CN112828251A - Light alloy casting-rolling experimental device - Google Patents
Light alloy casting-rolling experimental device Download PDFInfo
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- CN112828251A CN112828251A CN202010731071.4A CN202010731071A CN112828251A CN 112828251 A CN112828251 A CN 112828251A CN 202010731071 A CN202010731071 A CN 202010731071A CN 112828251 A CN112828251 A CN 112828251A
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- 238000005096 rolling process Methods 0.000 title claims abstract description 37
- 229910001234 light alloy Inorganic materials 0.000 title claims abstract description 23
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 101
- 239000000956 alloy Substances 0.000 claims abstract description 101
- 238000005266 casting Methods 0.000 claims abstract description 39
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 230000001360 synchronised effect Effects 0.000 claims abstract description 4
- 238000003723 Smelting Methods 0.000 claims description 355
- 238000001816 cooling Methods 0.000 claims description 54
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 20
- 238000010438 heat treatment Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 11
- 229910052757 nitrogen Inorganic materials 0.000 claims description 10
- 239000002826 coolant Substances 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 7
- 238000007711 solidification Methods 0.000 claims description 6
- 230000008023 solidification Effects 0.000 claims description 6
- 238000005098 hot rolling Methods 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims 8
- 230000008018 melting Effects 0.000 claims 8
- 238000002474 experimental method Methods 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 16
- 230000003647 oxidation Effects 0.000 abstract description 4
- 238000007254 oxidation reaction Methods 0.000 abstract description 4
- 238000004321 preservation Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract 1
- 239000000498 cooling water Substances 0.000 description 5
- 244000309464 bull Species 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 229910001338 liquidmetal Inorganic materials 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0622—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by two casting wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/14—Plants for continuous casting
- B22D11/144—Plants for continuous casting with a rotating mould
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses a light alloy casting and rolling experimental device, belongs to the field of light alloy casting, and aims to solve the problem that a device capable of realizing double-roller casting and rolling integrated forming is lacked in the prior art. The alloy melt is kept in a heat preservation state before casting, so that the heat loss of the alloy melt is reduced, the oxidation degree of the alloy is also reduced, and meanwhile, the safety of the whole operation process is higher. The invention can always keep the axes of the two rollers parallel and synchronously adjusted, realizes the synchronous opposite rotation of the two rollers by improving the transmission route, and ensures the processing effect.
Description
Technical Field
The invention belongs to the field of light alloy casting, and particularly relates to a light alloy casting and rolling experimental device.
Background
The twin-roll casting and rolling integrated forming technique is a relatively advanced technique in the field of metallurgy and material science, and is characterized by that two rolls with opposite rotation directions are used as crystallizer of metal material, and the metal melt is poured into the zone formed from gap positions of two rolls, so that the alloy melt can be directly cast into the thin strip with required size. The twin-roll casting and rolling integrated forming is an organic combination of metal solidification crystallization and rolling deformation processes, namely, the molten metal is subjected to pressure processing and plastic deformation of two rolls while being subjected to crystallization solidification, so that the whole process from liquid metal to solid thin strip forming is completed in a relatively short time.
The twin-roll liquid casting eliminates the traditional hot rolling process, namely, the liquid metal directly casts and rolls the thin plate without intermediate cooling and reheating processes, thereby greatly shortening the production flow. However, the process parameters such as pouring temperature, casting speed, roll gap size, etc. have a great influence on the casting and rolling integrated forming process, so that the control of the twin-roll casting and rolling integrated forming process is very complicated. The smelting furnace and the casting and rolling equipment in the traditional casting and rolling experimental device are separately arranged, so that the alloy melt has the problems of heat loss and oxidation in the transportation process, and certain dangers exist due to improper operation. In addition, the cooling speed has a great influence on the alloy performance, and a cooling water channel needs to be arranged in the roller in the traditional casting and rolling process, so that the processing difficulty of the roller is increased, and a cooling water device also needs to be equipped. In addition, the roll gap needs to be adjusted according to actual conditions, and the traditional casting and rolling experimental device generally only adjusts two ends of one roll to reduce or enlarge the roll gap, so that the roll gap is difficult to be ensured to be uniform and not eccentric, and a great amount of time is usually spent on keeping the axes of the two rolls parallel.
Disclosure of Invention
The invention provides a light alloy casting and rolling experimental device aiming at the problems of the traditional casting and rolling experimental device, which is divided into an upper layer and a lower layer, wherein the upper layer is a smelting furnace part, and the lower layer is a roller part;
the smelting furnace part mainly comprises a smelting furnace, and a left smelting furnace rotating support seat 11 and a right smelting furnace rotating support seat 16 are respectively arranged on the left side and the right side of an alloy smelting furnace shell 8 of the smelting furnace. The left rotary supporting seat 11 of the smelting furnace is fixedly connected with the left rotary shaft 10 of the alloy smelting furnace body, and the end part of the left rotary shaft 10 of the alloy smelting furnace body is arranged in an inner hole of the left fixed seat 7 of the smelting furnace through the left rotary shaft bearing 69 of the alloy smelting furnace body and the left rotary shaft bearing end cover 70 of the alloy smelting furnace body. The smelting furnace rotation right supporting seat 16 is fixedly connected with the alloy smelting furnace body right rotating shaft 17, and the end part of the alloy smelting furnace body right rotating shaft 17 is arranged in the inner hole of the smelting furnace right fixing seat 19 through an alloy smelting furnace body right rotating shaft bearing end cover 61 and an alloy smelting furnace body right rotating shaft bearing 62.
The smelting furnace rotary dial wheel shaft 63 is parallel to the alloy smelting furnace body right rotating shaft 17, the smelting furnace rotary dial wheel 20 is fixedly arranged at the right end of the smelting furnace rotary dial wheel shaft 63, and the middle part of the smelting furnace rotary dial wheel shaft 63 is arranged in the other inner hole of the smelting furnace right fixing seat 19 through a smelting furnace rotary dial wheel shaft right bearing cover 64, a smelting furnace rotary dial wheel shaft right bearing 65, a smelting furnace rotary dial wheel shaft left bearing 66 and a smelting furnace rotary dial wheel shaft left bearing end cover 67. The left end of the smelting furnace rotating dial wheel shaft 63 is fixedly provided with a smelting furnace rotating pinion 68, a smelting furnace rotating gearwheel 94 is fixedly arranged on the alloy smelting furnace body right rotating shaft 17, and the smelting furnace rotating pinion 68 is in meshing transmission with the smelting furnace rotating gearwheel 94.
The smelting furnace left supporting slide block 6 and the smelting furnace right supporting slide block 21 are respectively and fixedly installed below the smelting furnace left fixing seat 7 and the smelting furnace right fixing seat 19. The smelting furnace left supporting slide block 6 and the smelting furnace right supporting slide block 21 are respectively in sliding fit with the smelting furnace left supporting guide rail 5 and the smelting furnace right supporting guide rail 22. The smelting furnace left supporting guide rail 5 and the smelting furnace right supporting guide rail 22 are fixedly arranged on the upper surfaces of the smelting furnace left supporting guide rail supporting plate 4 and the smelting furnace right supporting guide rail supporting plate 23. The smelting furnace left supporting guide rail supporting plate 4 and the smelting furnace right supporting guide rail supporting plate 23 are fixedly arranged above the smelting furnace guide rail supporting plate front supporting plate 38 and the smelting furnace guide rail supporting plate rear supporting plate 43. The upper parts of the smelting furnace front left support 1 and the smelting furnace front right support 26 are fixedly connected with the smelting furnace guide rail support plate front support plate 38, and the smelting furnace rear right support 47 and the smelting furnace rear left support 56 are fixedly connected with the smelting furnace guide rail support plate rear support plate 43. The bottoms of the smelting furnace front left column 1, the smelting furnace front right column 26, the smelting furnace rear right column 47 and the smelting furnace rear left column 56 are fixedly mounted on the upper surface of the base 32.
The roll part mainly comprises: left roller 74 and right roller 90; wherein, the left roller 74 is installed in the installation holes of the left roller front support column 2 and the left roller rear support column 55 through a left roller front bearing cover 72, a left roller front bearing 73, a left roller rear bearing 75 and a left roller rear bearing cover 76. The left roll end gear wheel 54 is fixedly mounted to the end of the left roll 74. The left roll front support post 2 and the left roll rear support post 55 are fixedly mounted on the upper surface of the left roll bottom plate 34. The right roll 90 is mounted in the mounting holes of the right roll front support strut 25 and the right roll rear support strut 48 by a right roll front bearing 91, a right roll front bearing end cap 92, a right roll rear bearing end cap 88, and a right roll rear bearing 89. The right roll end gear wheel 49 is fixedly mounted to the end of the right roll 90. A right roll front support strut 25 and a right roll rear support strut 48 are fixedly mounted to the upper surface of the right roll base plate 30. The lower surfaces of the left roller base plate 34 and the right roller base plate 30 are provided with dovetail grooves which are arranged on corresponding guide rails on the upper surface of the base 32. The detachable left and right roller front support column fixing connection plate 41 is used for fixedly connecting the left roller front support column 2 and the right roller front support column 25. The detachable left and right roll rear support post fixed connection plate 42 is used for fixedly connecting the right roll rear support post 48 and the left roll rear support post 55. The alloy melt guiding groove 95 is fixedly arranged on the upper surfaces of the left and right roller front supporting column fixing connecting plates 41 and the left and right roller rear supporting column fixing connecting plates 42.
The left side of the left roller front supporting column 2 and the left roller rear supporting column 55 is fixedly provided with a left roller cooling channel 3, and the right side of the right roller front supporting column 25 and the right roller rear supporting column 48 is fixedly provided with a right roller cooling channel 24. The front ends of the left roller cooling channel 3 and the right roller cooling channel 24 are respectively provided with a left roller cooling channel input pipe 71 and a right roller cooling channel input pipe 93, and a cooling medium is divided into two paths from the liquid nitrogen storage tank 31 through the booster valve 33 and the conveying pipeline 37 to be connected with the left roller cooling channel input pipe 71 and the right roller cooling channel input pipe 93.
The roller rotation input shaft 44 is arranged in the mounting hole of the adjusting slide block 60 through a left pinion shaft front bearing end cover 78, a left pinion shaft front bearing 79, a left pinion shaft rear bearing 80 and a left pinion shaft rear bearing end cover 81, the front end of the roller rotation input shaft 44 is provided with an adjusting slide block left pinion 77, and the rear end of the roller rotation input shaft 44 is connected with the output shaft of the motor, so that the roller power input is realized. The right pinion shaft 83 is mounted in a mounting hole of the adjustment slider 60 through a right pinion shaft rear bearing end cover 82, a right pinion shaft rear bearing 84, a right pinion shaft front bearing 85, and a right pinion shaft front bearing end cover 86, and an adjustment slider right pinion 87 is mounted at the front end of the right pinion shaft 83. The right roller end large gear 49 is in meshing transmission with the adjusting slide block right small gear 87, the adjusting slide block right small gear 87 is in meshing transmission with the adjusting slide block left small gear 77, the adjusting slide block left small gear 77 is in meshing transmission with the left roller end large gear 54, reverse synchronous rotation of the left roller end large gear 54 and the right roller end large gear 49 is achieved, and therefore the left roller 74 and the right roller 90 also rotate reversely and synchronously.
Specifically, an alloy smelting crucible 50 is arranged in the smelting furnace, a smelting furnace heating coil 51 is arranged outside the alloy smelting crucible 50, a smelting furnace heat-insulating layer 53 is arranged outside the smelting furnace heating coil 51, and an alloy smelting furnace shell 8 is arranged outside the smelting furnace heat-insulating layer 53. An alloy smelting crucible pressing plate 52 is arranged above the alloy smelting crucible 50, a smelting furnace cover 15 is arranged above the alloy smelting crucible pressing plate 52, one side of the smelting furnace cover 15 is connected with the alloy smelting furnace shell 8 through a smelting furnace cover hinge 12, and a smelting furnace cover handle 14 is arranged above the smelting furnace cover 15.
Preferably, the smelting furnace left upright 9 and the smelting furnace right upright 18 are respectively and fixedly installed above the smelting furnace left fixing seat 7 and the smelting furnace right fixing seat 19, and the smelting furnace fixing plate 39 is respectively and fixedly connected with the smelting furnace left upright 9 and the smelting furnace right upright 18. A smelting furnace cover opening lifting hook 13 is arranged below the middle part of the smelting furnace fixing plate 39, and a smelting furnace cover lifting rope 40 connects the smelting furnace cover opening lifting hook 13 with a smelting furnace cover handle 14.
Preferably, the middle parts of the left roller bottom plate 34 and the right roller bottom plate 30 are provided with coaxial through holes with the same size, the roller spacing adjusting screw 27 is arranged in the through holes of the left roller bottom plate 34 and the right roller bottom plate 30, and the thread directions of the left side and the right side of the roller spacing adjusting screw 27 are opposite. The inner hole threads of the left roller spacing adjusting nut 35 and the right roller spacing adjusting nut 29 are respectively matched with the threads on the left side and the right side of the roller spacing adjusting screw 27, and the left roller spacing adjusting nut 35 and the right roller spacing adjusting nut 29 are screwed in from the two sides of the roller spacing adjusting screw 27 and are respectively fixedly embedded on the left side and the right side of the left roller bottom plate 34 and the right roller bottom plate 30. Both ends of the roll gap adjusting screw 27 are mounted in mounting holes of the roll gap adjusting screw left support base 36 and the roll gap adjusting screw right support base 28 through a roll gap adjusting screw right bearing end cover 45, a roll gap adjusting screw right bearing 46, a roll gap adjusting screw left bearing end cover 57, and a roll gap adjusting screw left bearing 58. The roll gap adjusting screw left support seat 36 and the roll gap adjusting screw right support seat 28 are fixedly connected with the base 32.
Preferably, dovetail grooves are formed in the inner sides of the smelting furnace rear right strut 47 and the smelting furnace rear left strut 56, corresponding guide rails are arranged on two sides of the adjusting slide block 60, the lower portion of the adjusting slide block 60 is fixedly connected with the upper surface of a push rod of a hydraulic push rod device 59, the hydraulic push rod device 59 is fixedly installed on the upper surface of the base 32, and the hydraulic push rod device 59 can drive the adjusting slide block 60 to move up and down.
The experimental process of the novel light alloy casting and rolling experimental device provided by the invention is as follows:
first, the left and right roll front support post fixing link plates 41 and the left and right roll rear support post fixing link plates 42 are detached, and the adjusting slider 60 is moved downward by the hydraulic jack device 59, and then the left roll base plate 34 and the right roll base plate 30 are moved in reverse along the upper surface guide rails of the base 32 by rotating the roll interval adjusting screw 27, so that the left roll 74 and the right roll 90 are also moved in reverse. When the center distance between the left roller 74 and the right roller 90 meets the requirement, the left and right roller front support strut fixing connecting plates 41 and the left and right roller rear support strut fixing connecting plates 42 are installed. The adjustment slider 60 is moved upward by the hydraulic jack device 59, and when the left pinion 77 of the adjustment slider and the right pinion 87 of the adjustment slider reach an ideal meshing position, the hydraulic jack device 59 maintains pressure to fix the adjustment slider 60 at the position, thereby realizing the adjustment of the roll gap.
Placing the alloy block into an alloy smelting crucible 50 of a smelting furnace, covering a smelting furnace cover 15, heating the alloy block by a heating coil 51 of the electric smelting furnace, starting a driving motor of a roller rotating input shaft 44 when the alloy is completely molten, and reversely rotating a left roller 74 and a right roller 90 through gear meshing transmission; opening a booster valve 33, enabling liquid nitrogen cooling medium to enter a left roller cooling channel 3 and a right roller cooling channel 24 through the booster valve 33 and a conveying pipeline 37 and through a left roller cooling channel input pipe 71 and a right roller cooling channel input pipe 93, and enabling the liquid nitrogen cooling medium to be sprayed out through small holes in the left roller cooling channel 3 and the right roller cooling channel 24, so that the left roller 74 and the right roller 90 are cooled; the smelting furnace is pushed to the upper side of the left roller 74 and the right roller 90, the rotary dial wheel 20 of the smelting furnace is rotated, the smelting furnace is driven to rotate through the meshing transmission of the rotary small gear 68 of the smelting furnace and the rotary large gear 94 of the smelting furnace, the handle 14 of the smelting furnace cover is fixedly connected with the lifting rope 40 of the smelting furnace cover, the smelting furnace cover 15 is automatically opened while the smelting furnace rotates, alloy melt is poured out from the smelting furnace and poured on the inner sides of the left roller 74 and the right roller 90, and the solidification and hot rolling processes of high-temperature alloy melt are realized between the roller gaps of the left roller 74 and.
The invention has the beneficial effects that:
smelting furnace and cast rolling equipment separately arrange among the traditional cast rolling experimental apparatus, need the laboratory technician to take out the crucible from the smelting furnace with instruments such as pliers or collude after the alloy is smelted, there are heat loss, oxidation problem in the in-process of alloy melt in the transportation, moreover because the misoperation still has certain danger. The novel light alloy casting and rolling experimental device integrates alloy heating and casting, the alloy is heated and then is kept warm, the smelting furnace is directly pushed above the rollers, the rotating dial wheel 20 of the smelting furnace is rotated, the smelting furnace cover is automatically opened, and alloy melt is directly poured into a roller gap between the two rollers. The alloy melt is kept in a heat preservation state before casting, so that the heat loss of the alloy melt is reduced, the oxidation degree of the alloy is also reduced, and meanwhile, the safety of the whole operation process is higher.
The cooling speed has great influence on the performance of the alloy, and a cooling water channel needs to be arranged in the roller in the traditional casting and rolling process, so that the processing difficulty of the roller is increased, and a cooling water device also needs to be equipped. According to the novel light alloy casting and rolling experimental device, the left side of the left roller front supporting column 2 and the left roller rear supporting column 55 is fixedly provided with the left roller cooling channel 3, the right side of the right roller front supporting column 25 and the right roller rear supporting column 48 is fixedly provided with the right roller cooling channel 24, a cooling medium is sprayed to the surface of the roller from small spraying holes in the inner sides of the left roller cooling channel 3 and the right roller cooling channel 24, liquid nitrogen is used as the cooling medium, the solidification rate of alloy can be improved, meanwhile, a cooling water channel does not need to be arranged in the roller, and the processing difficulty of the roller is greatly reduced.
The roll gap needs to be adjusted according to actual conditions, the traditional casting and rolling experimental device generally reduces or enlarges the roll gap distance by respectively adjusting two ends of one roll, and in order to keep the roll gap uniform and prevent eccentricity, a great amount of adjustment time is usually needed to keep the axes of the two rolls parallel. According to the novel light alloy casting and rolling experimental device, the roller spacing adjusting screw 27 is rotated to enable the left roller bottom plate 34 and the right roller bottom plate 30 to move reversely along the guide rail on the upper surface of the base 32, so that the left roller 74 and the right roller 90 also move reversely, the axial lines of the two rollers are always kept in a parallel state in the moving process, the adjusting difficulty of the roller clearance is reduced, and meanwhile the adjusting time of the roller spacing is saved. In addition, the two rollers are required to rotate reversely at the same rotating speed in the experimental process, so that the traditional casting and rolling experimental device adopts two motors to drive the two rollers respectively, so that one motor needs to be configured, the cost of the device is increased, and the two rollers are difficult to rotate synchronously. The novel light alloy casting and rolling experimental device provided by the invention utilizes the hydraulic ejector rod device 59 to enable the adjusting slider 60 to move up and down, when the left small gear 77 of the adjusting slider and the right small gear 87 of the adjusting slider reach ideal meshing positions, the hydraulic ejector rod device 59 keeps pressure to enable the adjusting slider 60 to be fixed at the positions, so that the large gear 54 at the end part of the left roller and the large gear 49 at the end part of the right roller rotate reversely, and the left roller 74 and the right roller 90 also rotate reversely, synchronously and stably.
Drawings
FIG. 1 is a front view of a novel light alloy casting and rolling experimental device
FIG. 2 is a left side view of a novel light alloy casting and rolling experimental device
FIG. 3 is a rear view of a novel light alloy casting and rolling experimental device
FIG. 4 is a sectional view taken along the line A-A of FIG. 2
Note: a smelting furnace front left support 1, a left roller front support 2, a left roller cooling channel 3, a smelting furnace left support guide supporting plate 4, a smelting furnace left support guide 5, a smelting furnace left support slide block 6, a smelting furnace left fixing seat 7, an alloy smelting furnace shell 8, a smelting furnace left upright 9, an alloy smelting furnace body left rotating shaft 10, a smelting furnace rotating left supporting seat 11, a smelting furnace cover hinge 12, a smelting furnace cover opening hook 13, a smelting furnace cover handle 14, a smelting furnace cover 15, a smelting furnace rotating right supporting seat 16, an alloy smelting furnace body right rotating shaft 17, a smelting furnace right upright 18, a smelting furnace right fixing seat 19, a smelting furnace rotating dial wheel 20, a smelting furnace right support slide block 21, a smelting furnace right support guide 22, a smelting furnace right support guide supporting plate 23, a right roller cooling channel 24, a right roller front support 25, a smelting furnace front right support 26, a roller, A right roller spacing adjusting screw support seat 28, a right roller spacing adjusting nut 29, a right roller bottom plate 30, a liquid nitrogen storage tank 31, a base 32, a pressure increasing valve 33, a left roller bottom plate 34, a left roller spacing adjusting nut 35, a left roller spacing adjusting screw support seat 36, a conveying pipeline 37, a smelting furnace guide rail supporting plate front support plate 38, a smelting furnace fixing plate 39, a smelting furnace cover lifting rope 40, a left and right roller front support column fixing connection plate 41, a left and right roller rear support column fixing connection plate 42, a smelting furnace guide rail supporting plate rear support plate 43, a roller rotating input shaft 44, a right roller spacing adjusting screw bearing end cover 45, a right roller spacing adjusting screw bearing 46, a smelting furnace rear right support column 47, a right roller rear support column 48, a right roller end gear 49, an alloy smelting crucible 50, a smelting furnace heating coil 51, an alloy smelting crucible pressing plate 52, a smelting furnace, A left roll end large gear 54, a left roll rear support pillar 55, a smelting furnace rear left support pillar 56, a roll spacing adjusting screw left bearing end cover 57, a roll spacing adjusting screw left bearing 58, a hydraulic ejector device 59, an adjusting slider 60, an alloy smelting furnace body right rotating shaft bearing end cover 61, an alloy smelting furnace body right rotating shaft bearing 62, a smelting furnace rotating dial shaft 63, a smelting furnace rotating dial shaft right bearing cover 64, a smelting furnace rotating dial shaft right bearing 65, a smelting furnace rotating dial shaft left bearing 66, a smelting furnace rotating dial shaft left bearing end cover 67, a smelting furnace rotating pinion 68, an alloy smelting furnace body left rotating shaft bearing 69, an alloy smelting furnace body left rotating shaft bearing end cover 70, a left roll cooling channel input pipe 71, a left roll front bearing end cover 72, a left roll front bearing 73, a left roll 74, a left roll rear bearing 75, a left roll rear bearing end cover 76, An adjusting slide block left pinion 77, a left pinion shaft front bearing end cover 78, a left pinion shaft front bearing 79, a left pinion shaft rear bearing 80, a left pinion shaft rear bearing end cover 81, a right pinion shaft rear bearing end cover 82, a right pinion shaft 83, a right pinion shaft rear bearing 84, a right pinion shaft front bearing 85, a right pinion shaft front bearing end cover 86, an adjusting slide block right pinion 87, a right roller rear bearing end cover 88, a right roller rear bearing 89, a right roller 90, a right roller front bearing 91, a right roller front bearing end cover 92, a right roller cooling channel input pipe 93, a smelting furnace rotating large gear 94 and an alloy melt diversion trench 95.
Detailed Description
The specific embodiment is described with reference to the accompanying drawings, and aluminum alloy 5052 is selected as a smelting raw material. The smelting furnace in the novel light alloy casting and rolling experimental device provided by the patent is internally provided with an alloy smelting crucible 50, the outer side of the alloy smelting crucible 50 is provided with a smelting furnace heating coil 51, the outer side of the smelting furnace heating coil 51 is provided with a smelting furnace heat-preserving and heat-insulating layer 53, and the alloy smelting furnace shell 8 is arranged on the outer side of the smelting furnace heat-preserving and heat-insulating layer 53. An alloy smelting crucible pressing plate 52 is arranged above the alloy smelting crucible 50, a smelting furnace cover 15 is arranged above the alloy smelting crucible pressing plate 52, one side of the smelting furnace cover 15 is connected with the alloy smelting furnace shell 8 through a smelting furnace cover hinge 12, and a smelting furnace cover handle 14 is arranged above the smelting furnace cover 15.
The left side and the right side of the alloy smelting furnace shell 8 are respectively provided with a smelting furnace rotating left supporting seat 11 and a smelting furnace rotating right supporting seat 16. The left rotary supporting seat 11 of the smelting furnace is fixedly connected with the left rotary shaft 10 of the alloy smelting furnace body, and the end part of the left rotary shaft 10 of the alloy smelting furnace body is arranged in an inner hole of the left fixed seat 7 of the smelting furnace through the left rotary shaft bearing 69 of the alloy smelting furnace body and the left rotary shaft bearing end cover 70 of the alloy smelting furnace body. The smelting furnace rotation right supporting seat 16 is fixedly connected with the alloy smelting furnace body right rotating shaft 17, and the end part of the alloy smelting furnace body right rotating shaft 17 is arranged in the inner hole of the smelting furnace right fixing seat 19 through an alloy smelting furnace body right rotating shaft bearing end cover 61 and an alloy smelting furnace body right rotating shaft bearing 62. The smelting furnace rotary bull gear 94 is fixedly mounted on the alloy smelting furnace body right rotary shaft 17.
The smelting furnace rotary dial wheel shaft 63 is parallel to the alloy smelting furnace body right rotating shaft 17, the smelting furnace rotary dial wheel 20 is fixedly arranged at the right end of the smelting furnace rotary dial wheel shaft 63, and the middle part of the smelting furnace rotary dial wheel shaft 63 is arranged in the other inner hole of the smelting furnace right fixing seat 19 through a smelting furnace rotary dial wheel shaft right bearing cover 64, a smelting furnace rotary dial wheel shaft right bearing 65, a smelting furnace rotary dial wheel shaft left bearing 66 and a smelting furnace rotary dial wheel shaft left bearing end cover 67. A smelting furnace rotating pinion 68 is fixedly arranged at the left end of the smelting furnace rotating dial shaft 63. The smelting furnace rotation pinion 68 is in meshing transmission with the smelting furnace rotation bull gear 94.
Smelting furnace left side stand 9 and smelting furnace right side stand 18 are fixed mounting respectively to the top of smelting furnace left side fixing base 7 and smelting furnace right side fixing base 19, and smelting furnace fixed plate 39 is respectively with smelting furnace left side stand 9 and smelting furnace right side stand 18 fixed connection. A smelting furnace cover opening lifting hook 13 is arranged below the middle part of the smelting furnace fixing plate 39, and a smelting furnace cover lifting rope 40 connects the smelting furnace cover opening lifting hook 13 with a smelting furnace cover handle 14.
The smelting furnace left supporting slide block 6 and the smelting furnace right supporting slide block 21 are respectively and fixedly installed below the smelting furnace left fixing seat 7 and the smelting furnace right fixing seat 19. The smelting furnace left supporting slide block 6 and the smelting furnace right supporting slide block 21 are respectively in sliding fit with the smelting furnace left supporting guide rail 5 and the smelting furnace right supporting guide rail 22. The smelting furnace left supporting guide rail 5 and the smelting furnace right supporting guide rail 22 are fixedly arranged on the upper surfaces of the smelting furnace left supporting guide rail supporting plate 4 and the smelting furnace right supporting guide rail supporting plate 23. The smelting furnace left supporting guide rail supporting plate 4 and the smelting furnace right supporting guide rail supporting plate 23 are fixedly arranged above the smelting furnace guide rail supporting plate front supporting plate 38 and the smelting furnace guide rail supporting plate rear supporting plate 43. The upper parts of the smelting furnace front left support 1 and the smelting furnace front right support 26 are fixedly connected with the smelting furnace guide rail support plate front support plate 38, and the smelting furnace rear right support 47 and the smelting furnace rear left support 56 are fixedly connected with the smelting furnace guide rail support plate rear support plate 43. The bottoms of the smelting furnace front left column 1, the smelting furnace front right column 26, the smelting furnace rear right column 47 and the smelting furnace rear left column 56 are fixedly mounted on the upper surface of the base 32.
The left roll 74 is mounted in the mounting holes of the left roll front support column 2 and the left roll rear support column 55 through a left roll front bearing cap 72, a left roll front bearing 73, a left roll rear bearing 75, and a left roll rear bearing cap 76. The left roll end gear wheel 54 is fixedly mounted to the end of the left roll 74. The left roll front support post 2 and the left roll rear support post 55 are fixedly mounted on the upper surface of the left roll bottom plate 34. The right roll 90 is mounted in the mounting holes of the right roll front support strut 25 and the right roll rear support strut 48 by a right roll front bearing 91, a right roll front bearing end cap 92, a right roll rear bearing end cap 88, and a right roll rear bearing 89. The right roll end gear wheel 49 is fixedly mounted to the end of the right roll 90. A right roll front support strut 25 and a right roll rear support strut 48 are fixedly mounted to the upper surface of the right roll base plate 30. The lower surfaces of the left roller base plate 34 and the right roller base plate 30 are provided with dovetail grooves which are arranged on corresponding guide rails on the upper surface of the base 32. The detachable left and right roller front support column fixing connection plate 41 is used for fixedly connecting the left roller front support column 2 and the right roller front support column 25. The detachable left and right roll rear support post fixed connection plate 42 is used for fixedly connecting the right roll rear support post 48 and the left roll rear support post 55. The alloy melt guiding groove 95 is fixedly arranged on the upper surfaces of the left and right roller front supporting column fixing connecting plates 41 and the left and right roller rear supporting column fixing connecting plates 42.
The left side of the left roller front supporting column 2 and the left roller rear supporting column 55 is fixedly provided with a left roller cooling channel 3, and the right side of the right roller front supporting column 25 and the right roller rear supporting column 48 is fixedly provided with a right roller cooling channel 24. The front ends of the left roller cooling channel 3 and the right roller cooling channel 24 are respectively provided with a left roller cooling channel input pipe 71 and a right roller cooling channel input pipe 93, and a cooling medium is divided into two paths from the liquid nitrogen storage tank 31 through the booster valve 33 and the conveying pipeline 37 to be connected with the left roller cooling channel input pipe 71 and the right roller cooling channel input pipe 93.
The middle parts of the left roller bottom plate 34 and the right roller bottom plate 30 are provided with coaxial through holes with the same size, the roller distance adjusting screw 27 is arranged in the through holes of the left roller bottom plate 34 and the right roller bottom plate 30, and the thread directions of the left side and the right side of the roller distance adjusting screw 27 are opposite. The inner hole threads of the left roller spacing adjusting nut 35 and the right roller spacing adjusting nut 29 are respectively matched with the threads on the left side and the right side of the roller spacing adjusting screw 27, and the left roller spacing adjusting nut 35 and the right roller spacing adjusting nut 29 are screwed in from the two sides of the roller spacing adjusting screw 27 and are respectively fixedly embedded on the left side and the right side of the left roller bottom plate 34 and the right roller bottom plate 30. Both ends of the roll gap adjusting screw 27 are mounted in mounting holes of the roll gap adjusting screw left support base 36 and the roll gap adjusting screw right support base 28 through a roll gap adjusting screw right bearing end cover 45, a roll gap adjusting screw right bearing 46, a roll gap adjusting screw left bearing end cover 57, and a roll gap adjusting screw left bearing 58. The roll gap adjusting screw left support seat 36 and the roll gap adjusting screw right support seat 28 are fixedly connected with the base 32.
Dovetail grooves are formed in the inner sides of the smelting furnace rear right strut 47 and the smelting furnace rear left strut 56, corresponding guide rails are arranged on two sides of the adjusting slide block 60, the lower portion of the adjusting slide block 60 is fixedly connected with the upper surface of an ejector rod of a hydraulic ejector rod device 59, the hydraulic ejector rod device 59 is fixedly installed on the upper surface of the base 32, and the hydraulic ejector rod device 59 can drive the adjusting slide block 60 to move up and down. The roller rotation input shaft 44 is arranged in the mounting hole of the adjusting slide block 60 through a left pinion shaft front bearing end cover 78, a left pinion shaft front bearing 79, a left pinion shaft rear bearing 80 and a left pinion shaft rear bearing end cover 81, the front end of the roller rotation input shaft 44 is provided with an adjusting slide block left pinion 77, and the rear end of the roller rotation input shaft 44 is connected with the output shaft of the motor, so that the roller power input is realized. The right pinion shaft 83 is mounted in a mounting hole of the adjustment slider 60 through a right pinion shaft rear bearing end cover 82, a right pinion shaft rear bearing 84, a right pinion shaft front bearing 85, and a right pinion shaft front bearing end cover 86, and an adjustment slider right pinion 87 is mounted at the front end of the right pinion shaft 83. The right roller end large gear 49 is in meshing transmission with the adjusting slide block right small gear 87, the adjusting slide block right small gear 87 is in meshing transmission with the adjusting slide block left small gear 77, the adjusting slide block left small gear 77 is in meshing transmission with the left roller end large gear 54, reverse synchronous rotation of the left roller end large gear 54 and the right roller end large gear 49 is achieved, and therefore the left roller 74 and the right roller 90 also rotate reversely and synchronously.
The experimental process of the novel light alloy casting and rolling experimental device provided by the invention is as follows:
first, the left and right roll front support post fixing link plates 41 and the left and right roll rear support post fixing link plates 42 are detached, and the adjusting slider 60 is moved downward by the hydraulic jack device 59, and then the left roll base plate 34 and the right roll base plate 30 are moved in reverse along the upper surface guide rails of the base 32 by rotating the roll interval adjusting screw 27, so that the left roll 74 and the right roll 90 are also moved in reverse. When the center distance between the left roller 74 and the right roller 90 meets the requirement, the left and right roller front support strut fixing connecting plates 41 and the left and right roller rear support strut fixing connecting plates 42 are installed. The adjustment slider 60 is moved upward by the hydraulic jack device 59, and when the left pinion 77 of the adjustment slider and the right pinion 87 of the adjustment slider reach an ideal meshing position, the hydraulic jack device 59 maintains pressure to fix the adjustment slider 60 at the position, thereby realizing the adjustment of the roll gap.
Placing the alloy block into an alloy smelting crucible 50 of a smelting furnace, covering a smelting furnace cover 15, heating the alloy block by a heating coil 51 of the electric smelting furnace, starting a driving motor of a roller rotating input shaft 44 when the alloy is completely molten, and reversely rotating a left roller 74 and a right roller 90 through gear meshing transmission; opening a booster valve 33, enabling liquid nitrogen cooling medium to enter a left roller cooling channel 3 and a right roller cooling channel 24 through the booster valve 33 and a conveying pipeline 37 and through a left roller cooling channel input pipe 71 and a right roller cooling channel input pipe 93, and enabling the liquid nitrogen cooling medium to be sprayed out through small holes in the left roller cooling channel 3 and the right roller cooling channel 24, so that the left roller 74 and the right roller 90 are cooled; the smelting furnace is pushed to the upper side of the left roller 74 and the right roller 90, the rotary dial wheel 20 of the smelting furnace is rotated, the smelting furnace is driven to rotate through the meshing transmission of the rotary pinion 68 of the smelting furnace and the rotary bull gear 94 of the smelting furnace, the handle 14 of the smelting furnace cover is fixedly connected with the lifting rope 40 of the smelting furnace cover, the smelting furnace cover 15 is automatically opened while the smelting furnace rotates, alloy melt is poured out from the smelting furnace and poured on the inner sides of the left roller 74 and the right roller 90, the solidification and hot rolling processes of high-temperature alloy melt between the roller gaps of the left roller 74 and the right roller 90 are realized, and the tensile strength of the.
Claims (6)
1. A light alloy casting and rolling experimental device is characterized in that the device is divided into an upper layer and a lower layer, wherein the upper layer is a smelting furnace part, and the lower layer is a roller part;
the smelting furnace part mainly comprises a smelting furnace, and a left smelting furnace rotating support seat (11) and a right smelting furnace rotating support seat (16) are respectively arranged on the left side and the right side of an alloy smelting furnace outer shell (8) of the smelting furnace; the left rotary supporting seat (11) of the smelting furnace is fixedly connected with a left rotary shaft (10) of the alloy smelting furnace body, and the end part of the left rotary shaft (10) of the alloy smelting furnace body is arranged in an inner hole of the left fixed seat (7) of the smelting furnace through a left rotary shaft bearing (69) of the alloy smelting furnace body and a left rotary shaft bearing end cover (70) of the alloy smelting furnace body; the smelting furnace rotating right supporting seat (16) is fixedly connected with an alloy smelting furnace body right rotating shaft (17), and the end part of the alloy smelting furnace body right rotating shaft (17) is arranged in an inner hole of a smelting furnace right fixing seat (19) through an alloy smelting furnace body right rotating shaft bearing end cover (61) and an alloy smelting furnace body right rotating shaft bearing (62);
a smelting furnace rotary dial wheel shaft (63) is parallel to an alloy smelting furnace body right rotating shaft (17), a smelting furnace rotary dial wheel (20) is fixedly installed at the right end of the smelting furnace rotary dial wheel shaft (63), and the middle part of the smelting furnace rotary dial wheel shaft (63) is installed in the other inner hole of the smelting furnace right fixing seat (19) through a smelting furnace rotary dial wheel shaft right bearing cover (64), a smelting furnace rotary dial wheel shaft right bearing (65), a smelting furnace rotary dial wheel shaft left bearing (66) and a smelting furnace rotary dial wheel shaft left bearing end cover (67); a smelting furnace rotating small gear (68) is fixedly installed at the left end of a smelting furnace rotating dial wheel shaft (63), a smelting furnace rotating large gear (94) is fixedly installed on an alloy smelting furnace body right rotating shaft (17), and the smelting furnace rotating small gear (68) is in meshing transmission with the smelting furnace rotating large gear (94);
the smelting furnace left supporting slide block (6) and the smelting furnace right supporting slide block (21) are respectively and fixedly arranged below the smelting furnace left fixing seat (7) and the smelting furnace right fixing seat (19); the smelting furnace left supporting slide block (6) and the smelting furnace right supporting slide block (21) are respectively in sliding fit with the smelting furnace left supporting guide rail (5) and the smelting furnace right supporting guide rail (22); the smelting furnace left supporting guide rail (5) and the smelting furnace right supporting guide rail (22) are fixedly arranged on the upper surfaces of the smelting furnace left supporting guide rail supporting plate (4) and the smelting furnace right supporting guide rail supporting plate (23); a smelting furnace left supporting guide rail supporting plate (4) and a smelting furnace right supporting guide rail supporting plate (23) are fixedly arranged above a smelting furnace guide rail supporting plate front supporting plate (38) and a smelting furnace guide rail supporting plate rear supporting plate (43); the upper parts of the front left strut (1) and the front right strut (26) of the smelting furnace are fixedly connected with a front supporting plate (38) of a guide rail supporting plate of the smelting furnace, and the rear right strut (47) of the smelting furnace and the rear left strut (56) of the smelting furnace are fixedly connected with a rear supporting plate (43) of the guide rail supporting plate of the smelting furnace; the bottoms of the smelting furnace front left support (1), the smelting furnace front right support (26), the smelting furnace rear right support (47) and the smelting furnace rear left support (56) are fixedly arranged on the upper surface of the base (32);
the roll part mainly comprises: a left roll (74) and a right roll (90); wherein, the left roller (74) is arranged in the mounting holes of the left roller front support column (2) and the left roller rear support column (55) through a left roller front bearing end cover (72), a left roller front bearing (73), a left roller rear bearing (75) and a left roller rear bearing end cover (76); the left roller end large gear (54) is fixedly arranged at the end part of the left roller (74); a left roller front supporting column (2) and a left roller rear supporting column (55) are fixedly arranged on the upper surface of the left roller bottom plate (34); the right roller (90) is arranged in the mounting holes of the right roller front supporting column (25) and the right roller rear supporting column (48) through a right roller front bearing (91), a right roller front bearing end cover (92), a right roller rear bearing end cover (88) and a right roller rear bearing (89); the right roller end large gear (49) is fixedly arranged at the end part of the right roller (90); a right roller front supporting column (25) and a right roller rear supporting column (48) are fixedly arranged on the upper surface of the right roller bottom plate (30); dovetail grooves are formed in the lower surfaces of the left roller bottom plate (34) and the right roller bottom plate (30) and are arranged on guide rails corresponding to the upper surface of the base (32); the detachable left and right roller front support column fixing connecting plate (41) is used for fixedly connecting the left roller front support column (2) and the right roller front support column (25); the detachable left and right roller rear support column fixing connecting plate (42) is used for fixedly connecting a right roller rear support column (48) and a left roller rear support column (55); the alloy melt diversion trench (95) is fixedly arranged on the upper surfaces of the left and right roller front support column fixing connecting plates (41) and the left and right roller rear support column fixing connecting plates (42);
the left sides of the left roller front supporting column (2) and the left roller rear supporting column (55) are fixedly provided with a left roller cooling channel (3), and the right sides of the right roller front supporting column (25) and the right roller rear supporting column (48) are fixedly provided with a right roller cooling channel (24); the front ends of the left roller cooling channel (3) and the right roller cooling channel (24) are respectively provided with a left roller cooling channel input pipe (71) and a right roller cooling channel input pipe (93), and cooling medium is divided into two paths from a liquid nitrogen storage tank (31) through a booster valve (33) and a conveying pipeline (37) to be connected with the left roller cooling channel input pipe (71) and the right roller cooling channel input pipe (93);
the roller rotation input shaft (44) is arranged in a mounting hole of the adjusting slide block (60) through a left pinion shaft front bearing end cover (78), a left pinion shaft front bearing (79), a left pinion shaft rear bearing (80) and a left pinion shaft rear bearing end cover (81), the front end of the roller rotation input shaft (44) is provided with an adjusting slide block left pinion (77), and the rear end of the roller rotation input shaft (44) is connected with an output shaft of a motor to realize the power input of the roller; a right pinion shaft (83) is arranged in a mounting hole of the adjusting slide block (60) through a right pinion shaft rear bearing end cover (82), a right pinion shaft rear bearing (84), a right pinion shaft front bearing (85) and a right pinion shaft front bearing end cover (86), and the front end of the right pinion shaft (83) is provided with an adjusting slide block right pinion (87); the right roller end large gear (49) is in meshing transmission with the adjusting slide block right small gear (87), the adjusting slide block right small gear (87) is in meshing transmission with the adjusting slide block left small gear (77), the adjusting slide block left small gear (77) is in meshing transmission with the left roller end large gear (54), reverse synchronous rotation of the left roller end large gear (54) and the right roller end large gear (49) is achieved, and therefore the left roller (74) and the right roller (90) also rotate reversely and synchronously.
2. The experimental facility for casting and rolling light alloy according to claim 1, wherein an alloy melting crucible (50) is arranged in the melting furnace, a melting furnace heating coil (51) is arranged outside the alloy melting crucible (50), a melting furnace heat-insulating layer (53) is arranged outside the melting furnace heating coil (51), and an alloy melting furnace shell (8) is arranged outside the melting furnace heat-insulating layer (53); an alloy smelting crucible pressing plate (52) is arranged above the alloy smelting crucible (50), a smelting furnace cover (15) is arranged above the alloy smelting crucible pressing plate (52), one side of the smelting furnace cover (15) is connected with an alloy smelting furnace shell (8) through a smelting furnace cover hinge (12), and a smelting furnace cover handle (14) is arranged above the smelting furnace cover (15).
3. The light alloy casting and rolling experimental device according to claim 2, wherein a smelting furnace left upright (9) and a smelting furnace right upright (18) are respectively and fixedly installed above the smelting furnace left fixing seat (7) and the smelting furnace right fixing seat (19), and a smelting furnace fixing plate (39) is respectively and fixedly connected with the smelting furnace left upright (9) and the smelting furnace right upright (18); a smelting furnace cover opening lifting hook (13) is arranged below the middle part of the smelting furnace fixing plate (39), and a smelting furnace cover lifting rope (40) connects the smelting furnace cover opening lifting hook (13) with a smelting furnace cover handle (14).
4. The light alloy casting and rolling experiment device as claimed in claim 2 or 3, wherein through holes which are coaxial and have the same size are formed in the middle parts of the left roll bottom plate (34) and the right roll bottom plate (30), the roll interval adjusting screw rod (27) is arranged in the through holes of the left roll bottom plate (34) and the right roll bottom plate (30), and the thread directions of the left side and the right side of the roll interval adjusting screw rod (27) are opposite; the left roller spacing adjusting nut (35) and the right roller spacing adjusting nut (29) are screwed in from two sides of the roller spacing adjusting screw (27) and fixedly embedded on the left side and the right side of the left roller bottom plate (34) and the right roller bottom plate (30) respectively; two ends of the roller spacing adjusting screw (27) are arranged in mounting holes of a roller spacing adjusting screw left supporting seat (36) and a roller spacing adjusting screw right supporting seat (28) through a roller spacing adjusting screw right bearing end cover (45), a roller spacing adjusting screw right bearing (46), a roller spacing adjusting screw left bearing end cover (57) and a roller spacing adjusting screw left bearing (58); the roller spacing adjusting screw left supporting seat (36) and the roller spacing adjusting screw right supporting seat (28) are fixedly connected with the base (32).
5. The light alloy casting and rolling experimental device as claimed in claim 4, wherein dovetail grooves are formed in the inner sides of the smelting furnace rear right pillar (47) and the smelting furnace rear left pillar (56), corresponding guide rails are arranged on two sides of the adjusting slide block (60), the lower portion of the adjusting slide block (60) is fixedly connected with the upper surface of a push rod of a hydraulic push rod device (59), the hydraulic push rod device (59) is fixedly installed on the upper surface of the base (32), and the hydraulic push rod device (59) can drive the adjusting slide block (60) to move up and down.
6. The experimental method of the experimental facility for casting and rolling light alloy as claimed in claim 5, comprising the following steps:
firstly, detaching a left and right roller front support column fixing connecting plate (41) and a left and right roller rear support column fixing connecting plate (42), enabling an adjusting slide block (60) to move downwards through a hydraulic push rod device (59), and then enabling a left roller bottom plate (34) and a right roller bottom plate (30) to move reversely along an upper surface guide rail of a base (32) by rotating a roller distance adjusting screw rod (27), so that a left roller (74) and a right roller (90) also move reversely; when the center distance between the left roller (74) and the right roller (90) meets the requirement, a left and right roller front support column fixed connecting plate (41) and a left and right roller rear support column fixed connecting plate (42) are arranged; the hydraulic push rod device (59) is used for enabling the adjusting slide block (60) to move upwards, when the left small gear (77) of the adjusting slide block and the right small gear (87) of the adjusting slide block reach an ideal meshing position, the hydraulic push rod device (59) keeps pressure to enable the adjusting slide block (60) to be fixed at the position, and therefore adjustment of the distance between the rollers is achieved;
putting an alloy block into an alloy smelting crucible (50) of a smelting furnace, covering a smelting furnace cover (15), heating the alloy block by a heating coil (51) of the electrified smelting furnace, starting a driving motor of a roller rotating input shaft (44) when the alloy is completely molten, and reversely rotating a left roller (74) and a right roller (90) through gear meshing transmission; opening a booster valve (33), enabling liquid nitrogen cooling media to enter a left roller cooling channel (3) and a right roller cooling channel (24) through a left roller cooling channel input pipe (71) and a right roller cooling channel input pipe (93) through the booster valve (33) and a conveying pipeline (37), and to be sprayed out through inner side small holes of the left roller cooling channel (3) and the right roller cooling channel (24), so that a left roller (74) and a right roller (90) are cooled; the smelting furnace is pushed to the upper side of a left roller (74) and a right roller (90), a smelting furnace rotating dial wheel (20) is rotated, the smelting furnace is driven to rotate through the meshing transmission of a smelting furnace rotating pinion (68) and a smelting furnace rotating gearwheel (94), a smelting furnace cover handle (14) is fixedly connected with a smelting furnace cover lifting rope (40), the smelting furnace rotates, a smelting furnace cover (15) is automatically opened, alloy melt is poured out of the smelting furnace and poured on the inner sides of the left roller (74) and the right roller (90), and the solidification and hot rolling processes of the high-temperature alloy melt are realized between the roller gaps of the left roller (74) and the right roller (90).
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| CN202010731071.4A CN112828251B (en) | 2020-07-27 | 2020-07-27 | Light alloy casting-rolling experimental device |
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| CN202010731071.4A CN112828251B (en) | 2020-07-27 | 2020-07-27 | Light alloy casting-rolling experimental device |
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| CN112828251B CN112828251B (en) | 2021-11-16 |
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| EP0095352A2 (en) * | 1982-05-24 | 1983-11-30 | Kawasaki Steel Corporation | Process and apparatus for the production of rapidly solidified metallic tapes by double-roll system |
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| JPH1157953A (en) * | 1997-07-25 | 1999-03-02 | Ishikawajima Harima Heavy Ind Co Ltd | Method for casting metallic strip and apparatus therefor |
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| CN103008586A (en) * | 2011-09-28 | 2013-04-03 | 宝山钢铁股份有限公司 | Regulation method and device for double-roll thin-strip continuous casting machine fixing roll |
| CN109530660A (en) * | 2018-10-19 | 2019-03-29 | 安徽正熹标王新能源有限公司 | New energy car battery grid processing unit (plant) |
| CN210254131U (en) * | 2019-05-30 | 2020-04-07 | 共慧冶金设备科技(苏州)有限公司 | Vertical aluminum alloy casting and rolling machine |
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2020
- 2020-07-27 CN CN202010731071.4A patent/CN112828251B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0095352A2 (en) * | 1982-05-24 | 1983-11-30 | Kawasaki Steel Corporation | Process and apparatus for the production of rapidly solidified metallic tapes by double-roll system |
| JPS6083747A (en) * | 1983-10-12 | 1985-05-13 | Ishikawajima Harima Heavy Ind Co Ltd | Rotary casting device |
| JPH1157953A (en) * | 1997-07-25 | 1999-03-02 | Ishikawajima Harima Heavy Ind Co Ltd | Method for casting metallic strip and apparatus therefor |
| CN1266758A (en) * | 1999-02-05 | 2000-09-20 | 石川岛播磨重工业株式会社 | Strip continuous casting equipment |
| CN201482948U (en) * | 2009-08-29 | 2010-05-26 | 湖南九一连续铸轧实业有限责任公司 | Double-roller casting-rolling machine casting-rolling roller machine unit with adjustable roller gap |
| CN103008586A (en) * | 2011-09-28 | 2013-04-03 | 宝山钢铁股份有限公司 | Regulation method and device for double-roll thin-strip continuous casting machine fixing roll |
| CN109530660A (en) * | 2018-10-19 | 2019-03-29 | 安徽正熹标王新能源有限公司 | New energy car battery grid processing unit (plant) |
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