CN112798399B - PU pipeline detection device in high-end manufacturing - Google Patents
PU pipeline detection device in high-end manufacturing Download PDFInfo
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- CN112798399B CN112798399B CN202110046641.0A CN202110046641A CN112798399B CN 112798399 B CN112798399 B CN 112798399B CN 202110046641 A CN202110046641 A CN 202110046641A CN 112798399 B CN112798399 B CN 112798399B
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- 238000001514 detection method Methods 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000011521 glass Substances 0.000 claims abstract description 16
- 230000002159 abnormal effect Effects 0.000 claims description 7
- 238000007689 inspection Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 2
- 229910001220 stainless steel Inorganic materials 0.000 claims description 2
- 239000010935 stainless steel Substances 0.000 claims description 2
- 230000006378 damage Effects 0.000 abstract description 5
- 230000001681 protective effect Effects 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/04—Chucks
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention relates to a detection device, in particular to a PU pipeline detection device in high-end manufacture. The technical problems to be solved by the invention are as follows: a PU pipeline detection device with protective measures in high-end manufacture is provided. PU pipeline detection device in high-end manufacturing, including: a frame; the support rods are symmetrically arranged on two sides of the frame; the mounting frame is arranged between the support rods at two sides; the driving assembly is arranged on the frame; and the inflation assembly is arranged between the mounting frames. The PU pipeline is provided with the clamping assembly, and the blade can clamp the PU pipeline during detection, so that the PU pipeline is prevented from falling off during inflation; the invention is provided with the protection component, and the glass frame can block the PU pipeline being detected during detection, so that the damage to staff caused by the breakage of the PU pipeline can be effectively prevented.
Description
Technical Field
The invention relates to a detection device, in particular to a PU pipeline detection device in high-end manufacture.
Background
The PU pipeline is a first-choice pneumatic pressure hose in the pneumatic industry, and the produced PU pipeline can be put into use only by detection.
Patent grant bulletin number CN 111721633A's patent discloses a can carry out high-end equipment manufacturing of contrast test and use PU pipeline detection device, including base, heating device, fixed plate and reference column, heating device is installed to the top of base, and heating device's left and right sides all is provided with the fixed plate to the fixed plate inlays the upper surface at the base, the medial surface of fixed plate is inlayed and is had the reference column, and the inside of reference column is provided with the pressurization pipe, and the outside of reference column is provided with the installation piece, the installation piece is inlayed at the medial surface of fixed plate, and the device is nevertheless can avoid follow-up PU pipeline main part to take place the landing of tip when detecting, increases the practicality of device, but does not have safeguard measure, causes work injury easily during the detection.
It is therefore desirable to design a PU pipeline inspection device in high-end manufacturing with safeguards.
Disclosure of Invention
In order to overcome the defect that the prior device has no protective measures and is easy to cause work injury during detection, the technical problem to be solved is as follows: a PU pipeline detection device with protective measures in high-end manufacture is provided.
The technical scheme of the invention is as follows: PU pipeline detection device in high-end manufacturing, including: a frame; the support rods are symmetrically arranged on two sides of the frame; the mounting frame is arranged between the support rods at two sides; the driving assembly is arranged on the frame; and the inflation assembly is arranged between the mounting frames.
Further, the drive assembly includes: the fixing frame is arranged on the frame; the gear motor is arranged on the fixing frame; the rotating rod is arranged on the output shaft of the speed reducing motor; and the cam is arranged on the rotating rod.
Further, the inflation assembly includes: the brackets are arranged on two sides of the mounting frame; the cylinder body is arranged on the bracket; the air inlet pipe is arranged between the cylinder bodies; the piston rod is slidably arranged on the cylinder body; the connecting plate is arranged between the piston rods; and the first spring is arranged between the connecting plate and the cylinder body.
Further, still including the chucking subassembly, the chucking subassembly is including: the sliding rail is arranged on the mounting frame; the first cross rod is slidably arranged on the sliding rail; the second cross bars are slidably arranged on two sides of the mounting frame; a blade mounted on the second rail; the second spring is arranged between the second cross rod and the mounting frame; and the pulling plate is rotatably arranged between the second cross rod and the first cross rod.
Further, still include the protection subassembly, the protection subassembly is including: the support frame is arranged on the frame; the rotating shafts are rotatably arranged at two sides of the supporting frame; and the glass frame is arranged between the rotating shafts.
Further, still including rotating assembly, rotating assembly is including: the vertical rods are arranged on two sides of the frame; the special-shaped plate is arranged between the vertical rods in a sliding manner; the third spring is arranged between the special-shaped plate and the vertical rod; the guide rails are arranged on two sides of the frame; the circular shaft is slidably arranged on the guide rail; the pull rod is rotatably arranged between the circular shaft and the special-shaped plate; the connecting rod is arranged on the circular shaft; the gear is arranged on the rotating shaft; the rack is arranged on the connecting rod and meshed with the gear.
Further, still including pushing the subassembly, pushing the subassembly and including: the special-shaped rod is arranged on the first cross rod; the wedge block is arranged on the special-shaped rod and matched with the connecting rod.
Further, the blade is made of stainless steel.
The beneficial effects are that: 1. the invention is provided with the clamping assembly, and the blade can clamp the PU pipeline during detection, so that the PU pipeline is prevented from falling off during inflation.
2. The invention is provided with the protection component, and the glass frame can block the PU pipeline being detected during detection, so that the damage to staff caused by the breakage of the PU pipeline can be effectively prevented.
3. The glass frame rotating device is provided with the rotating assembly, so that the glass frame can be automatically driven to rotate and cover, a rotating shaft is not required to be manually controlled to rotate, and the burden of workers is reduced.
4. According to the invention, the connecting rod is matched with the wedge-shaped block, so that the first cross rod can be automatically controlled to move, and a worker does not need to manually control the first cross rod, thereby reducing the burden of the worker.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of a driving assembly according to the present invention.
FIG. 3 is a schematic perspective view of an inflatable module according to the present invention.
Fig. 4 is a schematic perspective view of a clamping assembly according to the present invention.
Fig. 5 is a schematic perspective view of a protection component according to the present invention.
Fig. 6 is a schematic perspective view of a rotating assembly according to the present invention.
Fig. 7 is a schematic perspective view of a pushing assembly according to the present invention.
In the reference numerals: 1-rack, 2-support bar, 3-mounting rack, 4-driving component, 41-fixing rack, 42-gear motor, 43-rotating rod, 44-cam, 5-inflation component, 51-bracket, 52-cylinder, 53-air inlet pipe, 54-piston rod, 55-connecting plate, 56-first spring, 6-clamping component, 61-slide rail, 62-first cross bar, 63-second cross bar, 64-blade, 65-second spring, 66-pull plate, 7-protection component, 71-support frame, 72-rotating shaft, 73-glass frame, 8-rotating component, 81-vertical rod, 82-special-shaped plate, 83-third spring, 84-guide rail, 85-circular shaft, 86-pull rod, 87-connecting rod, 88-gear, 89-rack, 9-pushing component, 91-special-shaped rod and 92-wedge block.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Example 1
The utility model provides a PU pipeline detection device in high-end manufacturing, as shown in fig. 1 through 3, including frame 1, bracing piece 2, mounting bracket 3, drive assembly 4 and inflation assembly 5, both sides all bilateral symmetry are equipped with bracing piece 2 around the upper portion of frame 1, all have mounting bracket 3 through the bolt rigid coupling between bracing piece 2 of both sides around, and the middle part of frame 1 is equipped with drive assembly 4, is equipped with inflation assembly 5 between the mounting bracket 3.
When the PU pipeline needs to be detected, the PU pipeline is connected to the inflation assembly 5, then the driving assembly 4 is started, the driving assembly 4 can drive the inflation assembly 5 to operate, then the inflation assembly 5 is used for inflating the PU pipeline, another PU pipeline is replaced on the inflation assembly 5 after the detection is completed, then the device can be used for inflating the another PU pipeline, and after all the PU pipelines are detected, the driving assembly 4 is closed.
The driving assembly 4 comprises a fixing frame 41, a gear motor 42, a rotating rod 43 and a cam 44, wherein the fixing frame 41 is fixedly connected to the rear side of the frame 1 through bolts, the gear motor 42 is arranged on the fixing frame 41, the rotating rod 43 is connected to an output shaft of the gear motor 42, and the cam 44 is connected to the middle of the rotating rod 43 through a key.
When the PU pipeline is required to be detected, the PU pipeline is connected to the inflation assembly 5, then the gear motor 42 is started, the gear motor 42 drives the rotating rod 43 to rotate, the cam 44 is further rotated, the inflation assembly 5 is further enabled to operate, the PU pipeline is detected, and after the PU pipeline is detected, the gear motor 42 is turned off.
The inflation assembly 5 comprises a bracket 51, a cylinder body 52, an air inlet pipe 53, a piston rod 54, a connecting plate 55 and a first spring 56, wherein the bracket 51 is fixedly connected to the front side and the rear side of the installation frame 3 through bolts, the cylinder body 52 is arranged on the bracket 51, the air inlet pipe 53 is connected between the upper sides of the cylinder body 52, the piston rod 54 is arranged on the cylinder body 52 in a sliding mode, the connecting plate 55 is connected between the piston rods 54, and the first spring 56 is connected between the connecting plate 55 and the cylinder body 52.
When the PU pipeline is required to be detected, the PU pipeline is connected between the air inlet pipes 53, then the gear motor 42 is started, the cam 44 is enabled to rotate, when the cam 44 rotates to be in contact with the connecting plate 55, the connecting plate 55 is enabled to move upwards, the first spring 56 is compressed, the piston rod 54 is enabled to move upwards, then the air in the cylinder 52 is enabled to be discharged into the PU pipeline from the air inlet pipes 53, elasticity of the PU pipeline can be detected, when the cam 44 rotates to be out of contact with the connecting plate 55, the first spring 56 rebounds to drive the connecting plate 55 and the piston rod 54 to move downwards for resetting, then another PU pipeline is replaced, then the process is repeated, and after detection of all the PU pipelines is completed, the gear motor 42 is turned off.
Example 2
On the basis of embodiment 1, as shown in fig. 1, 4, 5, 6 and 7, the clamping assembly 6 further comprises a clamping assembly 6, the clamping assembly 6 comprises a sliding rail 61, a first cross rod 62, a second cross rod 63, a blade 64, a second spring 65 and a pull plate 66, the sliding rail 61 is arranged on the lower side of the mounting frame 3, the first cross rod 62 is arranged on the sliding rail 61 in a sliding manner, the second cross rod 63 is arranged on the front side and the rear side of the upper portion of the mounting frame 3 in a sliding manner, the blade 64 is welded on the inner side of the second cross rod 63, the second spring 65 is connected between the second cross rod 63 and the mounting frame 3, and the pull plate 66 is connected between the second cross rod 63 and the first cross rod 62 in a rotating manner.
When the PU pipeline is required to be connected between the air inlet pipes 53, the first cross rod 62 is controlled to move upwards, the second cross rod 63 is further caused to move outwards through the pull plate 66, the second spring 65 is stretched, the blade 64 is further caused to move outwards, the PU pipeline is further connected between the air inlet pipes 53, the first cross rod 62 is not controlled after connection, the second spring 65 retracts to drive the parts to reset, the blade 64 is further caused to move inwards to clamp the PU pipeline, and the PU pipeline is prevented from falling off during inflation.
The protection assembly 7 comprises a support frame 71, a rotating shaft 72 and a glass frame 73, wherein the support frame 71 is fixedly connected to the upper side of the rear portion of the frame 1 through screws, the rotating shaft 72 is rotatably connected to the left side and the right side of the support frame 71, and the glass frame 73 is connected between the rotating shafts 72.
When detecting, the control rotating shaft 72 rotates, and then the glass frame 73 rotates, so that the glass frame 73 blocks the PU pipeline which is being detected, damage to workers caused by the breakage of the PU pipeline can be effectively prevented, and after the detection is completed, the control rotating shaft 72 rotates reversely, and then the glass frame 73 rotates reversely to reset.
Still including rotating assembly 8, rotating assembly 8 is including montant 81, abnormal shape board 82, third spring 83, guide rail 84, round axle 85, pull rod 86, connecting rod 87, gear 88 and rack 89, the left and right sides of frame 1 all is equipped with montant 81, sliding connection has abnormal shape board 82 between the montant 81, all be connected with third spring 83 between abnormal shape board 82 and the montant 81, the rear portion left and right sides of frame 1 all has guide rail 84 through the bolt rigid coupling, all sliding connection is equipped with round axle 85 on the guide rail 84, all rotation type connection has pull rod 86 between round axle 85 and the abnormal shape board 82, all welding has connecting rod 87 in the outside of round axle 85, all key connection has gear 88 on the pivot 72, the front end of connecting rod 87 has all welded rack 89, rack 89 and gear 88 meshing.
When the PU pipeline detection is completed, the cam 44 rotates to be in contact with the special-shaped plate 82, the special-shaped plate 82 moves downwards, the third spring 83 is stretched, the round shaft 85, the connecting rod 87 and the rack 89 move forwards through the pull rod 86 and are in contact with the gear 88, the rotating shaft 72 rotates, the glass frame 73 is rotated, when the cam 44 rotates to be out of contact with the special-shaped plate 82, the device starts to detect the PU pipeline, and meanwhile the third spring 83 retracts to drive the parts to reset, so that the glass frame 73 blocks the PU pipeline being detected.
The pushing assembly 9 comprises a special-shaped rod 91 and a wedge-shaped block 92, the special-shaped rod 91 is welded on the first cross rod 62, the wedge-shaped block 92 is welded at the rear end of the special-shaped rod 91, and the wedge-shaped block 92 is matched with the connecting rod 87.
When the connecting rod 87 moves forward, the connecting rod can be contacted with the wedge block 92, so that the wedge block 92 moves upwards, the first cross rod 62 moves upwards through the special-shaped rod 91, when the connecting rod 87 moves backward and is no longer contacted with the wedge block 92, the first cross rod 62 automatically resets to drive the special-shaped rod 91 and the wedge block 92 to reset, and then a worker does not need to manually control the first cross rod 62 to move, so that the burden of the worker is reduced.
The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of the present invention, so that all equivalent modifications made by the appended claims shall be included in the scope of the present invention.
Claims (4)
1. PU pipeline detection device in high-end manufacturing, characterized by includes: a frame (1);
the support rods (2) are symmetrically arranged at two sides of the frame (1);
the mounting frame (3) is arranged between the support rods (2) at two sides;
the driving assembly (4) is arranged on the frame (1);
the inflation assembly (5) is arranged between the mounting frames (3);
the driving assembly (4) comprises:
the fixing frame (41) is arranged on the frame (1);
a gear motor (42) mounted on the fixing frame (41);
the rotating rod (43) is arranged on the output shaft of the speed reducing motor (42);
a cam (44) mounted on the rotating lever (43);
the inflation assembly (5) comprises:
the brackets (51) are arranged on two sides of the mounting frame (3);
a cylinder (52) mounted on the bracket (51);
an air inlet pipe (53) installed between the cylinders (52);
a piston rod (54) slidably mounted on the cylinder (52);
a connecting plate (55) mounted between the piston rods (54);
a first spring (56) installed between the connection plate (55) and the cylinder (52);
the device also comprises a protection component (7), wherein the protection component (7) comprises:
a support (71) mounted on the frame (1);
the rotating shafts (72) are rotatably arranged at two sides of the supporting frame (71);
a glass frame (73) mounted between the rotating shafts (72);
still including rotating assembly (8), rotating assembly (8) including:
the vertical rods (81) are arranged at two sides of the frame (1);
a profiled plate (82) slidably mounted between the vertical bars (81);
a third spring (83) mounted between the profiled plate (82) and the vertical bar (81);
guide rails (84) arranged on both sides of the frame (1);
a circular shaft (85) slidably mounted on the guide rail (84);
the pull rod (86) is rotatably arranged between the circular shaft (85) and the special-shaped plate (82);
a connecting rod (87) mounted on the circular shaft (85);
a gear (88) mounted on the rotating shaft (72);
a rack (89) mounted on the link (87), the rack (89) being meshed with the gear (88); when the PU pipeline is required to be detected, the PU pipeline is connected between the air inlet pipes (53), then the speed reducing motor (42) is started, the cam (44) rotates, when the cam (44) rotates to be in contact with the connecting plate (55), the connecting plate (55) moves upwards, the first spring (56) is compressed, the piston rod (54) moves upwards, the air in the cylinder body (52) is discharged into the PU pipeline from the air inlet pipes (53), the elasticity of the PU pipeline can be detected, when the cam (44) rotates to be out of contact with the connecting plate (55), the first spring (56) rebounds to drive the connecting plate (55) and the piston rod (54) to move downwards for resetting, then another PU pipeline is replaced, the process is repeated, and after all the PU pipelines are detected, the speed reducing motor (42) is turned off;
when PU pipeline detects and accomplishes, cam (44) can rotate to can contact with abnormal shape board (82), can make abnormal shape board (82) move downwards, third spring (83) are stretched, and then make round axle (85) through making pull rod (86), connecting rod (87) and rack (89) move forward, and then contact with gear (88), make pivot (72) rotate, thereby make glass frame (73) by the spin, when cam (44) rotates to no longer contact with abnormal shape board (82), the device can begin to detect the PU pipeline, and simultaneously third spring (83) retract and drive above-mentioned each part and reset, make glass frame (73) block the PU pipeline that is detecting.
2. A PU pipeline inspection device in high-end manufacturing according to claim 1, further comprising a clamping assembly (6), the clamping assembly (6) comprising:
a slide rail (61) mounted on the mounting frame (3);
a first cross bar (62) slidably mounted on the slide rail (61);
the second cross bars (63) are slidably arranged on two sides of the mounting frame (3);
a blade (64) mounted on the second cross bar (63);
a second spring (65) mounted between the second cross bar (63) and the mounting frame (3);
the pulling plate (66) is rotatably arranged between the second cross bar (63) and the first cross bar (62).
3. A PU pipeline inspection device in high-end manufacturing according to claim 2, further comprising a pushing assembly (9), the pushing assembly (9) comprising:
a profiled bar (91) mounted on the first cross bar (62);
and a wedge block (92) mounted on the profiled bar (91), the wedge block (92) being engaged with the connecting rod (87).
4. A PU pipeline inspection device in high-end manufacturing according to claim 2, wherein the blade (64) is stainless steel.
Priority Applications (1)
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CN202110046641.0A CN112798399B (en) | 2021-01-14 | 2021-01-14 | PU pipeline detection device in high-end manufacturing |
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CN202110046641.0A CN112798399B (en) | 2021-01-14 | 2021-01-14 | PU pipeline detection device in high-end manufacturing |
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CN112798399A CN112798399A (en) | 2021-05-14 |
CN112798399B true CN112798399B (en) | 2024-03-29 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2304279C1 (en) * | 2006-02-16 | 2007-08-10 | Дочернее Открытое Акционерное Общество: ДОАО "Оргэнергогаз" | Device for magnetization of pipe walls of active pipelines |
CN106289655A (en) * | 2016-10-27 | 2017-01-04 | 浙江星驰汽车有限公司 | A kind of clamp structure for automobile exhaust pipe air-leakage test |
CN206032427U (en) * | 2016-08-31 | 2017-03-22 | 湖南中烟工业有限责任公司 | Band conveyer adjustment mechanism protection casing |
CN209558039U (en) * | 2018-12-12 | 2019-10-29 | 邢台天宏祥燃气有限公司 | A kind of safe pressure testing device for natural gas line |
CN111721633A (en) * | 2020-06-18 | 2020-09-29 | 王昆 | High-end equipment that can carry out contrast test is equipped with manufacturing and is used PU pipeline detection device |
-
2021
- 2021-01-14 CN CN202110046641.0A patent/CN112798399B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2304279C1 (en) * | 2006-02-16 | 2007-08-10 | Дочернее Открытое Акционерное Общество: ДОАО "Оргэнергогаз" | Device for magnetization of pipe walls of active pipelines |
CN206032427U (en) * | 2016-08-31 | 2017-03-22 | 湖南中烟工业有限责任公司 | Band conveyer adjustment mechanism protection casing |
CN106289655A (en) * | 2016-10-27 | 2017-01-04 | 浙江星驰汽车有限公司 | A kind of clamp structure for automobile exhaust pipe air-leakage test |
CN209558039U (en) * | 2018-12-12 | 2019-10-29 | 邢台天宏祥燃气有限公司 | A kind of safe pressure testing device for natural gas line |
CN111721633A (en) * | 2020-06-18 | 2020-09-29 | 王昆 | High-end equipment that can carry out contrast test is equipped with manufacturing and is used PU pipeline detection device |
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