CN112798522B - Steel wire rope and friction liner multidirectional vibration test device and test method thereof - Google Patents
Steel wire rope and friction liner multidirectional vibration test device and test method thereof Download PDFInfo
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Abstract
本发明公开一种钢丝绳与摩擦衬垫多向振动试验装置及其试验方法。包括机架、设置在机架侧面的纵向振动组件、设置在机架顶部的横向振动组件及设置在机架顶部的摩擦监测组件;纵向振动组件、横向振动组件、摩擦监测组件依次设置,纵向振动组件、横向振动组件之间设置有滚轮,纵向振动组件连接有钢丝绳,钢丝绳绕过滚轮且穿过横向振动组件、摩擦监测组件设置,摩擦监测组件上设置有摩擦衬垫,钢丝绳远离纵向振动组件的一端固定连接在机架上;纵向振动组件设有使钢丝绳产生纵向振动的纵向振动部,横向振动组件设有使钢丝绳产生横向振动的横向振动部,钢丝绳上设置有传感器组件。本发明可以为钢丝绳在多向振动状态下与衬垫摩擦机理揭示提供数据支撑。
The invention discloses a multidirectional vibration test device for a steel wire rope and a friction pad and a test method thereof. It includes a frame, a longitudinal vibration component arranged on the side of the frame, a lateral vibration component arranged on the top of the frame, and a friction monitoring component arranged on the top of the frame; A roller is arranged between the component and the lateral vibration component, and the longitudinal vibration component is connected with a wire rope. The wire rope bypasses the roller and passes through the lateral vibration component and the friction monitoring component. One end is fixedly connected to the frame; the longitudinal vibration component is provided with a longitudinal vibration part for generating longitudinal vibration of the wire rope; The invention can provide data support for revealing the friction mechanism between the steel wire rope and the pad under the multi-directional vibration state.
Description
技术领域technical field
本发明涉及矿山机械设备领域,尤其涉及一种钢丝绳与摩擦衬垫多向振动试验装置及其试验方法。The invention relates to the field of mining machinery and equipment, in particular to a multidirectional vibration test device for a steel wire rope and a friction pad and a test method thereof.
背景技术Background technique
摩擦式提升机作为煤炭井下到井上运输的关键部件,其传动性能的可靠性直接关联到矿井的提升效率和提升安全。目前,由于矿井开采深度的增加以及提升速度的提高,钢丝绳由于弹性特质其振动愈发显著,当钢丝绳的振动沿绳体向上传递至摩擦轮,则将导致钢丝绳与摩擦衬垫的接触不稳定,而两者的接触状态直接关系到摩擦力的稳定性,由于衬垫为高分子聚合物,其粘弹特性对于振动的反应复杂,因此,有必要研制一款振动-摩擦实验设施,已实验在不同钢丝绳振动参数下与衬垫的摩擦行为,通过局部西观的摩擦实验揭示钢丝绳与衬垫的振动- 摩擦耦合特性,为抗振、增摩高性能衬垫的开发以及高质量摩擦式提升机的设计制造提供理论基础。As a key component of coal transportation from underground to surface, the reliability of its transmission performance is directly related to the lifting efficiency and safety of the mine. At present, due to the increase of the mining depth of the mine and the improvement of the lifting speed, the vibration of the steel wire rope is more and more obvious due to its elastic characteristics. The contact state of the two is directly related to the stability of the friction force. Since the liner is a high-molecular polymer, its viscoelastic property has a complex response to vibration. Therefore, it is necessary to develop a vibration-friction experimental facility, which has been tested in The friction behavior of the wire rope and the pad under different vibration parameters, and the vibration-friction coupling characteristics of the wire rope and the pad are revealed through the friction experiment of the partial western view, which is the development of the high-performance pad for anti-vibration and friction enhancement and the high-quality friction hoist. The design and manufacture provide a theoretical basis.
CN111141514A公开了一种钢丝绳与衬垫多向振动下的摩擦损失实验装置及方法,该专利模拟了实际摩擦式提升机的机构,并考虑了钢丝绳的多向振动,但其钢丝绳与摩擦轮接触范围为180°,无法反应振动下的微观摩擦机理。CN111141514A discloses an experimental device and method for friction loss under multidirectional vibration of steel wire rope and pad. The patent simulates the mechanism of an actual friction hoist, and considers the multidirectional vibration of the steel wire rope, but the contact range between the wire rope and the friction wheel is limited. is 180°, which cannot reflect the microscopic friction mechanism under vibration.
CN104729987B公开了一种提升机用钢丝绳、摩擦衬垫综合摩擦检测装置及方法,该专利公能够在一台试验机上模拟不同工况条件下缠绕式提升机中钢丝绳与钢丝绳交叉接触高速滑动摩擦、蠕动摩擦以及摩擦式提升机中钢丝绳与摩擦衬垫高速滑动摩擦三种运动行为,这种实验装置并没有考虑钢丝绳产生振动后,钢丝绳与摩擦衬垫之间的摩擦关系。CN104729987B discloses a comprehensive friction detection device and method of steel wire rope and friction pad for hoisting machine. The patent can simulate the cross contact between steel wire rope and steel wire rope in a winding hoist on a testing machine under different working conditions. High-speed sliding friction, creeping Friction and high-speed sliding friction between the wire rope and the friction pad in the friction hoist are three motion behaviors. This experimental device does not consider the friction relationship between the wire rope and the friction pad after the wire rope vibrates.
CN104122198B一种摩擦衬垫-提升钢丝绳动态摩擦传动试验装置及方法,该专利可以实现模拟钢丝绳周向振动和径向振动的摩擦实验,但该装置无法改变钢丝绳径向振动的方向,在研究过程中仍存在诸多不足。CN104122198B A friction pad-lifting wire rope dynamic friction transmission test device and method, the patent can realize the friction experiment simulating the circumferential vibration and radial vibration of the wire rope, but the device cannot change the direction of the radial vibration of the wire rope, in the research process There are still many deficiencies.
现有技术存在的问题主要有:(1)未考虑实际摩擦提升过程中钢丝绳的振动; (2)或考虑振动,但无法反映或研究局部的振动-摩擦耦合机理。The problems existing in the prior art mainly include: (1) the vibration of the wire rope during the actual friction lifting process is not considered; (2) the vibration is considered, but the local vibration-friction coupling mechanism cannot be reflected or studied.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种钢丝绳与摩擦衬垫多向振动试验装置及其试验方法,以解决上述问题,为钢丝绳在多向振动状态下与衬垫摩擦机理揭示提供数据支撑。The purpose of the present invention is to provide a multi-directional vibration test device and a test method for a wire rope and a friction pad to solve the above problems and provide data support for revealing the friction mechanism between the wire rope and the pad under multi-directional vibration.
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides following scheme:
一种钢丝绳与摩擦衬垫多向振动试验装置,包括机架、设置在所述机架侧面的纵向振动组件、设置在所述机架顶部的横向振动组件及设置在所述机架顶部的摩擦监测组件;A multi-directional vibration test device for a steel wire rope and a friction pad, comprising a frame, a longitudinal vibration assembly arranged on the side of the frame, a lateral vibration assembly arranged on the top of the frame, and a frictional vibration assembly arranged at the top of the frame monitoring components;
所述纵向振动组件、横向振动组件、摩擦监测组件顺向依次设置,所述纵向振动组件、横向振动组件之间设置有滚轮,所述纵向振动组件连接有钢丝绳,所述钢丝绳绕过所述滚轮且穿过所述横向振动组件、摩擦监测组件设置,所述摩擦监测组件上设置有摩擦衬垫,所述钢丝绳远离所述纵向振动组件的一端固定连接在所述机架上;The longitudinal vibration assembly, the lateral vibration assembly, and the friction monitoring assembly are arranged in sequence, and a roller is arranged between the longitudinal vibration assembly and the lateral vibration assembly. The longitudinal vibration assembly is connected with a wire rope, and the wire rope goes around the roller. and is arranged through the lateral vibration component and the friction monitoring component, the friction monitoring component is provided with a friction pad, and the end of the wire rope away from the longitudinal vibration component is fixedly connected to the frame;
所述纵向振动组件设置有使所述钢丝绳产生纵向振动的纵向振动部,所述横向振动组件设置有使所述钢丝绳产生横向振动的横向振动部,所述钢丝绳上设置有传感器组件。The longitudinal vibration component is provided with a longitudinal vibration part for generating longitudinal vibration of the steel wire rope, the lateral vibration component is provided with a lateral vibration part for generating lateral vibration on the steel wire rope, and a sensor component is provided on the steel rope.
优选的,所述纵向振动组件包括竖直固定连接在所述机架侧面的第一底板,所述第一底板远离所述机架的一侧固定连接有第一滑轨,所述第一滑轨两端设置有第一限位块,所述第一滑轨滑动配合有第一滑动板,所述第一滑动板底部固定连接有配重块,所述第一底板远离所述机架的一侧顶部可拆卸连接有用于固定所述钢丝绳的第一夹紧块,所述纵向振动部固定连接在所述第一底板远离所述机架的一侧。Preferably, the longitudinal vibration assembly includes a first bottom plate that is vertically and fixedly connected to the side of the frame, a side of the first bottom plate away from the frame is fixedly connected with a first sliding rail, and the first sliding rail is fixed to the side of the frame. Both ends of the rail are provided with first limiting blocks, the first sliding rail is slidably fitted with a first sliding plate, the bottom of the first sliding plate is fixedly connected with a counterweight, and the first bottom plate is far away from the bottom of the rack. A first clamping block for fixing the wire rope is detachably connected to the top of one side, and the longitudinal vibration part is fixedly connected to the side of the first bottom plate away from the frame.
优选的,所述纵向振动部包括第一伺服电机和与所述第一伺服电机输出轴固定连接的偏心块,所述第一伺服电机的机体与所述第一底板固定连接。Preferably, the longitudinal vibration part includes a first servo motor and an eccentric block fixedly connected to the output shaft of the first servo motor, and the body of the first servo motor is fixedly connected to the first bottom plate.
优选的,横向振动组件包括固定连接在所述机架顶部的第二底板,所述第二底板侧壁固定连接有第二滑轨,所述第二滑轨与所述钢丝绳平行设置,所述第二滑轨滑动配合有第二滑动板,所述第二滑动板上开设有弧形滑槽,所述弧形滑槽内滑动配合有滑动轴承,所述弧形滑槽两个端面分别设置有第一压紧板,所述第一压紧板开设有用于安装滑动轴承的轴孔,两个所述第一压紧板通过螺纹连接有第一压紧把手,所述第二滑动板固定连接有齿圈,所述齿圈内啮合有齿轮,所述齿圈、弧形滑槽与所述钢丝绳同轴设置,所述齿轮轴接有第三伺服电机;Preferably, the lateral vibration assembly includes a second bottom plate fixedly connected to the top of the frame, a second sliding rail is fixedly connected to the side wall of the second bottom plate, the second sliding rail is arranged in parallel with the steel wire rope, and the The second sliding rail is slidably fitted with a second sliding plate, the second sliding plate is provided with an arc-shaped chute, a sliding bearing is slidably fitted in the arc-shaped chute, and two end faces of the arc-shaped chute are respectively provided with There is a first pressing plate, the first pressing plate is provided with a shaft hole for installing the sliding bearing, the two first pressing plates are connected with a first pressing handle through a thread, and the second sliding plate is fixed A ring gear is connected, a gear is engaged in the ring gear, the ring gear, the arc chute and the steel wire rope are coaxially arranged, and the gear shaft is connected with a third servo motor;
所述第二滑动板靠近所述第二底板的顶部侧面固定连接有第二压紧板,所述第二压紧板上开设有长圆孔,所述第二底板顶部连接有第二压紧把手,所述第二压紧把手穿过第二压紧板与所述第二底板螺纹连接;A second pressing plate is fixedly connected to the top side of the second sliding plate close to the second bottom plate, the second pressing plate is provided with an oblong hole, and the top of the second bottom plate is connected with a second pressing handle , the second pressing handle is threadedly connected to the second bottom plate through the second pressing plate;
所述第二滑动板远离所述滚轮的一侧垂直固定连接有支撑板,所述支撑板顶面固定连接有所述横向振动部,所述第三伺服电机的机体与所述支撑板底面固定连接。A support plate is vertically fixedly connected to the side of the second sliding plate away from the roller, the lateral vibration part is fixedly connected to the top surface of the support plate, and the body of the third servo motor is fixed to the bottom surface of the support plate connect.
优选的,所述横向振动部包括固定连接在所述支撑板顶面的第二伺服电机,所述第二伺服电机轴接有偏心轮,所述偏心轮边部转动连接有连杆,所述连杆远离所述偏心轮的一端转动连接有第二夹紧块,所述第二夹紧块底部滑动配合有第四滑轨,所述第四滑轨固定连接在所述支撑板顶面。Preferably, the lateral vibration part includes a second servo motor fixedly connected to the top surface of the support plate, the second servo motor is connected with an eccentric wheel, and a connecting rod is rotatably connected to the edge of the eccentric wheel, and the A second clamping block is rotatably connected to one end of the connecting rod away from the eccentric wheel, the bottom of the second clamping block is slidably fitted with a fourth sliding rail, and the fourth sliding rail is fixedly connected to the top surface of the support plate.
优选的,所述摩擦监测组件包括固定连接在所述机架顶部的第三底板,所述第三底板上固定连接有第三滑轨,所述第三滑轨滑动配合有第三滑动板,所述第三滑动板底部设置有丝杠组件,所述丝杠组件的丝杠轴接有第四伺服电机,所述第四伺服电机与所述第三底板固定连接,所述丝杠组件的丝杠转动连接在所述第三底板两端;Preferably, the friction monitoring assembly includes a third bottom plate fixedly connected to the top of the rack, a third sliding rail is fixedly connected to the third bottom plate, and a third sliding plate is slidably fitted with the third sliding rail, The bottom of the third sliding plate is provided with a lead screw assembly, the lead screw shaft of the lead screw assembly is connected with a fourth servo motor, the fourth servo motor is fixedly connected with the third bottom plate, and the lead screw assembly is The lead screw is rotatably connected to both ends of the third base plate;
所述第三滑动板顶面固定连接有立板,所述立板竖向固定连接有第五滑轨,所述第五滑轨滑动配合有竖向滑板,所述竖向滑板远离所述立板的侧面固定连接有托盘,竖向滑板远离所述立板的侧面转动连接有下压轮,所述下压轮设置在所述托盘下方,所述第三滑动板顶面固定连接有三维力传感器,所述三维力传感器顶部固定与所述摩擦衬垫固定连接,所述摩擦衬垫设置在所述下压轮下方,所述钢丝绳接触设置在所述摩擦衬垫上表面。A vertical plate is fixedly connected to the top surface of the third sliding plate, and a fifth sliding rail is vertically fixedly connected to the vertical plate. A tray is fixedly connected to the side of the plate, and a lower pressing wheel is rotatably connected to the side of the vertical slide plate away from the vertical plate. A sensor, the top of the three-dimensional force sensor is fixedly connected to the friction pad, the friction pad is arranged under the lower pressing wheel, and the steel wire rope is arranged in contact with the upper surface of the friction pad.
优选的,所述传感器组件包括与所述钢丝绳远离所述纵向振动组件一端固定连接的拉力传感器和固定连接在所述钢丝绳上的加速度计,所述加速度计设置在所述横向振动组件、摩擦监测组件之间。Preferably, the sensor assembly includes a tension sensor fixedly connected to the end of the wire rope away from the longitudinal vibration assembly and an accelerometer fixedly connected to the wire rope, the accelerometer is arranged on the lateral vibration assembly, friction monitoring between components.
另一优选方案,所述传感器组件包括与所述钢丝绳远离所述纵向振动组件一端固定连接的拉力传感器和滑动连接在所述钢丝绳上的加速度计,所述加速度计设置在所述横向振动组件、摩擦监测组件之间,所述加速度计与所述三维力传感器之间固定连接有弹簧,所述钢丝绳上下对称设置有两个滑轮,所述加速度计与两个所述滑轮转动连接。In another preferred solution, the sensor assembly includes a tension sensor fixedly connected to one end of the wire rope away from the longitudinal vibration assembly, and an accelerometer slidably connected to the wire rope, the accelerometer is arranged on the lateral vibration assembly, Between the friction monitoring components, a spring is fixedly connected between the accelerometer and the three-dimensional force sensor, two pulleys are arranged symmetrically up and down the wire rope, and the accelerometer is rotatably connected to the two pulleys.
一种钢丝绳与摩擦衬垫多向振动试验装置的试验方法,包括如下步骤:A test method for a multidirectional vibration test device for a steel wire rope and a friction pad, comprising the following steps:
步骤一,准备工作,将所述钢丝绳一端与所述纵向振动组件固定连接,所述钢丝绳绕过所述滚轮且另一端通过所述传感器组件与所述机架固定连接;
步骤二,调整工作,调整横向振动组件,使横向振动组件振动方向符合试验要求,将钢丝绳穿过横向振动组件进行固定,调整摩擦监测组件,使所述摩擦衬垫与所述钢丝绳接触。Step 2: Adjust the work, adjust the lateral vibration assembly so that the vibration direction of the lateral vibration assembly meets the test requirements, pass the steel wire rope through the lateral vibration assembly for fixing, and adjust the friction monitoring assembly so that the friction pad is in contact with the steel wire rope.
步骤三,开始试验,启动所述纵向振动部、横向振动部摩擦监测组件,通过所述传感器组件得出所述钢丝绳与所述摩擦衬垫之间的摩擦接触与摩擦数据。
本发明具有如下技术效果:The present invention has the following technical effects:
本发明通过纵向振动组件的设置可以使钢丝绳产生纵向振动,通过横向振动组件的设置可以实现钢丝绳的不同方向的横向振动,将钢丝绳上安装加速度计可以监测钢丝绳的多种运动状态,并结合拉力传感器监测钢丝绳的受力状态,结摩擦监测机构上设置上下滑动的托盘,可以随时调整钢丝绳和摩擦衬垫的摩擦力,从而实现钢丝绳多方向振动摩擦状态下的试验数据收集。In the present invention, the longitudinal vibration of the wire rope can be generated by the arrangement of the longitudinal vibration component, and the transverse vibration of the wire rope in different directions can be realized by the arrangement of the transverse vibration component. To monitor the force state of the wire rope, the knot friction monitoring mechanism is provided with a tray that slides up and down, and the friction force of the wire rope and the friction pad can be adjusted at any time, so as to realize the test data collection under the multi-directional vibration and friction state of the wire rope.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative labor.
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明左视轴测结构示意图;2 is a schematic diagram of a left-view axonometric structure of the present invention;
图3为图2中A的局部放大结构示意图;Fig. 3 is the partial enlarged structure schematic diagram of A in Fig. 2;
图4为图2中B的局部放大结构示意图;Fig. 4 is the partial enlarged structural schematic diagram of B in Fig. 2;
图5为横向振动组件左视轴测结构示意图;Figure 5 is a schematic diagram of the left axonometric structure of the lateral vibration assembly;
图6为横向振动组件右视轴测结构示意图;Figure 6 is a schematic diagram of the right axonometric structure of the lateral vibration assembly;
图7为本发明后视轴测结构示意图;7 is a schematic diagram of the rear axonometric structure of the present invention;
图8为图7中C的局部放大结构示意图。FIG. 8 is a partial enlarged structural schematic diagram of C in FIG. 7 .
其中,1为机架、2为纵向振动组件、201为第一底板、202为第一滑轨、203 为第一限位块、204为第一滑动板、205为配重块、206为第一夹紧块、207为第一伺服电机、208为偏心块、3为横向振动组件、301为第二底板、302为第二滑轨、303为第二滑动板、3031为弧形滑槽、3032为滑动轴承、3033为支撑板、 3034为第四滑轨、304为齿圈、3041为齿轮、305为第一压紧板、306为第二夹紧块、307为第二伺服电机、3071为偏心轮、308为连杆、309为第二压紧板、 310为第二压紧把手、311为第三伺服电机、312为第一压紧把手、4为摩擦监测组件、401为第三底板、402为第三滑轨、403为丝杠组件、404为第三滑动板、 4041为第四伺服电机、405为立板、406为三维力传感器、4061为摩擦衬垫、407 为竖向滑板、4071为托盘、4072为下压轮、5为钢丝绳、501为拉力传感器、502 为加速度计、6为滚轮。Among them, 1 is the frame, 2 is the longitudinal vibration assembly, 201 is the first bottom plate, 202 is the first sliding rail, 203 is the first limit block, 204 is the first sliding plate, 205 is the counterweight block, and 206 is the first A clamping block, 207 is the first servo motor, 208 is the eccentric block, 3 is the lateral vibration assembly, 301 is the second bottom plate, 302 is the second sliding rail, 303 is the second sliding plate, 3031 is the arc-shaped chute, 3032 is the sliding bearing, 3033 is the support plate, 3034 is the fourth slide rail, 304 is the ring gear, 3041 is the gear, 305 is the first pressing plate, 306 is the second clamping block, 307 is the second servo motor, 3071 is the eccentric wheel, 308 is the connecting rod, 309 is the second pressing plate, 310 is the second pressing handle, 311 is the third servo motor, 312 is the first pressing handle, 4 is the friction monitoring component, 401 is the third Bottom plate, 402 is the third sliding rail, 403 is the screw assembly, 404 is the third sliding plate, 4041 is the fourth servo motor, 405 is the vertical plate, 406 is the three-dimensional force sensor, 4061 is the friction pad, 407 is the vertical Skateboard, 4071 is a pallet, 4072 is a pressing wheel, 5 is a wire rope, 501 is a tension sensor, 502 is an accelerometer, and 6 is a roller.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
实施例一:Example 1:
参照图1-8所示,本实施例提供一种钢丝绳与摩擦衬垫多向振动试验装置,包括机架1、设置在机架1侧面的纵向振动组件2、设置在机架1顶部的横向振动组件3及设置在机架1顶部的摩擦监测组件4;1-8, the present embodiment provides a multi-directional vibration test device for a steel wire rope and a friction pad, including a
纵向振动组件2、横向振动组件3、摩擦监测组件4顺向依次设置,纵向振动组件2、横向振动组件3之间设置有滚轮6,纵向振动组件2连接有钢丝绳5,钢丝绳5绕过滚轮6且穿过横向振动组件3、摩擦监测组件4设置,摩擦监测组件4上设置有摩擦衬垫4061,钢丝绳5远离纵向振动组件2的一端固定连接在机架1上;The
纵向振动组件2设置有使钢丝绳5产生纵向振动的纵向振动部,横向振动组件3设置有使钢丝绳5产生横向振动的横向振动部,钢丝绳5上设置有传感器组件。The
进一步优化方案,纵向振动组件2包括竖直固定连接在机架1侧面的第一底板201,第一底板201远离机架1的一侧固定连接有第一滑轨202,第一滑轨202 两端设置有第一限位块203,第一滑轨202滑动配合有第一滑动板204,第一滑动板204底部固定连接有配重块205,第一底板201远离机架1的一侧顶部可拆卸连接有用于固定钢丝绳5的第一夹紧块206,纵向振动部固定连接在第一底板 201远离机架1的一侧。To further optimize the solution, the
进一步优化方案,纵向振动部包括第一伺服电机207和与第一伺服电机207 输出轴固定连接的偏心块208,第一伺服电机207的机体与第一底板201固定连接。In a further optimized solution, the longitudinal vibration part includes a
进一步优化方案,横向振动组件3包括固定连接在机架1顶部的第二底板 301,第二底板301侧壁固定连接有第二滑轨302,第二滑轨302与钢丝绳5平行设置,第二滑轨302滑动配合有第二滑动板303,第二滑动板303上开设有弧形滑槽3031,弧形滑槽3031内滑动配合有滑动轴承3032,弧形滑槽3031两个端面分别设置有第一压紧板305,第一压紧板305开设有用于安装滑动轴承3032 的轴孔,两个第一压紧板305通过螺纹连接有第一压紧把手312,第二滑动板303 固定连接有齿圈304,齿圈304内啮合有齿轮3041,齿圈304、弧形滑槽3031 与钢丝绳5同轴设置,齿轮3041轴接有第三伺服电机311;To further optimize the solution, the
第二滑动板303靠近第二底板301的顶部侧面固定连接有第二压紧板309,第二压紧板309上开设有长圆孔,第二底板301顶部连接有第二压紧把手310,第二压紧把手310穿过第二压紧板309与第二底板301螺纹连接;A second
第二滑动板303远离滚轮6的一侧垂直固定连接有支撑板3033,支撑板3033 顶面固定连接有横向振动部,第三伺服电机311的机体与支撑板3033底面固定连接。The side of the second sliding
进一步优化方案,横向振动部包括固定连接在支撑板3033顶面的第二伺服电机307,第二伺服电机307轴接有偏心轮3071,偏心轮3071边部转动连接有连杆308,连杆308远离偏心轮3071的一端转动连接有第二夹紧块306,第二夹紧块306底部滑动配合有第四滑轨3034,第四滑轨3034固定连接在支撑板3033 顶面。To further optimize the solution, the lateral vibration part includes a
进一步优化方案,摩擦监测组件4包括固定连接在机架1顶部的第三底板 401,第三底板401上固定连接有第三滑轨402,第三滑轨402滑动配合有第三滑动板404,第三滑动板404底部设置有丝杠组件403,丝杠组件403的丝杠轴接有第四伺服电机4041,第四伺服电机4041与第三底板401固定连接,丝杠组件403的丝杠转动连接在第三底板401两端;In a further optimized solution, the
第三滑动板404顶面固定连接有立板405,立板405竖向固定连接有第五滑轨,第五滑轨滑动配合有竖向滑板407,竖向滑板407远离立板405的侧面固定连接有托盘4071,竖向滑板407远离立板405的侧面转动连接有下压轮4072,下压轮4072设置在托盘4071下方,第三滑动板404顶面固定连接有三维力传感器406,三维力传感器406顶部固定与摩擦衬垫4061固定连接,摩擦衬垫4061 设置在下压轮4072下方,钢丝绳5接触设置在摩擦衬垫4061上表面。A
进一步优化方案,传感器组件包括与钢丝绳5远离纵向振动组件2一端固定连接的拉力传感器501和固定连接在钢丝绳5上的加速度计502,加速度计502 设置在横向振动组件3、摩擦监测组件4之间。Further optimized solution, the sensor assembly includes a
一种钢丝绳与摩擦衬垫多向振动试验装置的试验方法,包括如下步骤:A test method for a multidirectional vibration test device for a steel wire rope and a friction pad, comprising the following steps:
步骤一,准备工作,通过第一夹紧块206将钢丝绳5一端与纵向振动组件2 上的第一滑动板204固定连接,钢丝绳5绕过滚轮6且另一端通过传感器组件的拉力传感器501与机架1固定连接;
步骤二,调整工作,调整横向振动组件3,通过控制第三伺服电机311转动,从而带动齿轮3041转动,从而使第二夹紧块306的振动方向可以在0-90°内进行调整,使横向振动组件3振动方向符合试验要求的振动角度,将钢丝绳5穿过横向振动组件3,通过第二夹紧块306将钢丝绳5与第二夹紧块306进行固定,调整摩擦监测组件4,使摩擦衬垫4061与钢丝绳5接触。Step 2: Adjust the work, adjust the
步骤三,开始试验,启动纵向振动部第一伺服电机207、横向振动部的第二伺服电机307、摩擦监测组件4的第四伺服电机4041,第一伺服电机207带动偏心块208转动为钢丝绳5施加纵向振动,第二伺服电机307带动偏心轮3071转动,偏心轮3071带动连杆308运动,从而使第二夹紧块306产生横向振动并将横向振动传递至钢丝绳5,通过加速度计502测出钢丝绳5的振动数据,通过拉力传感器501测出钢丝绳5的预紧力数据,控制第四伺服电机4041往复转动,从而使第三滑动板404带动摩擦衬垫4061和下压轮4072沿钢丝绳5往复运动,再通过在托盘4071上增加固定重量的重物,使下压轮4072向下压住钢丝绳5,为钢丝绳5提供正压力,通过三维力传感器406测得钢丝绳5在多向振动下与摩擦衬垫4061摩擦接触与摩擦数据。为钢丝绳在多向振动状态下与摩擦衬垫摩擦行为提供试验研究数据。
实施例二:Embodiment 2:
本实施例的实验装置与实施例一的区别仅在于,传感器组件包括与钢丝绳5 远离纵向振动组件2一端固定连接的拉力传感器501和滑动连接在钢丝绳5上的加速度计502,加速度计502设置在横向振动组件3、摩擦监测组件4之间,加速度计502与三维力传感器406之间固定连接有弹簧,钢丝绳5上下对称设置有两个滑轮,加速度计502与两个滑轮转动连接。The difference between the experimental device of this embodiment and the first embodiment is only that the sensor assembly includes a
本实施例的结构可以实现钢丝绳5与摩擦衬垫4061相对滑动状态下的力学性能及力学参数的试验。The structure of this embodiment can realize the test of the mechanical properties and mechanical parameters in the relative sliding state of the
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or It is implied that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred modes of the present invention, but not to limit the scope of the present invention. Without departing from the design spirit of the present invention, those of ordinary skill in the art can make various modifications to the technical solutions of the present invention. Variations and improvements should fall within the protection scope determined by the claims of the present invention.
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