CN112831408A

CN112831408A - Fermentation equipment for biological feed

Info

Publication number: CN112831408A
Application number: CN202110035365.8A
Authority: CN
Inventors: 段禄成
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-01-12
Filing date: 2021-01-12
Publication date: 2021-05-25

Abstract

The invention discloses fermentation equipment for biological feed, which comprises a moving seat, wherein two oppositely arranged support rods are fixed at the top of the moving seat, a fermentation box is fixed between the upper ends of the two support rods, a heating cavity is arranged on the fermentation box, a first installation box is fixed at the top of the fermentation box, an exhaust pipe is fixed and communicated at the right side of the fermentation box, a valve is arranged on the exhaust pipe, a heating mechanism and a stirring mechanism are arranged on the fermentation box, the heating mechanism is in linkage connection with the stirring mechanism, the stirring mechanism comprises an isolation box fixed on the inner wall of the top of the fermentation box, and a rotating vertical rod is rotatably installed in the isolation box. The whole device can be used for liquid fermentation of materials, is good in stirring effect and blanking effect, is simple in structure, low in manufacturing cost, capable of being moved and used according to needs and good in use flexibility.

Description

Fermentation equipment for biological feed

Technical Field

The invention relates to the field of feed processing, in particular to fermentation equipment for biological feed.

Background

The biological feed refers to a general term of feed products developed by biological engineering techniques such as fermentation engineering, enzyme engineering, protein engineering and genetic engineering using feed raw materials and additives allowed by relevant national regulations. The feed fermentation is divided into solid fermentation and liquid fermentation, wherein the liquid fermentation principle of the feed is as follows: free water always flows in the culture medium, and the water is the main component in the culture medium; the microorganism absorbs the nutrient from the dissolved water, the concentration of the nutrient has no gradient all the time, the fermentation is uniform, and the fermentation can grow uniformly. The disadvantage is that the selection of the strain is relatively harsh. Selecting liquid fermentation strains: the product of EM fungus cannot be selected, because the water content required by the product fermentation of EM fungus is about 65%, the product can be fermented (only by nutrient substances in liquid) with the water content of more than 50% and is liquid, and the relatively mature liquid feed leavening agents in the market comprise '99 all-round feed leavening agent', 'enhanced activity 99 leavening agent' and other products. However, the liquid state fermentation device that is used for processing biological feed at present has the mixed effect poor to the material in the in-process that uses for the material fermentation is not thorough, and when unloading, has once only to unload too much, causes the fodder excessive, extravagant serious problem, and the result of use is not good enough, and for this reason, we need a fermentation equipment for biological feed urgently.

Disclosure of Invention

The invention aims to solve the defects in the prior art and provides a fermentation device for biological feed.

In order to achieve the purpose, the invention adopts the following technical scheme:

a fermentation device for biological feed comprises a movable seat, two support rods which are oppositely arranged are fixed at the top of the movable seat, and a fermentation box is fixed between the upper ends of the two support rods, a heating cavity is arranged on the fermentation box, a first installation box is fixed at the top of the fermentation box, an exhaust pipe is fixed and communicated with the right side of the fermentation box, a valve is arranged on the exhaust pipe, the fermentation box is provided with a heating mechanism and a stirring mechanism, the heating mechanism is linked with the stirring mechanism, the stirring mechanism comprises an isolation box fixed on the inner wall of the top of the fermentation box, a rotating vertical rod is rotatably arranged in the isolation box, the upper end of the rotating vertical rod is connected with a driving motor fixed on the first mounting box through a belt wheel component in a transmission way, the lower end of the rotating vertical rod is fixed with a stirring cross rod positioned in the fermentation box, and the rotating vertical rod is fixedly sleeved with an external threaded pipe positioned in the isolation box;

horizontal rotation horizontal pole is installed to the shielded box internal rotation, and fixed cover is equipped with the worm wheel that is located the shielded box on the rotation horizontal pole, worm wheel and external screw thread pipe meshing, the both ends of rotating the horizontal pole all are provided with reciprocal screw thread, and but the internal thread ring of lateral shifting has been cup jointed to reciprocal screw thread on, two the bottom of internal thread ring all is fixed with vertical stirring montant, and the lower extreme of two stirring montants all rotates and is connected with the stirring swash plate, and the other end of two stirring swash plates rotates and is connected with same horizontal stirring diaphragm, and stirring diaphragm sliding sleeve adorns in the outside of rotating the montant lower extreme.

Preferably, the stirring mechanism further comprises an elastic isolation cover fixed between the corresponding inner side walls of the isolation box and the fermentation box, the vertical stirring rod is fixed on the isolation cover, and the isolation cover seals the internal thread ring on the upper portion of the inner side of the fermentation box.

Preferably, heating mechanism is including being fixed in the left second install bin of first install bin, and the inboard of second install bin is fixed with dehumidification case and electric heat box, the intercommunication has the back flow between the inlet end of dehumidification case and the heating chamber, and the inlet end intercommunication of the end of giving vent to anger of dehumidification case and electric heat box, the end of giving vent to anger of electric heat box and the upper end intercommunication of first install bin, the fixed cover is equipped with the flabellum that is located first install bin on the rotation montant, and the intercommunication has the air duct between the right side lower extreme of first install bin and the lower extreme in heating chamber.

Preferably, heating mechanism is still including being fixed in the inboard temperature sensor of fermenting case, and the front side of fermenting case is fixed with the controller, and the input and the temperature sensor electricity of controller are connected, and the output of controller is connected with electric heat box and driving motor are all electrically connected, and is provided with on the stirring diaphragm with rotate the through-hole that the montant size matches, rotate the montant and run through the through-hole.

Preferably, two the opposite side of bracing piece all is fixed with the fixed block, is fixed with the ration case between two fixed blocks, the bottom of fermenting case is fixed and is communicated with there is the discharging pipe, the lower extreme of discharging pipe and the top intercommunication of ration case, and the bottom intercommunication of ration case has row material pipe, all is provided with the valve on discharging pipe and the row material pipe, and the side of ration case is provided with the capacity scale mark.

Preferably, the stirring transverse plates and the two side edges of the stirring inclined plates are both fixed with stirring auxiliary plates, and the lower ends of the stirring vertical rods are positioned above the stirring transverse rods.

Preferably, the belt pulley assembly comprises a driven belt pulley fixed at the upper end of the rotating vertical rod and located above the first installation box, a driving belt pulley is fixed at the output end of the driving motor, and the driving belt pulley is connected with the driven belt pulley through synchronous belt transmission.

Preferably, the bottom of isolation box and the top of fermenting case all are provided with the mounting hole that matches with the rotation montant size, and rotate the montant and rotate and install in the mounting hole.

Preferably, a transverse sliding groove is formed in the inner wall of the top of the fermentation box, and the upper end of the internal thread ring is in sliding fit with the sliding groove.

Preferably, the front side of fermentation case is provided with the charge door matching of charge door with the fermentation case intercommunication, and the front side of fermentation case is installed.

According to the invention, the fermentation box, the driving motor, the rotating vertical rods, the external threaded pipe and the stirring transverse rods are arranged to perform first heavy mixing stirring on a lower layer of liquid material, when the external threaded pipe rotates, the arranged worm wheel can rotate to drive the rotating transverse rods to rotate, under the action of reciprocating threads at the end parts of the rotating transverse rods, the arranged two internal threaded rings are close to or away from each other to drive the two stirring vertical rods to move transversely to perform second heavy stirring on the material, when the two stirring vertical rods are close to or away from each other, the arranged stirring inclined plates and the stirring auxiliary plates on the inclined plates can swing at multiple angles to perform third heavy stirring on the material, when the two stirring inclined plates act, the arranged stirring transverse plates can move vertically to drive the stirring auxiliary plates on the inclined plates to move vertically, so that the material can be subjected to fourth heavy stirring, and then only one driving motor is needed to drive the multiple stirring work, and the stirring directions are different, so that the materials are fully disturbed, the stirring effect is good, and the fermentation effect is good.

In the invention, when the rotating vertical rod rotates, the set fan blades rotate to form air flow, the air flow can be heated through the electric heating box, the heated air flow enters the heating cavity, so that materials in the fermentation box can be heated, the use effect is good, the set dehumidification box can remove moisture in the circulating process, in addition, the temperature sensor can sense the temperature information in the fermentation box and transmit the information to the controller, and the controller controls the driving motor and the electric heating box to work after processing the information, so that the heating temperature can be automatically controlled, and the use effect is good.

When the quantitative box is filled, the discharge hole at the lower part of the quantitative box is opened, and then quantitative blanking can be carried out through the quantitative box, so that the impact problem caused by excessive one-time blanking can be avoided, and the using effect is good.

The whole device can be used for liquid fermentation of materials, is good in stirring effect and blanking effect, is simple in structure, low in manufacturing cost, capable of being moved and used according to needs and good in use flexibility.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic front view of the structure of fig. 1.

FIG. 3 is a schematic top view of the stirring cross plate of the present invention.

FIG. 4 is a side view of the internally threaded ring of the present invention.

Reference numbers in the figures: 1 movable seat, 2 support rods, 3 fermentation boxes, 4 heating chambers, 5 first installation boxes, 6 second installation boxes, 7 rotating vertical rods, 8 driving motors, 9 fan blades, 10 isolation boxes, 11 external threaded pipes, 12 stirring transverse rods, 13 rotating transverse rods, 14 worm wheels, 15 internal threaded rings, 16 stirring vertical rods, 17 stirring transverse plates, 18 stirring inclined plates, 19 stirring auxiliary plates, 20 dehumidification boxes, 21 electric heating boxes, 22 return pipes, 23 air guide pipes, 24 temperature sensors, 25 quantitative boxes, 26 discharge pipes, 27 charging doors, 28 exhaust pipes and 29 isolation covers.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-4, a fermentation apparatus for biological feed comprises a movable base 1, two oppositely arranged support rods 2 are fixed on the top of the movable base 1, a fermentation box 3 is fixed between the upper ends of the two support rods 2, a heating cavity 4 is arranged on the fermentation box 3, a first installation box 5 is fixed on the top of the fermentation box 3, an exhaust pipe 28 is fixed and communicated on the right side of the fermentation box 3, a valve is arranged on the exhaust pipe 28, a heating mechanism and a stirring mechanism are arranged on the fermentation box 3, the heating mechanism is in linkage connection with the stirring mechanism, the stirring mechanism comprises an isolation box 10 fixed on the inner wall of the top of the fermentation box 3, a rotary vertical rod 7 is rotatably installed in the isolation box 10, the upper end of the rotary vertical rod 7 is in transmission connection with a driving motor 8 fixed on the first installation box 5 through a belt pulley assembly, and a stirring cross rod 12 positioned in the fermentation box 3 is fixed, an external thread pipe 11 positioned in the isolation box 10 is fixedly sleeved on the rotating vertical rod 7;

horizontal rotation horizontal pole 13 is installed to the shielded box 10 internal rotation, it has the worm wheel 14 that is located shielded box 10 to rotate fixed cover on the horizontal pole 13, worm wheel 14 and the meshing of external screw thread pipe 11, the both ends of rotating horizontal pole 13 all are provided with reciprocal screw thread, but the internal thread ring 15 of lateral shifting has been cup jointed to reciprocal screw thread, the bottom of two internal thread rings 15 all is fixed with vertical stirring montant 16, the lower extreme of two stirring montants 16 all rotates and is connected with stirring swash plate 18, the other end of two stirring swash plates 18 rotates and is connected with same horizontal stirring diaphragm 17, stirring diaphragm 17 slides the suit in the outside of rotating montant 7 lower extreme.

In this embodiment, the stirring mechanism further includes an elastic isolation hood 29 fixed between the corresponding inner side walls of the isolation box 10 and the fermentation box 3, the vertical stirring rod 16 is fixed on the isolation hood 29, the isolation hood 29 seals the internal threaded ring 15 on the upper portion of the inner side of the fermentation box 3, the heating mechanism includes a second installation box 6 fixed on the left side of the first installation box 5, a dehumidification box 20 and an electric heating box 21 are fixed on the inner side of the second installation box 6, a return pipe 22 is communicated between the air inlet end of the dehumidification box 20 and the heating cavity 4, the air outlet end of the dehumidification box 20 is communicated with the air inlet end of the electric heating box 21, the air outlet end of the electric heating box 21 is communicated with the upper end of the first installation box 5, a fan blade 9 located in the first installation box 5 is fixedly sleeved on the vertical rotating rod 7, and an air guide pipe 23 is communicated between the lower end of the right side of the first installation box 5 and the.

In this embodiment, the heating mechanism further comprises a temperature sensor 24 fixed inside the fermentation box 3, a controller is fixed on the front side of the fermentation box 3, the model of the controller is ATMEGA16, the input end of the controller is electrically connected with the temperature sensor 24, the model of the temperature sensor 24 is PT100, the output end of the controller is electrically connected with both the electric heating box 21 and the driving motor 8, and be provided with the through-hole that matches with rotation montant 7 size on the stirring diaphragm 17, rotation montant 7 runs through the through-hole, the opposite side of two bracing pieces 2 all is fixed with the fixed block, be fixed with quantitative case 25 between two fixed blocks, the bottom of fermenting case 3 is fixed and is communicated with discharging pipe 26, the lower extreme of discharging pipe 26 and the top of quantitative case 25 intercommunication, the bottom of quantitative case 25 intercommunication has the row material pipe, all be provided with the valve on discharging pipe 26 and the row material pipe, the side of quantitative case 25 is provided with the capacity scale mark.

In this embodiment, both sides limit of stirring diaphragm 17 and stirring swash plate 18 all is fixed with stirring subplate 19, and the lower extreme of stirring montant 16 is located the top of stirring horizontal pole 12, the band pulley subassembly is including being fixed in the driven pulleys who rotates montant 7 upper end and be located 5 tops of first install bin, and driving motor 8's output is fixed with driving pulley, driving pulley passes through synchronous belt drive with driven pulleys and is connected, the bottom of shielded cell 10 and the top of fermenting case 3 all are provided with and rotate the mounting hole that montant 7 size matches, and rotate montant 7 and rotate and install in the mounting hole.

In this embodiment, a horizontal sliding groove is formed in the inner wall of the top of the fermentation box 3, the upper end of the internal thread ring 15 is slidably fitted in the sliding groove, a feeding port communicated with the fermentation box 3 is formed in the front side of the fermentation box 3, and a feeding door 27 matched with the feeding port is installed in the front side of the fermentation box 3.

The working principle is as follows: when the invention is used, materials are added into the fermentation box 3 through a charging opening at the front side of the fermentation box 3, the rotating vertical rods 7 can be driven to rotate through the arranged driving motor 8 to drive the external threaded pipe 11 and the stirring transverse rods 12 to rotate, the rotating stirring transverse rods 12 can carry out first remixing and stirring on the liquid materials at the lower layer, when the external threaded pipe 11 rotates, the arranged worm wheel 14 can rotate to drive the rotating transverse rods 13 to rotate, under the action of reciprocating threads at the end parts of the rotating transverse rods 13, the arranged two internal threaded rings 15 are close to or far away from each other, and further the two stirring vertical rods 16 are driven to transversely move to carry out second remixing on the materials, when the two stirring vertical rods 16 are close to or far away from each other, the arranged stirring inclined plates 18 and the stirring auxiliary plates 19 can swing at multiple angles to carry out third remixing on the materials, and when the two stirring inclined plates 18 act, the arranged stirring transverse plates 17 can vertically move to drive the, and then can carry out the fourth heavy stirring to the material, and then only need the drive of a driving motor 8 can accomplish multiple stirring work, and the stirring direction diverse makes the material obtain abundant disturbance then for stirring effect is good, makes then the fermentation effectual.

In addition, when rotating montant 7 and rotating, the flabellum 9 of setting can rotate, form the air current, can heat the air current through electric heat box 21, the air current after the heating gets into heating chamber 4, thereby can heat the inside material of fermenting case 3, excellent in use effect, and at the in-process of circulation, the moisture can be got rid of to the dehumidification case 20 of setting, in addition, can respond to the temperature information in the fermenting case 3 and give the controller with information transfer through the temperature sensor 24 that sets up, the controller is to information processing back control driving motor 8 and the work of electric heat box 21, then can automatic control heating temperature, excellent in use effect.

In addition, during the unloading, open the valve on the discharging pipe 26, at this moment, the material enters into quantitative case 25, after quantitative case 25 fills up, at the discharge gate of opening quantitative case 25 lower part, then can carry out quantitative unloading through quantitative case 25, can avoid the too much impact problem that causes of disposable unloading, excellent in use effect, whole device not only can be used for carrying out liquid state fermentation to the material, and stirring effect is good, unloading effect is good simultaneously, whole device simple structure, the cost of manufacture is low, and can remove the use as required, use the flexibility good.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The utility model provides a fermentation equipment for biological feed, is including removing seat (1), the top of removing seat (1) is fixed with bracing piece (2) of two relative settings, and is fixed with fermenting case (3) between the upper end of two bracing pieces (2), be provided with heating chamber (4) on fermenting case (3), and the top of fermenting case (3) is fixed with first install bin (5), the right side of fermenting case (3) is fixed and the intercommunication has blast pipe (28), is provided with the valve on blast pipe (28), a serial communication port, be provided with heating mechanism and rabbling mechanism on fermenting case (3), heating mechanism is connected with the rabbling mechanism linkage, the rabbling mechanism is including being fixed in isolation box (10) on fermenting case (3) top inner wall, and rotation montant (7) are installed to isolation box (10) internal rotation, the upper end of rotating montant (7) is connected with driving motor (8) that are fixed in on first install bin (5) through the belt pulley assembly transmission ) A stirring cross rod (12) positioned in the fermentation box (3) is fixed at the lower end of the rotating vertical rod (7), and an external threaded pipe (11) positioned in the isolation box (10) is fixedly sleeved on the rotating vertical rod (7);

horizontal rotation horizontal pole (13) is installed to shielded box (10) internal rotation, and fixed cover is equipped with worm wheel (14) that are located shielded box (10) on rotation horizontal pole (13), worm wheel (14) and external screw pipe (11) meshing, the both ends of rotating horizontal pole (13) all are provided with reciprocal screw thread, but the internal thread ring (15) of lateral shifting, two but reciprocal screw thread upper thread cover has been cup jointed to the screw thread the bottom of internal thread ring (15) all is fixed with vertical stirring montant (16), and the lower extreme of two stirring montants (16) all rotates and is connected with stirring swash plate (18), and the other end of two stirring swash plates (18) rotates and is connected with same horizontal stirring diaphragm (17), and stirring diaphragm (17) slip suit is in the outside of rotating montant (7) lower extreme.

2. The fermentation equipment for biological feed as claimed in claim 1, wherein the stirring mechanism further comprises an elastic isolation cover (29) fixed between the isolation box (10) and the corresponding inner side wall of the fermentation box (3), the vertical stirring rod (16) is fixed on the isolation cover (29), and the isolation cover (29) seals the internal threaded ring (15) at the upper part of the inner side of the fermentation box (3).

3. The fermentation equipment for biological feed as claimed in claim 1, wherein the heating mechanism comprises a second installation box (6) fixed on the left side of the first installation box (5), a dehumidification box (20) and an electric heating box (21) are fixed on the inner side of the second installation box (6), a return pipe (22) is communicated between the air inlet end of the dehumidification box (20) and the heating cavity (4), the air outlet end of the dehumidification box (20) is communicated with the air inlet end of the electric heating box (21), the air outlet end of the electric heating box (21) is communicated with the upper end of the first installation box (5), the fan blades (9) positioned in the first installation box (5) are fixedly sleeved on the rotating vertical rod (7), and an air guide pipe (23) is communicated between the lower end of the right side of the first installation box (5) and the lower end of the heating cavity (4).

4. The fermentation equipment for the biological feed is characterized in that the heating mechanism further comprises a temperature sensor (24) fixed on the inner side of the fermentation box (3), a controller is fixed on the front side of the fermentation box (3), the input end of the controller is electrically connected with the temperature sensor (24), the output end of the controller is electrically connected with the electric heating box (21) and the driving motor (8), a through hole matched with the rotating vertical rod (7) in size is formed in the stirring transverse plate (17), and the rotating vertical rod (7) penetrates through the through hole.

5. The fermentation equipment for the biological feed is characterized in that fixed blocks are fixed on the opposite sides of the two support rods (2), a quantitative box (25) is fixed between the two fixed blocks, a discharge pipe (26) is fixed and communicated with the bottom of the fermentation box (3), the lower end of the discharge pipe (26) is communicated with the top of the quantitative box (25), a discharge pipe is communicated with the bottom of the quantitative box (25), valves are arranged on the discharge pipe (26) and the discharge pipe, and the side face of the quantitative box (25) is provided with a volume scale mark.

6. The fermentation equipment for biological feed as claimed in claim 1, wherein the stirring side plates (19) are fixed on both sides of the stirring transverse plate (17) and the stirring inclined plate (18), and the lower ends of the stirring vertical rods (16) are positioned above the stirring transverse rod (12).

7. The fermentation equipment for biological feed as claimed in claim 1, wherein the pulley assembly comprises a driven pulley fixed on the upper end of the vertical rotating rod (7) and located above the first mounting box (5), and a driving pulley is fixed on the output end of the driving motor (8) and connected with the driven pulley through a synchronous belt drive.

8. A fermentation equipment for biological feed as claimed in claim 1, characterized in that the bottom of the isolation box (10) and the top of the fermentation box (3) are provided with mounting holes matching with the size of the vertical rotation rod (7), and the vertical rotation rod (7) is rotatably mounted in the mounting holes.

9. A fermentation device for biological feed, according to claim 1, characterized in that the top inner wall of the fermentation tank (3) is provided with a transversal sliding groove, and the upper end of the internally threaded ring (15) is slidingly fitted in the sliding groove.

10. A fermentation apparatus for biological feed according to claim 1, wherein the front side of the fermentation box (3) is provided with a feed inlet communicated with the fermentation box (3), and the front side of the fermentation box (3) is provided with a feed door (27) matched with the feed inlet.