an installation clamping slot 65 and a positioning shell 66;
six groups of mounting clamping grooves 65 for limiting are uniformly and equidistantly formed in the center of the outer end face of the positioning shell 66, six groups of clamping blocks 61 are symmetrically, uniformly and equidistantly fixedly connected to the outer end face of the positioning shell 66 close to the end heads, a first inserting groove 62 is formed in the position of the side end face of each clamping block 61 close to the middle of the clamping block, a second inserting groove 63 is formed in the position, through which the upper end face of each clamping block 61 penetrates into the positioning shell 66, and two groups of rotating shaft clamping grooves 64 for clamping are symmetrically formed in the inner end face of the positioning shell 66;
as shown in fig. 9, the fixing mechanism 9 includes a gear plate 91, a positioning chute 92, a fixing groove 93, a fixing tooth 94 and a snap ring 95;
the spring clamping plate 5 comprises a bottom plate for supporting, a rotating shaft rotationally clamped at the upper part of the bottom plate, a limiting plate fixedly connected with the upper end surface of the rotating shaft, positioning springs for connecting the bottom plate and the limiting plate, and four groups of mounting clamping grooves uniformly and equidistantly arranged on the outer end surface of the limiting plate, the spring base 12 comprises a supporting seat for supporting, four groups of spring shafts uniformly and equidistantly fixedly connected with the bottom of the connecting seat, the spring shafts are matched and fixedly connected with the mounting clamping grooves, the limiting clamping shaft 3 comprises a connecting baffle plate for mounting, a scroll rod rotationally clamped at the lower end surface of the connecting baffle plate and a mounting gear fixedly connected at the bottom of a threaded rod, the limiting clamping shaft 3 is matched with a second slot 63, the limiting clamping shaft 3 is rotationally clamped at the inner end surface of the clamping block 61 through the second slot 63, the limiting fulcrum shaft 42 is matched with the first slot 62, and the guide mechanism 4 is rotationally clamped at the inner end surface of the clamping block 61 through, first slot 62 and second slot 63 link up each other, and location turbine 44 link up each other and then mesh with the worm through between first slot 62 and the second slot 63 and be connected, the installation gear meshes with fixed tooth 94 and is connected, joint ring 95 and pivot draw-in groove 64 looks adaptation, and fixed establishment 9 passes through joint ring 95 and pivot draw-in groove 64 looks adaptation and then rotates the inside of joint at supporting mechanism 6, fixed establishment 9 passes through location spout 92 and then the outer terminal surface of slip joint at connecting axle 11, spring cardboard 5 passes through bottom plate and installation draw-in groove 65 looks adaptation and then fixed connection at the outer terminal surface of supporting mechanism 6, the outer terminal surface of location casing 66 is close to joint piece 61 department symmetry and has seted up the constant head tank, and constant head tank and connecting roller 41 looks adaptation rotate and be connected.
When the automatic flaw detection device is used, a user can install the flaw detector outside the spring clamping plate 5, so as to facilitate subsequent rapid flaw detection operation on various positions inside a pipeline, when displacement is performed, the user can start the connection motor 8 through the external control mechanism, at this time, the connection motor 8 can drive the connection shaft 11 to rapidly rotate, so that the connection shaft 11 can drive the fixing mechanism 9 to rapidly rotate, when the fixing mechanism 9 rotates, the fixing teeth 94 inside the fixing mechanism 9 can drive six sets of mounting gears to rotate, so that the mounting gears can drive the limit clamp shaft 3 to rotate, so that the worm inside the limit clamp shaft 3 can drive the positioning turbine 44 meshed with the worm to rotate, and when the positioning turbine 44 rotates, the positioning turbine 44 can drive the connection roller 41 to rotate through the limit fulcrum shaft 42, and then provide sufficient power for supporting mechanism 6, the convenient defectoscope in the pipeline is detected a flaw, and six groups of connecting rollers 41 can effectively improve the stability of device displacement in the pipeline.
Example 2
On the basis of embodiment 1, as shown in fig. 10, the connection baffle 1 includes a fixed baffle 101, a clamping base 102 and spring rods 103, four groups of spring rods 103 are fixedly connected to the outer end face of the clamping base 102 at equal intervals, and the fixed baffle 101 is fixedly connected to the center of the outer end face of the spring rods 103.
This embodiment is when using, if meet the comparatively huge barrier of the fast meeting of the speed of detecting a flaw, fixed stop 101 can collide with the barrier this moment to make spring beam 103 can take place deformation, make rear portion's supporting mechanism 6 and defectoscope possess sufficient cushion time, improve the protective properties to the device.
The working principle is as follows: when the device is used, a user can install the flaw detector outside the spring clamping plate 5, so that the subsequent rapid flaw detection operation on various positions inside a pipeline is facilitated, when the displacement is carried out, the user can start the connecting motor 8 through the external control mechanism, at the moment, the connecting motor 8 can drive the connecting shaft 11 to rapidly rotate, so that the connecting shaft 11 can drive the fixing mechanism 9 to rapidly rotate, when the fixing mechanism 9 rotates, the fixing teeth 94 inside the fixing mechanism 9 can drive the six sets of mounting gears to rotate, so that the mounting gears can drive the limiting clamping shaft 3 to rotate, so that the worm inside the limiting clamping shaft 3 can drive the positioning turbine 44 meshed with the positioning turbine to rotate, and when the positioning turbine 44 rotates, the positioning turbine 44 can drive the connecting roller 41 to rotate through the limiting fulcrum shaft 42, and then for supporting mechanism 6 provides sufficient power, detect a flaw at the inside convenient defectoscope of pipeline, six group's connection gyro wheels 41 can effectively improve the stability of device at the inside displacement of pipeline, if meet the speed of detecting a flaw and meet comparatively huge barrier very fast, fixed stop 101 can collide with the barrier this moment, thereby make spring beam 103 can take place deformation, make supporting mechanism 6 and the defectoscope at rear portion possess sufficient buffering time, improve the protective properties to the device.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an artificial intelligence defectoscope with walking function which characterized in that: the device comprises a connecting baffle (1), a positioning installation groove (2), a limiting clamping shaft (3), a guide mechanism (4), a spring clamping plate (5), a supporting mechanism (6), a motor base (7), a connecting motor (8), a fixing mechanism (9), a clamping plate (10), a connecting shaft (11) and a spring base (12).
2. The artificial intelligence flaw detector with the walking function of claim 1, characterized in that:
the upper end face of the supporting mechanism (6) is uniformly and equidistantly connected with six groups of guide mechanisms (4) for guiding, the upper end face of the supporting mechanism (6) is close to the guide mechanisms (4) and is uniformly and equidistantly connected with six groups of limiting clamping shafts (3) for transmission, the outer end face of the supporting mechanism (6) is close to the center and is fixedly provided with six groups of spring clamping plates (5) for connection, the upper end face center of each spring clamping plate (5) is provided with a positioning mounting groove (2), the lower end face center of each spring clamping plate (5) is provided with a spring base (12) for mounting, the rear end face center of the supporting mechanism (6) is fixedly provided with a connecting baffle (1) for limiting, and the front end face center of the supporting mechanism (6) is fixedly provided with a motor base (7) for supporting, a connecting shaft (11) for connection is fixedly clamped on the inner end face of the motor base (7), a clamping plate (10) is fixedly arranged at the center of the front end face of the connecting shaft (11), and fixing mechanisms (9) are symmetrically clamped on the outer end face of the connecting shaft (11) in a rotating manner; the guide mechanism (4) comprises a connecting roller (41), a limiting fulcrum shaft (42), a friction groove (43) and a positioning turbine (44); a positioning turbine (44) for supporting is fixedly installed in the center of the outer end face of the limiting fulcrum shaft (42), connecting rollers (41) for guiding are symmetrically and fixedly installed on the side end face of the limiting fulcrum shaft (42), and friction grooves (43) for limiting are uniformly and equidistantly formed in the outer end face of each connecting roller (41); the supporting mechanism (6) comprises a clamping block (61), a first slot (62), a second slot (63), a rotating shaft clamping groove (64), an installation clamping groove (65) and a positioning shell (66); six groups of mounting clamping grooves (65) for limiting are uniformly and equidistantly formed in the center of the outer end face of the positioning shell (66), six groups of clamping blocks (61) are symmetrically, uniformly and equidistantly fixedly connected to the outer end face of the positioning shell (66) close to the end, a first inserting groove (62) is formed in the position of the side end face of each clamping block (61) close to the middle, the upper end face of each clamping block (61) penetrates through the positioning shell (66) to form a second inserting groove (63), and two groups of rotating shaft clamping grooves (64) for clamping are symmetrically formed in the inner end face of the positioning shell (66); the fixing mechanism (9) comprises a gear plate (91), a positioning chute (92), a fixing groove (93), a fixing tooth (94) and a clamping ring (95); clamping rings (95) for limiting are symmetrically and fixedly connected to the outer end face of the gear plate (91), a fixing groove (93) is formed in the center of the inner end face of the gear plate (91), fixing teeth (94) for transmission are uniformly and equidistantly fixedly connected to the bottom of the fixing groove (93), and a positioning sliding groove (92) for limiting is formed in the center of the outer end face of the gear plate (91); the spring clamping plate (5) comprises a bottom plate for supporting, a rotating shaft rotationally clamped at the upper part of the bottom plate, a limiting plate fixedly connected with the upper end surface of the rotating shaft, a positioning spring for connecting the bottom plate and the limiting plate and four groups of mounting clamping grooves uniformly and equidistantly arranged on the outer end surface of the limiting plate, the spring base (12) comprises a supporting seat for supporting and four groups of spring shafts which are uniformly and equidistantly fixedly connected at the bottom of the connecting seat, the spring shaft is matched and fixedly connected with the installation clamping groove, the limit clamping shaft (3) comprises a connecting baffle plate for installation, a scroll rod rotationally clamped on the lower end surface of the connecting baffle plate and an installation gear fixedly connected to the bottom of the threaded rod, the limit clamping shaft (3) is matched with the second insertion groove (63), the limiting clamping shaft (3) is rotatably clamped on the inner end face of the clamping block (61) through a second slot (63); when the device is used, a user can install the flaw detector outside the spring clamping plate 5, so that the subsequent rapid flaw detection operation on various positions inside a pipeline is facilitated, when the displacement is carried out, the user can start the connecting motor 8 through the external control mechanism, at the moment, the connecting motor 8 can drive the connecting shaft 11 to rapidly rotate, so that the connecting shaft 11 can drive the fixing mechanism 9 to rapidly rotate, when the fixing mechanism 9 rotates, the fixing teeth 94 inside the fixing mechanism 9 can drive the six sets of mounting gears to rotate, so that the mounting gears can drive the limiting clamping shaft 3 to rotate, so that the worm inside the limiting clamping shaft 3 can drive the positioning turbine 44 meshed with the positioning turbine to rotate, and when the positioning turbine 44 rotates, the positioning turbine 44 can drive the connecting roller 41 to rotate through the limiting fulcrum shaft 42, and then for supporting mechanism 6 provides sufficient power, detect a flaw at the inside convenient defectoscope of pipeline, six group's connection gyro wheels 41 can effectively improve the stability of device at the inside displacement of pipeline, if meet the speed of detecting a flaw and meet comparatively huge barrier very fast, fixed stop 101 can collide with the barrier this moment, thereby make spring beam 103 can take place deformation, make supporting mechanism 6 and the defectoscope at rear portion possess sufficient buffering time, improve the protective properties to the device.
3. The artificial intelligence flaw detector with the walking function of claim 2, characterized in that: the limiting support shaft (42) is matched with the first slot (62), and the guide mechanism (4) is matched with the first slot (62) through the limiting support shaft (42) and then is rotatably clamped on the inner end face of the clamping block (61).
4. The artificial intelligence flaw detector with walking function of claim 3, characterized in that: the first slot (62) and the second slot (63) are communicated with each other, and the positioning turbine (44) is communicated with the second slot (63) through the first slot (62) and is further meshed with the worm.
5. The artificial intelligence flaw detector with the walking function of claim 4, characterized in that: the mounting gear is in meshing connection with the fixed teeth (94).
6. The artificial intelligence flaw detector with walking function of claim 5, characterized in that: clamping ring (95) and pivot draw-in groove (64) looks adaptation, just fixed establishment (9) are through clamping ring (95) and pivot draw-in groove (64) looks adaptation and then rotate the inside of joint in supporting mechanism (6).
7. The artificial intelligence flaw detector with walking function of claim 6, characterized in that: the fixing mechanism (9) is further connected with the outer end face of the connecting shaft (11) in a sliding and clamping mode through the positioning sliding groove (92).
8. The artificial intelligence flaw detector with walking function of claim 7, characterized in that: the spring clamping plate (5) is matched with the mounting clamping groove (65) through the bottom plate and then fixedly connected to the outer end face of the supporting mechanism (6).
9. The artificial intelligence flaw detector with walking function of claim 8, characterized in that: the outer end face of the positioning shell (66) is symmetrically provided with positioning grooves close to the clamping blocks (61), and the positioning grooves are matched and rotatably connected with the connecting rollers (41).
10. The artificial intelligence flaw detector with the walking function of claim 2, characterized in that: connecting baffle (1) includes fixed stop (101), joint base (102) and spring beam (103), four groups of spring beam (103) of the even equidistance fixedly connected with of outer terminal surface of joint base (102), and be located fixedly connected with fixed stop (101) are located to the outer terminal surface center of spring beam (103).
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| CN202011616520.7A CN112833275A (en) | 2020-12-31 | 2020-12-31 | Artificial intelligence defectoscope with walking function |
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