CN112808494B - Coating device - Google Patents
Coating device Download PDFInfo
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- CN112808494B CN112808494B CN202110086050.6A CN202110086050A CN112808494B CN 112808494 B CN112808494 B CN 112808494B CN 202110086050 A CN202110086050 A CN 202110086050A CN 112808494 B CN112808494 B CN 112808494B
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- steel wire
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- measuring
- paint
- coating device
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- 239000011248 coating agent Substances 0.000 title claims abstract description 31
- 238000000576 coating method Methods 0.000 title claims abstract description 31
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 93
- 239000010959 steel Substances 0.000 claims abstract description 93
- 239000003973 paint Substances 0.000 claims abstract description 42
- 239000007921 spray Substances 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000005507 spraying Methods 0.000 claims abstract description 16
- 238000010276 construction Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 9
- 239000000725 suspension Substances 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 4
- 125000006850 spacer group Chemical group 0.000 claims description 4
- 238000004040 coloring Methods 0.000 abstract description 9
- 238000004804 winding Methods 0.000 abstract 1
- 238000010422 painting Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Spray Control Apparatus (AREA)
Abstract
Description
技术领域technical field
本发明属于悬索桥施工设备领域，具体涉及一种涂料装置。The invention belongs to the field of suspension bridge construction equipment, and in particular relates to a coating device.
背景技术Background technique
阳宝山特大桥为国内首次应用主缆AS法悬索桥施工方法进行悬索桥的建设。主缆AS法悬索桥施工中，钢丝着色在钢丝排序中起到了至关重要的作用。Yangbaoshan Super Large Bridge is the first suspension bridge construction in China using the main cable AS method suspension bridge construction method. In the construction of the main cable AS method suspension bridge, the coloring of the steel wires plays a vital role in the ordering of the steel wires.
在施工过程中，采用过油漆槽着色时，钢丝的着色附着的油漆厚薄不均；采用自喷漆喷涂着色时，每套收线机需要配备多名专职油漆工随着收线机的运行不断施工，并且采用自喷漆喷价格高，使用量大，急剧消耗人力和财力。In the construction process, when the paint tank is used for coloring, the thickness of the paint attached to the coloring of the steel wire is uneven; when self-painting is used for coloring, each set of wire take-up machines needs to be equipped with multiple full-time painters to continue construction with the operation of the wire take-up machine , and the price of self-painting is high, and the amount of use is large, which consumes manpower and financial resources dramatically.
发明内容Contents of the invention
本发明提供了一种涂料装置，目的在于解决上述问题，解决在施工过程中，采用过油漆槽着色时，钢丝的着色附着的油漆厚薄不均；采用自喷漆喷涂着色时，每套收线机需要配备多名专职油漆工随着收线机的运行不断施工，并且采用自喷漆喷价格高，使用量大，急剧消耗人力和财力的问题。The present invention provides a kind of coating device, the purpose is to solve the above-mentioned problem, solve in the construction process, when adopting paint tank coloring, the paint thickness attached to the coloring of steel wire is uneven; It needs to be equipped with a number of full-time painters to continue construction with the operation of the wire take-up machine, and the use of self-painting is expensive, the amount of use is large, and the problem of rapidly consuming manpower and financial resources.
为实现上述目的，本发明采用的技术方案如下：To achieve the above object, the technical scheme adopted in the present invention is as follows:
一种涂料装置，用于AS法悬索桥施工中的钢丝，包括：A coating device for steel wire in AS method suspension bridge construction, comprising:
喷头，用于为钢丝喷涂涂料；Nozzles for spraying paint on steel wires;
电动泵，用于输送涂料；Electric pump for conveying paint;
电磁阀，所述喷头与所述电动泵的输出口连接，所述电磁阀设置于所述喷头和所述输出口之间，所述电磁阀用于控制喷头的开闭；A solenoid valve, the nozzle is connected to the output port of the electric pump, the solenoid valve is arranged between the nozzle and the output port, and the solenoid valve is used to control the opening and closing of the nozzle;
测力测速装置，用于测量所述钢丝的收线速度；A force-measuring and speed-measuring device for measuring the take-up speed of the steel wire;
控制器，所述控制器的接收端与所述测力测速装置的信号输出端连接，所述控制器的输出端与所述电磁阀电连接。A controller, the receiving end of the controller is connected to the signal output end of the force-measuring and speed-measuring device, and the output end of the controller is electrically connected to the electromagnetic valve.
所述涂料装置还包括钢丝限位机构，所述钢丝限位机构包括箱体、位置调节装置和钢丝限位轮，所述位置调节装置的调节方向与所述钢丝的传输方向垂直，所述位置调节装置的本体固定在所述箱体内部，所述位置调节装置的调节端通过转轴与所述钢丝限位轮连接。The coating device also includes a steel wire limit mechanism, the steel wire limit mechanism includes a box body, a position adjustment device and a steel wire limit wheel, the adjustment direction of the position adjustment device is perpendicular to the transmission direction of the steel wire, and the position The body of the adjustment device is fixed inside the box, and the adjustment end of the position adjustment device is connected with the wire limit wheel through a rotating shaft.
所述钢丝限位轮包括四根通长的滚轮，所述滚轮分别布置在喷头的前后侧，所述滚轮用于在竖直方向对钢丝进行限位。The steel wire limiting wheel includes four long rollers, which are respectively arranged on the front and rear sides of the spray head, and the rollers are used to limit the steel wire in the vertical direction.
所述钢丝限位轮具有多个，多个所述钢丝限位轮中，至少两个所述钢丝限位轮相对设置于所述钢丝上下两侧。There are multiple wire limiting wheels, and among the plurality of steel wire limiting wheels, at least two of the steel wire limiting wheels are relatively arranged on the upper and lower sides of the steel wire.
所述钢丝限位轮为四个。There are four steel wire spacer wheels.
所述涂料装置还包括用于收集油漆的油漆槽，所述油漆槽位于所述喷头的正下方。The coating device also includes a paint tank for collecting paint, and the paint tank is located directly below the spray head.
所述控制器为PLC控制器，所述PLC控制器包括PID模块，所述PID模块用于接收测力测速装置的收线速度，并根据所述收线速度控制电磁阀的开闭度。The controller is a PLC controller, and the PLC controller includes a PID module, and the PID module is used to receive the take-up speed of the force-measuring and speed-measuring device, and control the opening and closing degree of the solenoid valve according to the take-up speed.
所述测力测速装置包括被动转轮和转速测量装置，所述转速测量装置的测量端与所述被动转轮同底座连接，所述钢丝与所述被动转轮的外表面接触式连接。The force-measuring and speed-measuring device includes a passive runner and a rotational speed measuring device, the measuring end of the rotational speed measuring device is connected to the base of the passive runner, and the steel wire is contact-connected to the outer surface of the passive runner.
所述涂料装置还包括挡料板，所述挡料板设置在所述钢丝旁，所述喷头设置于所述挡料板和所述钢丝之间。The coating device also includes a material baffle, the material baffle is arranged beside the steel wire, and the spray head is arranged between the material baffle and the steel wire.
所述喷头设在所述测力测速装置的进线口。The spray head is arranged at the line inlet of the force-measuring and speed-measuring device.
本发明的有益效果是，由喷头和电动泵组成涂料装置的工作端；由控制器、测力测速装置和电磁阀组成涂料装置的控制端，该装置使喷涂的工作端和控制端有机结合，使用户可以根据需要自行调节喷头对钢丝使用的涂料。本发明涂料装置在对钢丝进行喷涂时，油漆厚薄均匀可调，喷涂着色成本低，消耗人力和材料少。The beneficial effects of the present invention are that the working end of the coating device is composed of a spray nozzle and an electric pump; the control end of the coating device is composed of a controller, a force measuring speed measuring device and a solenoid valve, and the device organically combines the working end and the control end of spraying, The user can adjust the paint used by the nozzle on the steel wire according to the needs. When the coating device of the invention sprays steel wires, the thickness of the paint can be adjusted evenly, the cost of spraying and coloring is low, and the consumption of manpower and materials is small.
附图说明Description of drawings
图1为本发明一种涂料装置的整体结构示意图；Fig. 1 is the overall structural representation of a kind of coating device of the present invention;
附图标记：1、控制器；2、钢丝；3、喷头；4、箱体；5、电磁阀；6、测力测速装置；7、钢丝限位轮；8、油漆槽；9、喷漆管；10、进漆管；11、电动泵。Reference signs: 1. Controller; 2. Steel wire; 3. Nozzle; 4. Box; 5. Solenoid valve; ; 10, into the paint pipe; 11, the electric pump.
具体实施方式Detailed ways
下面，将通过几个具体的实施例对本发明实施例提供的一种钢丝涂料方案进行详细介绍说明。In the following, a steel wire coating scheme provided by the embodiment of the present invention will be described in detail through several specific examples.
实施例1Example 1
请参考图1，其示出了本发明一种涂料装置的整体结构示意图，该涂料装置，用于AS法悬索桥施工中的钢丝2，包括：喷头3，用于为钢丝2喷涂涂料；电动泵11，用于输送涂料；电磁阀5，所述喷头3与所述电动泵11的输出口连接，所述电磁阀5设置于所述喷头3和所述输出口之间，所述电磁阀5用于控制喷头3的开闭；测力测速装置6，用于测量所述钢丝2的收线速度；控制器1，所述控制器1的接收端与所述测力测速装置6的信号输出端连接，所述控制器1的输出端与所述电磁阀5电连接。Please refer to Fig. 1, it has shown the overall structure schematic diagram of a kind of coating device of the present invention, and this coating device is used for the steel wire 2 in the suspension bridge construction of AS method, comprises: nozzle 3, is used for steel wire 2 spray coatings; Electric pump 11, used to transport paint; solenoid valve 5, the nozzle 3 is connected to the output port of the electric pump 11, the solenoid valve 5 is arranged between the nozzle 3 and the output port, the solenoid valve 5 Used to control the opening and closing of the nozzle 3; the force-measuring and speed-measuring device 6, used to measure the take-up speed of the steel wire 2; the controller 1, the signal output of the receiving end of the controller 1 and the force-measuring and speed-measuring device 6 The output terminal of the controller 1 is electrically connected with the solenoid valve 5 .
上述实施例中，涂料装置还包括用于收集油漆的油漆槽8，所述油漆槽8位于所述喷头3的正下方。该涂料装置使用时，电动泵11通过进漆管10吸取油漆，并通过喷漆管9将喷漆输送给喷头3，最终将喷漆通过喷头3为钢丝2喷涂。In the above embodiment, the paint device further includes a paint tank 8 for collecting paint, and the paint tank 8 is located directly below the spray head 3 . When this coating device is in use, the electric pump 11 sucks the paint by the paint inlet pipe 10, and the spray paint is delivered to the spray nozzle 3 by the paint spray pipe 9, and finally the spray paint is sprayed by the spray nozzle 3 for the steel wire 2.
该涂料装置还具有控制器1，用于控制喷头3的喷漆频率，控制器1在工作时，需要接收测力测速装置6测量钢丝2的收线速度数据，并根据钢丝2的收线速度控制电磁阀5的开闭，电磁阀5的开闭控制喷头3的喷涂频率。其实现了钢丝2在收线速度较快时，喷头3的喷涂频较率高。钢丝2的收线速度较慢时，喷头3的喷涂频率较低。例如，控制器1为PLC控制器，所述PLC控制器包括PID模块，所述PID模块用于接收测力测速装置6的收线速度，并根据所述收线速度控制电磁阀5的开闭度。在使用时，技术人员可以通过设置PLC控制器内的PID模块，调整钢丝2的收线速度数据所对应的喷头3的喷漆频率。实现智能对钢丝11进行均匀喷漆的目的。The coating device also has a controller 1, which is used to control the spraying frequency of the nozzle 3. When the controller 1 is working, it needs to receive the data on the take-up speed of the steel wire 2 measured by the force-measuring and speed-measuring device 6, and control the The opening and closing of the electromagnetic valve 5 controls the spraying frequency of the spray head 3 . It realizes that the spraying frequency of the nozzle 3 is high when the steel wire 2 is taken up at a high speed. When the take-up speed of steel wire 2 is slow, the spraying frequency of nozzle 3 is low. For example, the controller 1 is a PLC controller, and the PLC controller includes a PID module, and the PID module is used to receive the take-up speed of the force-measuring and speed-measuring device 6, and control the opening and closing of the solenoid valve 5 according to the take-up speed Spend. During use, technicians can adjust the painting frequency of the nozzle 3 corresponding to the take-up speed data of the steel wire 2 by setting the PID module in the PLC controller. Realize the purpose of evenly spraying paint on the steel wire 11 intelligently.
在一个示例中，测力测速装置6包括被动转轮和转速测量装置，所述转速测量装置的测量端与所述被动转轮同底座连接，所述钢丝2与所述被动转轮的外表面接触式连接。钢丝2在测速时，采用转速测量装置进行测量，具体实现时，设置一个被动转轮，钢丝2与被动转轮配合连接，钢丝2带动被动转轮转动。在已知被动转轮外径周长时，通过转速测量装置测量被动转轮的旋转圈数，之后通过被动转轮外径周长以及被动转轮的旋转圈数计算出钢丝的总长度。例如，转速测量装置可以使用编码器。转速测量装置也可以使用接近开关和与接近开关匹配的测量块，测量块被设置在被动转轮上，被动转轮每转一圈，接近开关则重新检测到测量块一次。In one example, the dynamometer and speed measuring device 6 includes a passive runner and a rotational speed measuring device, the measuring end of the rotational speed measuring device is connected to the base of the passive runner, and the steel wire 2 is connected to the outer surface of the passive runner. contact connection. When the steel wire 2 is used for speed measurement, a rotational speed measuring device is used for measurement. In actual implementation, a passive runner is set, and the steel wire 2 is connected with the passive runner, and the steel wire 2 drives the passive runner to rotate. When the outer diameter and circumference of the passive runner are known, the number of rotations of the passive runner is measured by the rotational speed measuring device, and then the total length of the steel wire is calculated based on the outer diameter and circumference of the passive runner and the number of rotations of the passive runner. For example, the rotational speed measuring device can use an encoder. The rotational speed measuring device can also use a proximity switch and a measuring block matched with the proximity switch. The measuring block is arranged on the passive runner, and the proximity switch detects the measuring block again every time the passive runner turns around.
综上，涂料装置使用户可以根据需要自行调节喷头对钢丝使用的涂料。本发明涂料装置在对钢丝进行喷涂时，油漆厚薄均匀可调，喷涂着色成本低，消耗人力和材料少。To sum up, the paint device enables the user to adjust the paint used by the nozzle on the steel wire according to the needs. When the coating device of the invention sprays steel wires, the thickness of the paint can be adjusted evenly, the cost of spraying and coloring is low, and the consumption of manpower and materials is small.
实施例2Example 2
进一步的，本发明涂料装置的另一实施例，所述涂料装置还包括钢丝限位机构，所述钢丝限位机构包括箱体4、位置调节装置和钢丝限位轮7，所述位置调节装置的调节方向与所述钢丝2的传输方向垂直，所述位置调节装置的本体固定在所述箱体4内部，所述位置调节装置的调节端通过转轴与所述钢丝限位轮7连接。Further, in another embodiment of the coating device of the present invention, the coating device also includes a steel wire limit mechanism, and the steel wire limit mechanism includes a box body 4, a position adjustment device and a steel wire limit wheel 7, and the position adjustment device The adjustment direction is perpendicular to the transmission direction of the steel wire 2, the body of the position adjustment device is fixed inside the box 4, and the adjustment end of the position adjustment device is connected with the steel wire limit wheel 7 through a rotating shaft.
上述实施例中，由于钢丝在收线时，钢丝会上下抖动，为保证钢丝在喷涂时，可以均匀喷涂。因此设置钢丝限位轮7使钢丝的抖动在一个区间范围内。其中位置调节装置与钢丝2的传输方向垂直，位置调节装置可以调节钢丝限位轮7相对于钢丝2的远近。使用户能够自由调节钢丝限位轮7与钢丝之间的距离。控制钢丝2的抖动后，钢丝限位机构提高了钢丝2在喷漆时的喷涂质量。例如，所述钢丝限位轮7包括四根通长的滚轮，所述滚轮分别布置在喷头3的前后侧，所述滚轮用于在竖直方向对钢丝2进行限位。又例如，所述钢丝限位轮7具有多个，多个所述钢丝限位轮7中，至少两个所述钢丝限位轮7相对设置于所述钢丝2上下两侧。上述钢丝限位轮7为两个、四个、七个或八个。In the above embodiment, since the steel wire will vibrate up and down when the steel wire is taken up, in order to ensure that the steel wire can be sprayed evenly when spraying. Therefore the steel wire limit wheel 7 is set to make the vibration of the steel wire within an interval. Wherein the position adjusting device is perpendicular to the transmission direction of the steel wire 2 , and the position adjusting device can adjust the distance of the steel wire limiting wheel 7 relative to the steel wire 2 . The user can freely adjust the distance between the steel wire limit wheel 7 and the steel wire. After the shaking of the steel wire 2 is controlled, the steel wire limit mechanism improves the spraying quality of the steel wire 2 during painting. For example, the steel wire limiting wheel 7 includes four long rollers, which are arranged on the front and rear sides of the spray head 3 respectively, and the rollers are used to limit the steel wire 2 in the vertical direction. For another example, there are multiple steel wire limiting wheels 7 , and among the multiple steel wire limiting wheels 7 , at least two of the steel wire limiting wheels 7 are relatively arranged on the upper and lower sides of the steel wire 2 . There are two, four, seven or eight above-mentioned steel wire limit wheels 7.
实施例3Example 3
进一步的，本发明涂料装置的另一实施例，所述涂料装置还包括挡料板，所述挡料板设置在所述钢丝2旁，所述喷头3设置于所述挡料板和所述钢丝2之间。Further, in another embodiment of the coating device of the present invention, the coating device also includes a material baffle, the material baffle is arranged beside the steel wire 2, and the nozzle 3 is arranged on the material baffle and the Between wire 2.
上述实施例中，通过喷头3对钢丝2进行喷涂时，喷头3所喷出的涂料会四处飞溅，涂料会被浪费掉或者四处飞散，最终对空气产生污染，因此在钢丝2旁设置挡料板，可以阻挡涂料的四处飞散，也可以通过挡板收集部分涂料，对涂料进行回收再利用。其可以有效节约耗材，并减少对空气的污染。上述的挡料板可以是一块挡料板，也可以是多块。例如，当挡料板为一块时，挡料板可以设置在操作人员一侧，帮助操作人员阻挡喷漆的溅射。挡料板也可以是四块，四块料板组成一个桶状结构，罩在喷头和钢丝周围。In the above-mentioned embodiment, when the steel wire 2 is sprayed by the nozzle 3, the paint sprayed by the nozzle 3 will splash around, and the paint will be wasted or scattered around, which will eventually pollute the air. Therefore, a baffle plate is set beside the steel wire 2 , can prevent the paint from flying around, and can also collect part of the paint through the baffle to recycle the paint. It can effectively save consumables and reduce air pollution. The above-mentioned baffle plate can be one material baffle plate, and also can be multiple pieces. For example, when the material baffle is one piece, the material baffle can be set on the side of the operator to help the operator block the splash of spray paint. The baffle plate can also be four, and the four material plates form a barrel-shaped structure, which is covered around the nozzle and the steel wire.
进一步的，所述喷头设在所述测力测速装置的进线口处。Further, the spray head is arranged at the line inlet of the force-measuring and speed-measuring device.
上述实施例中，在测力测速装置的进线口处，由于钢丝较为稳定，因此可以将喷头设在测力测速装置的进线口处。喷头在该位置时，钢丝上的涂料均匀。并且由于钢丝较为稳定，也进一步增加了该处操作人员的安全性。In the above embodiment, at the line inlet of the force measuring and speed measuring device, since the steel wire is relatively stable, the nozzle can be set at the line inlet of the force measuring and speed measuring device. When the nozzle is in this position, the paint on the steel wire is uniform. And because the steel wire is relatively stable, the safety of the operators there is further increased.
需要说明，本实施例中所有方向性指示(诸如上、下、左、右、前、后…… )仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等，如果该特定姿态发生改变时，则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in this embodiment are only used to explain the relative relationship between the components in a certain posture (as shown in the accompanying drawings). When the positional relationship, movement conditions, etc., if the specific posture changes, the directional indication will also change accordingly.
另外，涉及“ 第一”、“ 第二”等的描述仅用于描述目的，而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“ 第一”、“ 第二”的特征可以明示或者隐含地包括至少一个该特征。In addition, descriptions involving "first", "second" and so on are used for descriptive purposes only, and cannot be understood as indicating or implying their relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features.
各个实施例之间的技术方案可以相互结合，但是必须是以本领域普通技术人员能够实现为基础，当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在，也不在本发明要求的保护范围之内。The technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. Not within the scope of protection required by the present invention.
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Effective date of registration: 20250318 Address after: 210000 No. 396 Binjiang Avenue, Jiangbei new area, Nanjing, Jiangsu Patentee after: East China Construction Co., Ltd. of CCCC Second Highway Engineering Co.,Ltd. Country or region after: China Address before: 710119 No.29, No.1 Enterprise Park, West Avenue, high tech Zone, Xi'an City, Shaanxi Province Patentee before: CCCC-SHEC SECOND ENGINEERING Co.,Ltd. Country or region before: China |