Disclosure of Invention
The invention aims to provide a comprehensive utilization process of municipal solid waste incineration slag, aiming at the defects in the prior art.
The purpose of the invention is realized by the following technical scheme: the application provides a comprehensive utilization process of municipal solid waste incineration slag, which comprises the following steps: step a, primary screening, namely placing the raw slag material into a primary screening machine for coarse screening so as to obtain incineration waste on the primary screening machine and slag A under the primary screening machine; step b, manually screening, namely conveying the slag A in the step a to a belt conveyor, and observing the slag A by a worker through naked eyes to remove nonferrous metals with larger particle sizes; c, performing primary magnetic separation, namely conveying the slag A in the step B to a cross-belt magnetic separator, performing waste iron removal treatment on the slag A by the cross-belt magnetic separator, and absorbing waste iron in the slag A by the cross-belt magnetic separator to obtain slag B; d, primary crushing, namely conveying the slag B in the step C to a first hammer crusher, and then adding water for crushing to obtain slag C; e, performing secondary magnetic separation, namely putting the slag C obtained in the step D into a first roller magnetic separator for secondary iron scrap removal to obtain slag D; step f, jigging and sorting, namely putting the furnace slag D in the step e into a jigger for sorting to obtain a light mixture and a heavy mixture; step g, screening by a roller, namely putting the light mixture obtained in the step f into the roller screen for screening to separate incineration waste, then conveying the light mixture discharged from the roller screen into a first shaking table, then adding water into the first shaking table, separating out nonferrous metals and tailings by the first shaking table, and storing the tailings in a first settling pond; step h, secondary crushing, namely conveying the heavy mixture in the step f to a second hammer crusher for crushing to obtain slag E; and step i, screening by a shaking table, namely conveying the slag E in the step h to a second shaking table, sorting out nonferrous metals and tailings by the second shaking table, and storing the tailings in a second settling tank.
In the step a, the primary screening machine is provided with a grid, and the size of a through hole of the grid is 50 mm.
Wherein in step d, the grain size of the slag C is less than 10 mm.
Wherein, in the step h, the grain diameter of the slag E is less than 4 mm.
The invention has the beneficial effects that: the comprehensive utilization process of the municipal solid waste incinerator slag utilizes a wet recovery mode to screen and recover magnetic metals and nonferrous metals in the slag, has reasonable and efficient process design, can recover valuable metals in the slag to the maximum extent, and solves the problem of resource waste in the past.
Detailed Description
The invention is further described with reference to the following examples.
According to a specific embodiment of the comprehensive utilization process of municipal solid waste incinerator slag, as shown in fig. 1, the comprehensive utilization system of municipal solid waste incinerator slag comprises a primary screening machine 1, a belt machine 2 connected with the primary screening machine 1, a cross-belt magnetic separator 3 connected with the belt machine 2, a first hammer crusher 4 connected with the cross-belt magnetic separator 3, a first roller magnetic separator 5 connected with the first hammer crusher 4, and a jigger 6 connected with the first roller magnetic separator 5, wherein the jigger 6 is respectively communicated with a roller screen 7 and a second hammer crusher 10, the roller screen 7 is connected with a first shaking table 8, and the first shaking table 8 is connected with a first sedimentation tank 9; the second hammer crusher 10 is connected with a second roller magnetic separator 11, the second roller magnetic separator 11 is connected with a second shaking table 12, and the second shaking table 12 is connected with a second sedimentation tank 13.
The comprehensive utilization process of the municipal solid waste incineration slag comprises the following steps.
Step a, primary screening, namely placing the raw slag material into a primary screening machine 1 for coarse screening so as to obtain the incineration waste positioned at the upper end of a screen of the primary screening machine 1 and the slag A positioned at the lower end of the screen of the primary screening machine 1. One-level screening machine 1 is vibrating flat screen extension, and one-level screening machine 1 is provided with the grid, and the via hole size of grid is 50mm, and one-level screening machine 1 can separate out the rubbish of not burning completely in the slag to avoided slag impurity too much and increased the degree of difficulty to retrieving.
And b, manually screening, namely conveying the slag A in the step a to a belt conveyor 2, and observing the slag A by naked eyes of workers to remove the nonferrous metals with larger particle sizes. Because a certain number of large metal blocks possibly exist in the slag, the large metal blocks can be collected by utilizing a manual screening mode, so that the workload of subsequent crushing is reduced, the working efficiency of crushing is improved, and the fluency of the whole process is improved.
And c, performing primary magnetic separation, namely conveying the slag A in the step B to a cross-belt magnetic separator 3, performing waste iron removal treatment on the slag A by the cross-belt magnetic separator 3, and absorbing waste iron in the slag A by the cross-belt magnetic separator 3 to obtain slag B. Stride and take magnet separator 3 to include the conveyer belt, prevent slag A on the conveyer belt, put on the conveyer belt and set up the suspension type de-ironing separator, when slag A carried through the suspension type de-ironing separator below, magnetic metal in the slag A was elected by magnetism to carry out the magnetic separation to bold magnetic metal, thereby retrieve the scrap iron in the slag A.
And d, primary crushing, namely conveying the slag B in the step C to a first hammer crusher 4, and then adding water for crushing to obtain slag C. The hammer crusher realizes the crushing of the slag B mainly by the impact of the hammer. The motor drives the rotor to rotate at a high speed, and the hammer head rotating at the high speed impacts, cuts and tears the slag B to cause the slag B to be broken. The furnace slag B is enabled to be rushed to the screen mesh in the cavity from the hammer head rotating at a high speed through the gravity of the furnace slag B, the size of the screen mesh is 10mm, the furnace slag B larger than the size of the screen mesh is stopped on the screen mesh and continuously crushed and ground by the hammer head until the furnace slag B is crushed to the required discharge granularity, and the furnace slag C is obtained by removing the furnace slag B through the screen mesh. It should be noted that the hammer crusher needs to be added with water during operation, and the mixture is flushed by the water.
And e, performing secondary magnetic separation, namely putting the slag C obtained in the step D into a first roller magnetic separator 5 for secondary iron scrap removal to obtain slag D. Because the slag C after the primary crushing is in a scattered state, a drum-type magnetic separator can absorb as much waste iron in the slag C as possible, thereby preparing the slag D. Specifically, a deironing device can be placed on the roller.
And f, jigging and sorting, namely putting the slag D in the step e into a jigger 6 for sorting to obtain a light mixture and a heavy mixture. Specifically, the jig 6 may be a sawtooth jig. According to the theoretical layering rule of a jigging bed layer, a jigging pulsation curve of the sawtooth-shaped jigging machine is in a sawtooth shape, ascending water flow is faster than descending water flow, so that heavy mixture in slag D is fully settled, and metal particles with heavier specific gravity settle to the bottom of a 6 bed layer of the jigging machine along with the descending water flow; the light mixture is distributed on the upper part of the bed layer of the jigger 6 and is conveyed to the drum sieve 7 along with the water flow through the discharge hole of the jigger 6 for further sieving, and the heavy metal can be classified and recovered by utilizing a shaking table or a vortex separation device.
And g, 7, screening by using a drum screen, namely putting the light mixture obtained in the step f into the drum screen 7 for screening, wherein the screening limit of the drum screen 7 is 4mm, and separating the incineration waste. After the flotation separation of the jigger 6, the substances with the size larger than 4mm in the light mixture are sent back to the incinerator again for incineration, the light mixture with the size smaller than 4mm is sent to the first shaking table 8, then water is added into the first shaking table 8, the first shaking table 8 separates out nonferrous metals and tailings, and the tailings are stored in the first settling pond. It should be noted that the table top of the first shaking table 8 continuously performs up-and-down reciprocating vibration, and under the continuous impact action of the water flow, the heavy metal and the slag form different flat cables on the table top in the moving process, so that the slag storage and purification of the metal mixture are realized, and the nonferrous metal and the tailings are sorted out.
And h, secondary crushing, namely conveying the heavy mixture in the step f to a second hammer crusher 10 for crushing to obtain slag E. The hammer crusher mainly realizes the crushing of heavy mixture by the impact of the hammer. The motor drives the rotor to rotate at a high speed, and the heavy mixture is crushed to a particle size of less than 1mm by impacting and shearing the heavy mixture by the hammer rotating at the high speed. The heavy mixture is made to rush from the hammer head rotating at high speed to the screen mesh in the cavity by the gravity of the heavy mixture, the size of the screen mesh is 1mm, the heavy mixture larger than the size of the screen mesh is retained on the screen mesh, and the heavy mixture is continuously crushed and ground by the hammer head until the heavy mixture is crushed to the required discharge granularity and then discharged by the screen mesh to obtain the slag E. It should be noted that the hammer crusher needs to be added with water during operation, and the mixture is flushed by the water.
And step i, screening by a shaking table, namely conveying the slag E in the step h to a second shaking table 12, separating nonferrous metals and tailings by the second shaking table 12, and storing the tailings in a second settling tank. It should be noted that the table top of the second shaking table 12 continuously performs up-and-down reciprocating vibration, and under the continuous impact action of the water flow, the heavy metal and the slag form different cables on the table top in the moving process, so as to realize the slag storage and purification of the metal mixture, and further sort out the nonferrous metal and the tailings.
According to the comprehensive utilization process of the municipal solid waste incinerator slag, the magnetic metal and the nonferrous metal in the slag are screened and recovered by a wet recovery mode, the process design is reasonable and efficient, the metal with useful value in the slag can be recovered to the greatest extent, and the problem of resource waste in the past is solved.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.