CN112795053A - Method for recycling melamine formaldehyde resin foam waste and flame retardant prepared by method - Google Patents

Method for recycling melamine formaldehyde resin foam waste and flame retardant prepared by method Download PDF

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CN112795053A
CN112795053A CN202110134095.6A CN202110134095A CN112795053A CN 112795053 A CN112795053 A CN 112795053A CN 202110134095 A CN202110134095 A CN 202110134095A CN 112795053 A CN112795053 A CN 112795053A
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formaldehyde resin
melamine formaldehyde
resin foam
foam waste
flame retardant
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CN112795053B (en
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李志伟
邱晓庆
赵晓伟
李小红
张治军
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Henan University
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/36After-treatment
    • C08J9/40Impregnation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • C02F1/285Treatment of water, waste water, or sewage by sorption using synthetic organic sorbents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/20Heavy metals or heavy metal compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2361/00Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2361/20Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08J2361/26Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
    • C08J2361/28Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds with melamine
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2231Oxides; Hydroxides of metals of tin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
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  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Water Treatment By Sorption (AREA)

Abstract

The invention belongs to the field of resource regeneration, and discloses a method for recycling melamine formaldehyde resin foam waste and a flame retardant prepared by the method. S1, adjusting the pH value of the stannous ion wastewater solution to 7-8 by using alkali; s2, putting the melamine formaldehyde resin foam waste into the solution obtained in the S1, and keeping the solution for 5-200 min; s3, taking out the melamine formaldehyde resin foam waste in the S2, and keeping the temperature of 280-320 ℃ for 30-180 min; s4, grinding the product of the S3 into particles, and using the particles as a flame retardant for standby. The method uses the melamine formaldehyde resin foam waste for treating the tin-containing wastewater, the removal rate is more than 99.99 percent, and the concentration content of tin in the final wastewater is less than the discharge requirement in GB30770-2014 discharge Standard of tin, antimony and mercury industrial pollutants; meanwhile, the foam after tin adsorption has good flame retardant performance after simple heat treatment and grinding, and is a novel composite flame retardant.

Description

Method for recycling melamine formaldehyde resin foam waste and flame retardant prepared by method
Technical Field
The invention belongs to the field of resource regeneration, and particularly relates to a method for recycling melamine formaldehyde resin foam waste and a flame retardant prepared by the method.
Background
The melamine formaldehyde resin foam has good flame retardant, sound absorption and heat insulation properties, so that the melamine formaldehyde resin foam is widely applied to production and life of people. However, melamine formaldehyde resin foam is a thermosetting polymer, and like other thermosetting polymer materials, it is difficult to dissolve, melt, and decompose after forming a foam material, and therefore, it is difficult to recycle waste melamine formaldehyde resin foam. The common incineration and landfill method inevitably causes pollution to the environment. Therefore, the method has important significance on recycling the melamine formaldehyde resin foam.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide a method for recycling melamine formaldehyde resin foam waste and a flame retardant prepared by the method.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a method for recycling melamine formaldehyde resin foam waste comprises the following steps:
s1, adjusting the pH value of the stannous ion wastewater solution to 7-8 by using alkali;
s2, putting the melamine formaldehyde resin foam waste into the solution obtained in the S1, and keeping the solution for 5-200 min;
s3, taking out the melamine formaldehyde resin foam waste in the S2, and keeping the temperature of 280-320 ℃ for 30-180 min;
s4, grinding the product of the S3 into particles, and using the particles as a flame retardant for standby.
Preferably, the concentration of the divalent tin ion wastewater solution is 2000-3000 mg/L.
Preferably, the alkali is one or a combination of more than two of sodium carbonate, sodium acetate, ammonia water, sodium hydroxide and potassium hydroxide.
Preferably, in S2, the amount of the stannous ion wastewater solution is such that the melamine formaldehyde resin foam waste can be completely immersed, and preferably the amount of the melamine formaldehyde resin foam waste and the stannous ion wastewater solution is = (0.2-1) g: (100-500) mL.
The flame retardant is prepared by the method for recycling the melamine formaldehyde resin foam waste.
Furthermore, the flame retardant is a composite material of melamine formaldehyde resin and tin dioxide, the melamine formaldehyde resin is dendritic, and tin dioxide particles are distributed on the surface of the dendritic melamine formaldehyde resin.
Has the advantages that: the method uses the melamine formaldehyde resin foam waste for treating the tin-containing wastewater, the removal rate is more than 99.99 percent, and the concentration content of tin in the final wastewater is less than the discharge requirement in GB30770-2014 discharge Standard of tin, antimony and mercury industrial pollutants; meanwhile, the foam after tin adsorption has good flame retardant performance after simple heat treatment and grinding, and is a novel composite flame retardant; in addition, the recycling method provided by the invention has the characteristics of simple steps, cheap and easily-obtained raw materials, mild reaction conditions and the like, is high in yield and low in production cost, and is suitable for large-scale industrial production.
Drawings
FIG. 1: scanning electron micrographs (200 x) of the product obtained in example 1;
FIG. 2: scanning electron micrographs (20000 times) of the product obtained in example 1;
FIG. 3: x-ray powder diffractogram of the product obtained in example 1;
FIG. 4: the product obtained in example 1 and the Limiting Oxygen Index (LOI) and UL94 vertical burning rating chart;
FIG. 5: the heat release rate profile obtained from cone calorimetry tests of the product obtained in example 1 and a comparative sample;
FIG. 6: total heat released curve obtained from cone calorimetry test of the product obtained in example 1 and a comparative sample;
FIG. 7: example 1 total smoke yield profile obtained from cone calorimetry testing of the product and comparative samples.
Detailed Description
The technical solutions of the present invention will be further described in detail and clearly in the following with reference to specific examples, but the scope of the present invention is not limited thereto.
Example 1
A method for recycling melamine formaldehyde resin foam waste comprises the following steps:
s1, measuring a waste water solution of stannous ions with the concentration of 2706 mg/L, and adjusting the pH value of the solution to 7 by using ammonia water;
s2, putting 0.5 g of melamine formaldehyde resin foam waste into 200 mL of the solution obtained in the S1, and keeping the solution at room temperature for 30 min;
s3, taking out the melamine formaldehyde resin foam waste in the S2, and keeping the temperature at 320 ℃ for 60 min;
s4, grinding the product of S3 into micron-sized particles as a product, marked as MF-SnO2
Product morphology and Structure characterization
FIGS. 1 and 2 are scanning electron micrographs (different magnifications) of the product obtained in example 1. As can be seen from fig. 1 (multiple 200): after grinding, the three-dimensional network structure of the melamine formaldehyde resin foam is destroyed to form a dendritic structure, and the particle size is about 50 microns. As can be seen from fig. 2 (multiples of 20000): the dendritic surface has many small particles.
FIG. 3 is an x-ray powder diffraction pattern of the product obtained in example 1, as can be seen from FIG. 3: diffraction peaks and SnO of the product2The peaks of (JCPDF 29-1484) correspond one-to-one, indicating that the adsorbed tin becomes tin dioxide after heat treatment. Thus, in fig. 2, the small particles on the dendritic surface are tin dioxide.
Adsorption Property
The divalent tin ion wastewater solution was subjected to concentration tests before and after the recycling method of example 1, and the results of conversion of the tin ion removal rate are shown in table 1. As can be seen from Table 1: the removal rate of tin ions is more than 99.99 percent, and the concentration content of tin in the final wastewater is less than the discharge requirement in GB30770-2014 discharge Standard of tin, antimony and mercury industrial pollutants.
Figure 813900DEST_PATH_IMAGE001
Flame retardant properties
According to the formula shown in the table 2, polyvinyl chloride (PVC), a processing aid and a flame retardant are put into an open mill and mixed for 10min at the temperature of 110 ℃; then transferring the mixture to a flat vulcanizing machine, and hot-pressing and forming the mixture under the conditions of 170 ℃ and 20 MPa to respectively prepare samples of PVC, PVC/MF-2.5 and PVC/SnO2-2.5、PVC/MF-SnO2-2.5. In table 2, PVC represents a sample with only processing aid added, no flame retardant added; PVC/MF-2.5 shows that in addition to the processing aid, 2.5wt% of melamine formaldehyde resin foam powder (obtained by calcining melamine formaldehyde resin foam waste at 320 ℃ for 60 min and then grinding, and labeled as MF) is added to PVC; PVC/SnO2-2.5 shows that in addition to the processing aid, 2.5wt% of tin dioxide micropowder is added to the PVC (the tin dioxide micropowder is obtained by adding alkali to a stannous ion wastewater solution which is not adsorbed by melamine formaldehyde resin foam to obtain a precipitate, then calcining the precipitate at 320 ℃ for 60 min, and grinding the precipitate, wherein the mark is SnO2);PVC/MF-SnO2-2.5 indicates that 2.5% by weight of the product of example 1 is added to the PVC in addition to the processing aid.
Figure 80802DEST_PATH_IMAGE002
(1) Limiting oxygen index LOI test: the resulting prototype (self-supporting material, type IV, sample size 100 mm. times.6.5 mm. times.3 mm) was used to test the limiting oxygen index LOI, see GB/T2406-1993, data in Table 3 and FIG. 4;
(2) and (3) testing the vertical burning grade: referring to GB/T2408-;
(3) cone calorimetry test: the cone calorimetry was measured according to ISO 5660 standard with sample dimensions of 125 mm by 13mm by 3mm and with a heat radiation of 35kW/m2The data are shown in Table 3. Fig. 5, 6 and 7 are graphs of heat release rate, total heat released and total smoke yield, respectively, for cone calorimetry test samples.
Figure 575369DEST_PATH_IMAGE003
As can be seen from the data in table 3: the product obtained in example 1 is comparable to the control (pure PVC, PVC/MF-2.5 and PVC/SnO)22.5) with the highest oxygen index LOI, the UL94 achieving a V0 rating, and the lowest values of the peak heat release rate (pHRR), Total Heat Release (THR), Total Smoke Release (TSR), indicate that the product obtained in example 1 exhibits the best flame and smoke suppression performance relative to the control.
Example 2
A method for recycling melamine formaldehyde resin foam waste comprises the following steps:
s1, weighing a divalent tin ion aqueous solution with the concentration of 2000 mg/L, and adjusting the pH value of the solution to 8 by using sodium hydroxide;
s2, putting 0.2 g of melamine formaldehyde resin foam waste into 100 mL of the solution obtained in the S1, and keeping the solution at room temperature for 200 min;
s3, taking out the melamine formaldehyde resin foam waste in the S2, and keeping the temperature at 300 ℃ for 30 min;
s4, grinding the product of the S3 into micron-sized particles, and using the micron-sized particles as a flame retardant.
Example 3
A method for recycling melamine formaldehyde resin foam waste comprises the following steps:
s1, weighing a stannous ion aqueous solution with the concentration of 3000 mg/L, and adjusting the pH value of the solution to 7.5 by using potassium hydroxide;
s2, 1 g of melamine formaldehyde resin foam waste is put into 500 mL of the solution obtained in the S1, and the solution is kept for 5 min at room temperature;
s3, taking out the melamine formaldehyde resin foam waste in the S2, and keeping the temperature at 280 ℃ for 180 min;
s4, grinding the product of the S3 into micron-sized particles, and using the micron-sized particles as a flame retardant.
Example 4
A method for recycling melamine formaldehyde resin foam waste comprises the following steps:
s1, weighing a stannous ion aqueous solution with the concentration of 2500 mg/L, and adjusting the pH value of the solution to 7 by using ammonia water;
s2, putting 0.6 g of melamine formaldehyde resin foam waste into 400 mL of solution obtained in S1, and keeping the solution at room temperature for 60 min;
s3, taking out the melamine formaldehyde resin foam waste in the S2, and keeping the temperature at 310 ℃ for 80 min;
s4, grinding the product of the S3 into micron-sized particles, and using the micron-sized particles as a flame retardant.

Claims (7)

1. A method for recycling melamine formaldehyde resin foam waste is characterized by comprising the following steps:
s1, adjusting the pH value of the stannous ion wastewater solution to 7-8 by using alkali;
s2, putting the melamine formaldehyde resin foam waste into the solution obtained in the S1, and keeping the solution for 5-200 min;
s3, taking out the melamine formaldehyde resin foam waste in the S2, and keeping the temperature of 280-320 ℃ for 30-180 min;
s4, grinding the product of the S3 into particles, and using the particles as a flame retardant for standby.
2. The method of claim 1, wherein the melamine formaldehyde resin foam waste is recycled by: the concentration of the divalent tin ion wastewater solution is 2000-3000 mg/L.
3. The method of claim 1, wherein the melamine formaldehyde resin foam waste is recycled by: the alkali is one or the combination of more than two of sodium carbonate, sodium acetate, ammonia water, sodium hydroxide and potassium hydroxide.
4. The method of claim 1, wherein the melamine formaldehyde resin foam waste is recycled by: in S2, the divalent tin ion wastewater solution is used in an amount that can completely immerse the melamine formaldehyde resin foam waste.
5. The method of claim 4, wherein the method comprises the steps of: in S2, the melamine formaldehyde resin foam waste and the stannous ion wastewater solution are in a ratio of (0.2-1) g to (100-500) mL.
6. A flame retardant prepared by the method of recycling the melamine formaldehyde resin foam waste as claimed in any one of claims 1 to 5.
7. The flame retardant of claim 6, wherein: the flame retardant is a composite material of melamine formaldehyde resin and tin dioxide, the melamine formaldehyde resin is dendritic, and tin dioxide particles are distributed on the surface of the dendritic melamine formaldehyde resin.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022263228A1 (en) 2021-06-17 2022-12-22 Basf Se Method for preparing melamine resin foams using grinded melamine foam particles

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5721281A (en) * 1996-07-01 1998-02-24 Blount; David H. Flame retardant porous plastics
CN1318464A (en) * 2000-04-15 2001-10-24 巴斯福股份公司 Melamine resin foams
CN103408789A (en) * 2013-05-13 2013-11-27 四川大学 High-efficiency flame-retardant modified melamino-formaldehyde foams and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5721281A (en) * 1996-07-01 1998-02-24 Blount; David H. Flame retardant porous plastics
CN1318464A (en) * 2000-04-15 2001-10-24 巴斯福股份公司 Melamine resin foams
CN103408789A (en) * 2013-05-13 2013-11-27 四川大学 High-efficiency flame-retardant modified melamino-formaldehyde foams and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
贺少蕊: ""活性炭球负载SnO2基杂化阻燃剂的制备及其阻燃应用"", 《中国优秀博硕士学位论文全文数据库(硕士)工程科技Ⅰ辑》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022263228A1 (en) 2021-06-17 2022-12-22 Basf Se Method for preparing melamine resin foams using grinded melamine foam particles

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