CN112808046A - Preparation method of environment-friendly water-based cutting fluid - Google Patents
Preparation method of environment-friendly water-based cutting fluid Download PDFInfo
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- CN112808046A CN112808046A CN202110013902.9A CN202110013902A CN112808046A CN 112808046 A CN112808046 A CN 112808046A CN 202110013902 A CN202110013902 A CN 202110013902A CN 112808046 A CN112808046 A CN 112808046A
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M177/00—Special methods of preparation of lubricating compositions; Chemical modification by after-treatment of components or of the whole of a lubricating composition, not covered by other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/80—After-treatment of the mixture
- B01F23/808—Filtering the mixture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/07—Stirrers characterised by their mounting on the shaft
- B01F27/073—Stirrers characterised by their mounting on the shaft with stirring elements moving with respect to the stirrer shaft, e.g. floating or comprising contracting chambers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/15—Stirrers with tubes for guiding the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/191—Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/21—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
- B01F27/2122—Hollow shafts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
- B01F27/906—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms with fixed axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/95—Heating or cooling systems using heated or cooled stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/39—Mixing of ingredients for grease or lubricating compositions
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention relates to a preparation method of environment-friendly water-based cutting fluid, which comprises a placing plate, a heating device and a stirring device, wherein the heating device is arranged at the upper end of the placing plate, and the stirring device is arranged in the heating device. The invention can solve the problems that the height of the existing equipment can not be adjusted according to the volume of the mixed liquid when the cutting liquid is stirred and mixed, the mixed liquid is easy to be stirred and mixed unevenly when being stirred and mixed, so that the mixed liquid mixing effect is reduced, the cutting liquid forming efficiency is reduced, meanwhile, the mixed liquid can not be stirred and heated, the mixed liquid is easy to lose heat when being stirred, so that the materials in the mixed liquid are not mixed, the cutting liquid forming time is prolonged, and the like.
Description
Technical Field
The invention relates to the technical field of cutting cooling, in particular to a preparation method of an environment-friendly water-based cutting fluid.
Background
The cutting fluid is an industrial fluid used for cooling and lubricating a cutter and a machined part in the metal cutting and grinding process, and is formed by scientifically compounding and matching various super-strong functional additives, so that the cutting fluid has the characteristics of good cooling performance, lubricating performance, antirust performance, oil removal and cleaning functions, anticorrosion function and easiness in dilution, and when the various super-strong functional additives are mixed, the cutting fluid is usually required to be heated and stirred, so that the mixing of the super-strong functional additives is facilitated.
At present, when the existing equipment is used for stirring and mixing cutting fluid, the following defects generally exist: 1. the existing equipment can not adjust the height according to the volume of the mixed liquid, and the mixed liquid is easy to stir unevenly when being stirred and mixed, so that the mixed liquid mixing effect is reduced, and the cutting fluid forming efficiency is reduced; 2. the existing equipment can not realize the function of heating the mixed liquid while stirring, and the mixed liquid is easy to have heat loss when stirring, so that the material in the mixed liquid is not favorably mixed, and the time for forming the cutting liquid is prolonged.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that the height of the existing equipment can not be adjusted according to the volume of the mixed liquid when the cutting liquid is stirred and mixed, the mixed liquid is easy to be stirred and mixed unevenly when being stirred and mixed, so that the mixed liquid mixing effect is reduced, the cutting liquid forming efficiency is reduced, meanwhile, the mixed liquid can not be stirred and heated, the mixed liquid is easy to lose heat when being stirred, so that the mixing of materials in the mixed liquid is not facilitated, the cutting liquid forming time is prolonged, and the like.
(II) technical scheme
In order to achieve the above object, the present invention adopts the following technical solutions, and an environment-friendly water-based cutting fluid preparation method uses an environment-friendly water-based cutting fluid preparation apparatus, the environment-friendly water-based cutting fluid preparation apparatus includes a placing plate, a heating device, and a stirring device, and the specific method for stirring and mixing the cutting fluid by using the environment-friendly water-based cutting fluid preparation apparatus is as follows:
s1, equipment detection: the equipment is conventionally detected in a manual mode, so that the equipment is prevented from being broken down when in use;
s2, mixing materials: selecting an oily additive and a water-based preservative required by the cutting fluid by a manual mode, and pouring the oily additive and the water-based preservative into a heating device;
s3, mixing and stirring: manually starting a stirring device, and stirring and processing the material selected in the step S2 by the stirring device;
s4, forming cutting fluid: carrying out micelle synthesis reaction on the mixed solution stirred in the step S3, and then filtering to form cutting fluid;
s5, detecting and filling: and detecting the formed cutting fluid in a mechanical auxiliary mode, filling and warehousing.
The heating device is installed on the upper end of the placing plate, and the stirring device is installed inside the heating device.
The stirring device comprises a mounting plate, a rotating pipe, a connecting block, a transmission gear, a sealing cover, a driving mechanism, an adjusting mechanism, a stirring mechanism and a sealing mechanism, wherein the mounting plate is arranged on the inner wall of the heating device and is close to the upper end, the middle part of the mounting plate is connected with the rotating pipe through a bearing, the lower end of the rotating pipe is connected with the connecting block through a bearing, the connecting block is arranged on the heating device, the outer surface of the rotating cylinder is close to the upper end and is provided with the transmission gear, the sealing cover is arranged above the transmission gear and is in sliding connection with the inner wall of the rotating pipe, the right side of the sealing cover is provided with the driving mechanism, the driving mechanism is arranged on the upper end of the mounting plate, the outer surface of the rotating pipe is provided with thread teeth, the inner part of the slide hole is connected with a sealing mechanism in a sliding way, the sealing mechanism is communicated with a stirring mechanism, when the device works, firstly, oily additives and the aqueous preservative are poured into a bearing frame in sequence in a manual mode to form mixed liquid, an adjusting mechanism is manually rotated and drives the stirring mechanism to carry out height adjustment, then, hot gas is introduced into a heating device in a manual mode, the heating device introduces the hot gas into a rotating pipe, the rotating pipe injects the hot gas into the stirring mechanism from the sealing mechanism, finally, a driving mechanism is manually started and drives the rotating pipe to rotate through a transmission gear, the rotating pipe drives the stirring mechanism to stir the oily additives and the aqueous preservative, so that the materials are conveniently mixed, in addition, the stirring mechanism can introduce the hot gas into liquid, so that the mixing effect of the oily additives and the aqueous preservative is improved, the molding material rate of the cutting fluid is improved.
Rabbling mechanism including stirring frame, stirring unit, telescopic link and expanding spring, the rotatory pipe surface evenly be connected with the stirring frame through sliding fit's mode, bilateral symmetry installs the stirring unit between per two stirring frames, the telescopic link is installed to the symmetry around between per two stirring frames, telescopic link surface cover is equipped with expanding spring, upside stirring frame and sealing mechanism intercommunication, concrete during operation, place after holding put the frame when oily additive and aqueous antiseptic, manual rotation adjustment mechanism, adjustment mechanism drives the stirring unit through the stirring frame and carries out the altitude mixture control, thereby the realization is stirred the mixed liquid of different volumes, thereby the suitability of equipment has been improved, the stirring unit realizes carrying out the function of stirring to mixed liquid, the telescopic link passes through expanding spring and realizes the function of support and linkage.
The stirring unit comprises a corrugated pipe, a connecting spring, auxiliary plates, a stirring pipe, a connecting hose, stirring blades, an air outlet pipe, sealing beads and a sealing spring, wherein the corrugated pipe is arranged on the outer side of the stirring frame, the connecting spring is sleeved on the outer surface of the corrugated pipe, the auxiliary plates are symmetrically arranged on one side of the corrugated pipe, which is far away from the stirring frame, the stirring pipe is connected between the auxiliary plates through bearings, the auxiliary plate close to one side of the corrugated pipe is fixedly connected with the corrugated pipe, the auxiliary plates far away from one side of the corrugated pipe are connected through the connecting hose, the air outlet pipe is uniformly arranged on the side wall of the stirring pipe and communicated with the stirring pipe, air outlet holes are uniformly arranged on the side wall of the air outlet pipe, the sealing beads are connected in a sliding manner inside the air outlet pipe, the sealing springs are connected between the, adjustment mechanism drives the stirred tubular through the stirring frame and carries out the angle modulation, thereby realize the regulation of height, when stirring mixed liquid, steam in the stirring frame passes through in the bellows gets into the stirred tubular, and from the outlet duct blowout, realize the function of heating mixed liquid, thereby be convenient for the mixture of material, the fashioned efficiency of cutting fluid has been improved, and, the stirred tubular is through stirring leaf and mixed liquid cooperation, realize rotatory function, thereby realize stirring the mixed liquid of different positions, before steam lets in, sealed pearl seals the outlet duct through sealing spring, avoid liquid to get into, after steam lets in, sealed pearl atress removes, thereby it is sealed to the outlet duct to remove.
Preferably, the heating device comprises a support rod, a heating frame, a heating plate, a bearing frame, a connecting pipe and an air pump, the support rod is uniformly arranged at the upper end of the placing plate, the heating frame is arranged at the upper end of the support rod, the heating plate is arranged at the inner wall of the heating frame, which is close to the lower side, the bearing frame is arranged above the heating plate, the bearing frame is arranged on the lower end surface of the upper wall of the heating frame, the connecting pipe is arranged on the upper wall of the bearing frame, the connecting pipe is communicated with a sealing cover, the lower wall of the bearing frame is connected with the air pump through a hose, the air pump is arranged on the placing plate, when the heating device works, firstly, oily additives and aqueous preservatives are poured into the bearing frame in sequence in a manual mode, then, the heating plate and the air pump are started manually, air is injected into the heating, the stirring of the mixed liquid of being convenient for mixes, simultaneously, the air that is located the heating frame can heat mixed liquid through holding the frame to the realization carries out diversified heating function to mixed liquid, thereby has improved the efficiency of heating.
Preferably, actuating mechanism include driving motor and driving gear, driving motor pass through the motor cabinet and install on the mounting panel, install the driving gear on driving motor's the output shaft, the driving gear lower extreme passes through the bearing and is connected with the mounting panel, driving gear and drive gear meshing, concrete during operation, manual start driving motor, driving motor drives drive gear through the driving gear and rotates to drive the rotation of swivel pipe, the swivel pipe passes through rabbling mechanism and realizes carrying out the function of stirring to mixed liquid.
Preferably, adjustment mechanism include adjustable ring and catch bar, the adjustable ring pass through screw-thread fit's mode and be connected with the thread tooth, the catch bar is evenly installed to the adjustable ring lower extreme, the catch bar lower extreme rotates and is connected with the ball, ball and stirring frame sliding fit, concrete during operation, before mixing the liquid stirring, according to the volume of mixing the liquid, the manual regulation adjustable ring, the adjustable ring drives the stirring frame through the catch bar and removes to the realization highly carries out the function of adjusting to rabbling mechanism, be convenient for to the stirring of mixing the liquid, avoid appearing the incomplete phenomenon of stirring.
Preferably, sealing mechanism include sliding block, closing plate and auxiliary spring, the sliding hole lateral wall on sliding connection have a sliding block, the sliding block middle part is provided with the through-hole, the sliding block outer end is installed on the terminal surface in the stirring frame of upside, the closing plate is installed to the sliding block surface longitudinal symmetry, closing plate and swivelling pipe lateral wall sliding connection, be connected with auxiliary spring between closing plate outer end and the swivelling pipe lateral wall, concrete during operation, when highly adjusting stirring mechanism, the stirring frame drives the closing plate and removes, closing plate and sliding hole cooperation, avoid mixed liquid to get into in the swivelling pipe, afterwards, when steam passes through the connecting pipe and gets into the swivelling pipe, steam flows into in the stirring pipe through sliding block middle part through-hole to realize hot-blast transfer.
Preferably, the stirring frame inside be provided with the cavity of admitting air, the cavity of admitting air and bellows intercommunication, the through-hole intercommunication at upside stirring frame interior cavity of admitting air and sliding block middle part, at first, the steam in the rotating tube passes through the sliding block middle part through-hole and flows in the cavity of admitting air, the steam in the cavity of admitting air passes through in the bellows inflow stirring pipe to the realization carries out the function of stirring while heating to mixed liquid, has improved the fashioned speed of cutting fluid.
(III) advantageous effects
1. According to the preparation method of the environment-friendly water-based cutting fluid, the adopted stirring device can be adjusted in height according to the volume of the mixed liquid, so that the phenomenon of uneven stirring of the mixed liquid is effectively avoided, the mixed liquid mixing effect is improved, and the cutting fluid forming efficiency is improved;
2. according to the preparation method of the environment-friendly water-based cutting fluid, the stirring device can be used for stirring and heating the mixed liquid, so that the heat loss of the mixed liquid caused by stirring is avoided, the materials in the mixed liquid can be conveniently mixed, and the time for forming the cutting fluid is shortened.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic perspective view of the structure of the present invention;
FIG. 3 is a front view of the present invention;
FIG. 4 is a cross-sectional view of the present invention;
FIG. 5 is a cross-sectional view A-A of FIG. 3 in accordance with the present invention;
FIG. 6 is an enlarged view of the invention taken in the direction of N in FIG. 4;
fig. 7 is an enlarged view of the invention in the direction X of fig. 4.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 7, in order to achieve the above object, the present invention adopts the following technical solutions, and an environment-friendly water-based cutting fluid preparation method using an environment-friendly water-based cutting fluid preparation apparatus including a placing plate 1, a heating device 2, and a stirring device 3, wherein the specific method of stirring and mixing the cutting fluid using the environment-friendly water-based cutting fluid preparation apparatus is as follows:
s1, equipment detection: the equipment is conventionally detected in a manual mode, so that the equipment is prevented from being broken down when in use;
s2, mixing materials: oily additives and aqueous preservatives required for preparing the cutting fluid are selected manually and poured into the heating device 2;
s3, mixing and stirring: manually starting the stirring device 3, and stirring and processing the material selected in the step S2 by the stirring device 3;
s4, forming cutting fluid: carrying out micelle synthesis reaction on the mixed solution stirred in the step S3, and then filtering to form cutting fluid;
s5, detecting and filling: and detecting the formed cutting fluid in a mechanical auxiliary mode, filling and warehousing.
The heating device 2 is installed on the upper end of the placing plate 1, and the stirring device 3 is installed inside the heating device 2.
The heating device 2 comprises a support rod 21, a heating frame 22, a heating plate 23, a bearing frame 24, a connecting pipe 25 and an air pump 26, the support rod 21 is uniformly installed at the upper end of the placing plate 1, the heating frame 22 is installed at the upper end of the support rod 21, the heating plate 23 is installed on the inner wall of the heating frame 22 close to the lower side, the bearing frame 24 is arranged above the heating plate 23, the bearing frame 24 is installed on the lower end face of the upper wall of the heating frame 22, the connecting pipe 25 is installed on the upper wall of the bearing frame 24, the connecting pipe 25 is communicated with a sealing cover 35, the lower wall of the bearing frame 24 is connected with the air pump 26 through a hose, the air pump 26 is installed on the placing plate 1, during specific work, firstly, oily additives and aqueous preservatives are sequentially poured into the bearing frame 24 through a manual mode, then, the heating plate 23 and the air pump 26 are manually started, the air is injected into the heating frame 22 through the, thereby the function of heating to mixed liquid is realized, the stirring of mixed liquid of being convenient for is mixed, and simultaneously, the air that is located heating frame 22 can heat mixed liquid through holding frame 24 to the realization carries out diversified heating function to mixed liquid, thereby has improved the efficiency of heating.
The stirring device 3 comprises a mounting plate 31, a rotating pipe 32, a connecting block 33, a transmission gear 34, a sealing cover 35, a driving mechanism 36, an adjusting mechanism 37, a stirring mechanism 38 and a sealing mechanism 39, wherein the mounting plate 31 is mounted on the inner wall of the heating device 2 and close to the upper end of the heating device, the middle part of the mounting plate 31 is connected with the rotating pipe 32 through a bearing, the lower end of the rotating pipe 32 is connected with the connecting block 33 through a bearing, the connecting block 33 is mounted on the heating device 2, the outer surface of the rotating cylinder is provided with the transmission gear 34 close to the upper end, the sealing cover 35 is arranged above the transmission gear 34, the sealing cover 35 is in sliding connection with the inner wall of the rotating pipe 32, the driving mechanism 36 is arranged on the right side of the sealing cover 35, the driving mechanism 36 is mounted on the upper, the stirring mechanism 38 is connected with the rotating pipe 32 in a sliding fit mode, sliding holes are symmetrically formed in the side wall of the rotating pipe 32, the sealing mechanism 39 is connected in the sliding holes in a sliding mode, the sealing mechanism 39 is communicated with the stirring mechanism 38, during specific work, firstly, oily additives and the water-based preservative are poured into the bearing frame 24 in sequence in a manual mode to form mixed liquid, the adjusting mechanism 37 is rotated manually, the adjusting mechanism 37 drives the stirring mechanism 38 to adjust the height, then, hot air is introduced into the heating device 2 in a manual mode, the heating device 2 introduces the hot air into the rotating pipe 32, the rotating pipe 32 injects the hot air into the stirring mechanism 38 from the sealing mechanism 39, finally, the driving mechanism 36 is started manually, the driving mechanism 36 drives the rotating pipe 32 to rotate through the transmission gear 34, the rotating pipe 32 drives the stirring mechanism 38 to stir the oily additives and the water-based preservative, thereby facilitating the mixing of the materials, and the stirring mechanism 38 can transmit hot gas into the liquid, thereby improving the mixing effect of the oily additive and the aqueous preservative and improving the molding material rate of the cutting fluid.
The stirring mechanism 38 comprises a stirring frame 381, a stirring unit 382, a telescopic rod 383 and a telescopic spring 384, the outer surface of the rotating pipe 32 is evenly connected with the stirring frames 381 in a sliding fit mode, the stirring units 382 are symmetrically arranged between every two stirring frames 381 from left to right, the telescopic rods 383 are symmetrically arranged between every two stirring frames 381 from front to back, the outer surface of each telescopic rod 383 is sleeved with a telescopic spring 384, the upper stirring frame 381 is communicated with the sealing mechanism 39, after the oily additive and the aqueous preservative are placed in the bearing frame 24, the adjusting mechanism 37 is manually rotated, the adjusting mechanism 37 drives the stirring unit 382 to perform height adjustment through the stirring frame 381, therefore, mixed liquid with different volumes can be stirred, the applicability of the device is improved, the stirring unit 382 can stir the mixed liquid, and the telescopic rod 383 can support and link the mixed liquid through the telescopic spring 384.
Stirring frame 381 inside be provided with the cavity of admitting air, the cavity of admitting air communicates with bellows 3821, the through-hole intercommunication at the cavity of admitting air and sliding block 391 middle part in upside stirring frame 381, concrete during operation, at first, the steam in the rotatory pipe 32 passes through the through-hole inflow in the middle part of sliding block 391 and admits air in the cavity, the steam in the cavity of admitting air passes through bellows 3821 and flows into in the stirring pipe 3824 to the realization is carried out the function that stirs the while heating to mixed liquid, has improved the fashioned speed of cutting fluid.
The stirring unit 382 comprises a corrugated pipe 3821, a connecting spring 3822, an auxiliary plate 3823, a stirring pipe 3824, a connecting hose 3825, a stirring blade 3826, an air outlet pipe 3827, a sealing bead 3828 and a sealing spring 3829, wherein the corrugated pipe 3821 is installed on the outer side of the stirring frame 381, the connecting spring 3822 is sleeved on the outer surface of the corrugated pipe 3821, the auxiliary plate 3823 is symmetrically arranged on one side of the corrugated pipe 3821 away from the stirring frame 381, the stirring pipe 3824 is connected between the auxiliary plates 3823 through a bearing, the auxiliary plate 3823 close to one side of the corrugated pipe 3821 is fixedly connected with the corrugated pipe 3821, the auxiliary plate 3823 far from one side of the corrugated pipe 3821 is connected through the connecting hose 3825, the air outlet pipe 3827 is uniformly arranged on the side wall of the stirring pipe 3824, the air outlet pipe 3827 is communicated with the stirring pipe 3824, the air outlet pipe 3827 is uniformly provided with air outlet holes on the side wall of the air outlet, stirring blades 3826 are uniformly arranged on the outer surface of the stirring pipe 3824, when the stirring device works, the adjusting mechanism 37 is manually rotated according to the volume of the mixed liquid, the adjusting mechanism 37 drives the stirring pipe 3824 to adjust the angle through the stirring frame 381, so that the height is adjusted, when the mixed liquid is stirred, the hot air in the stirring frame 381 enters the stirring pipe 3824 through the corrugated pipe 3821 and is sprayed out from the air outlet pipe 3827, so that the function of heating the mixed liquid is realized, thereby facilitating the mixing of materials and improving the forming efficiency of the cutting fluid, and the stirring pipe 3824 realizes the rotating function by matching the stirring blade 3826 with the mixed fluid, thereby realizing the stirring of the mixed fluid at different positions, before hot air is introduced, the sealing bead 3828 seals the air outlet pipe 3827 through a sealing spring 3829 to prevent liquid from entering, after the hot air is introduced, the sealing bead 3828 is forced to move, thereby unsealing the outlet tube 3827.
The sealing mechanism 39 comprises a sliding block 391, a sealing plate 392 and an auxiliary spring 393, the sliding block 391 is connected to the side wall of the sliding hole in a sliding mode, a through hole is formed in the middle of the sliding block 391, the outer end of the sliding block 391 is installed on the inner end face of the upper stirring frame 381, the sealing plate 392 is installed on the outer surface of the sliding block 391 in an up-and-down symmetrical mode, the sealing plate 392 is connected with the side wall of the rotating pipe 32 in a sliding mode, the auxiliary spring 393 is connected between the outer end of the sealing plate 392 and the side wall of the rotating pipe 32, during specific work, when the height of the stirring mechanism 38 is adjusted, the stirring frame 381 drives the sealing plate 392 to move, the sealing plate 392 is matched with the sliding hole, mixed liquid is prevented from entering the rotating pipe 32, and then when hot gas enters the.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The preparation method of the environment-friendly water-based cutting fluid uses environment-friendly water-based cutting fluid preparation equipment, and the environment-friendly water-based cutting fluid preparation equipment comprises a placing plate (1), a heating device (2) and a stirring device (3), and is characterized in that: the specific method for stirring and mixing the cutting fluid by adopting the environment-friendly water-based cutting fluid preparation equipment is as follows:
s1, equipment detection: the equipment is conventionally detected in a manual mode, so that the equipment is prevented from being broken down when in use;
s2, mixing materials: oily additives and aqueous preservatives required for preparing the cutting fluid are selected manually and poured into a heating device (2);
s3, mixing and stirring: manually starting the stirring device (3), and stirring the material selected in the step S2 by the stirring device (3);
s4, forming cutting fluid: carrying out micelle synthesis reaction on the mixed solution stirred in the step S3, and then filtering to form cutting fluid;
s5, detecting and filling: detecting the formed cutting fluid in a mechanical auxiliary mode, filling and warehousing;
a heating device (2) is arranged at the upper end of the placing plate (1), and a stirring device (3) is arranged in the heating device (2);
the stirring device (3) comprises a mounting plate (31), a rotating pipe (32), a connecting block (33), a transmission gear (34), a sealing cover (35), a driving mechanism (36), an adjusting mechanism (37), a stirring mechanism (38) and a sealing mechanism (39), wherein the mounting plate (31) is mounted on the inner wall of the heating device (2) and close to the upper end, the middle part of the mounting plate (31) is connected with the rotating pipe (32) through a bearing, the lower end of the rotating pipe (32) is connected with the connecting block (33) through a bearing, the connecting block (33) is mounted on the heating device (2), the transmission gear (34) is mounted on the outer surface of the rotating pipe and close to the upper end, the sealing cover (35) is arranged above the transmission gear (34), the sealing cover (35) is in sliding connection with the inner wall of the rotating pipe (32), the driving mechanism (36, the outer surface of the rotating pipe (32) is provided with a thread tooth, the thread tooth is connected with an adjusting mechanism (37) in a thread matching mode, the lower end of the adjusting mechanism (37) is provided with a stirring mechanism (38), the stirring mechanism (38) is connected with the rotating pipe (32) in a sliding matching mode, the side wall of the rotating pipe (32) is symmetrically provided with sliding holes, the inside of each sliding hole is connected with a sealing mechanism (39) in a sliding mode, and the sealing mechanisms (39) are communicated with the stirring mechanism (38);
the stirring mechanism (38) comprises stirring frames (381), stirring units (382), telescopic rods (383) and telescopic springs (384), the outer surface of the rotating pipe (32) is evenly connected with the stirring frames (381) in a sliding fit mode, the stirring units (382) are symmetrically installed between every two stirring frames (381) from left to right, the telescopic rods (383) are symmetrically installed between every two stirring frames (381) from front to back, the telescopic springs (384) are sleeved on the outer surface of each telescopic rod (383), and the upper stirring frames (381) are communicated with the sealing mechanism (39);
the stirring unit (382) comprises a corrugated pipe (3821), a connecting spring (3822), an auxiliary plate (3823), a stirring pipe (3824), a connecting hose (3825), stirring blades (3826), an air outlet pipe (3827), sealing beads (3828) and a sealing spring (3829), wherein the corrugated pipe (3821) is installed on the outer side of the stirring frame (381), the connecting spring (3822) is sleeved on the outer surface of the corrugated pipe (3821), the auxiliary plate (3823) is symmetrically arranged on one side of the corrugated pipe (3821) far away from the stirring frame (381), the stirring pipe (3824) is connected between the auxiliary plates (3823) through bearings, the auxiliary plate (3823) close to one side of the corrugated pipe (3821) is fixedly connected with the corrugated pipe (3821), the auxiliary plate (3823) far away from one side of the corrugated pipe (3821) is connected with the connecting hose (3825), the air outlet pipe (3827) is uniformly arranged on the side wall of the stirring pipe (3824), and the air outlet pipe (, the side wall of the air outlet pipe (3827) is uniformly provided with air outlet holes, the inside of the air outlet pipe (3827) is connected with a sealing bead (3828) in a sliding manner, a sealing spring (3829) is connected between the sealing bead (3828) and the air outlet pipe (3827), and the outer surface of the stirring pipe (3824) is uniformly provided with stirring blades (3826).
2. The method for producing an environment-friendly water-based cutting fluid as defined in claim 1, wherein: heating device (2) including bracing piece (21), heating frame (22), hot plate (23), hold put frame (24), connecting pipe (25) and air pump (26), place board (1) upper end and evenly install bracing piece (21), heating frame (22) are installed to bracing piece (21) upper end, heating frame (22) inner wall is close to the downside and installs hot plate (23), hot plate (23) top is provided with holds puts frame (24), hold put frame (24) and install on heating frame (22) upper wall terminal surface down, hold put frame (24) upper wall and install connecting pipe (25), connecting pipe (25) and sealed lid (35) intercommunication, hold and put frame (24) lower wall and have air pump (26) through hose connection, air pump (26) are installed on placing board (1).
3. The method for producing an environment-friendly water-based cutting fluid as defined in claim 1, wherein: the driving mechanism (36) comprises a driving motor (361) and a driving gear (362), the driving motor (361) is installed on the installation plate (31) through a motor base, the driving gear (362) is installed on an output shaft of the driving motor (361), the lower end of the driving gear (362) is connected with the installation plate (31) through a bearing, and the driving gear (362) is meshed with the transmission gear (34).
4. The method for producing an environment-friendly water-based cutting fluid as defined in claim 1, wherein: adjustment mechanism (37) including adjustable ring (371) and catch bar (372), adjustable ring (371) be connected with the thread tooth through screw-thread fit's mode, catch bar (372) are evenly installed to adjustable ring (371) lower extreme, catch bar (372) lower extreme rotates and is connected with the ball, ball and stirring frame (381) sliding fit.
5. The method for producing an environment-friendly water-based cutting fluid as defined in claim 1, wherein: sealing mechanism (39) include sliding block (391), sealing plate (392) and auxiliary spring (393), the sliding hole lateral wall on sliding connection have sliding block (391), sliding block (391) middle part is provided with the through-hole, sliding block (391) outer end is installed on upside agitator frame (381) inner end face, sealing plate (392) are installed to sliding block (391) surface longitudinal symmetry, sealing plate (392) and rotatory pipe (32) lateral wall sliding connection, be connected with auxiliary spring (393) between sealing plate (392) outer end and rotatory pipe (32) lateral wall.
6. The method for producing an environment-friendly water-based cutting fluid as defined in claim 5, wherein: stirring frame (381) inside be provided with the cavity of admitting air, admit air cavity and bellows (3821) intercommunication, the cavity of admitting air in upside stirring frame (381) communicates with the through-hole in sliding block (391) middle part.
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| CN112808046B (en) | 2022-12-30 |
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Denomination of invention: Preparation method of environment-friendly water-based Cutting fluid Effective date of registration: 20230601 Granted publication date: 20221230 Pledgee: Bank of Jiaxing science and technology branch of Limited by Share Ltd. Pledgor: Jiaxing Shengwang Technology Co.,Ltd. Registration number: Y2023980042414 |