CN112798612A - Clarity detector for lamp inspection - Google Patents
Clarity detector for lamp inspection Download PDFInfo
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- CN112798612A CN112798612A CN202110151998.5A CN202110151998A CN112798612A CN 112798612 A CN112798612 A CN 112798612A CN 202110151998 A CN202110151998 A CN 202110151998A CN 112798612 A CN112798612 A CN 112798612A
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- detector body
- detector
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/94—Investigating contamination, e.g. dust
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
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- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
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- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses a clarity detector for lamp inspection, which comprises a detector body, an image collector and a discharge transmission mechanism, wherein a tricolor fluorescent lamp is arranged at the top in the detector body, a light shielding plate is arranged at the bottom of the tricolor fluorescent lamp, the image collector is arranged at the bottom of the light shielding plate, a first motor is arranged at one side of the bottom in the detector body, and a supporting base is arranged at one side of the first motor at the bottom in the detector body; according to the invention, the laser beam detection light source in the traditional clarity detector is changed into the tricolor fluorescent lamp as the detection light source, the scattering light source has multi-angle penetrability, the burden of an operator in visual inspection is reduced, the defect of inaccurate manual visual inspection is greatly overcome by matching with an automatic detection mode of an image collector and an image processing system, and the effect of reducing the working intensity can be achieved.
Description
Technical Field
The invention relates to the technical field of clarity detection, in particular to a clarity detector for lamp detection.
Background
The clarity inspection is a method for inspecting whether foreign matters exist in the injection, the foreign matters in the injection are various, such as rubber scraps, carbon black, calcium carbonate, zinc oxide, fibers, paper scraps, clay, glass scraps and the like, the clarity detector is an instrument developed for clarity inspection and judgment of the injection, is suitable for clarity detection of various injections, large infusion and bottled liquid medicines, and is inspection equipment necessary for GMP (good manufacturing practice) certification of pharmaceutical enterprises.
In the conventional clarity detection work, an operator mostly detects suspended matters in liquid by a visual method, and after the operator watches the liquid for a long time, the operator is a burden on the body, particles with small diameters are easy to ignore, and secondly, when the traditional device detects bottled liquid, the traditional device is in a mode of single feeding and discharging operation, and the efficiency is low.
Disclosure of Invention
The present invention has been made to solve the above problems, and an object of the present invention is to provide a clarity detector for lamp inspection.
The invention realizes the purpose through the following technical scheme:
the utility model provides a clarity detector for lamp inspection, includes detector body, image collector and ejection of compact transmission device, this internal top of detector is provided with three primary colors fluorescent lamp, three primary colors fluorescent lamp bottom is provided with the light screen, the light screen bottom is provided with image collector, bottom one side is provided with first motor in the detector body, first motor one side is in the bottom is provided with the support base in the detector body, support the inside unloading passageway that is provided with of base, inside unloading passageway bottom is provided with the buffer hose, be in under the buffer hose detector body is inside to be provided with ejection of compact transmission device.
Furthermore, the three-primary-color fluorescent lamp and the detector body are fixedly installed through a clamping groove, a lamp control box is clamped and pressed at the top in one side wall of the detector body, the lamp control box is communicated with the three-primary-color fluorescent lamp through a conducting wire, and the shading plate and the three-primary-color fluorescent lamp are installed through screws.
Furthermore, the image collector is fixedly connected with the edge of one side wall of the bottom of the light screen through a hook, an image processing system is clamped and pressed in the inner wall of the detector body under the lamp control box, the image processing system is communicated with the image collector through a wire, and the first motor and the support base are fixedly connected with the detector body through bolts.
Further, first motor kinetic energy output end interference is connected with the drive wheel, it has the load-bearing turntable to support the base top through bearing roll connection, load-bearing turntable with nested drive belt between the drive wheel, load-bearing turntable top is seted up and is carried the bottle hole, the inside symmetry of load-bearing turntable is fixed with the pull push rod, the welding of pull push rod output has the lamella welt.
Furthermore, to lamella welt with carry bottle hole sliding connection, inside unloading passageway run through the shaping in support inside the base, the buffering hose run through detector body inner wall with inside unloading passageway intercommunication.
Furthermore, a system control circuit board is installed at the bottom in the detector body on one side of the buffer hose, the lamp control box and the image processing system are connected with the system control circuit board through leads, and an automatic feeding hole is formed in one side wall outside the detector body.
Furthermore, be close to on the detector body it has connect the contrast blank to bear carousel lateral wall rubberizing, contrast blank both sides are spliced there is the background board, the background board is black, support the base with between the first motor with the detector body passes through the bolt fastening and has the second motor, the kinetic energy output of second motor passes through the fix with screw and presses the push rod.
Further, it compresses tightly the carousel to compress tightly push rod bottom and rotate to be connected with, it is located to compress tightly the carousel carry directly over the bottle hole, ejection of compact transmission device with the detector body passes through support fixed mounting, ejection of compact transmission device comprises conveyer belt, drive roller and driving motor, ejection of compact transmission device one end is in the discharge gate has been seted up on the detector body.
Furthermore, the detector body is externally positioned on a side wall below the first motor, a display screen is embedded on the side wall, a control key panel is embedded on the detector body, and an alarm indicator lamp is embedded on the detector body on the other side of the display screen.
Furthermore, the inner two side walls of the buffering hose are glued and connected with buffering soft belts.
The invention has the beneficial effects that:
1. according to the invention, the laser beam detection light source in the traditional clarity detector is changed into the tricolor fluorescent lamp as the detection light source, the scattering light source has multi-angle penetrability, the burden of an operator in visual inspection is reduced, and the automatic detection mode of the image collector and the image processing system is matched, so that the defect of inaccurate manual visual detection is greatly overcome, and the effect of reducing the working intensity can be achieved;
2. according to the automatic feeding and discharging device, the bearing rotary table, the bottle bearing hole, the valve lining plate, the drawing push rod, the buffering hose and the discharging transmission mechanism are arranged in the traditional detector body, so that the functions of automatic feeding, automatic discharging and automatic discharging can be realized, and the problem of low efficiency of manual feeding and discharging of the traditional device is solved.
Drawings
FIG. 1 is a schematic view of a clarity detector for lamp inspection according to the present invention;
FIG. 2 is a right sectional view of a clarity detector for lamp inspection according to the present invention;
FIG. 3 is a schematic view of the internal structure of the bottom end of the detector body in the clarity detector for lamp inspection according to the present invention;
FIG. 4 is a front cross-sectional view of a buffer hose in the clarity detector for lamp inspection according to the present invention;
FIG. 5 is a schematic view of the internal structure of the top of the detector body of the clarity detector for lamp inspection according to the present invention.
The reference numerals are explained below:
1. a detector body; 2. a display screen; 3. comparing the white boards; 4. a load bearing turntable; 5. a first motor; 6. a drive wheel; 7. a bottle carrying hole; 8. a control key panel; 9. a background plate; 10. a three primary color fluorescent lamp; 11. a drive belt; 12. a second motor; 13. compressing the push rod; 14. a compacting turntable; 15. a support base; 16. a lamp control box; 17. an automatic feed hole; 18. a system control circuit board; 19. an internal blanking channel; 20. a valve liner plate is arranged; 21. drawing and pulling the push plate; 22. a discharge port; 23. a discharge conveying mechanism; 24. a soft buffer band; 25. a visor; 26. an image collector; 27. an alarm indicator light; 28. an image processing system; 29. a buffer hose.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
as shown in fig. 1 to 5, a clarity detector for lamp inspection comprises a detector body 1, an image collector 26 and a discharge transmission mechanism 23, wherein a three-primary-color fluorescent lamp 10 is arranged at the top inside the detector body 1, a light shielding plate 25 is arranged at the bottom of the three-primary-color fluorescent lamp 10, the image collector 26 is arranged at the bottom of the light shielding plate 25, a first motor 5 is arranged at one side of the bottom inside the detector body 1, a supporting base 15 is arranged at the bottom inside the detector body 1 at one side of the first motor 5, an internal blanking channel 19 is arranged inside the supporting base 15, a buffer hose 29 is arranged at the bottom of the internal blanking channel 19, and the discharge transmission mechanism 23 is arranged inside the detector body 1 under the.
In this embodiment, the three-primary-color fluorescent lamp 10 and the detector body 1 are fixedly installed through a clamping groove, a lamp control box 16 is clamped and pressed at the top inside one side wall of the detector body 1, the lamp control box 16 is communicated with the three-primary-color fluorescent lamp 10 through a conducting wire, the light shielding plate 25 and the three-primary-color fluorescent lamp 10 are installed through screws, an electronic ballast is arranged inside the three-primary-color fluorescent lamp 10, continuous illuminance adjustment can be achieved, and the light shielding plate 25 is an emission structure simulating a backlight source.
In this embodiment, couple fixed connection is passed through at image collector 26 and light screen 25 bottom lateral wall border, lamp control box 16 is under in 1 inner wall card of detector body and is pressed image processing system 28, image processing system 28 passes through the wire intercommunication with image collector 26, first motor 5 and support base 15 all pass through bolt fixed connection with detector body 1, image collector 26 is the commonly used smart camera in industry, can shoot in succession, discern image data such as tiny stain and impurity, the figure analysis effect of cooperation image processing system 28, the function of automatic lamp inspection has been realized, help the manpower to detect to the liquid that awaits measuring jointly.
In this embodiment, 5 kinetic energy output ends of first motor interference is connected with drive wheel 6, support 15 tops of base and have the bearing carousel 4 through bearing roll connection, it has drive belt 11 to nest between bearing carousel 4 and the drive wheel 6, bearing carousel 4 top is seted up and is carried bottle hole 7, the inside symmetry of bearing carousel 4 is fixed with pull push rod 21, the welding of pull push rod 21 output has to lamella welt 20, carry bottle hole 7 bottom to lamella welt 20, play the effect of holding up the liquid bottle, the top compresses tightly by compressing tightly carousel 14, make the liquid bottle can be in stable rotation on bearing carousel 4.
In this embodiment, to lamella welt 20 and year bottle hole 7 sliding connection, inside unloading passageway 19 runs through the shaping inside supporting base 15, and buffer hose 29 runs through detector body 1 inner wall and inside unloading passageway 19 intercommunication, and inside unloading passageway 19 is for the structure of transferring the liquid bottle.
In this embodiment, the system control circuit board 18 is installed at the bottom of the inside of the detector body 1 on one side of the buffer hose 29, the lamp control box 16 and the image processing system 28 are connected to the system control circuit board 18 through wires, the automatic feeding hole 17 is formed in one side wall of the outside of the detector body 1, the system control circuit board 18 is an integral control unit of the device, the PLC controller distributes the mechanisms to cooperatively operate, and the lamp control box 16 is internally provided with a sensor for collecting illuminance, which can be displayed on a display structure, thereby facilitating the real-time adjustment of a user.
In this embodiment, it has contrast blank 3 to be close to rubberizing of 4 a lateral wall of bearing carousel on the detector body 1 and to have glued, and 3 both sides of contrast blank are glued and are had background board 9, and background board 9 is black, and it has second motor 12 to pass through the bolt fastening with detector body 1 between support base 15 and the first motor 5, and the kinetic energy output of second motor 12 has through the fix with screw and has compressed push rod 13, and black background board 9 and white contrast blank 3 all are favorable to reducing inspector's visual fatigue.
In this embodiment, compress tightly push rod 13 bottom and rotate and be connected with and compress tightly carousel 14, compress tightly carousel 14 and be located directly over carrying bottle hole 7, ejection of compact transmission device 23 passes through support fixed mounting with detector body 1, ejection of compact transmission device 23 comprises conveyer belt, drive roller and driving motor, and ejection of compact transmission device 23 one end has seted up discharge gate 22 on detector body 1.,
in this embodiment, the outside of detector body 1 is located and is embedded on a lateral wall of first motor 5 below to have display screen 2, and display screen 2 one side is embedded on detector body 1 to have control key panel 8, and display screen 2 opposite side is embedded on detector body 1 to have alarm indicator 27.
In this embodiment, the inner two side walls of the buffering hose 29 are glued with buffering soft belts 24.
The specific working principle is as follows: when the device is used specifically, the automatic feeding hole 17 and a feeding mechanism of a liquid bottle to be detected are assembled and installed, so that the liquid bottle can be stably placed into the bottle carrying hole 7, then the second motor 12 rotates the pressing push rod 13 to be right above the bearing rotary table 4, the pressing rotary table 14 is placed to clamp and fix the liquid bottle to be detected, the first motor 5 drives the bearing rotary table 4 to rotate through the driving wheel 6 and the transmission belt 11, so that the liquid bottle to be detected can rapidly stop after rotating at a high speed for a certain time, when the liquid medicine eddy basically disappears, the liquid medicine in the bottle continuously rotates due to inertia, the three-primary-color fluorescent lamp 10 emits specific scattered light after being adjusted and is shielded by the light shielding plate 25 to irradiate on the bottle, a detector carefully observes sundries in the liquid in the bottle through an external amplifier, when the insoluble sundries encounter light beams, the incident light can be scattered, and the scattered energy is related to the size of, meanwhile, the image collector 26 continuously shoots the scattered light energy caused by the insoluble substances suspended in the rotary liquid medicine at a specific angle, the shot data enters the image processing system 28 for processing, then the existence of the insoluble substances is automatically judged according to the preset threshold value, and the alarm indicator lamp 27 is started by the system control circuit board 18 to remind the user to take off the unqualified product, so that the design not only reduces the burden of visual inspection of the operator, but also greatly overcomes the defect of inaccurate manual visual inspection by matching with the automatic detection mode of the image collector 26 and the image processing system 28, and can play a role in reducing the working strength, after the liquid bottle is detected to be qualified, the drawing push rod 21 quickly pulls open the valve lining plate 20, the liquid bottle falls into the buffer hose 29 from the internal blanking channel 19, and plays a role in protecting by the buffer hose 24 in the buffer hose 29, slowly release the liquid bottle to the ejection of compact transmission device 23 of bottom on, see off from discharge gate 22 again, transport to next process department, and then, whole process has realized automatic feeding, automatic unloading and automatic discharging's function, has solved the artifical problem of unloading inefficiency of going up of traditional device.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (10)
1. A clarity detector for lamp inspection is characterized in that: including detector body (1), image collector (26) and ejection of compact transmission device (23), the top is provided with three primary colors fluorescent lamp (10) in detector body (1), three primary colors fluorescent lamp (10) bottom is provided with light screen (25), light screen (25) bottom is provided with image collector (26), bottom one side is provided with first motor (5) in detector body (1), first motor (5) one side is in the bottom is provided with support base (15) in detector body (1), support base (15) inside is provided with inside unloading passageway (19), inside unloading passageway (19) bottom is provided with buffer hose (29), buffer hose (29) under detector body (1) inside is provided with ejection of compact transmission device (23).
2. The clarity detector of claim 1, wherein: the three-primary-color fluorescent lamp (10) and the detector body (1) are fixedly installed through a clamping groove, a lamp control box (16) is clamped and pressed at the top inside one side wall of the detector body (1), the lamp control box (16) is communicated with the three-primary-color fluorescent lamp (10) through a conducting wire, and the light shielding plate (25) and the three-primary-color fluorescent lamp (10) are installed through screws.
3. The clarity detector of claim 2, wherein: image collector (26) with a lateral wall border of light screen (25) bottom passes through couple fixed connection, be in under lamps and lanterns control box (16) detector body (1) inner wall card pressure has image processing system (28), image processing system (28) with image collector (26) pass through the wire intercommunication, first motor (5) with support base (15) all with detector body (1) passes through bolt fixed connection.
4. The clarity detector of claim 3, wherein: first motor (5) kinetic energy output interference is connected with drive wheel (6), it has bearing carousel (4) to support base (15) top through bearing roll connection, bearing carousel (4) with nested drive belt (11) have between drive wheel (6), bearing carousel (4) top is seted up and is carried bottle hole (7), bearing carousel (4) inside symmetry is fixed with pull push rod (21), the welding of pull push rod (21) output has to lamella welt (20).
5. The clarity detector of claim 4, wherein: the valve lining plate (20) is in sliding connection with the bottle carrying hole (7), the inner blanking channel (19) penetrates through the supporting base (15), and the buffer hose (29) penetrates through the inner wall of the detector body (1) and is communicated with the inner blanking channel (19).
6. The clarity detector of claim 5, wherein: the bottom in the detector body (1) is provided with a system control circuit board (18) on one side of the buffer hose (29), the lamp control box (16) and the image processing system (28) are connected with the system control circuit board (18) through a lead, and an automatic feeding hole (17) is formed in one side wall outside the detector body (1).
7. The clarity detector of claim 6, wherein: be close to on detector body (1) bear carousel (4) a lateral wall rubberizing and have connect contrast blank (3), contrast blank (3) both sides are spliced and are had background board (9), background board (9) are black, support base (15) with between first motor (5) with detector body (1) has second motor (12) through the bolt fastening, second motor (12) kinetic energy output has compressing push rod (13) through the fix with screw.
8. The clarity detector of claim 7, wherein: compress tightly push rod (13) bottom and rotate and be connected with and compress tightly carousel (14), it is located to compress tightly carousel (14) directly over carrying bottle hole (7), ejection of compact transmission device (23) with detector body (1) passes through support fixed mounting, ejection of compact transmission device (23) comprises conveyer belt, drive roller and driving motor, ejection of compact transmission device (23) one end is in discharge gate (22) has been seted up on detector body (1).
9. The clarity detector of claim 8, wherein: the detector body (1) is externally located display screen (2) is embedded on a side wall below the first motor (5), control key panel (8) is embedded on the detector body (1) on one side of display screen (2), and alarm indicator lamp (27) is embedded on the detector body (1) on the other side of display screen (2).
10. The clarity detector of claim 9, wherein: the inner two side walls of the buffering hose (29) are glued and connected with buffering soft belts (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110151998.5A CN112798612B (en) | 2021-02-04 | 2021-02-04 | Clarity detector for lamp inspection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110151998.5A CN112798612B (en) | 2021-02-04 | 2021-02-04 | Clarity detector for lamp inspection |
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| Publication Number | Publication Date |
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| CN112798612A true CN112798612A (en) | 2021-05-14 |
| CN112798612B CN112798612B (en) | 2023-01-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110151998.5A Active CN112798612B (en) | 2021-02-04 | 2021-02-04 | Clarity detector for lamp inspection |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204302197U (en) * | 2014-11-17 | 2015-04-29 | 天津药典标准仪器厂 | A kind of novel clarity detecting apparatus |
| CN204575563U (en) * | 2015-05-04 | 2015-08-19 | 成都泓睿科技有限责任公司 | Liquid bottles lamp inspection machine structure |
| CN205038146U (en) * | 2015-10-26 | 2016-02-17 | 天津博宇伟业科技有限公司 | Novel clarity detector |
| CN206192864U (en) * | 2016-11-28 | 2017-05-24 | 浙江台州中西药业有限公司 | Clear and bright degree detector |
| CN208313850U (en) * | 2018-12-03 | 2019-01-01 | 湖南正中制药机械有限公司 | A kind of quick detection device of large transfusion bottle continuous rotary |
| CN209485960U (en) * | 2019-01-31 | 2019-10-11 | 江西傲新生物科技有限公司 | A kind of drug clarity detector |
| CN111965113A (en) * | 2020-08-18 | 2020-11-20 | 天津市精宏分析仪器有限公司 | Reagent clarity detector |
-
2021
- 2021-02-04 CN CN202110151998.5A patent/CN112798612B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204302197U (en) * | 2014-11-17 | 2015-04-29 | 天津药典标准仪器厂 | A kind of novel clarity detecting apparatus |
| CN204575563U (en) * | 2015-05-04 | 2015-08-19 | 成都泓睿科技有限责任公司 | Liquid bottles lamp inspection machine structure |
| CN205038146U (en) * | 2015-10-26 | 2016-02-17 | 天津博宇伟业科技有限公司 | Novel clarity detector |
| CN206192864U (en) * | 2016-11-28 | 2017-05-24 | 浙江台州中西药业有限公司 | Clear and bright degree detector |
| CN208313850U (en) * | 2018-12-03 | 2019-01-01 | 湖南正中制药机械有限公司 | A kind of quick detection device of large transfusion bottle continuous rotary |
| CN209485960U (en) * | 2019-01-31 | 2019-10-11 | 江西傲新生物科技有限公司 | A kind of drug clarity detector |
| CN111965113A (en) * | 2020-08-18 | 2020-11-20 | 天津市精宏分析仪器有限公司 | Reagent clarity detector |
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| CN112798612B (en) | 2023-01-06 |
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