CN112794631A - Production equipment for bent toughened glass - Google Patents

Production equipment for bent toughened glass Download PDF

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Publication number
CN112794631A
CN112794631A CN202110217995.7A CN202110217995A CN112794631A CN 112794631 A CN112794631 A CN 112794631A CN 202110217995 A CN202110217995 A CN 202110217995A CN 112794631 A CN112794631 A CN 112794631A
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CN
China
Prior art keywords
forming
lifting
shaft
wheel
roll
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CN202110217995.7A
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Chinese (zh)
Inventor
黎伟源
黄亮东
胡宇
唐洪波
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South Guangdong Glass Technology Co Ltd
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South Guangdong Glass Technology Co Ltd
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Application filed by South Guangdong Glass Technology Co Ltd filed Critical South Guangdong Glass Technology Co Ltd
Priority to CN202110217995.7A priority Critical patent/CN112794631A/en
Publication of CN112794631A publication Critical patent/CN112794631A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/0066Re-forming shaped glass by bending
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The invention discloses production equipment for bent toughened glass, which comprises a processing module and a forming module, wherein the forming module comprises a forming section, the forming section is provided with a plurality of upper forming roll shafts and lower forming roll shafts, and the upper forming roll shafts and the lower forming roll shafts are arranged in a one-to-one up-and-down correspondence manner; the upper forming roll shaft and the lower forming roll shaft respectively comprise a shaft body and a forming wheel, and the forming wheel is arranged at one end of the shaft body; each pair of the forming wheel of the upper forming roll shaft and the forming wheel of the lower forming roll shaft which are arranged up and down are both in a circular truncated cone structure with the complementary inclination angles b and a, and the inclination angle a of the forming wheel of the lower forming roll shaft is gradually increased from the feeding direction to the discharging direction; the lifting module comprises a lifting unit for lifting all upper forming roll shafts. The production equipment for the bent toughened glass can gradually bend the edge of the glass, can adjust the height of the upper forming roll shaft to meet the requirements of the glass with different thicknesses, does not need to replace parts when the glass with different thicknesses is produced, and therefore improves the production efficiency and reduces the production cost.

Description

Production equipment for bent toughened glass
Technical Field
The invention relates to the technical field of toughened glass production, in particular to production equipment for bent toughened glass.
Background
At people constantly pursuit pleasing to the eye present, the outward appearance of TV set has compared in the past and has had very big improvement, and toughened glass TV backplate is more and more liked by masses at present stage, and toughened glass TV backplate is a monoblock toughened glass, and this toughened glass is equipped with the flexion at the edge part for whole TV has the third dimension more in the vision, accords with people's aesthetic standard more.
However, in the existing equipment for producing bent toughened glass, the glass softened by heating is shaped by using a prefabricated mould and then cooled so as to be bent and formed, and the process time for forming a finished product by the equipment is long. In addition, because the glass is shaped by the mold, when the glass with different thicknesses and bending parameters is produced, the corresponding mold needs to be produced, the mold is inconvenient to replace, and the production efficiency is reduced while the production cost is increased.
Disclosure of Invention
In view of the above defects, the present invention provides a device for producing bent tempered glass, which can gradually bend the edge of the glass, and adjust the height of the upper forming roll shaft by the lifting unit to meet the requirements of glass with different thicknesses, and does not need to replace parts when producing glass with different thicknesses, thereby improving the production efficiency and reducing the production cost.
In order to achieve the purpose, the invention adopts the following technical scheme: a production device of bent toughened glass comprises a processing module and a lifting module which are arranged on a heating furnace frame;
the processing module comprises a forming section, the forming section is provided with a plurality of upper forming roll shafts and lower forming roll shafts, and the upper forming roll shafts and the lower forming roll shafts are arranged in a one-to-one up-and-down correspondence manner;
the upper forming roll shaft and the lower forming roll shaft respectively comprise a shaft body and a forming wheel, and the forming wheel is arranged at one end of the shaft body;
each pair of the forming wheel of the upper forming roll shaft and the forming wheel of the lower forming roll shaft which are arranged up and down are in a circular truncated cone structure with complementary inclination angles b and a, and the inclination angle a of the forming wheel of the lower forming roll shaft is gradually increased from the direction of feeding to the direction of discharging;
the lifting module comprises a lifting unit, and the lifting unit is used for lifting all the upper forming roll shafts.
For example, the forming wheel comprises a first shaft core and a forming inclined roller surface wrapped outside the first shaft core, and the first shaft core is detachably connected with the shaft body;
the axle body includes the second axle core and wraps up in the outside shaping plain-barreled roll face of second axle core, first axle core and second axle core can dismantle the connection, the shaping plain-barreled roll face is the cylinder structure, the diameter of shaping plain-barreled roll face equals the diameter of the one end of shaping oblique roll face and this body coupling of axle.
It is worth mentioning that the tolerance of the inclination angle of the forming wheel of two adjacent lower forming roll shafts is a fixed value.
Optionally, the processing module further comprises a fixed section and a stable section, and the fixed section, the forming section and the stable section are sequentially arranged in the heating furnace frame from the feeding direction to the discharging direction;
the fixed section is provided with a plurality of upper fixed roll shafts and lower fixed roll shafts, and the diameters of the upper fixed roll shafts and the lower fixed roll shafts are equal to the diameter of the forming flat roll surface of the shaft body of the upper forming roll shaft or the lower forming roll shaft;
the stabilizing section is equipped with many and goes up stabilizer roll axle and lower stabilizer roll axle, go up stabilizer roll axle and lower stabilizer roll axle and be used for making the bent angle of glass keep fixed angle.
The device comprises a driving device, a driving device and a control device, wherein the driving device comprises a driving device, a driving device and a control module, and the driving device comprises a driving module, a driving module and a control module;
all the lower fixed roll shafts, the lower forming roll shafts and the lower stabilizing roll shafts form a lower roll shaft group;
the lower driving wheel is in transmission connection with the lower driven wheel;
the lower driven wheel and the lower driving wheel set are sleeved outside the driving shaft, the lower driving wheel set comprises a plurality of lower driving wheels, the lower driving wheels are vertically arranged on the roller shafts of the lower roller shaft set and are in one-to-one correspondence, and each lower driving wheel is in transmission connection with the roller shaft of the lower roller shaft set which vertically corresponds to the lower driving wheel.
Preferably, all the upper fixed roll shafts, the upper forming roll shafts and the upper stabilizing roll shafts form an upper roll shaft group;
the lifting unit comprises a lifting device and a connecting device, the lifting device comprises a plurality of lifting machines, and the connecting device comprises a lifting frame and a supporting rod;
the lifting machines are distributed on the outer wall of the heating furnace frame at intervals, a lifting frame is arranged between every two adjacent lifting machines, two ends of each lifting frame are vertically connected with the supporting rod, one end, far away from the lifting frame, of each supporting rod is connected with a gear of each lifting machine, and each lifting machine drives the corresponding supporting rod to reciprocate up and down in the vertical direction through the gear of each lifting machine;
the lifting frame is connected with the roll shaft of the upper roll shaft group.
For example, the lifting module still includes transmission unit, transmission unit includes action wheel, last drive wheel and adjusting device, adjusting device including adjust the seat with in adjust the gliding regulating wheel of seat, go up action wheel, last drive wheel and regulating wheel and set up in the closed loop of same chain or belt, it is used for driving to go up the drive wheel the roller of roller group rotates.
It is worth to say that the connecting device further comprises a plurality of roll shaft bearing seats, the roll shaft bearing seats correspond to the roll shafts of the upper roll shaft group one by one and are rotatably connected through bearings, and the outer walls of the roll shaft bearing seats are fixedly connected with the lifting frame;
the lifting machine is horizontally arranged below the upper roller shaft group, one end of the support rod, which is far away from the lifting frame, vertically penetrates through the lifting machine, and threads meshed with gears in the lifting machine are arranged on the surface of the support rod;
the lifting device further comprises a commutator and a lifting driving mechanism, wherein the output end of the commutator is connected with the input end of the lifting machine, the input end of the commutator is connected with the output end of the lifting driving mechanism, and the lifting driving mechanism is vertically arranged on the outer wall of the heating furnace frame.
Optionally, the adjusting device further comprises an adjusting cylinder, and the adjusting cylinder is arranged on the heating furnace frame;
the adjusting device further comprises an adjusting block, a guide rail is arranged on the adjusting seat, one side of the adjusting block is connected with the guide rail in a sliding mode, and the other side of the adjusting block is connected with the adjusting wheel in a rotating mode;
the output end of the adjusting cylinder is fixedly connected with the adjusting block.
Specifically, one end of each of the upper fixed roll shaft, the upper forming roll shaft and the upper stabilizing roll shaft is provided with an upper driven wheel, the upper driving wheel is in transmission connection with the upper driven wheel of the upper forming roll shaft positioned at the tail end, and the upper driven wheels of the upper fixed roll shaft, the upper forming roll shaft and the upper stabilizing roll shaft are in transmission connection through a chain or a belt;
the transmission unit further comprises an upper driving mechanism, and the output end of the upper driving mechanism is connected with the upper driving wheel.
The invention has the beneficial effects that: the glass after the heating softening loops through the forming wheel of the lower forming roller shaft with the gradually-increased inclination angle of the production equipment for bending the toughened glass, and is positioned through the forming wheel of the upper forming roller shaft, which is complementary with the inclination angle of the forming wheel of the lower forming roller shaft, so that the edge of the glass is gradually bent, a preset bending angle is finally formed, and the working hours for forming the bent glass are greatly reduced. The production equipment for the bent toughened glass can meet the requirements of glass with different thicknesses by adjusting the height of the upper forming roll shaft through the lifting unit, does not need to replace parts when the glass with different thicknesses is produced, and therefore production efficiency is improved and production cost can be reduced.
The inclination angle a is an angle that a ray formed by extending one end of the forming wheel of the lower forming roll shaft, which is connected with the shaft body, to the other end is inclined upwards, and the inclination angle b is an angle that a ray formed by extending one end of the forming wheel of the upper forming roll shaft, which is connected with the shaft body, to the other end is inclined upwards. During processing, glass enters from a feed inlet of the heating furnace, the lower forming roller shaft drives the glass to move forward, and the glass is heated by a heating wire in the heating furnace while moving forward, so that the glass is softened. Then, the edge of the glass is bent with the inclination of the forming wheel of the lower forming roller shaft, and the glass is kept at a predetermined bend angle by the positioning of the forming wheel of the upper forming roller shaft. Along with the angle of inclination a of the shaping wheel of lower forming roll axle constantly increases, glass's bent angle constantly increases, finally reaches preset bent angle. Compared with the equipment for cooling and bending glass after the mold is shaped, the production equipment for bending the toughened glass can bend the glass without a shaping link because the bending angle of the glass is gradually finely adjusted, so that the glass can reach a preset bending angle, the processing time is shortened, and the efficiency is improved.
When processing the glass of different thickness, the hoisting unit drives all simultaneously go up the shaping roller action, make go up the shaping roller and do elevating movement in vertical direction to adjust go up the interval of shaping roller and lower shaping roller, make the interval accord with glass's thickness. In addition, when glass is accidentally broken in the processing process, the upper forming roll shaft is lifted through the lifting unit, so that glass fragments in the heating furnace can be conveniently cleaned.
Drawings
Fig. 1 is a right side view of a production apparatus for bending tempered glass in one embodiment of the present invention;
FIG. 2 is a schematic partial structure of a mold section in accordance with an embodiment of the present invention;
FIG. 3 is a schematic view of a portion of a mold section in accordance with an embodiment of the present invention;
FIG. 4 is a schematic partial structure of a mold section in accordance with an embodiment of the present invention;
FIG. 5 is a front view of a lower drive module in one embodiment of the invention;
FIG. 6 is a right side view of the lower drive module in one embodiment of the present invention;
FIG. 7 is a schematic diagram of the construction of a lifting unit in one embodiment of the present invention;
FIG. 8 is a schematic view of the construction of a coupling device in an embodiment of the invention;
FIG. 9 is a top view of a lifting unit in an embodiment of the present invention;
FIG. 10 is a schematic view of the construction of a transmission unit in one embodiment of the present invention;
FIG. 11 is a top view of a process module in an embodiment of the invention;
FIG. 12 is a schematic view of the structure of a fixed segment in an embodiment of the present invention;
FIG. 13 is a schematic illustration of the construction of the mold section in one embodiment of the present invention;
FIG. 14 is a schematic illustration of the structure of a stabilization segment in an embodiment of the present invention.
Wherein: 1, processing a module; 11 a forming section; 111 forming a roll shaft; 112 lower forming roll shafts; 1111 a shaft body; 1112 a forming wheel; 1113 a first core; 1114 a second spindle; 1115 forming an inclined roll surface; 1116 forming a flat roll surface; 12 a fixed section; 121, fixing a roll shaft; 122, fixing the roller shaft; 13 a stabilization section; 131 stabilizing the roll shaft; 132 lower stabilizer roller shafts; 14 lower roller set; 15, rolling a roller shaft group; 2, a lower driving module; 21 lower driving mechanism; 211 a lower driving wheel; a driven wheel 212; 213 lower drive wheels; 22 a drive shaft; 3, lifting the module; 31 a transmission unit; 311 an upper driving wheel; 312 an upper drive wheel; 313 adjusting device; 3131 an adjusting seat; 3132 an adjustment wheel; 3133 an adjustment block; 3134 adjusting the cylinder; 314, an upper driven wheel; 315 an upper drive mechanism; 32 a lifting unit; 321 a lifting device; 3211 hoist; 3212 lifting drive mechanism; 3213 a commutator; 322 a connection device; 3221 supporting the rods; 3222 a lifting frame; 3223 a roller bearing seat; a, the inclination angle of a forming wheel of a lower forming roll shaft; b the angle of inclination of the forming wheel of the forming roll shaft.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Furthermore, features defined as "first" and "second" may explicitly or implicitly include one or more of the features for distinguishing between descriptive features, non-sequential, non-trivial and non-trivial.
In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
A production apparatus for bent tempered glass according to an embodiment of the present invention will be described below with reference to fig. 1 to 14, including a processing module 1 and a lifting module 3 provided to a heating hob;
the processing module 1 comprises a forming section 11, the forming section 11 is provided with a plurality of upper forming roll shafts 111 and lower forming roll shafts 112, and the upper forming roll shafts 111 and the lower forming roll shafts 112 are arranged in a one-to-one up-and-down correspondence manner;
the upper forming roller shaft 111 and the lower forming roller shaft 112 each include a shaft body 1111 and a forming wheel 1112, the forming wheel 1112 being provided at one end of the shaft body 1111;
each pair of the forming wheel 1112 of the upper forming roller shaft 111 and the forming wheel 1112 of the lower forming roller shaft 112 which are arranged up and down are in a circular truncated cone structure with complementary inclination angles b and a, and the inclination angle a of the forming wheel 1112 of the lower forming roller shaft 112 is gradually increased from the feeding direction to the discharging direction;
the lifting module 3 comprises a lifting unit 32, which lifting unit 32 is adapted to lift all of the upper forming roll shafts 111.
The heated and softened glass sequentially passes through the forming wheel 1112 of the lower forming roller shaft 112 with the gradually increased inclination angle of the production equipment for bending the toughened glass, and is positioned by the forming wheel 1112 of the upper forming roller shaft 111 which is complementary with the inclination angle of the forming wheel 1112 of the lower forming roller shaft 112, so that the edge of the glass is gradually bent, a preset bending angle is finally formed, and the working hour for forming the bent glass is greatly reduced. The production equipment for the bent toughened glass can meet the requirements of glass with different thicknesses by adjusting the height of the upper forming roll shaft 111 through the lifting unit 32, does not need to replace parts when producing glass with different thicknesses, and therefore improves the production efficiency and reduces the production cost.
As shown in fig. 2 to 4, the inclination angle a is an angle at which a ray formed by extending one end of the forming wheel 1112 of the lower forming roller shaft 112 connected to the shaft body 1111 toward the other end is inclined upward, and the inclination angle b is an angle at which a ray formed by extending one end of the forming wheel 1112 of the upper forming roller shaft 111 connected to the shaft body 1111 toward the other end is inclined upward. During processing, glass enters from a feed inlet of the heating furnace, the lower forming roll shaft 112 drives the glass to advance, and the glass is heated by a heating wire in the heating furnace while advancing so as to soften the glass. Then, the edge of the glass is bent in accordance with the inclination of the forming wheel 1112 of the lower forming roller shaft 112, and the glass is held at a predetermined bend angle by the positioning of the forming wheel 1112 of the upper forming roller shaft 111. As the inclination angle a of the forming wheel 1112 of the lower forming roller shaft 112 is increased, the glass bend angle is increased to finally reach a predetermined bend angle. Compared with the equipment for cooling and bending glass after the mold is shaped, the production equipment for bending the toughened glass can bend the glass without a shaping link because the bending angle of the glass is gradually finely adjusted, so that the glass can reach a preset bending angle, the processing time is shortened, and the efficiency is improved.
When processing glass of different thickness, hoisting unit 32 drives all simultaneously go up the action of shaping roller 111, makes go up shaping roller 111 and make elevating movement in vertical direction to adjust go up the interval of shaping roller 111 and lower shaping roller 112, make the interval accord with glass's thickness. In addition, when the glass is unexpectedly broken in the process of processing, the upper forming roller shaft 111 is lifted by the lifting unit 32, and the glass fragments in the heating furnace can be conveniently cleaned.
In some embodiments, the forming wheel 1112 includes a first core 1113 and a forming skewed roll surface 1115 wrapped around the exterior of the first core 1113, the first core 1113 being removably coupled to the shaft body 1111;
the axle body 1111 includes second axle core 1114 and wraps up in the outside shaping flat roll face 1116 of second axle core 1114, first axle core 1113 and second axle core 1114 can dismantle the connection, shaping flat roll face 1116 is the cylinder structure, the diameter of shaping flat roll face 1116 equals the diameter of the one end that the oblique roll face 1115 of shaping and axle body 1111 are connected.
The glass can be machined to different bend angles by simply replacing the forming wheel 1112. The forming wheel 1112 is easier and faster to replace than the entire roll shaft.
When the diameter of the forming flat roll surface 1116 is equal to the diameter of the end of the bottom surface of the forming inclined roll surface 1115, which is connected with the shaft body 1111, no protrusion is formed at the joint of the forming flat roll surface 1116 and the forming inclined roll surface 1115, but the glass is smooth in transition surface, and no protrusion or jam is formed when the glass passes through the glass, so that the glass can be smoothly conveyed.
The forming flat surface 1116 of the lower forming roll shaft 112 is used for transporting glass, and the forming flat surface 1116 of the upper forming roll shaft 111 is used for pressing the glass positioned on the lower forming roll shaft 112, so that the thickness of each position of the processed glass is the same. During operation, the lower forming roll shaft 112 rotates around the axis of the lower forming roll shaft 112, the forming flat roll surface 1116 of the lower forming roll shaft 112 also rotates along with the lower forming roll shaft, and the glass is conveyed forwards, so that the upper forming roll shaft 111 also rotates at the same angular speed, and the situation that the patterned glass is scraped due to the fact that the angular speeds of the upper forming roll shaft 111 and the lower forming roll shaft 112 are different is avoided.
For example, the tolerance of the inclination angle of the forming wheel 1112 of the adjacent two lower forming roller shafts 112 is a fixed value.
That is, the difference between the inclination angles of the forming wheels 1112 of every two adjacent lower forming roll shafts 112 is a fixed value, and an equal difference series is formed, so that the above structure can bend the glass at a fixed change rate, and when the glass is transited from one lower forming roll shaft 112 to the next lower forming roll shaft 112, the bent part will not crack due to sudden over-large or sudden over-small change rate of the inclination angle, thereby improving the quality of glass forming.
It is worth to be noted that, as shown in fig. 11 to 14, the processing module 1 further includes a fixing section 12 and a stabilizing section 13, and the fixing section 12, the forming section 11 and the stabilizing section 13 are sequentially arranged in the heating furnace frame from the feeding direction to the discharging direction;
the fixed section 12 is provided with a plurality of upper fixed roll shafts 121 and lower fixed roll shafts 122, and the diameters of the upper fixed roll shafts 121 and the lower fixed roll shafts 122 are both equal to the diameter of the forming flat roll surface 1116 of the shaft body 1111 of the upper forming roll shaft 111 or the lower forming roll shaft 112;
the stabilizing section 13 is provided with a plurality of upper stabilizing roller shafts 131 and lower stabilizing roller shafts 132, and the upper stabilizing roller shafts 131 and the lower stabilizing roller shafts 132 are used for keeping the bending angle of the glass at a fixed angle.
The fixed section 12 is used for guiding glass to enter the forming section 11 and avoiding glass deviation, and the fixed section 12 and the forming section 11 have no height difference due to the structure, so that the glass can be transported more stably.
Since the edge of the glass is gradually bent during the transportation of the glass, when the edge at the front end of the glass is bent to a predetermined bend angle, the edge at the rear end of the glass does not reach the predetermined bend angle, and at this time, the stabilizing section 13 can keep the portion having reached the predetermined bend angle at the forming angle, and wait for the edge at the rear end to be bent until the edge of the whole glass is bent to the predetermined bend angle. As shown in fig. 10, the right end is the tip. The structure of the upper stabilizer roller shaft 131 is identical to that of the upper mold roller shaft 111 positioned at the end, and the structure of the lower stabilizer roller shaft 132 is identical to that of the lower mold roller shaft 112 positioned at the end.
Optionally, as shown in fig. 5 and 6, a lower driving module 2 is further included, where the lower driving module 2 includes a lower driving wheel 211, a lower driven wheel 212, a lower driving wheel set, and a driving shaft;
all the lower fixed roll shafts 122, the lower forming roll shafts 112 and the lower stabilizing roll shafts 132 form a lower roll shaft group 14;
the lower driving wheel 211 is in transmission connection with the lower driven wheel 212;
the lower driven wheel 212 and the lower driving wheel set are sleeved outside the driving shaft 22, the lower driving wheel set comprises a plurality of lower driving wheels 213, the lower driving wheels 213 are vertically arranged and in one-to-one correspondence with the roller shafts of the lower roller shaft set 14, and each lower driving wheel 213 is in transmission connection with the roller shaft of the lower roller shaft set 14 which vertically corresponds to the lower driving wheel 213.
During operation, the lower driving wheel 211 rotates, the lower driving wheel 211 drives the lower driven wheel 212 to rotate, the lower driven wheel 212 drives the driving shaft 22 to rotate, so that all the lower driving wheels 213 sleeved outside the driving shaft 22 rotate, and each lower driving wheel 213 drives the corresponding roller shaft in the lower roller shaft group 14 to rotate, thereby achieving synchronous rotation. The lower drive pulley 211 is driven by a lower drive mechanism 21, and the lower drive mechanism 21 is preferably a motor.
Specifically, as shown in fig. 7 to 9, all of the upper fixed roller shaft 121, the upper forming roller shaft 111, and the upper stabilizer roller shaft 131 constitute the upper roller shaft group 15;
the lifting unit 32 comprises a lifting device 321 and a connecting device 322, the lifting device 321 comprises a plurality of lifting machines 3211, and the connecting device 322 comprises a lifting frame 3222 and a supporting rod 3221;
the hoists 3211 are distributed on the outer wall of the heating furnace rack at intervals, a lifting frame 3222 is arranged between two adjacent hoists 3211, two ends of each lifting frame 3222 are vertically connected with the supporting rod 3221, one end of each supporting rod 3221, which is far away from the lifting frame 3222, is connected with the hoist 3211 through a gear, and the hoist 3211 drives the supporting rod 3221 to reciprocate up and down in the vertical direction through the gear of the hoist 3211;
the lifting frame 3222 is connected to the roller shaft of the upper roller shaft group 15.
The above structure enables the lifters 3211 to be disposed around the heating hob and enables all the lifting frames 3222 to be located at the same horizontal position. When all the hoists 3211 operate synchronously, each hoist 3211 pushes the corresponding support rod 3221 to move up or down, and the support rod 3221 also drives the corresponding lifting frame 3222 to move up or down, at this time, all the lifting frames 3222 move up or down synchronously, i.e., the roller shafts of the upper roller set 15 can be kept at the same horizontal position when being lifted up or down, so that an unbalanced state of high side and low side is not caused, thereby preventing glass crushing due to unbalanced roller shafts of the upper roller set 15.
Preferably, as shown in fig. 10, the lifting module 3 further includes a transmission unit 31, the transmission unit 31 includes an upper driving wheel 311, an upper driving wheel 312 and an adjusting device 313, the adjusting device 313 includes an adjusting seat 3131 and an adjusting wheel 3132 sliding in the adjusting seat 3131, the upper driving wheel 311, the upper driving wheel 312 and the adjusting wheel 3132 are disposed in a closed loop of the same chain or belt, and the upper driving wheel 312 is used for driving the roller shafts of the upper roller shaft set 15 to rotate.
The upper driving wheel 311 rotates to drive the upper driving wheel 312 to rotate, then the upper driving wheel 312 drives the roller shaft of the upper roller shaft set 15 to rotate, and the adjusting wheel 3132 is used for tensioning the chain or the belt, so that the upper driving wheel 311 can be fully contacted with the upper driving wheel 312. When the lifting frame 3222 lifts the roller shafts of the upper roller set 15, the distance between the upper driving wheel 311 and the upper driving wheel 312 increases, at this time, the adjusting wheel 3132 slides in the adjusting seat 3131 toward the direction close to the upper driving wheel 311 or the upper driving wheel 312, so that the tension between the upper driving wheel 311 and the upper driving wheel 312 can be automatically adjusted, and the chain or the belt cannot be broken due to the fact that the distance between the upper driving wheel 311 and the upper driving wheel 312 increases and is too tight. Lifting frame 3222 will when the roller of last roller group 15 descends, go up action wheel 311 with distance between the last drive wheel 312 shortens, this moment adjust the wheel 3132 in adjust seat 3131 is inside to be kept away from go up action wheel 311 or the direction of going up drive wheel 312 slides, thereby can automatically regulated go up action wheel 311 with the rate of tension between the last drive wheel 312, chain or belt can not because go up action wheel 311 with distance between the last drive wheel 312 shortens and falls the chain.
In some embodiments, as shown in fig. 8, the connecting device 322 further includes a plurality of roller bearing seats 3223, the roller bearing seats 3223 correspond to the rollers of the upper roller group 15 one by one and are rotatably connected through bearings, and an outer wall of the roller bearing seat 3223 is fixedly connected to the lifting frame 3222;
the lifting machine 3211 is horizontally arranged below the upper roller group 15, one end of the support rod 3221, which is far away from the lifting frame 3222, vertically penetrates through the lifting machine 3211, and a thread meshed with a gear in the lifting machine 3211 is arranged on the surface of the support rod 3221;
the lifting device 321 further comprises a commutator 3213 and a lifting driving mechanism 3212, an output end of the commutator 3213 is connected with an input end of the lifting machine 3211, an input end of the commutator 3213 is connected with an output end of the lifting driving mechanism 3212, and the lifting driving mechanism 3212 is vertically arranged on an outer wall of the heating hob.
When the lifting module 3 drives the roll shafts of the upper roll shaft group 15 to ascend or descend or when glass is bent, the roll shafts of the upper roll shaft group 15 can freely rotate in the roll shaft bearing seats 3223. When the lifting frame 3222 ascends or descends, the lifting frame 3222 drives the roller shaft bearing seats 3223 to ascend or descend, and the roller shaft bearing seats 3223 can drive the roller shafts of the corresponding upper roller shaft groups 15 to ascend or descend.
When the gear in the hoist 3211 rotates, the supporting rod 3221 can be driven to ascend or descend by the thread of the supporting rod 3221 engaged with the gear in the hoist 3211, and the supporting rod 3221 is not easy to slip during the ascending or descending process. When the supporting rod 3221 moves upward, the lifting frame 3222 also moves upward, so as to achieve the effect of lifting the upper roller set 15; when the supporting rod 3221 moves downward, the lifting frame 3222 also moves downward, so as to achieve the effect of lowering the upper roller set 15.
The commutator 3213 is used to change the direction of the transmission force, so that the lifting driving mechanism 3212 can be vertically arranged, the installation of each device is more compact, and the position is saved. The transmission force of the lifting driving mechanism 3212 rotating in the horizontal direction is converted into a transmission force of rotating in the vertical direction by the commutator 3213, the transmission force of rotating in the vertical direction drives the rotating shaft of the lifting machine 3211 to rotate, and the rotating shaft of the lifting machine 3211 drives the gear of the lifting machine 3211 to rotate, so that the supporting rod 3221 is lifted or lowered.
For example, the adjusting device 313 further comprises an adjusting cylinder 3134, and the adjusting cylinder 3134 is disposed on the heating hob;
the adjusting device 313 further comprises an adjusting block 3133, the adjusting seat 3131 is provided with a guide rail, one side of the adjusting block 3133 is slidably connected with the guide rail, and the other side of the adjusting block 3133 is rotatably connected with the adjusting wheel 3132;
the output end of the adjusting cylinder 3134 is fixedly connected with the adjusting block 3133.
When the lifting module 3 drives the upper roller set 15 to ascend, the output end of the adjusting cylinder 3134 pushes the adjusting block 3133 to slide on the guiding rail of the adjusting seat 3131 in a direction close to the upper driving wheel 311 or the upper driving wheel 312, so as to drive the adjusting wheel 3132 to slide in a direction close to the upper driving wheel 311 or the upper driving wheel 312; when the lifting module 3 drives the upper roller set 15 to descend, the output end of the adjusting cylinder 3134 pulls the adjusting block 3133 to slide on the guiding rail of the adjusting seat 3131 in a direction away from the upper driving wheel 311 or the upper driving wheel 312, so as to drive the adjusting wheel 3132 to slide in a direction away from the upper driving wheel 311 or the upper driving wheel 312.
It should be noted that one end of each of the upper fixed roller shaft 121, the upper forming roller shaft 111 and the upper stabilizing roller shaft 131 is provided with an upper driven wheel 314, the upper driven wheel 312 is in transmission connection with the upper driven wheel 314 of the upper forming roller shaft 111 at the tail end, and all of the upper fixed roller shaft 121, the upper forming roller shaft 111 and the upper driven wheel 314 of the upper stabilizing roller shaft 131 are in transmission connection through a chain or a belt;
the transmission unit 31 further includes an upper driving mechanism 315, and an output end of the upper driving mechanism 315 is connected to the upper driving wheel 311.
As shown in fig. 10, the rightmost end is the tip. The upper driving wheel 312 drives the upper driven wheel 314 of the upper forming roll shaft 111 at the tail end to rotate when rotating, and then the upper driven wheel 314 of the upper forming roll shaft 111 at the tail end drives all the upper fixed roll shaft 121, the upper forming roll shaft 111 and the upper driven wheel 314 of the upper stabilizing roll shaft 131 to rotate through a chain or a belt, so that the roll shafts of the upper roll shaft group 15 synchronously rotate, and the glass is prevented from being scratched due to the fact that the rotating angular speeds of the roll shafts of the upper roll shaft group 15 are inconsistent.
The upper driving mechanism 315 is preferably a motor, an output end of the upper driving mechanism 315 rotates around a central axis thereof to drive the upper driving wheel 311 to rotate, and the upper driving wheel 311 can transmit a transmission force to the roller shafts of the upper roller shaft group 15 sequentially through the upper driving wheel 312 and the upper driven wheel 314, so that the roller shafts of the upper roller shaft group 15 rotate.
Other constitutions and operations of a manufacturing apparatus for bending tempered glass according to an embodiment of the present invention are known to those skilled in the art and will not be described in detail herein.
In the description herein, references to the description of the terms "embodiment," "example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims (10)

1. The utility model provides a production facility of crooked toughened glass which characterized in that: comprises a processing module and a lifting module which are arranged on a heating furnace frame;
the processing module comprises a forming section, the forming section is provided with a plurality of upper forming roll shafts and lower forming roll shafts, and the upper forming roll shafts and the lower forming roll shafts are arranged in a one-to-one up-and-down correspondence manner;
the upper forming roll shaft and the lower forming roll shaft respectively comprise a shaft body and a forming wheel, and the forming wheel is arranged at one end of the shaft body;
each pair of the forming wheel of the upper forming roll shaft and the forming wheel of the lower forming roll shaft which are arranged up and down are in a circular truncated cone structure with complementary inclination angles b and a, and the inclination angle a of the forming wheel of the lower forming roll shaft is gradually increased from the direction of feeding to the direction of discharging;
the lifting module comprises a lifting unit, and the lifting unit is used for lifting all the upper forming roll shafts.
2. The apparatus for producing a bent tempered glass as claimed in claim 1, wherein: the forming wheel comprises a first shaft core and a forming inclined roller surface wrapped outside the first shaft core, and the first shaft core is detachably connected with the shaft body;
the axle body includes the second axle core and wraps up in the outside shaping plain-barreled roll face of second axle core, first axle core and second axle core can dismantle the connection, the shaping plain-barreled roll face is the cylinder structure, the diameter of shaping plain-barreled roll face equals the diameter of the one end of shaping oblique roll face and this body coupling of axle.
3. The apparatus for producing a bent tempered glass as claimed in claim 2, wherein: the tolerance of the inclination angles of the forming wheels of two adjacent lower forming roll shafts is a fixed value.
4. A production apparatus for curved tempered glass as claimed in claim 3, wherein: the processing module also comprises a fixed section and a stable section, and the fixed section, the forming section and the stable section are sequentially arranged in the heating furnace frame from the feeding direction to the discharging direction;
the fixed section is provided with a plurality of upper fixed roll shafts and lower fixed roll shafts, and the diameters of the upper fixed roll shafts and the lower fixed roll shafts are equal to the diameter of the forming flat roll surface of the shaft body of the upper forming roll shaft or the lower forming roll shaft;
the stabilizing section is equipped with many and goes up stabilizer roll axle and lower stabilizer roll axle, go up stabilizer roll axle and lower stabilizer roll axle and be used for making the bent angle of glass keep fixed angle.
5. The apparatus for producing a bent tempered glass as claimed in claim 4, wherein: the lower driving module comprises a lower driving wheel, a lower driven wheel, a lower driving wheel set and a driving shaft;
all the lower fixed roll shafts, the lower forming roll shafts and the lower stabilizing roll shafts form a lower roll shaft group;
the lower driving wheel is in transmission connection with the lower driven wheel;
the lower driven wheel and the lower driving wheel set are sleeved outside the driving shaft, the lower driving wheel set comprises a plurality of lower driving wheels, the lower driving wheels are vertically arranged on the roller shafts of the lower roller shaft set and are in one-to-one correspondence, and each lower driving wheel is in transmission connection with the roller shaft of the lower roller shaft set which vertically corresponds to the lower driving wheel.
6. The apparatus for producing a bent tempered glass as claimed in claim 5, wherein: all the upper fixed roll shafts, the upper forming roll shafts and the upper stabilizing roll shafts form an upper roll shaft group;
the lifting unit comprises a lifting device and a connecting device, the lifting device comprises a plurality of lifting machines, and the connecting device comprises a lifting frame and a supporting rod;
the lifting machines are distributed on the outer wall of the heating furnace frame at intervals, a lifting frame is arranged between every two adjacent lifting machines, two ends of each lifting frame are vertically connected with the supporting rod, one end, far away from the lifting frame, of each supporting rod is connected with a gear of each lifting machine, and each lifting machine drives the corresponding supporting rod to reciprocate up and down in the vertical direction through the gear of each lifting machine;
the lifting frame is connected with the roll shaft of the upper roll shaft group.
7. The apparatus for producing a bent tempered glass as claimed in claim 6, wherein: the lifting module further comprises a transmission unit, the transmission unit comprises an upper driving wheel, an upper driving wheel and an adjusting device, the adjusting device comprises an adjusting seat and an adjusting wheel sliding in the adjusting seat, the upper driving wheel and the adjusting wheel are arranged in a closed loop of the same chain or belt, and the upper driving wheel is used for driving a roller shaft of the upper roller shaft group to rotate.
8. The apparatus for producing a bent tempered glass as claimed in claim 7, wherein: the connecting device also comprises a plurality of roll shaft bearing seats, the roll shaft bearing seats correspond to the roll shafts of the upper roll shaft group one by one and are rotationally connected through bearings, and the outer walls of the roll shaft bearing seats are fixedly connected with the lifting frame;
the lifting machine is horizontally arranged below the upper roller shaft group, one end of the support rod, which is far away from the lifting frame, vertically penetrates through the lifting machine, and threads meshed with gears in the lifting machine are arranged on the surface of the support rod;
the lifting device further comprises a commutator and a lifting driving mechanism, wherein the output end of the commutator is connected with the input end of the lifting machine, the input end of the commutator is connected with the output end of the lifting driving mechanism, and the lifting driving mechanism is vertically arranged on the outer wall of the heating furnace frame.
9. The apparatus for producing a bent tempered glass as claimed in claim 8, wherein: the adjusting device also comprises an adjusting cylinder, and the adjusting cylinder is arranged on the heating furnace frame;
the adjusting device further comprises an adjusting block, a guide rail is arranged on the adjusting seat, one side of the adjusting block is connected with the guide rail in a sliding mode, and the other side of the adjusting block is connected with the adjusting wheel in a rotating mode;
the output end of the adjusting cylinder is fixedly connected with the adjusting block.
10. The apparatus for producing a bent tempered glass as claimed in claim 9, wherein: the upper fixing roll shaft, the upper forming roll shaft and the upper stabilizing roll shaft are respectively provided with an upper driven wheel at one end, the upper driving wheel is in transmission connection with the upper driven wheel of the upper forming roll shaft at the tail end, and the upper driven wheels of the upper fixing roll shaft, the upper forming roll shaft and the upper stabilizing roll shaft are in transmission connection through a chain or a belt;
the transmission unit further comprises an upper driving mechanism, and the output end of the upper driving mechanism is connected with the upper driving wheel.
CN202110217995.7A 2021-02-26 2021-02-26 Production equipment for bent toughened glass Pending CN112794631A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110217995.7A CN112794631A (en) 2021-02-26 2021-02-26 Production equipment for bent toughened glass

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110217995.7A CN112794631A (en) 2021-02-26 2021-02-26 Production equipment for bent toughened glass

Publications (1)

Publication Number Publication Date
CN112794631A true CN112794631A (en) 2021-05-14

Family

ID=75815905

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110217995.7A Pending CN112794631A (en) 2021-02-26 2021-02-26 Production equipment for bent toughened glass

Country Status (1)

Country Link
CN (1) CN112794631A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113639550A (en) * 2021-08-13 2021-11-12 嵊州市因康机械有限公司 Thermal forming roller hearth furnace

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113639550A (en) * 2021-08-13 2021-11-12 嵊州市因康机械有限公司 Thermal forming roller hearth furnace
CN113639550B (en) * 2021-08-13 2023-08-11 湖南瑞钰晟表面工程技术有限公司 Hot forming roller hearth furnace

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