CN112811334A - Dual-drive traction winch adaptable to optical cables with different diameters - Google Patents

Dual-drive traction winch adaptable to optical cables with different diameters Download PDF

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Publication number
CN112811334A
CN112811334A CN202110181065.0A CN202110181065A CN112811334A CN 112811334 A CN112811334 A CN 112811334A CN 202110181065 A CN202110181065 A CN 202110181065A CN 112811334 A CN112811334 A CN 112811334A
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China
Prior art keywords
winch
driving
driven
cable
different diameters
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CN202110181065.0A
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Chinese (zh)
Inventor
刘硕
王健
梁承豪
顾阳
覃方阳
李照雄
徐可欣
朱鹏程
赵忠
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Jiangsu University of Science and Technology
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Jiangsu University of Science and Technology
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Priority to CN202110181065.0A priority Critical patent/CN112811334A/en
Publication of CN112811334A publication Critical patent/CN112811334A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28—Other constructional details
    • B66D1/30—Rope, cable, or chain drums or barrels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02—Driving gear
    • B66D1/12—Driving gear incorporating electric motors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02—Driving gear
    • B66D1/14—Power transmissions between power sources and drums or barrels
    • B66D1/20—Chain, belt, or friction drives, e.g. incorporating sheaves of fixed or variable ratio
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/26—Rope, cable, or chain winding mechanisms; Capstans having several drums or barrels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28—Other constructional details
    • B66D1/36—Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28—Other constructional details
    • B66D1/40—Control devices
    • B66D1/42—Control devices non-automatic

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lift-Guide Devices, And Elevator Ropes And Cables (AREA)

Abstract

The invention provides a double-drive traction winch adaptable to optical cables with different diameters, and relates to the technical field of optical cable winches. The rope groove parts can be changed to adapt to the mooring ropes with different diameters. The invention has the beneficial effects that: can adapt to the different optical cable of diameter, effectively avoid the emergence of the phenomenon of breaking away between hawser epidermis and the inlayer, need not whole redesign of capstan winch device and change, only need change grooving part, avoid the extension of great cost waste and time limit for a project.

Description

Dual-drive traction winch adaptable to optical cables with different diameters
Technical Field
The invention relates to the technical field of optical cable winches, in particular to a traction winch for winding and unwinding a composite photoelectric cable integrating bearing, power transmission and communication.
Background
The existing large-capacity cable winding and unwinding system generally adopts a traction winch to lift a load, a cable storage winch stores a large amount of cables, the traction winch releases the tension of the cables at the load end based on a friction principle so that the cables enter the cable storage winch for storage with smaller tension, and the cable winding and unwinding operation is realized by adopting a method of synchronous linear speed control between the cable storage winch and the cable storage winch. The epidermis of compound photoelectric mooring rope is made for combined material, and the inlayer has polymer bearing fiber, cable and optical cable, and the whole density of mooring rope is low, and the price is expensive, and current device can have following problem when using the compound optical cable to receive and release: 1) the size of a rope groove of the winch device of the existing traction winch is fixed, the winch device is specially designed for a certain specific use condition, is relatively rigid, and cannot adapt to cables with different diameters; 2) the rope grooves and the winch are an integral part, the static friction coefficient between the rope grooves and the cable is basically fixed, if the static friction coefficient is large, the number of the rope grooves is small, but the influence on the surface of the cable is large, and because the tension of the first circle is attenuated more and the number of the latter circles is small, the surface of the cable is easy to separate from the inner layer, and the service life of the cable is seriously influenced; if the static friction coefficient is small, the number of the rope grooves is increased, so that the axial size of the winch is increased, and the winch cannot be implemented in certain applications with limited installation space; 3) if the static friction coefficient measured by the cable is different from the designed static friction coefficient, the integral winch device cannot be used, so that the cost is greatly wasted and the construction period is prolonged.
The composite optical cable is very expensive in manufacturing cost due to the multifunctionality, and how to effectively prolong the service life of the cable when a winding and unwinding task is executed is a major problem for designing a traction winch; in addition, the development and production cycle of the traction winch is long, the cost is high, and the research on how to improve the application range of the existing device is also a very significant thing.
Disclosure of Invention
The invention provides a double-drive traction winch capable of adapting to optical cables with different diameters according to the problems of the existing device, and the adopted technical scheme is as follows:
a dual-drive traction winch applicable to optical cables with different diameters comprises a driving winch, a driven winch, a driving synchronous belt wheel, a driven synchronous belt wheel, a speed reduction motor, a winch box body, driving shafts and a supporting plate, wherein key grooves are formed in center holes of the driving winch and the driven winch so as to be respectively connected to the two driving shafts, the two driving shafts are arranged in bilateral symmetry, one ends of the driving shafts are fixedly connected to the supporting plate through bearings and bearing supports, and the other ends of the driving shafts are connected to the winch box body through angular contact ball bearings; the support plate is connected with the winch box body through a bolt, an output shaft of the speed reducing motor is in transmission connection with the driving shaft, the driving synchronous belt pulley and the driven synchronous belt pulley are fixed on the outer side of the support plate through a bearing support, and the driving shaft drives the driving synchronous belt pulley and the driven synchronous belt pulley to rotate coaxially with the driving shaft.
Preferably, the installation height of the driven winch on the winch box body is lower than that of the driving winch, and the height difference is the maximum diameter of the applicable optical cable. The number of the rope grooves of the driving winch and the driven winch is the same, the driving winch and the driven winch are compared in the axial installation dimension, and the driven winch extends out of the driving winch by the distance of one rope groove.
Preferably, the driven synchronous pulley is connected to the driving shaft through an angular contact ball bearing, and the contact angle is 15 degrees.
Preferably, the device further comprises a tension wheel, the tension wheel is mounted on a tension wheel shaft through a bearing, one end of the tension wheel shaft is fixed on the supporting plate, and the tension wheel is integrally positioned right above the midpoint of the central connecting line of the movable synchronous pulley and the driven synchronous pulley.
Preferably, threaded holes are distributed in the circumferential direction of the driving winch and the driven winch, and the rope grooves are fixed on the driving winch and the driven winch through the threaded holes.
Preferably, the rope groove is in a two-half circular ring structure, and the rope groove is provided with a plurality of groups and is adjusted according to the cable material to be wound.
Preferably, the static friction coefficient of each rope groove is gradually increased from the cable inlet end to the cable outlet end of the load, and the rope grooves of the driving winch and the driven winch wound by each circle of the cable are the same as the average static friction coefficient of the cable.
Preferably, the driving winch and the driven winch (both having a plurality of rope grooves, the tension relationship between the outlet end and the inlet end of each rope groove is determined by the following formula:
Figure BDA0002941536250000031
wherein:
F1is the tension of the cable inlet end;
F2is the tension of the cable outlet end;
theta is an effective friction wrap angle for winding the optical cable and the rope groove;
f is the static friction coefficient between the optical cable and the rope groove;
the cable outlet tension of the last rope groove needs to be determined according to the physical characteristics of the selected optical cable, and the number of the final rope grooves is determined according to the fact that the optical cable can be visually tightened by the tension.
Preferably, the four corners of the plate surface of the winch box are provided with bolt holes, the guide sleeves are fixed on the plate surface of the winch box through bolts, and the guide sleeves are used for regulating optical cables on the driving winch and the driven winch to prevent the optical cables from separating from the rope grooves.
The invention has the characteristics and beneficial effects that:
1) the cable groove can be designed into a series of standard parts with different opening angles, groove depths, groove bottoms and notch widths, so that the cable groove can adapt to optical cables with different diameters;
2) because the static friction coefficient between each rope groove and the mooring rope is different, the static friction coefficient is gradually increased from the loading rope inlet end to the rope outlet end, the tension attenuation of the mooring rope on each circle of rope groove is optimized, and the phenomenon of separation between the outer skin and the inner layer of the mooring rope is effectively avoided;
3) if the actually measured static friction coefficient of the cable is different from the originally designed static friction coefficient, the whole redesign and replacement of the winch device are not needed, and only the rope groove part needs to be replaced, so that the great cost waste and the prolongation of the construction period are avoided.
Drawings
FIG. 1 is a schematic view of a dual drive traction winch adapted to optical cables of different diameters according to the present invention;
FIG. 2 is a schematic side view of a dual drive winch of the present invention adapted to accommodate optical cables of different diameters;
FIG. 3 is a schematic top view of a dual drive winch of the present invention adapted to accommodate optical cables of different diameters;
FIG. 4 is a rear view of a dual drive winch of the present invention adapted to accommodate optical cables of different diameters;
FIG. 5 is a schematic front view of a dual drive winch rope groove of the present invention adapted to optical cables of different diameters;
FIG. 6 is a left side view of a dual drive winch rope groove of the present invention adapted to optical cables of different diameters.
FIG. 7 is a schematic cross-sectional view of a dual drive winch capstan plate of the present invention along a radius that can accommodate optical cables of different diameters;
FIG. 8 is a schematic axial cross-sectional view of a dual drive winch capstan plate of the present invention adapted to accommodate optical cables of different diameters;
FIG. 9 is an axial cross-sectional view of the assembly of the winch plate and the rope groove of the dual-drive winch of the present invention for accommodating optical cables of different diameters;
Detailed Description
The technical scheme of the invention is further specifically described by taking the embodiment of the double-drive traction winch adaptable to optical cables with different diameters and combining the attached drawings.
Fig. 1, 2, 3, and 4 are schematic diagrams of a dual-drive traction winch adapted to optical cables of different diameters, which are shown in a front view, a left view, a top view, and a rear view, respectively, and include a driving winch 1, a driven winch 2, a driving synchronous pulley 3, a driven synchronous pulley 4, a reduction motor 5, a tension pulley 6, a guide sleeve 7, a winch box 8, a rope groove 9, a driving shaft 10, and a support plate 11. The surface parts of the driving capstan 1 and the driven capstan 2 are hollowed out, and key grooves are formed in the central holes of the driving capstan 1 and the driven capstan 2 so as to be connected with a driving shaft 10; the driving synchronous pulley 3 and the driven synchronous pulley 4 are fixed on the support plate 11 through a bearing support; the upper part of the winch box body 8 and the upper part of the supporting plate 11 are both provided with two bolt holes, and the lower part of the winch box body 8 and the lower part of the supporting plate 11 are both provided with one bolt hole, so that the installation and fixation of the winch box body 8 and the supporting plate 11 are ensured by bolts and supporting sleeves; one side of the driving shaft 10 is connected and fixed on the supporting plate 11 through a bearing and a bearing support, the other side of the driving shaft 10 is connected on the winch box body 8 through an angular contact ball bearing, holes are formed in the left side and the right side of the winch box body 8, and bolt holes are formed around the end face of each hole to install the speed reduction motor 5.
The mounting height of the driven winch 2 on the winch box body is lower than that of the driving winch 1, and the height difference is the maximum diameter of the applicable optical cable; the number of rope grooves of the driving winch 1 is the same as that of the driven winch 2, and the driven winch 2 and the driving winch 1 extend out by a distance of one rope groove compared with the driven winch in the axial installation dimension.
The driving capstan 1 and the driven capstan 2 are respectively connected with the driving synchronous pulley 3 and the driven synchronous pulley 4 through a driving shaft 10, the driven synchronous pulley 4 is connected with the driving shaft 10 through an angular contact ball bearing, and the contact angle is 15 degrees. The driving winch 1 and the driven winch 2 are respectively driven by respective speed reducing motors, the speed reducing motors of the driving winch 1 are set to be in a speed servo mode by a control system, the speed reducing motors of the driven winch 2 are set to be in a torque servo mode by the control system, the output torque of the speed reducing motors in the torque control mode can be set in a grading mode according to the load torque, but the maximum set torque of the speed reducing motors is smaller than the rated torque of the speed reducing motors in the speed servo mode, and the purpose is that the driven winch 2 can always follow the driving winch 1 under the action of optical cables, and only a certain torque is generated. The dragging load is mainly borne by the driving winch 1, and is therefore called the driving winch, and the other winch mainly follows the driving winch with a certain moment, and is therefore called the driven winch. Because the gear motor of the driven winch 2 is in a torque servo mode, the phenomenon of galloping can be caused when the driven winch is started under the condition of no load, and therefore the two winches are connected through the synchronous belt and synchronously rotate, and the phenomenon of galloping of the driven winch 2 when the optical cable is not wound in a debugging state is avoided. Accordingly, the synchronous pulley 3 connected to the driving capstan 1 is referred to as a driving synchronous pulley, and the synchronous pulley 4 connected to the driven capstan 2 is referred to as a driven synchronous pulley.
The distance between the driving synchronous belt wheel 3 and the driven synchronous belt wheel 4 is constant, so that a tensioning wheel 6 is arranged to ensure the tensioning force of the belt on the synchronous belt wheels and ensure the normal operation of the belt in order to avoid the loosening and slipping phenomenon of the belt on the two synchronous belt wheels caused by certain conditions. The tension wheel 6 is mounted on a tension wheel shaft through a bearing, and one end of the tension wheel shaft is fixed on the support plate 11 through a nut. The whole tension pulley 6 is positioned right above the midpoint of the central connecting line of the two main synchronous pulleys and the driven synchronous pulley.
The four corners of the surface of the winch box body 8 are provided with bolt holes, the guide sleeves 7 are fixed on the surface of the winch box body 8 through bolts, and the guide sleeves are used for arranging optical cables on the driving winch 1 and the driven winch 2 regularly to avoid disengaging from the rope grooves.
As shown in fig. 5 and 6, which are schematic front and left views of the rope groove 9, the rope groove 9 is made of different materials, has different static friction coefficients with the optical cable, and can be selected to have different models according to the required damping tension. Generally speaking, the static friction coefficient is gradually increased from the cable inlet end to the cable outlet end of the load, and the rope grooves of the driving capstan and the driven capstan wound by each circle of the cable are the same as the average static friction coefficient of the cable.
The driving winch 1 and the driven winch 2 are provided with a plurality of rope grooves 9, and the tension relation between the cable outlet end and the cable inlet end of each rope groove is determined by the following formula
Figure BDA0002941536250000081
Wherein:
F1is the tension of the cable inlet end;
F2is the tension of the cable outlet end;
theta is an effective friction wrap angle for winding the optical cable and the rope groove 9;
f is the coefficient of static friction between the optical cable and the rope groove 9.
The cable outlet tension of the last rope groove needs to be determined according to the physical characteristics of the selected optical cable, and the number of the final rope grooves is determined according to the fact that the optical cable can be visually tightened by the tension.
As shown in fig. 7-9, the driving capstan 1 and the driven capstan 2 are both formed by connecting a single capstan through bolts, the discs of the capstan have only one groove, the driving capstan 1 and the driven capstan 2 can be embedded with rope grooves 9 with different bottom diameters, widths and open angles between adjacent discs, so as to adapt to optical cables with different diameters, and the rope grooves 9 are in a two-half circular ring structure and are fixed on the discs of the driving capstan 1 and the driven capstan 2 through bolt connection. In practical application, due to different application scenes, the driven loads are different in size, and the required tension attenuation degree is met by splicing the winch discs and the rope grooves in the corresponding number according to different requirements of different conditions.
Before the system is installed, the actual static friction coefficients of the optical cable and the rope groove 9 need to be detected through related instruments, and through tension attenuation calculation, a proper rope groove is selected to be sequentially installed in the main winch and the auxiliary winch from outside to inside according to the static friction coefficients from large to small. After the rope groove is installed, referring to fig. 1, the optical cable enters from the left side hole of the winch box body 8, passes through the guide sleeve 7 on the lower portion of the driven winch 2, is wound in the first rope groove of the driven winch 2, passes through the guide sleeve 7 on the upper portion of the driven winch 2 after about half of a circle, then enters the first rope groove of the driving winch 1 to be wound, and also sequentially passes through the guide sleeve 7 on the upper portion and the lower portion of the driving winch 1 to enter the second rope groove of the driven winch 2, so on, and finally exits from the last rope groove of the driving winch 1 and exits from the right side hole (blocked in fig. 1) of the winch box body 8.

Claims (10)

1. The double-drive traction winch capable of adapting to optical cables with different diameters is characterized by comprising a driving winch (1), a driven winch (2), a driving synchronous pulley (3), a driven synchronous pulley (4), a speed reducing motor (5), a winch box body (8), driving shafts (10) and a supporting plate (11), wherein key grooves are formed in center holes of the driving winch (1) and the driven winch (2) and are respectively connected to the two driving shafts (10), the two driving shafts (10) are arranged in a bilateral symmetry mode, one ends of the driving shafts (10) are connected and fixed to the supporting plate (11) through bearings and bearing supports, and the other ends of the driving shafts (10) are connected to the winch box body (8) through angular contact ball bearings; the winch is characterized in that a supporting plate (11) is connected with a winch box body (8) through a bolt, an output shaft of a speed reducing motor (5) is in transmission connection with a driving shaft (10), a driving synchronous belt wheel (3) and a driven synchronous belt wheel (4) are fixed on the outer side of the supporting plate (11) through a bearing support, and the driving shaft (10) drives the driving synchronous belt wheel (3) and the driven synchronous belt wheel (4) to rotate coaxially with the driving shaft (10).
2. The double-drive traction winch capable of adapting to optical cables with different diameters according to claim 1, wherein the installation height of the driven winch (2) on the winch box body is lower than that of the driving winch (1), and the height difference is the maximum diameter of the applicable optical cable; the number of rope grooves of the driving winch (1) is the same as that of the driven winch (2), and the driven winch (2) extends out of the driving winch (1) by the distance of one rope groove compared with the driving winch (1) in the axial installation dimension.
3. The double-drive traction winch capable of adapting to optical cables with different diameters according to claim 1, characterized in that the driven synchronous pulley (4) is connected to the driving shaft (10) through an angular contact ball bearing, and the contact angle is 15 degrees.
4. The double-drive traction winch capable of adapting to optical cables with different diameters is characterized by further comprising a tension pulley (6), wherein the tension pulley (6) is mounted on a tension pulley shaft through a bearing, one end of the tension pulley shaft is fixed on a supporting plate (11), and the tension pulley (6) is integrally positioned right above the middle point of the central connecting line of the movable synchronous pulley (3) and the driven synchronous pulley (4).
5. The double-drive traction winch capable of adapting to optical cables with different diameters is characterized in that threaded holes are distributed in the circumferential direction of the driving winch (1) and the driven winch (2), and the rope grooves (9) are fixed on the driving winch (1) and the driven winch (2) through the threaded holes.
6. A double-drive traction winch capable of adapting to optical cables with different diameters according to claim 5, characterized in that the rope grooves (9) are of a two-half circular ring structure, and the rope grooves (9) are provided with a plurality of groups which are adjusted according to the cable material to be wound.
7. The double-drive traction winch capable of adapting to optical cables with different diameters according to claim 6, wherein the static friction coefficient of each rope groove (9) is gradually increased from the cable inlet end to the cable outlet end of a load, and the rope grooves (9) of the driving winch (1) and the driven winch (2) wound by each circle of the cable are the same as the average static friction coefficient of the cable.
8. A double-drive traction winch capable of adapting to optical cables with different diameters according to any one of claims 5 to 7, characterized in that the driving winch (1) and the driven winch (2) are provided with a plurality of rope grooves, and the tension relation between the cable outlet end and the cable inlet end of each rope groove is determined by the following formula
Figure FDA0002941536240000021
Wherein:
F1is the tension of the cable inlet end;
F2is the tension of the cable outlet end;
theta is an effective friction wrap angle for winding the optical cable and the rope groove (9);
f is the static friction coefficient between the optical cable and the rope groove (9);
the cable outlet tension of the last rope groove needs to be determined according to the physical characteristics of the selected optical cable, and the number of the final rope grooves is determined according to the fact that the optical cable can be visually tightened by the tension.
9. The dual-drive traction winch adaptable to optical cables with different diameters according to claim 1, wherein bolt holes are formed in four corners of the plate surface of the winch box body (8), guide sleeves (7) are fixed on the plate surface of the winch box body (8) through bolts, and the guide sleeves (7) are used for arranging the optical cables on the driving winch (1) and the driven winch (2) to prevent the optical cables from being separated from the cable grooves.
10. The double-drive traction winch capable of adapting to optical cables with different diameters according to claim 1, characterized in that the speed reduction motor (5) connected with the driving winch (1) is set to be in a speed servo mode by a control system, and the speed reduction motor connected with the driven winch (2) is set to be in a torque servo mode by the control system.
CN202110181065.0A 2021-02-08 2021-02-08 Dual-drive traction winch adaptable to optical cables with different diameters Pending CN112811334A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110181065.0A CN112811334A (en) 2021-02-08 2021-02-08 Dual-drive traction winch adaptable to optical cables with different diameters

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110181065.0A CN112811334A (en) 2021-02-08 2021-02-08 Dual-drive traction winch adaptable to optical cables with different diameters

Publications (1)

Publication Number Publication Date
CN112811334A true CN112811334A (en) 2021-05-18

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ID=75864942

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110181065.0A Pending CN112811334A (en) 2021-02-08 2021-02-08 Dual-drive traction winch adaptable to optical cables with different diameters

Country Status (1)

Country Link
CN (1) CN112811334A (en)

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