CN112796845B - ORC-based industrial energy cascade utilization power supply system and method - Google Patents
ORC-based industrial energy cascade utilization power supply system and method Download PDFInfo
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Abstract
The invention provides an ORC-based industrial energy cascade utilization power supply system and method, and relates to the technical field of industrial energy utilization. The system comprises waste heat boiler power generation equipment, ORC power generation equipment, a computer, a sensor, an AD conversion circuit and a DSP; the ORC power generation system is introduced, the problem of industrial low-temperature waste heat waste is solved, meanwhile, in an industrial energy cascade utilization power supply system based on ORC, the whole system structure is optimized, certain help is provided for solving the problem of industrial whole waste heat, an energy cascade utilization theory is applied to the industrial actual production process, and the energy cascade utilization theory is combined with the actual process; not only has certain economic benefit, but also has certain social benefit.
Description
Technical Field
The invention relates to the technical field of industrial energy utilization, in particular to an ORC-based industrial energy cascade utilization power supply system and method.
Background
With the rapid development of global economy, the problems of energy shortage and environmental pollution become more serious, and how to reduce the dependence on fossil energy is a problem to be solved. With the rapid development of energy technology, new energy sources such as solar energy, wind energy, geothermal energy and the like are actively developed in various countries, and new energy-saving technologies are sought. At present, new energy technology in China has been greatly developed, but the link of energy-saving technology is relatively weak, and particularly in the industrial field with a large energy consumption ratio, a great deal of industrial waste heat is still directly discharged every year. Especially in the production process of large enterprises such as steel, chemical industry, power plants, petroleum and the like, the industrial waste heat emission is more serious. The construction of energy-saving policy capacity is enhanced, energy-saving resources are taken as the entry point of economic work, the upgrading of industrial structures is promoted, energy-saving and emission-reduction indexes are realized, and the important responsibility of industrial enterprises is achieved. The ratio of the recyclable waste heat resources in the industrial waste heat exceeds 60%, and the recycling potential is huge, so that the recycling of the industrial waste heat resources is developed, and the development of the energy-saving technology of waste heat utilization equipment is promoted to become the strategic target of sustainable development in China. Meanwhile, the method can solve the problem of energy waste for large-scale industrial enterprises such as steel, chemical power plants and the like, has great economic and environmental benefits, and has important significance for promoting industrial development.
At present, two main industrial waste heat recovery modes are provided. The direct utilization method is characterized in that industrial waste heat is conducted through a heat exchanger, although the system is simple and high in efficiency, due to the heat transfer temperature difference, the conducted temperature is lower than the waste heat temperature, the waste heat temperature is reduced, and meanwhile, the heat load requirement of general industrial enterprises in a non-heat supply period is low, so that the application range of the industrial waste heat is limited. The other method is conversion utilization, industrial waste heat is absorbed to do work through a waste heat boiler power generation technology, so that electric energy is generated, the whole technology is mature, but the waste heat boiler power generation technology mainly recycles high-temperature waste heat, and cannot recycle low-temperature waste heat. Meanwhile, in the existing industrial waste heat recovery technology, in the face of industrial waste heat with multiple temperatures, most of the industrial waste heat with multiple temperatures still adopts a single-machine circulating system to match and recycle the industrial waste heat with multiple temperatures, and the waste heat matching performance and the gradient utilization efficiency are not strong. Meanwhile, when the waste heat source disturbance occurs in most industrial waste heat recovery control systems, the optimal operation value of the waste heat recovery equipment tracking system cannot be adjusted in real time, so that the industrial waste heat utilization rate is low. Therefore, the reasonable technology is adopted to optimize and control the cascade utilization of the waste heat of the industrial energy source, and the method has important significance.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an ORC (Organic Rankine Cycle) based industrial energy cascade utilization power supply system and method.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
on one hand, the ORC-based industrial energy cascade utilization power supply system comprises waste heat boiler power generation equipment, ORC power generation equipment, a computer, a sensor, an AD conversion circuit and a DSP;
the sensors comprise temperature, pressure and power sensors, and are arranged at the positions of a superheater and a steam turbine condenser in waste heat boiler power generation equipment and the positions of a working medium pump, an evaporator, an expander and a condenser in ORC power generation equipment to obtain basic operation data of the ORC power generation equipment and the waste heat boiler equipment, wherein the basic operation data comprises equipment installed capacity, working medium type, design temperature, equipment volume, length of a heat exchange tube in the condenser and industrial waste heat data, the basic operation data is transmitted to the input end of the AD conversion circuit, and an output signal of the AD conversion circuit is transmitted to the DSP and is wirelessly transmitted to a computer through GPRS;
the computer is a system software platform and comprises a user login module, an equipment information module, an equipment running state module, a historical data storage and display analysis module and an alarm module;
the user login module completes user login operation by inputting correct system user name, password and verification code, and enters an industrial energy cascade utilization power supply system structural interface based on ORC; the equipment information module displays the collected parameter information of the waste heat boiler power generation equipment and the ORC power generation equipment; the equipment running state module displays the running conditions of the waste heat boiler power generation equipment and the ORC power generation equipment which are acquired by the sensors; the system comprises a historical data storage and display analysis module, a computer software platform and an alarm module, wherein the historical data storage and display analysis module transmits data to the computer software platform through a sensor and displays the data in a table form, the first column of the table is time, the second column of the table is sequentially followed by industrial waste heat, waste heat consumed by a waste heat boiler, power generated by the waste heat boiler power generation equipment, waste heat consumed by ORC power generation equipment, and power generated by the ORC power generation equipment, and the last column of the table is system overall energy utilization efficiency, the alarm module responds to the temperature and air pressure of each waste heat boiler power generation equipment and each ORC power generation equipment, and the system software platform alarms when the temperature and the air pressure of the equipment exceed set threshold values, and the waste heat boiler power generation equipment and the ORC power generation equipment in the system are closed.
In another aspect, an ORC-based industrial energy cascade power supply method is implemented according to the foregoing ORC-based industrial energy cascade power supply system, and includes the following steps:
step 1: establishing an ORC-based industrial energy cascade utilization power supply system, and determining an ORC-based industrial energy cascade utilization power supply system structure, wherein the structure comprises a waste heat boiler power generation device and an ORC power generation device;
step 2: according to the ORC-based industrial energy cascade utilization power supply system structure, determining an ORC-based industrial energy cascade utilization method, realizing temperature matching according to the temperature and the quantity of industrial waste heat and the requirement, performing cascade utilization, and reducing the temperature of the waste heat step by step until the waste heat power generation equipment cannot obtain energy from the system, and discharging the residual;
and step 3: establishing an ORC-based industrial energy cascade utilization method evaluation optimization model by taking exergy efficiency and energy utilization efficiency of an industrial energy cascade utilization power supply system as evaluation indexes; the exergy efficiency formula of the evaluation optimization model is as follows:
in the formula:E p exergy representing the power generated by the whole ORC-based industrial energy cascade utilization power supply system by utilizing industrial waste heat;E F a waste heat supply exergy representative of an industrial system;
whereinE p Comprises two parts: exergy possessed by electricity generated by the waste heat boiler power generation equipment by utilizing high-temperature waste heat and medium-temperature waste heat, and exergy possessed by electricity generated by the ORC power generation equipment by utilizing low-temperature waste heat have the following specific formula:
in the formula:E EB.p.i represents the firstiexergy possessed by electricity generated by the waste heat of high and medium temperature by the waste heat boiler power generation equipment;E ORC.p.j represents the firstjexergy that the table ORC power plant has with the electricity generated by the low temperature waste heat;Nrepresenting the number of waste heat boiler power plants;Mrepresenting the number of ORC power generation plants;
E F comprises 3 parts: the specific formula of exergy amount provided by the waste heat boiler power generation equipment by using high and medium temperature waste heat, exergy amount provided by the ORC power generation equipment by using low temperature waste heat, and exergy amount consumed by the waste heat boiler power generation and ORC power generation equipment is as follows:
in the formula:E EB.F.i represents the firstiexergy provided by the power generation equipment of the waste heat boiler by using high and medium temperature waste heat;E ORC.F.j represents the firstjThe amount of exergy provided by the table ORC power plant using low temperature waste heat;E EB+ORC.d an amount exergy representing power consumption of the waste heat boiler power generation and ORC power plant;E EB.p.i =P EB.out.i ×3600,P EB.out.i represents the firstiThe power generation equipment of the waste heat boiler utilizes the electric quantity generated by the waste heat of high temperature and medium temperature;E ORC.p.j =P ORC.out.j ×3600,P ORC.out.j represents the firstjThe table ORC power generation equipment utilizes the electric quantity generated by low-temperature waste heat;
the energy utilization efficiency formula of the evaluation optimization model is as follows:
in the formula:H IWH.sum represents the total heat of the industrial waste heat used for power generation;
establishing constraint conditions of the evaluation optimization model, wherein the constraint conditions comprise energy flow balance between each waste heat boiler power generation equipment and ORC power generation equipment and steam pressure of a steam turbine in the waste heat boiler power generation equipmentp EB.st.in.i And the evaporation pressure of the evaporator in the ORC power plantp ORC.heat.out.j Upper and lower bound thresholds are met;
and 4, step 4: solving an ORC-based industrial energy cascade utilization method evaluation optimization model by adopting a wolf colony algorithm to obtain steam pressure of a steam turbine in waste heat boiler power generation equipmentp * EB.st.in.i And the evaporation pressure of the evaporator in the ORC power plantp * ORC.heat.out.j Obtaining an optimal value, and obtaining the running conditions of the waste heat boiler power generation equipment and the ORC power generation equipment;
step 4.1: inputting basic parameters of the waste heat boiler power generation equipment and the ORC power generation equipment, including equipment installed capacity, working medium type, design temperature, equipment volume, length of heat exchange tubes in a condenser, randomly initializing spatial coordinates of a wolf pack in a solution space and maximum iteration timesT max The variable number of the variable number comprises steam pressure of a steam turbine in the waste heat boiler power generation equipmentp EB.st.in.i And evaporators in ORC power plantsPressure of evaporationp ORC.heat.out.j ;
Step 4.2: selecting the best artificial wolf as the head wolf according to the objective function, and recording the objective function asF max Then, the artificial wolf with the largest target value except the wolf is used as a detecting wolf, the walking behavior is started, if the objective function value of a certain position is found to be larger than the objective function value of the wolf, the position of the wolf is updated, and meanwhile the wolf gives out a calling behavior; if the detected wolf is not found, the wolf continues to swim until the maximum number of the wandering times is reached, and the wolf sends out a calling behavior at the original position, wherein the specific formula is as follows:
in the formula:a walk step size for executing a walk action for the wolf;hrepresenting the direction of the wolf walking;p=1,2,...,h;x id representing the position before the wolf visit;representing exploring wolfiTo the firstpAfter wandering in one directiondA location updated by the dimensional space;
step 4.3: listening that the wolf of fierce warns called by the wolf of head rushes to the wolf of head, starting a rushing behavior, and if the objective function value of the wolf of fierce warns in the rushing way is larger than the objective function value of the wolf of head rushes, updating the position of the wolf of head; otherwise, the wolf of lady will continue to rush until entering the attack range, and the specific formula is as follows:
in the formula:is as followskThe artificial wolf head is on the first placedA position in dimensional space;a wolf of lady rushing step size when performing a summoning behavior for a wolf of capitulum;is as followsiRoot of Chinese wolfk+1 time indThe location of the dimensional space;
step 4.4: the wolf of terry close to the wolf jointly explores the wolf (regarding the wolf position as the prey), and if the objective function value of other artificial wolfs is larger than that of the wolf in the process of enclosure, the wolf position is updated until the prey is captured, and the specific formula is as follows:
in the formula:;the containment step length of the containment attack behavior is carried out for the exploration wolf and the fierce wolf;first, thekSubstituted for artificial wolf on the firstdA position in dimensional space;is as followsiA wolf of fierce or wolf of spyk+1 time indThe location of the dimensional space;
walk step length of the solution methodRunning step lengthStep length of enclosureThe relationship is as follows:
in the formula: [d min,d max]Represents the variable ofdA dimensional value range;Srepresents a step size factor;
step 4.5: with minimum value of objective function in eliminated wolf groupHA artificial wolf and randomly generating a new wolf in the solution spaceHThe artificial wolf realizes the update of the wolf group,,His a random integer and is a non-linear integer,βthe scale factor is updated for the wolf pack,nthe total number of the artificial wolfs;
step 4.6: judging whether the maximum iteration times is reached, if so, outputting an optimal value, and if not, skipping to the step 4.2;
and 5: according to the steam pressure of a steam turbine in the optimized waste heat boiler power generation equipmentp * EB.st.in.i And the evaporation pressure of the evaporator in the ORC power plantp * ORC.heat.out.j Parameters are respectively used for the opening degree of a steam turbine valve in the waste heat boiler power generation equipment by adopting an H infinity controller through a DSP devicel EB.st.in.i And the rotational speed of the expansion device in the ORC power plantw ORC.exp ander.j Controlling;
step 5.1: calculating steam pressure of steam turbine in waste heat boiler power generation equipment according to wolf group algorithmp * EB.st.in.i And the evaporation pressure of the evaporator in the ORC power plantp * ORC.heat.out.j An optimal set value;
step 5.2: h infinity controller real-time adjustment exhaust-heat boiler power generation equipment steam turbine valve opening when industrial exhaust-heat mass flow goes out to disturbl EB.st.in.i And the rotational speed of the expansion device in the ORC power plantw ORC.exp ander.j To ensure the steam pressure of the steam turbine in the power generation equipment of the waste heat boilerp EB.st.in.i And the evaporation pressure of the evaporator in the ORC power plantp ORC.heat.out.j The heat pump is stabilized at an optimal value, and the economical efficiency of industrial waste heat utilization is improved;
the H-infinity controller model of the system satisfies the following inequality:
in the formula:γ>0, representing the interference suppression coefficient;Q、Rrepresenting a system coefficient matrix;x=[p EB.st.in.i ,p ORC.heat.out.j ] T is a controlled variable in the system;u=[l EB.st.in.i ,w ORC.exp.ander.j ]is an operating variable in the system;w=[ΔG EB.st.in.i ,Δm ORC.heat.j ]is a system disturbance;
step 6: calling a system software platform, inputting a user name, a password and a verification code, and re-inputting if the verification code is input incorrectly; if the input password is incorrect, the password needs to be input again. Locking the user for 5min when the password of the user is wrong for three times, retrieving the password through a mailbox or a telephone after 5min, and logging in again; if the input wrong password is not three times, the password is correct, the user directly enters a system software platform, the industrial user selects corresponding functions according to actual requirements, the functions comprise equipment information, equipment running state, historical data storage, display analysis and alarm, the industrial user performs functional operation, and finally ORC-based industrial energy cascade utilization is completed.
Adopt the produced beneficial effect of above-mentioned technical scheme to lie in:
the invention provides an ORC-based industrial energy cascade utilization power supply system and method, which have the following beneficial effects:
(1) the ORC power generation system is introduced, the problem of industrial low-temperature waste heat waste is solved, meanwhile, in an ORC-based industrial energy cascade utilization power supply system, the whole system structure is optimized, certain help is provided for solving the problem of industrial whole waste heat, and the ORC power generation system has certain economic benefit and certain social benefit;
(2) the ORC-based industrial energy cascade utilization method provided by the invention applies an energy cascade utilization theory to an industrial actual production process, and realizes the combination of the energy cascade utilization theory and the actual process;
(3) the ORC-based industrial energy cascade utilization power supply system optimization model improves the energy utilization rate of the whole system, plays an important role in energy conservation and emission reduction, reduces the waste of industrial waste heat, and considers the evaluation of both the system energy grade and the system performance compared with the traditional single evaluation index;
(4) the H-infinity controller provided by the invention can track and control the operation parameters of the waste heat boiler power generation equipment and the ORC power generation equipment in real time, so that the industrial waste heat utilization rate is ensured, and meanwhile, the system equipment can stably operate at the optimal parameter value under the condition of disturbance;
(5) the system designed by the invention monitors the collected running data, alarm information, regulation and control information and the like of each device in real time and displays the data on a computer interface.
Drawings
FIG. 1 is a schematic diagram illustrating the cascade utilization of industrial energy according to an embodiment of the present invention;
FIG. 2 is a topological diagram of an industrial energy cascade power supply system structure according to an embodiment of the present invention;
FIG. 3 is a flow chart of an industrial energy cascade utilization method according to an embodiment of the present invention;
FIG. 4 is a flow chart of the evaluation optimization model solution of the cascade utilization method of industrial energy according to the embodiment of the present invention;
FIG. 5 is a control structure diagram of an industrial energy cascade power supply system according to an embodiment of the present invention;
FIG. 6 is a flow chart of a platform landing process of an industrial energy cascade power supply system according to an embodiment of the present invention;
FIG. 7 is a topological interface diagram of the platform system structure of the power supply system for cascade utilization of industrial energy according to the embodiment of the present invention;
FIG. 8 is an interface diagram of parameter information of each device of the platform system of the industrial energy cascade power supply system according to the embodiment of the present invention;
FIG. 9 is a display interface diagram of the operation status of the platform system device of the industrial energy cascade power supply system according to the embodiment of the present invention;
FIG. 10 is a historical data display interface diagram of an industrial energy cascade power supply system platform system according to an embodiment of the invention;
fig. 11 is an alarm display interface diagram of the platform system of the industrial energy cascade power supply system in the embodiment of the invention.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are given for
The present invention is illustrated but not intended to limit the scope of the invention.
On one hand, the ORC-based industrial energy cascade utilization power supply system comprises waste heat boiler power generation equipment, ORC power generation equipment, a computer, a sensor, an AD conversion circuit and a DSP;
the schematic diagram of the cascade utilization principle of the industrial energy based on the ORC in this embodiment is shown in fig. 1, and the cascade utilization of the industrial energy waste heat is used as a guide, and the corresponding industrial waste heat recovery devices are used for recovering and utilizing the industrial waste heat at different temperatures, so that the maximum utilization of the industrial energy is realized. The topological diagram of the structure of the ORC-based industrial energy cascade utilization power supply system in the embodiment is shown in FIG. 2
The sensors comprise temperature, pressure and power sensors, and are arranged at the positions of a superheater and a steam turbine condenser in waste heat boiler power generation equipment and the positions of a working medium pump, an evaporator, an expander and a condenser in ORC power generation equipment to obtain basic operation data of the ORC power generation equipment and the waste heat boiler equipment, wherein the basic operation data comprises equipment installed capacity, working medium type, design temperature, equipment volume, length of a heat exchange tube in the condenser and industrial waste heat data, the basic operation data is transmitted to the input end of the AD conversion circuit, and an output signal of the AD conversion circuit is transmitted to the DSP and is wirelessly transmitted to a computer through GPRS;
the computer is a system software platform and comprises a user login module, an equipment information module, an equipment running state module, a historical data storage and display analysis module and an alarm module;
the user login module completes user login operation by inputting correct system user name, password and verification code, and enters an industrial energy cascade utilization power supply system structural interface based on ORC; the equipment information module displays the collected parameter information of the waste heat boiler power generation equipment and the ORC power generation equipment; the equipment running state module displays the running conditions of the waste heat boiler power generation equipment and the ORC power generation equipment which are acquired by the sensors; the system comprises a historical data storage and display analysis module, a computer software platform and an alarm module, wherein the historical data storage and display analysis module transmits data to the computer software platform through a sensor and displays the data in a table form, the first column of the table is time, the second column of the table is sequentially followed by industrial waste heat, waste heat consumed by a waste heat boiler, power generated by the waste heat boiler power generation equipment, waste heat consumed by ORC power generation equipment, and power generated by the ORC power generation equipment, and the last column of the table is system overall energy utilization efficiency, the alarm module responds to the temperature and air pressure of each waste heat boiler power generation equipment and each ORC power generation equipment, and the system software platform alarms when the temperature and the air pressure of the equipment exceed set threshold values, and the waste heat boiler power generation equipment and the ORC power generation equipment in the system are closed.
In another aspect, an ORC-based industrial energy cascade utilization method is implemented by an ORC-based industrial energy cascade utilization power supply system according to the foregoing, and includes the following steps:
step 1: determining a basic structure of an ORC-based industrial energy cascade utilization power supply system, wherein temperature, pressure and power sensors are arranged in ORC and waste heat boiler equipment, acquiring basic operation data and industrial waste heat data of the ORC and waste heat boiler equipment, acquiring and transmitting the basic operation data and the industrial waste heat data to a DSP (digital signal processor) through AD (analog-to-digital) acquisition, integrating and transmitting the data to a server by a GPRS (general packet radio service) module, obtaining an optimal operation value through algorithm optimization, returning the optimal operation value to the DSP, and carrying out real-time tracking control on the ORC and waste heat boiler equipment through an H-infinity controller, so that the overall efficiency of the ORC-based industrial energy cascade utilization power supply system is improved;
step 2: according to the ORC-based industrial energy cascade utilization power supply system structure, determining an ORC-based industrial energy cascade utilization method, wherein a flow chart is shown in FIG. 3, the temperature is aligned according to the temperature and the quantity of industrial waste heat and the requirement for the industrial waste heat, the cascade utilization is realized, the temperature of the waste heat is gradually reduced until the waste heat power generation equipment cannot obtain energy from the system, and the residual energy is discharged;
firstly, acquiring industrial waste heat data, judging whether high and medium temperature industrial waste heat exists, and if the waste heat temperature in the waste heat discharge pipeline is more than 200 ℃, enabling the part of waste heat to enter waste heat boiler power generation equipment for power generation so as to consume the high and medium temperature industrial waste heat; then judging whether low-temperature industrial waste heat exists or not, and if the temperature of the waste heat in the waste heat discharge pipeline is less than 200 ℃, enabling the part of waste heat to enter ORC power generation equipment for power generation, so that the low-temperature industrial waste heat is consumed; finally, discharging the waste heat which cannot be recovered in the waste heat pipeline; the specific process of the ORC-based industrial energy cascade utilization method is as follows:
step 2.1: process for recycling high-medium temperature industrial energy waste heat (more than 200 ℃) by adopting waste heat boiler equipment
Industrial waste heat enters an industrial waste heat discharge pipe section, waste heat boiler power generation equipment extracts high and medium temperature industrial waste heat with the temperature of more than 200 ℃ from a cooling machine, and water medium in the waste heat boiler power generation equipment generates water vapor with high temperature and high pressure through the waste heat; then the steam pushes the steam turbine to do work and output mechanical energy; finally, the electric energy is converted into electric energy through a generator;
step 2.2: ORC equipment is adopted to recycle the low-temperature industrial energy waste heat (less than 200℃)
The low-temperature industrial waste heat below 200 ℃ enters an industrial waste heat discharge pipeline, and a working medium is pressurized by a working medium pump through a heat exchanger; then enters an evaporator to be evaporated into high-pressure gas; then the mixture enters an expansion device to do work through expansion, and a generator is driven to generate electricity; finally, the saturated liquid is condensed by a condenser and enters a working medium pump for boosting pressure to complete a cycle, so that the low-temperature industrial waste heat is recycled;
and step 3: establishing an ORC-based industrial energy cascade utilization method evaluation optimization model by taking exergy efficiency and energy utilization efficiency of an industrial energy cascade utilization power supply system as evaluation indexes; the evaluation optimization model optimizes steam pressure of a steam turbine in waste heat boiler power generation equipment of the system by taking the maximum goals of system exergy efficiency and energy utilization efficiency as targetsp EB.st.in.i And the evaporation pressure of the evaporator in the ORC power plantp ORC.heat.out.j The front of a steam turbine in the waste heat boiler power generation equipment is provided with a valve and a pressure sensor, the steam pressure of the steam turbine in the waste heat boiler power generation equipment can be controlled by adjusting the opening degree of the steam valve of the steam turbine, the ORC power generation equipment changes the evaporation pressure by changing the rotating speed of the expansion equipment, and finally the efficiency and the energy utilization efficiency of the ORC-based industrial energy cascade utilization power supply system exergy are maximum, and the specific goals are as follows:
Max F=η 1+η 2
in the formula:η 1representing the efficiency of the industrial system exergy;η 2represents the energy utilization efficiency of an industrial system;
the efficiency formula of the evaluation optimization model exergy is as follows:
in the formula:E p exergy representing the power generated by the whole ORC-based industrial energy cascade utilization power supply system by utilizing industrial waste heat;E F a waste heat supply exergy representative of an industrial system;
the system utilizes exergy that the electricity that waste heat produced has, mainly contains two parts: exergy possessed by electricity generated by the waste heat boiler power generation equipment by utilizing high-temperature and medium-temperature waste heat and exergy possessed by electricity generated by the ORC power generation equipment by utilizing low-temperature waste heat have the following specific formula:
in the formula:E EB.p.i represents the firstiexergy possessed by electricity generated by the waste heat of high and medium temperature by the waste heat boiler power generation equipment;E ORC.p.j represents the firstjexergy that the table ORC power plant has with the electricity generated by the low temperature waste heat;Nrepresenting the number of waste heat boiler power plants;Mrepresenting the number of ORC power generation plants;
the exergy formula of the electricity generated by the system waste heat boiler power generation equipment by utilizing the high and medium temperature waste heat is as follows:
E EB.p.i =P EB.out.i ×3600
in the formula:P EB.out.i represents the firstiThe power generation equipment of the waste heat boiler utilizes the electric quantity generated by the waste heat of high temperature and medium temperature;
the system is as followsiThe formula of the electric quantity generated by the power generation equipment of the platform waste heat boiler by utilizing the waste heat of high and medium temperature is as follows:
P EB.out.i =P EB.st.i β EB.st.i β EB.gen.i
in the formula:P EB.st.i represents the firstiUseful power output by a steam turbine in the waste heat boiler power generation equipment;β EB.st.i represents the firstiMechanical efficiency of a steam turbine in the platform waste heat boiler power generation equipment;β EB.gen.i represents the firstiGenerator efficiency in a platform waste heat boiler power plant;
the system is as followsiThe useful work output by the steam turbine in the platform waste heat boiler power generation equipment is as follows:
P EB.st.i =G EB.st.in.i (h EB.st.in.i -h EB.st.out.i )+G EB.st.add.i (h EB.st.add.i -h EB.st.out.i )
in the formula:G EB.st.in.i represents the firstiThe steam inlet flow of a steam turbine in the platform waste heat boiler power generation equipment;h EB.st.in.i represents the firstiThe steam inlet enthalpy value of a steam turbine in the platform waste heat boiler power generation equipment;h EB.st.out.i represents the firstiThe exhaust enthalpy value of a steam turbine in the platform waste heat boiler power generation equipment;G EB.st.add.i represents the firstiThe steam supplementing flow of a steam turbine in the platform waste heat boiler power generation equipment;h EB.st.add.i represents the firstiThe steam turbine steam supplementing enthalpy value in the platform waste heat boiler power generation equipment;
the system is as followsiThe steam turbine inlet enthalpy value formula in the platform waste heat boiler power generation equipment is as follows:
in the formula:T EB.st.in.i represents the firstiThe steam inlet temperature of a steam turbine in the waste heat boiler power generation equipment, namely the steam temperature;p EB.st.in.i represents the firstiThe steam inlet pressure of a steam turbine in the waste heat boiler power generation equipment, namely the steam pressure, is controlled by adjusting a steam valve of the steam turbine in the waste heat boiler power generation equipment, so that the industrial waste heat utilization efficiency of the system is improved;
the system is as followsiThe relation between the steam pressure of a steam turbine in the waste heat boiler power generation equipment and the opening degree of a valve is as follows:
p EB.st.in.i =αl EB.st.in.i
in the formula:αthe conversion coefficient between the valve position and the steam pressure;l EB.st.in.i is the opening degree of the valve of the steam turbine;
the system is as followsiThe exhaust enthalpy value formula of a steam turbine in the platform waste heat boiler power generation equipment is as follows:
in the formula:T EB.st.out.i represents the firstiThe exhaust temperature of a steam turbine in the platform waste heat boiler power generation equipment;p EB.st.out.i represents the firstiThe exhaust pressure of a steam turbine in the platform waste heat boiler power generation equipment;
the system is as followsiThe steam turbine steam supplementing enthalpy value formula in the platform waste heat boiler power generation equipment is as follows:
in the formula:T EB.st.add.i represents the firstiThe steam supplementing temperature of a steam turbine in the platform waste heat boiler power generation equipment;p EB.st.add.i represents the firstiSteam supplementing pressure of a steam turbine in the platform waste heat boiler power generation equipment;
the system is as followsjThe table ORC power plant uses the low temperature waste heat to generate electricity with the exergy formula as follows:
E ORC.p.j =P ORC.out.j ×3600
in the formula:P ORC.out.j represents the firstjThe table ORC power generation equipment utilizes the electric quantity generated by low-temperature waste heat;
the system is as followsjThe formula of the electric quantity generated by the table ORC power generation equipment by utilizing low-temperature waste heat is as follows:
P ORC.out.j= P ORC.expander.j -P ORC.pump.j
in the formula:P ORC.expander.j first, thejPower of a stage ORC power plant expansion device;P ORC.pump.j first, thejThe power of a working medium pump of the ORC power generation equipment;
the system is as followsjThe power formula for the expansion device of a table ORC power plant is as follows:
P ORC.expander.j= m ORC.expander.j (h .j4-h .j5)
in the formula:h .j 4、h .j5respectively represent working substances injEnthalpy values of an inlet and an outlet of expansion equipment in the table ORC power generation equipment;m ORC.expander.j represents the firstjExpansion device medium flow in a table ORC power plant;
the system is as followsjThe power formula of the working medium pump of the ORC power generation equipment is as follows:
P ORC.pump.j= m ORC.pump.j (h .j1-h .j7)
in the formula:h .j 1、h .j7respectively represent working substances injAn enthalpy value of an outlet of a working medium pump in the ORC power generation equipment and an enthalpy value under an ideal state;m ORC.pump.j represents the firstjMedium flow of a working medium pump in the ORC power generation equipment;
the waste heat supply exergy of the industrial system mainly comprises 3 parts: the amount of exergy provided by the waste heat boiler power plant using high and medium temperature waste heat, the amount of exergy provided by the ORC power plant using low temperature waste heat, and the amount of exergy consumed by the waste heat boiler power generation and ORC power plant power consumption;
in the formula:E EB.F.i represents the firstiexergy provided by the power generation equipment of the waste heat boiler by using high and medium temperature waste heat;E ORC.F.j represents the firstjThe amount of exergy provided by the table ORC power plant using low temperature waste heat;E EB + ORC.d an amount exergy representing power consumption of the waste heat boiler power generation and ORC power plant;
the system is as followsiThe exergy formula of the power generation equipment of the platform waste heat boiler provided by high and medium temperature waste heat is as follows:
in the formula:V EB.i represents entry toiThe flow rates of high and medium temperature waste heat in the waste heat boiler power generation equipment are measured; c EB.i Represents entry toiAverage specific heat capacity of high and medium temperature waste heat in the waste heat boiler power generation equipment;T EB.in.i represents the firstiThe inlet temperature of the platform waste heat boiler power generation equipment;T EB.out.i represents the firstiThe outlet temperature of the platform waste heat boiler power generation equipment;T 0 representing the ambient temperature of the waste heat boiler power plant;
the system is as followsjThe equation for the amount of exergy provided by a table ORC power plant using low temperature waste heat is as follows:
E ORC.F.j= E ORC.in.j -I ORC.j
in the formula:E ORC.in.j represents the firstjNet exergy of the stage low temperature industrial waste heat entering the ORC power plant;I ORC.j represents the firstjTotal exergy losses for a table ORC power plant;
the system is as followsjThe total exergy loss formula for a table ORC power plant is as follows:
I ORC.j =I ORC.cold.j +I ORC.heat.j +I ORC.pump.j +I ORC.expander.j
in the formula:I ORC.cold.j represents the low temperature residual heatjCondenser exergy losses in a table ORC power plant;I ORC.heat.j represents the low temperature residual heatjEvaporator exergy losses in a table ORC power plant;I ORC.pump.j represents the low temperature residual heatjWorking medium pump exergy loss in the table ORC power generation equipment;I ORC.expander.j represents the low temperature residual heatjExpansion device exergy losses in a table ORC power plant;
the system is as followsjThe condenser exergy loss equation in a table ORC power plant is as follows:
in the formula:h .j 5、h .j1respectively represent working fluid at ORCjSpecific enthalpy of an inlet and an outlet of a condenser in the power generation equipment;s .j 5、s .j1respectively represent working substances injInlet and outlet specific entropy of a condenser in the table ORC power generation equipment;m ORC.cold.j represents the firstjCondenser medium flow in a table ORC power plant;T ORC.cold.in.j 、T ORC.cold.out.j respectively representjThe inlet and outlet temperatures of the condenser in the table ORC power plant;
the system is as followsjThe evaporator exergy loss equation in a table ORC power plant is as follows:
in the formula:h .j 4、h .j2respectively represent working substances injInlet-outlet specific enthalpy of an evaporator in the table ORC power generation equipment;s .j 4、s .j2respectively represent working substances injThe inlet-outlet specific entropy of an evaporator in the ORC power generation equipment;m ORC.heat.j represents the firstjEvaporator medium flow in a table ORC power plant;T ORC.heat.in.j 、T ORC.heat.out.j respectively representjTable ORCThe temperature of an evaporator medium inlet and an evaporator medium outlet in the power generation equipment;
the system is as followsjThe evaporator outlet enthalpy formula in a table ORC power plant is as follows:
in the formula:p ORC.heat.out.j represents the firstjThe outlet pressure of an evaporator in the ORC power generation equipment, namely the steam pressure, is controlled by adjusting the rotating speed of expansion equipment in the ORC power generation equipment, so that the utilization efficiency of industrial waste heat of the system is improved;
the system is as followsjThe loss formula of working fluid pump exergy in the table ORC power generation plant is as follows:
I ORC.pump.j= m ORC.pump.j T 0( s .j 1-s .j7)
in the formula:s .j 1、s .j7respectively represent working substances injThe specific entropy of an outlet of a working medium pump in the ORC power generation equipment and the specific entropy under an ideal state;m ORC.pump.j represents the firstjMedium flow of a working medium pump in the ORC power generation equipment;
the system is as followsjThe expansion device exergy losses in a table ORC power plant are given by the formula:
I ORC.expander.j= m ORC.expander.j T 0( s .j 5-s .j4)
in the formula:s .j 4、s .j5respectively represent working substances injSpecific entropy of an inlet and an outlet of expansion equipment in the ORC power generation equipment;m ORC.expander.j represents the firstjExpansion device in table ORC power generation equipmentMass flow rate;
the expansion device medium flow formula of the system ORC power plant is as follows:
m ORC.expander.j= w ORC.expander.j ×S ORC.expander.j ×ρ ORC.expander.in.j
in the formula:w ORC.expander.j represents the firstjThe rotational speed of the table expansion device;S ORC.expander.j represents the firstjA transport area of a table expansion device;ρ ORC.expander.in.j represents the firstjThe density of the medium in the stage expansion device;
the exergy formula of the power consumption of the waste heat boiler power generation equipment and the ORC power generation equipment in the system is as follows:
in the formula:α EB.out.i represents the first in the systemiThe self power consumption rate of the platform waste heat boiler power generation equipment;β ORC.out.j represents the first in the systemjThe power consumption of the platform ORC power generation equipment;
the evaluation optimization model energy utilization efficiency formula is as follows:
in the formula:H IWH.sum represents the total heat of the industrial waste heat used for power generation;
establishing a constraint condition of an evaluation optimization model; the constraint conditions comprise energy flow balance between each waste heat boiler power generation equipment and ORC power generation equipment and steam pressure of a steam turbine in the waste heat boiler power generation equipmentp EB.st.in.i And the evaporation pressure of the evaporator in the ORC power plantp ORC.heat.out.j Meet the upper and lower bound threshold;
And 4, step 4: solving is carried out on an ORC-based industrial energy cascade utilization method evaluation optimization model by adopting a wolf colony algorithm, and the specific flow is shown in figure 4 to obtain the steam pressure of a steam turbine in waste heat boiler power generation equipmentp * EB.st.in.i And the evaporation pressure of the evaporator in the ORC power plantp * ORC.heat.out.j Obtaining an optimal value, and obtaining the running conditions of the waste heat boiler power generation equipment and the ORC power generation equipment;
step 4.1: inputting basic parameters of the waste heat boiler power generation equipment and the ORC power generation equipment, including equipment installed capacity, working medium type, design temperature, equipment volume, length of heat exchange tubes in a condenser, randomly initializing spatial coordinates of a wolf pack in a solution space and maximum iteration timesT max The variable number of the variable number comprises steam pressure of a steam turbine in the waste heat boiler power generation equipmentp EB.st.in.i And the evaporation pressure of the evaporator in the ORC power plantp ORC.heat.out.j ;
Step 4.2: selecting the best artificial wolf as the head wolf according to the objective function, and recording the objective function asF max Then, the artificial wolf with the largest target value except the wolf is used as a detecting wolf, the walking behavior is started, if the objective function value of a certain position is found to be larger than the objective function value of the wolf, the position of the wolf is updated, and meanwhile the wolf gives out a calling behavior; if the detected wolf is not found, the wolf continues to swim until the maximum number of the wandering times is reached, and the wolf sends out a calling behavior at the original position, wherein the specific formula is as follows:
in the formula:a walk step size for executing a walk action for the wolf;hrepresenting the direction of the wolf walking;p=1,2,...,h;x id representing the position before the wolf visit;representing exploring wolfiTo the firstpAfter wandering in one directiondA location updated by the dimensional space;
step 4.3: listening that the wolf of fierce warns called by the wolf of head rushes to the wolf of head, starting a rushing behavior, and if the objective function value of the wolf of fierce warns in the rushing way is larger than the objective function value of the wolf of head rushes, updating the position of the wolf of head; otherwise, the wolf of lady will continue to rush until entering the attack range, and the specific formula is as follows:
in the formula:is as followskThe artificial wolf head is on the first placedA position in dimensional space;a wolf of lady rushing step size when performing a summoning behavior for a wolf of capitulum;is as followsiRoot of Chinese wolfk+1 time indThe location of the dimensional space;
step 4.4: the wolf of terry close to the wolf jointly explores the wolf (regarding the wolf position as the prey), and if the objective function value of other artificial wolfs is larger than that of the wolf in the process of enclosure, the wolf position is updated until the prey is captured, and the specific formula is as follows:
in the formula:;the containment step length of the containment attack behavior is carried out for the exploration wolf and the fierce wolf;first, thekSubstituted for artificial wolf on the firstdA position in dimensional space;is as followsiA wolf of fierce or wolf of spyk+1 time indThe location of the dimensional space;
walk step length of the solution methodRunning step lengthStep length of enclosureThe relationship is as follows:
in the formula: [d min,d max]Represents the variable ofdA dimensional value range;Srepresents a step size factor;
step 4.5: with minimum value of objective function in eliminated wolf groupHA artificial wolf and randomly generating a new wolf in the solution spaceHThe artificial wolf realizes the update of the wolf group,,His a random integer and is a non-linear integer,βthe scale factor is updated for the wolf pack,nthe total number of the artificial wolfs;
step 4.6: judging whether the maximum iteration times is reached, if so, outputting an optimal value, and if not, skipping to the step 4.2;
and 5: the structure diagram of the control structure of the ORC-based industrial energy cascade utilization power supply system of the embodiment is shown in FIG. 5 according to the steam pressure of the steam turbine in the optimized waste heat boiler power generation equipmentp * EB.st.in.i And the evaporation pressure of the evaporator in the ORC power plantp * ORC.heat.out.j Parameters are respectively used for the opening degree of a steam turbine valve in the waste heat boiler power generation equipment by adopting an H infinity controller through a DSP devicel EB.st.in.i And the rotational speed of the expansion device in the ORC power plantw ORC.exp ander.j Controlling;
step 5.1: calculating steam pressure of steam turbine in waste heat boiler power generation equipment according to wolf group algorithmp * EB.st.in.i And the evaporation pressure of the evaporator in the ORC power plantp * ORC.heat.out.j An optimal set value;
step 5.2: h infinity controller real-time adjustment exhaust-heat boiler power generation equipment steam turbine valve opening when industrial exhaust-heat mass flow goes out to disturbl EB.st.in.i And the rotational speed of the expansion device in the ORC power plantw ORC.exp ander.j To ensure the steam pressure of the steam turbine in the power generation equipment of the waste heat boilerp EB.st.in.i And the evaporation pressure of the evaporator in the ORC power plantp ORC.heat.out.j The heat pump is stabilized at an optimal value, and the economical efficiency of industrial waste heat utilization is improved;
the H-infinity controller model of the system satisfies the following inequality:
in the formula:γ>0, representing the interference suppression coefficient;Q、Rrepresenting a system coefficient matrix;x=[p EB.st.in.i ,p ORC.heat.out.j ] T is a controlled variable in the system;u=[l EB.st.in.i ,w ORC.exp.ander.j ]is an operating variable in the system;w=[ΔG EB.st.in.i ,Δm ORC.heat.j ]is a system disturbance;
step 6: calling a system software platform, wherein a login interface of the system platform of the embodiment is as shown in fig. 6, a user name, a password and a verification code are firstly input, and if the verification code is input incorrectly, the user name, the password and the verification code are input again; if the input password is incorrect, the password needs to be input again. Locking the user for 5min when the password of the user is wrong for three times, retrieving the password through a mailbox or a telephone after 5min, and logging in again; if the input wrong password is not three times, the password is correct, the user directly enters a system software platform, the industrial user selects corresponding functions according to actual requirements, the functions comprise equipment information, equipment running state, historical data storage, display analysis and alarm, the industrial user performs functional operation, and finally ORC-based industrial energy cascade utilization is completed.
The structural interface of the ORC-based industrial energy cascade power supply system of the present embodiment is shown in fig. 7, and the interface comprises 1 structural diagram and 5 functional buttons: the industrial energy cascade utilization power supply system comprises a structure diagram of an industrial energy cascade utilization power supply system, an equipment information button, an equipment running state button, a historical data storage and display analysis button and an alarm button; the system structure diagram sequentially comprises industrial waste heat, waste heat boiler power generation equipment and ORC power generation equipment; the power, temperature and pressure sensors are arranged at the outlet of the industrial waste heat initial pipeline and are used for detecting the output power, temperature and pressure of the industrial waste heat; the waste heat boiler power generation equipment input and output sensors are provided with power, temperature and pressure sensors, and are used for detecting waste heat power, power generation power, temperature and pressure consumed by the waste heat boiler; a steam valve and a pressure sensor are arranged in front of a steam turbine in the waste heat boiler power generation equipment, the steam valve of the steam turbine in the heat boiler power generation equipment is used for adjusting steam pressure of the steam turbine in the waste heat boiler power generation equipment, and the steam turbine pressure sensor in the waste heat boiler power generation equipment is used for detecting steam pressure of the steam turbine in the waste heat boiler power generation equipment; the input and output sensors of the ORC power generation equipment are used for detecting the power, temperature and pressure of the waste heat power consumed by the waste heat boiler; a power sensor is arranged at the tail of the pipeline and used for detecting the final discharge power of the industrial waste heat;
the system platform device information part interface diagram of the embodiment is shown in fig. 8, and the interface mainly performs 2 function queries: the specific parameter information of the waste heat boiler power generation equipment and the specific parameter information of the ORC power generation equipment are inquired, so that an industrial user can conveniently and comprehensively know the specific parameter information of each equipment;
the system platform device operation state interface diagram of this embodiment is shown in fig. 9, and the interface mainly can perform 2 function queries: the running conditions of the waste heat boiler power generation equipment and the ORC power generation equipment are convenient for users to comprehensively understand the running states of the equipment; the operation conditions of the waste heat boiler power generation equipment and the ORC power generation equipment comprise prediction of the waste heat boiler power generation equipment and the ORC power generation equipment, actual operation conditions, sensor working conditions and daily industrial waste heat utilization conditions; respectively displaying the predicted and actual operating conditions of the waste heat boiler power generation equipment and the ORC power generation equipment in a graph display mode, wherein the abscissa is time, and the ordinate is the input waste heat power, the predicted output power and the actual value of the waste heat boiler power generation equipment and the ORC power generation equipment at the corresponding time; displaying the industrial waste heat condition by adopting a pie chart display mode, wherein the industrial waste heat condition comprises 3 parts of high-temperature waste heat power generation, low-temperature waste heat power generation and waste heat emission;
as shown in fig. 10, the system platform historical data storage and display analysis interface diagram of the embodiment transmits various data to the system platform through a sensor, and displays the data in a table form, where a first column of the system platform is time, a second column is followed by industrial waste heat, waste heat consumed by a waste heat boiler, power generated by a waste heat boiler power generation device, waste heat consumed by an ORC power generation device, and a power value generated by the ORC power generation device, and a last column is system energy utilization efficiency, and a time when the system energy efficiency is the highest and a corresponding energy efficiency are given at the same time; the industrial user can select to view the historical data at any time of the day, the previous three days, the previous week and the previous month for viewing and analyzing according to the actual requirement;
the system platform alarm interface of this embodiment is shown in fig. 11, and mainly uses the temperature and the air pressure of each device as a response, and if the temperature and the air pressure of any device exceed the threshold values, the system platform will alarm and the system device will be turned off, so that the industrial user can quickly find out the abnormal condition of the system.
The foregoing description is only exemplary of the preferred embodiments of the disclosure and is illustrative of the principles of the technology employed. It will be appreciated by those skilled in the art that the scope of the invention in the embodiments of the present disclosure is not limited to the specific combination of the above-mentioned features, but also encompasses other embodiments in which any combination of the above-mentioned features or their equivalents is made without departing from the inventive concept as defined above. For example, the above features and (but not limited to) technical features with similar functions disclosed in the embodiments of the present disclosure are mutually replaced to form the technical solution.
Claims (4)
1. An ORC-based industrial energy cascade utilization power supply system is characterized by comprising waste heat boiler power generation equipment, ORC power generation equipment, a computer, a sensor, an AD conversion circuit and a DSP;
the sensors comprise temperature, pressure and power sensors, are arranged at the positions of a superheater and a steam turbine condenser in waste heat boiler power generation equipment and the positions of a working medium pump, an evaporator, an expander and a condenser in ORC power generation equipment, acquire basic operation data of the ORC power generation equipment and the waste heat boiler equipment, transmit the basic operation data to the input end of the AD conversion circuit, and transmit output signals of the basic operation data to the DSP and wirelessly transmit the output signals to a computer through GPRS;
the computer is a system software platform and comprises a user login module, an equipment information module, an equipment running state module, a historical data storage and display analysis module and an alarm module;
the user login module completes user login operation by inputting correct system user name, password and verification code, and enters an industrial energy cascade utilization power supply system structural interface based on ORC; the equipment information module displays the collected parameter information of the waste heat boiler power generation equipment and the ORC power generation equipment; the equipment running state module displays the running conditions of the waste heat boiler power generation equipment and the ORC power generation equipment which are acquired by the sensors; the system comprises a historical data storage and display analysis module, a computer software platform and an alarm module, wherein the historical data storage and display analysis module transmits data to the computer software platform through a sensor and displays the data in a table form, the first column of the table is time, the second column of the table is sequentially followed by industrial waste heat, waste heat consumed by a waste heat boiler, power generated by the waste heat boiler power generation equipment, waste heat consumed by ORC power generation equipment, and power generated by the ORC power generation equipment, and the last column of the table is system overall energy utilization efficiency, the alarm module responds to the temperature and air pressure of each waste heat boiler power generation equipment and each ORC power generation equipment, and the system software platform alarms when the temperature and the air pressure of the equipment exceed set threshold values, and the waste heat boiler power generation equipment and the ORC power generation equipment in the system are closed.
2. The ORC-based industrial energy cascade power supply system of claim 1, wherein the base operational data comprises equipment installed capacity, working medium type, design temperature, equipment volume, heat exchange tube length in the condenser, and industrial waste heat data.
3. An ORC-based industrial energy cascade power supply method is realized by the ORC-based industrial energy cascade power supply system according to claim 1, and is characterized by comprising the following steps:
step 1: establishing an ORC-based industrial energy cascade utilization power supply system, and determining an ORC-based industrial energy cascade utilization power supply system structure, wherein the structure comprises a waste heat boiler power generation device and an ORC power generation device;
step 2: according to the ORC-based industrial energy cascade utilization power supply system structure, determining an ORC-based industrial energy cascade utilization method, realizing temperature matching according to the temperature and the quantity of industrial waste heat and the requirement, performing cascade utilization, and reducing the temperature of the waste heat step by step until the waste heat power generation equipment cannot obtain energy from the system, and discharging the residual;
and step 3: using power supply systems in steps from industrial energyThe efficiency and the energy utilization efficiency are used as evaluation indexes, and an ORC-based industrial energy cascade utilization method evaluation optimization model is established; of the evaluation optimization modelThe efficiency formula is as follows:
in the formula: epRepresenting what the entire ORC-based industrial energy cascade utilization power supply system has with the electricity generated by the industrial waste heatEFRepresenting waste heat supply of industrial systems
Wherein EpComprises two parts: the waste heat boiler power generation equipment utilizes electricity generated by high and medium temperature waste heatAnd the ORC power generation plant hasThe specific formula is as follows:
in the formula: eEB.p.iRepresenting the electricity generated by the ith exhaust-heat boiler power generation equipment by utilizing high and medium temperature exhaust heatEORC.p.jRepresenting what the j-th ORC power plant has with the electricity generated using the waste heat of low temperatureN represents the number of the waste heat boiler power generation equipment; m represents the number of ORC power generation plants;
EFcomprises 3 parts: provided by waste heat boiler power generation equipment by utilizing high and medium temperature waste heatProvided by ORC power plant by using low-temperature waste heatPower consumption of waste heat boiler power generation and ORC power plantThe specific formula of the amount is as follows:
in the formula: eEB.F.iRepresenting the i-th power generation equipment of waste heat boiler using high and medium temperature waste heatAn amount; eORC.F.jRepresenting the supply of the jth ORC power plant by using waste heat at low temperaturesAn amount; eEB+ORC.dRepresenting power consumption of waste heat boiler power generation and ORC power generation equipmentConsumingAn amount; eEB.p.i=PEB.out.i×3600,PEB.out.iRepresenting the electric quantity generated by the ith waste heat boiler power generation equipment by utilizing high and medium temperature waste heat; eORC.p.j=PORC.out.j×3600,PORC.out.jRepresenting the electric quantity generated by the j-th ORC power generation equipment by using low-temperature waste heat;
the energy utilization efficiency formula of the evaluation optimization model is as follows:
in the formula: hIWH.sumRepresents the total heat of the industrial waste heat used for power generation;
establishing constraint conditions of the evaluation optimization model, wherein the constraint conditions comprise energy flow balance between each waste heat boiler power generation equipment and ORC power generation equipment and steam pressure p of a steam turbine in the waste heat boiler power generation equipmentEB.st.in.iAnd the evaporation pressure p of the evaporator in the ORC power plantORC.heat.out.jUpper and lower bound thresholds are met;
and 4, step 4: solving an ORC-based industrial energy cascade utilization method evaluation optimization model by adopting a wolf colony algorithm to obtain steam pressure p of a steam turbine in waste heat boiler power generation equipment* EB.st.in.iAnd the evaporation pressure p of the evaporator in the ORC power plant* ORC.heat.out.jObtaining an optimal value, and obtaining the running conditions of the waste heat boiler power generation equipment and the ORC power generation equipment;
and 5: according to the steam pressure p of a steam turbine in the optimized waste heat boiler power generation equipment* EB.st.in.iAnd the evaporation pressure p of the evaporator in the ORC power plant* ORC.heat.out.jParameters are respectively used for the opening degree l of a steam turbine valve in the waste heat boiler power generation equipment by adopting an H infinity controller through a DSP deviceEB.st.in.iAnd the rotational speed w of the expansion device in the ORC power plantORC.expander.jControlling;
step 5.1: calculating steam pressure p of steam turbine in waste heat boiler power generation equipment according to wolf group algorithm* EB.st.in.iAnd the evaporation pressure p of the evaporator in the ORC power plant* ORC.heat.out.jAn optimal set value;
step 5.2: h infinity controller real-time adjustment exhaust-heat boiler power generation equipment steam turbine valve opening l when industrial exhaust-heat mass flow goes out disturbanceEB.st.in.iAnd the rotational speed w of the expansion device in the ORC power plantORC.expander.jTo ensure the steam pressure p of the steam turbine in the waste heat boiler power generation equipmentEB.st.in.iAnd the evaporation pressure p of the evaporator in the ORC power plantORC.heat.out.jThe heat pump is stabilized at an optimal value, and the economical efficiency of industrial waste heat utilization is improved;
the H-infinity controller model of the system satisfies the following inequality:
in the formula: gamma ray>0, representing the interference suppression coefficient; q, R represents a system coefficient matrix; x ═ pEB.st.in.i,pORC.heat.out.j]TIs a controlled variable in the system; u ═ lEB.st.in.i,wORC.exp.ander.j]Is an operating variable in the system; w ═ Δ GEB.st.in.i,ΔmORC.heat.j]Is a system disturbance;
step 6: calling a system software platform, inputting a user name, a password and a verification code, and re-inputting if the verification code is input incorrectly; if the input password is incorrect, the password needs to be input again; locking the user for 5min when the password of the user is wrong for three times, retrieving the password through a mailbox or a telephone after 5min, and logging in again; if the input wrong password is not three times, the password is correct, the system directly enters a system software platform, an industrial user selects corresponding functions according to actual requirements, wherein the functions comprise equipment information, equipment running state, historical data storage, display analysis and alarm, the industrial user performs functional operation, and finally ORC-based industrial energy cascade utilization power supply is completed.
4. The ORC-based industrial energy cascade power supply method of claim 3, wherein: the step 4 specifically comprises the following steps:
step 4.1: inputting basic parameters of the waste heat boiler power generation equipment and the ORC power generation equipment, including equipment installed capacity, working medium type, design temperature, equipment volume, length of heat exchange tubes in a condenser, randomly initializing spatial coordinates of a wolf pack in a solution space and maximum iteration times TmaxThe variable number of the variable number comprises steam pressure p of a steam turbine in the waste heat boiler power generation equipmentEB.st.in.iAnd the evaporation pressure p of the evaporator in the ORC power plantORC.heat.out.j;
Step 4.2: selecting the best artificial wolf as the head wolf according to the target function, and marking the target function as FmaxThen, the artificial wolf with the largest target value except the wolf is used as a detecting wolf, the walking behavior is started, if the objective function value of a certain position is found to be larger than the objective function value of the wolf, the position of the wolf is updated, and meanwhile the wolf gives out a calling behavior; if the detected wolf is not found, the wolf continues to swim until the maximum number of the wandering times is reached, and the wolf sends out a calling behavior at the original position, wherein the specific formula is as follows:
in the formula:a walk step size for executing a walk action for the wolf; h represents the direction of the wolf walking; p 1,2,. h; x is the number ofidRepresenting the position before the wolf visit;representing the updated position in the d-dimensional space after the wolf detection i walks to the p-th direction;
step 4.3: listening that the wolf of fierce warns called by the wolf of head rushes to the wolf of head, starting a rushing behavior, and if the objective function value of the wolf of fierce warns in the rushing way is larger than the objective function value of the wolf of head rushes, updating the position of the wolf of head; otherwise, the wolf of lady will continue to rush until entering the attack range, and the specific formula is as follows:
in the formula:the position of the k-th generation artificial wolf head in the d-dimensional space;a wolf of lady rushing step size when performing a summoning behavior for a wolf of capitulum;the position of the ith wolf (k + 1) th time in the d-dimensional space;
step 4.4: the wolf of terry close to the wolf jointly explores the wolf (regarding the wolf position as the prey), and if the objective function value of other artificial wolfs is larger than that of the wolf in the process of enclosure, the wolf position is updated until the prey is captured, and the specific formula is as follows:
in the formula: lambda epsilon-1, 1];The containment step length of the containment attack behavior is carried out for the exploration wolf and the fierce wolf;the position of the k-th generation artificial wolf in the d-dimensional space;the position of the ith wolf or the kth +1 th wolf in the d-dimensional space;
walk step length of the solution methodRunning step lengthStep length of enclosureThe relationship is as follows:
in the formula: [ dmin,dmax]Representing the d-dimension value range of the variable; s represents a step size factor;
step 4.5: h artificial wolfs with the minimum objective function value in the wolf group are eliminated, new H artificial wolfs are randomly generated in a solution space, updating of the wolf group is achieved, H belongs to [ n/(2 x beta), n/beta ], H is a random integer, beta is a wolf group updating scale factor, and n is the total number of the artificial wolfs;
step 4.6: and judging whether the maximum iteration times is reached, if so, outputting an optimal value, and if not, skipping to the step 4.2.
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