CN112791491B - Filter equipment for starch processing - Google Patents
Filter equipment for starch processing Download PDFInfo
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- CN112791491B CN112791491B CN202011515978.3A CN202011515978A CN112791491B CN 112791491 B CN112791491 B CN 112791491B CN 202011515978 A CN202011515978 A CN 202011515978A CN 112791491 B CN112791491 B CN 112791491B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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Abstract
Description
技术领域technical field
本发明涉及食品加工设备技术领域,尤其涉及一种淀粉加工用过滤装置。The invention relates to the technical field of food processing equipment, in particular to a filtering device for starch processing.
背景技术Background technique
淀粉是高分子碳水化合物,是由葡萄糖分子聚合而成的。淀粉有直链淀粉和支链淀粉两类。在淀粉加工的过程中,需要将红薯类作物进行粉碎后用清水浸泡有进行净化,再通过大量的清水进行冲洗后进行过滤,沉淀物常常会聚集在原料盘的底部,因此,需要人们持续的刮擦,十分的耗费人力,且效率低下,满足不了人们在生产生活中的使用需求。Starch is a high molecular carbohydrate, which is formed by the polymerization of glucose molecules. There are two types of starch, amylose and amylopectin. In the process of starch processing, sweet potato crops need to be pulverized and then soaked in clean water for purification, and then rinsed with a large amount of water before filtering. The sediment often accumulates at the bottom of the raw material tray. Scraping is very labor-intensive and inefficient, which cannot meet people's needs in production and life.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中耗费人力且效率低的问题,而提出的一种淀粉加工用过滤装置。The purpose of the present invention is to propose a filtering device for starch processing in order to solve the problems of labor-intensive and low-efficiency in the prior art.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种淀粉加工用过滤装置,包括安装板,所述安装板的底部两侧均固定安装有安装架,所述安装板的底侧设置有承托台,承托台与安装架之间设置有支撑臂,所述承托台的顶侧放置有原料盘,所述原料盘内设置有若干个盘擦,所述盘擦的顶侧中部固定连接有多变形弹性伸缩杆,所述多变形弹性伸缩杆的顶部设置有驱动机构;A filter device for starch processing, comprising a mounting plate, a mounting frame is fixedly installed on both sides of the bottom of the mounting plate, a supporting platform is arranged on the bottom side of the mounting plate, and a supporting platform is arranged between the supporting platform and the mounting frame. A support arm, a raw material tray is placed on the top side of the support table, a plurality of disk wipers are arranged in the raw material tray, and the middle part of the top side of the disk wiper is fixedly connected with a multi-deformable elastic telescopic rod. The top of the telescopic rod is provided with a driving mechanism;
驱动机构包括转筒、电机和外环,所述安装板的板体开设有圆孔和通孔,转筒从圆孔内穿过,转筒的底端和顶端分别固定连接有底部限位环和顶部限位环,所述电机的输出轴与顶部限位环之间设置有传动皮带,所述转筒开设有多边形竖直滑孔并滑动穿过有多边形内筒,所述多边形内筒的顶端固定连接有顶环,所述顶环的底侧与顶部限位环之间设置有辅助支撑弹簧,所述多边形内筒的底端固定连接有定位环和主动齿环,所述定位环有两个并分别位于主动齿环的两侧,所述外环位于主动齿环的外侧,外环的内壁开设有环形侧槽,环形侧槽的竖直内壁固定连接有外齿环,所述主动齿环和外齿环之间设置有若干个行星齿环,所述多变形弹性伸缩杆的顶端分别与行星齿环的底侧固定连接,所述外环的顶侧固定连接有滑杆,所述滑杆的顶部从通孔内滑动穿过;The driving mechanism includes a rotating drum, a motor and an outer ring, the plate body of the mounting plate is provided with a circular hole and a through hole, the rotating drum passes through the circular hole, and the bottom end and the top end of the rotating drum are respectively fixedly connected with a bottom limit ring and the top limit ring, a transmission belt is arranged between the output shaft of the motor and the top limit ring, the rotating drum is provided with a polygonal vertical sliding hole and slides through a polygonal inner barrel, and the polygonal inner barrel is The top end is fixedly connected with a top ring, an auxiliary support spring is arranged between the bottom side of the top ring and the top limit ring, the bottom end of the polygonal inner cylinder is fixedly connected with a positioning ring and a driving gear ring, and the positioning ring has The two are located on both sides of the driving gear ring, the outer ring is located on the outside of the driving gear ring, the inner wall of the outer ring is provided with an annular side groove, and the vertical inner wall of the annular side groove is fixedly connected with the outer gear ring. Several planetary gear rings are arranged between the gear ring and the outer gear ring, the top ends of the multi-deformable elastic telescopic rods are respectively fixedly connected with the bottom side of the planetary gear ring, and the top side of the outer ring is fixedly connected with a sliding rod, so The top of the sliding rod slides through the through hole;
所述装置还包括洒水机构,所述洒水机构包括支撑架、外接水管和散水圆兜,所述支撑架固定安装在安装板的顶侧,安装板的顶部为L型结构,外接水管固定在支撑架的顶部水平板体上,所述顶环的板体开设有通水孔并与多边形内筒相连通,所述外接水管的底端穿过通水孔延伸至多边形内筒内,所述散水圆兜固定连接在多边形内筒的底端;The device also includes a sprinkler mechanism, the sprinkler mechanism includes a support frame, an external water pipe and a water-dispersing round pocket, the support frame is fixedly installed on the top side of the mounting plate, the top of the mounting plate is an L-shaped structure, and the external water pipe is fixed on the support. On the top horizontal plate body of the rack, the plate body of the top ring is provided with a water through hole and communicated with the polygonal inner cylinder, the bottom end of the external water pipe extends into the polygonal inner cylinder through the water through hole, and the water dispersing pipe extends into the polygonal inner cylinder. The round pocket is fixedly connected to the bottom end of the polygonal inner cylinder;
所述顶环的一侧设置有限位机构,所述限位机构包括立柱,所述立柱固定连接在安装板的顶侧,所述立柱的顶端固定连接有圆板,所述圆板的外侧转动套设有转动套,所述转动套的竖直一侧固定连接有横档板,所述横档板的底侧固定安装有接触滚珠,所述接触滚珠的底部与顶环的顶侧滚动接触连接,所述转动套的套体开设有方形卡孔,圆板的顶侧开设有方形卡槽,方形卡孔和方形卡槽内卡设有方形卡销;One side of the top ring is provided with a limit mechanism, the limit mechanism includes a column, the column is fixedly connected to the top side of the mounting plate, the top of the column is fixedly connected with a circular plate, and the outer side of the circular plate rotates The sleeve is provided with a rotating sleeve, the vertical side of the rotating sleeve is fixedly connected with a baffle plate, the bottom side of the baffle plate is fixedly installed with a contact ball, and the bottom of the contact ball is in rolling contact with the top side of the top ring connection, the sleeve body of the rotating sleeve is provided with a square clamping hole, the top side of the circular plate is provided with a square clamping slot, and the square clamping hole and the square clamping slot are clamped with a square clamping pin;
所述原料盘的底部设置有过滤机构,过滤机构包括卡座一和卡座二,卡座一和卡座二的竖直一侧分别与安装架固定连接,所述卡座一和卡座二内分别卡设有过滤盘和导料盘。The bottom of the raw material tray is provided with a filter mechanism. The filter mechanism includes a first and second card holders. The vertical sides of the first and second card holders are respectively fixedly connected to the mounting frame. The first and second card holders are respectively fixed. A filter disc and a material guide disc are respectively clamped inside.
优选的,所述盘擦的顶侧固定连接有圆锥环,所述圆锥环的内侧为多边形结构并与多变形弹性伸缩杆的底端杆体外侧固定连接。Preferably, a cone ring is fixedly connected to the top side of the disc wiper, and the inner side of the cone ring has a polygonal structure and is fixedly connected to the outer side of the bottom end rod body of the multi-deformable elastic telescopic rod.
优选的,所述盘擦的底侧安装有若干个呈阵列分布的圆凸。Preferably, a plurality of circular protrusions distributed in an array are installed on the bottom side of the disk eraser.
优选的,所述行星齿环的顶侧和底侧分别与定位环的一侧和环形侧槽的内壁滑动接触连接。Preferably, the top side and the bottom side of the planetary gear ring are respectively connected in sliding contact with one side of the positioning ring and the inner wall of the annular side groove.
优选的,所述承托台的顶侧固定连接有插座,插座的顶部开设有插槽,原料盘的底端固定连接有支脚并卡设在插槽内。Preferably, a socket is fixedly connected to the top side of the support table, a slot is opened on the top of the socket, and a foot is fixedly connected to the bottom end of the raw material tray and is clamped in the slot.
优选的,所述行星齿环的两侧分别与主动齿环和外齿环啮合连接,且行星齿环有多个且呈发散式设置在主动齿环的周围。Preferably, both sides of the planetary gear ring are respectively meshed with the driving gear ring and the outer gear ring, and there are multiple planetary gear rings and are arranged around the driving gear ring in a divergent manner.
优选的,所述底部限位环和顶部限位环靠近安装板的一侧均安装有若干个减摩滚珠。Preferably, several anti-friction balls are installed on the sides of the bottom limit ring and the top limit ring close to the mounting plate.
优选的,所述过滤盘和导料盘均倾斜设置,且底部一端为收口结构并开设有出料口。Preferably, both the filter disc and the material guide disc are inclined, and one end of the bottom has a closing structure and is provided with a discharge port.
与现有技术相比,本发明提供了一种淀粉加工用过滤装置,具备以下有益效果:Compared with the prior art, the present invention provides a filtering device for starch processing, which has the following beneficial effects:
1、本发明通过各个部件之间的相互协作,使得能够通过机械代替人们完成大量清水的注入,以及对沉淀物原料的刮擦,从而完成过滤过程,极大的节省了人力,提高了生产效率;1. The present invention, through the mutual cooperation of various components, can replace people with machinery to complete the injection of a large amount of clean water and scrape the sediment raw materials, thereby completing the filtration process, greatly saving manpower and improving production efficiency. ;
2、本发明通过往复旋转的盘擦对粘附在原料盘底侧的原料进行刮擦,且通过多变形弹性伸缩杆的设置,使得刮擦有一定的力度,使得原料的溶解速度较快,保证设备的工作效率;2. The present invention scrapes the raw material adhered to the bottom side of the raw material tray through the reciprocating rotating disc, and through the setting of the multi-deformable elastic telescopic rod, the scraping has a certain strength, so that the dissolving speed of the raw material is faster, Ensure the working efficiency of the equipment;
3、本发明在使用的过程中,盘擦的下移十分的便捷,在辅助支撑弹簧的辅助支撑作用下,人们在下移顶环时十分的省力,且在下移后能够通过限位机构进行限位,设计合理,使用便捷;3. In the process of using the present invention, the downward movement of the disk wiper is very convenient. Under the auxiliary support of the auxiliary support spring, people save much effort when moving the top ring downward, and can be limited by the limit mechanism after the downward movement. Position, reasonable design, easy to use;
本发明极大的提升了淀粉加工过程中的过滤效率,节省了人力,设计合理,使用便捷,满足了人们在上产生活中的使用需求。The invention greatly improves the filtration efficiency in the starch processing process, saves manpower, has a reasonable design, is convenient to use, and satisfies people's needs in production and life.
附图说明Description of drawings
图1为本发明提出的一种淀粉加工用过滤装置的主视剖面结构示意图;Fig. 1 is the front sectional structure schematic diagram of a kind of starch processing filter device proposed by the present invention;
图2为本发明提出的一种淀粉加工用过滤装置的主动齿环处的主视剖面结构示意图;Fig. 2 is the front sectional structure schematic diagram of the driving gear ring of a kind of starch processing filter device proposed by the present invention;
图3为本发明提出的一种淀粉加工用过滤装置的转筒处的主视剖面结构示意图;Fig. 3 is the front sectional structure schematic diagram of the rotating drum of a kind of starch processing filter device proposed by the present invention;
图4为本发明提出的一种淀粉加工用过滤装置的原料盘处的主视剖面结构示意图;Fig. 4 is the front sectional structure schematic diagram of the raw material tray of a kind of starch processing filter device proposed by the present invention;
图5为本发明提出的一种淀粉加工用过滤装置的转筒的俯视剖面示意图;Fig. 5 is the top sectional schematic diagram of the rotating drum of a kind of starch processing filter device proposed by the present invention;
图6为本发明提出的一种淀粉加工用过滤装置的导料盘的俯视示意图。FIG. 6 is a schematic top view of a guide plate of a filter device for starch processing proposed by the present invention.
图中:安装板1、安装架2、承托台3、支撑臂4、原料盘5、盘擦6、多变形弹性伸缩杆7、圆锥环8、圆凸9、转筒10、底部限位环11、顶部限位环12、电机13、传动皮带14、多边形内筒15、顶环16、辅助支撑弹簧17、定位环18、主动齿环19、外环20、外齿环21、行星齿环22、滑杆23、支撑架24、外接水管25、散水圆兜26、立柱27、圆板28、转动套29、横档板30、接触滚珠31、方形卡销32、卡座一33、卡座二34、过滤盘35、导料盘36、减摩滚珠37、插座38、支脚39。In the figure:
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation are therefore not to be construed as limitations of the present invention.
实施例一Example 1
参照图1-6,一种淀粉加工用过滤装置,包括安装板1,安装板1的底部两侧均固定安装有安装架2,安装板1的底侧设置有承托台3,承托台3与安装架2之间设置有支撑臂4,承托台3的顶侧放置有原料盘5,原料盘5内设置有若干个盘擦6,盘擦6的顶侧中部固定连接有多变形弹性伸缩杆7,多变形弹性伸缩杆7的顶部设置有驱动机构;1-6, a filter device for starch processing includes a
驱动机构包括转筒10、电机13和外环20,安装板1的板体开设有圆孔和通孔,转筒10从圆孔内穿过,转筒10的底端和顶端分别固定连接有底部限位环11和顶部限位环12,电机13的输出轴与顶部限位环12之间设置有传动皮带14,转筒10开设有多边形竖直滑孔并滑动穿过有多边形内筒15,多边形内筒15的顶端固定连接有顶环16,顶环16的底侧与顶部限位环12之间设置有辅助支撑弹簧17,多边形内筒15的底端固定连接有定位环18和主动齿环19,定位环18有两个并分别位于主动齿环19的两侧,外环20位于主动齿环19的外侧,外环20的内壁开设有环形侧槽,环形侧槽的竖直内壁固定连接有外齿环21,主动齿环19和外齿环21之间设置有若干个行星齿环22,多变形弹性伸缩杆7的顶端分别与行星齿环22的底侧固定连接,外环20的顶侧固定连接有滑杆23,滑杆23的顶部从通孔内滑动穿过;The driving mechanism includes a rotating
装置还包括洒水机构,洒水机构包括支撑架24、外接水管25和散水圆兜26,支撑架24固定安装在安装板1的顶侧,安装板1的顶部为L型结构,外接水管25固定在支撑架24的顶部水平板体上,顶环16的板体开设有通水孔并与多边形内筒15相连通,外接水管25的底端穿过通水孔延伸至多边形内筒15内,散水圆兜26固定连接在多边形内筒15的底端;The device also includes a sprinkler mechanism, the sprinkler mechanism includes a
顶环16的一侧设置有限位机构,限位机构包括立柱27,立柱27固定连接在安装板1的顶侧,立柱27的顶端固定连接有圆板28,圆板28的外侧转动套设有转动套29,转动套29的竖直一侧固定连接有横档板30,横档板30的底侧固定安装有接触滚珠31,接触滚珠31的底部与顶环16的顶侧滚动接触连接,转动套29的套体开设有方形卡孔,圆板28的顶侧开设有方形卡槽,方形卡孔和方形卡槽内卡设有方形卡销32;One side of the
原料盘5的底部设置有过滤机构,过滤机构包括卡座一33和卡座二34,卡座一33和卡座二34的竖直一侧分别与安装架2固定连接,卡座一33和卡座二34内分别卡设有过滤盘35和导料盘36。The bottom of the
本实施例中,将原料盘5放置在承托台3的顶部,克服辅助支撑弹簧17的弹力,下压顶环16,使得盘擦6进入到原料盘5内,随后,转动转动套29,转动套29一侧的横档板30移动至顶环16的顶侧,随后,将方形卡销32卡入到方形卡孔和方形卡槽内,随后启动电机13,并使得外接水管25开始放水,电机13通过传动皮带14驱动顶部限位环12转动,顶部限位环12底部的转筒10随之转动,转筒10通过多边形结构驱动多边形内筒15转动,多边形内筒15底部外侧固定连接的主动齿环19也随之进行转动,并带动与之啮合连接的行星齿环22转动,外环20在滑杆23限制下并不会进行转动,行星齿环22会围绕主动齿环19进行公转的同时进行自转,随之,行星齿环22底部的多变形弹性伸缩杆7和盘擦6也随之进行转动,盘擦6对原料盘5底部粘附的原料进行刮擦,同时外接水管25喷出清水进入到多边形内筒15内,并最终通过散水圆兜26散出,均匀的进入到原料盘5内,将淀粉溶解后形成的溶液从原料盘5的顶部溢出,并进入到过滤盘35内进行过滤,过滤后溶液则经过导料盘36导出,再经过一端时间的溶解后,拔出方形卡销32,转动转动套29后,将整个原料盘5进行倾倒并进行更换即可。In this embodiment, the
实施例二
如图1-6所示,本实施例与实施例1基本相同,优选地,盘擦6的顶侧固定连接有圆锥环8,圆锥环8的内侧为多边形结构并与多变形弹性伸缩杆7的底端杆体外侧固定连接。As shown in FIGS. 1-6 , this embodiment is basically the same as
本实施例中,圆锥环8的设置,使得溶液不会稽留在盘擦6的顶部。In this embodiment, the arrangement of the
实施例三
如图1-6所示,本实施例与实施例1基本相同,优选地,盘擦6的底侧安装有若干个呈阵列分布的圆凸9。As shown in FIGS. 1-6 , this embodiment is basically the same as
本实施例中,圆凸9的设置增强了刮擦的效果,加速了溶解的过程,提高了效率。In this embodiment, the arrangement of the
实施例四
如图1-6所示,本实施例与实施例1基本相同,优选地,行星齿环22的顶侧和底侧分别与定位环18的一侧和环形侧槽的内壁滑动接触连接。As shown in FIGS. 1-6 , this embodiment is basically the same as
本实施例中,滑动接触连接使得行星齿环22和外环20均能够与多边形内筒15同步的在竖直方向进行移动。In this embodiment, the sliding contact connection enables both the
实施例五
如图1-6所示,本实施例与实施例1基本相同,优选地,承托台3的顶侧固定连接有插座38,插座38的顶部开设有插槽,原料盘5的底端固定连接有支脚39并卡设在插槽内。As shown in FIGS. 1-6 , this embodiment is basically the same as
本实施例中,防止原料盘5在溶解的过程中产生晃动,更加稳定。In this embodiment, the
实施例六
如图1-6所示,本实施例与实施例1基本相同,优选地,行星齿环22的两侧分别与主动齿环19和外齿环21啮合连接,且行星齿环22有多个且呈发散式设置在主动齿环19的周围。As shown in FIGS. 1-6 , this embodiment is basically the same as
本实施例中,通过多个盘擦6的设置,使粘附在原料盘5的原料的表面不平整时,能够分别进行区域形贴合,提升了刮擦效果。In this embodiment, through the arrangement of a plurality of
实施例七
如图1-6所示,本实施例与实施例1基本相同,优选地,底部限位环11和顶部限位环12靠近安装板1的一侧均安装有若干个减摩滚珠37。As shown in FIGS. 1-6 , this embodiment is basically the same as
本实施例中,减摩滚珠37的设置降低了摩擦损耗,提升了能源利用率。In this embodiment, the arrangement of the
实施例八
如图1-6所示,本实施例与实施例1基本相同,优选地,过滤盘35和导料盘36均倾斜设置,且底部一端为收口结构并开设有出料口。As shown in Figures 1-6, this embodiment is basically the same as
本实施例中,方便人们对杂质和溶液分别进行收集。In this embodiment, it is convenient for people to collect impurities and solutions respectively.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
Claims (5)
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| CN107446057A (en) * | 2017-07-18 | 2017-12-08 | 望谟县金腾软木(淀粉)制品有限责任公司 | A kind of special purpose device for producing starch of acorn |
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| NL7412381A (en) * | 1974-09-19 | 1976-03-23 | Stamicarbon | SEPARATION OF CATALYSTS FROM A SUSPENSION OF THESE PARTICLES IN AN Aqueous HYDROXYL-AMMONIUM SALT SOLUTION. |
| CN211837898U (en) * | 2020-03-09 | 2020-11-03 | 江西远宏实业有限公司 | Modified starch intelligent control retort |
| CN212115094U (en) * | 2020-06-17 | 2020-12-08 | 安徽方达机械设备有限公司 | Fixing mechanism for motor wire-cutting machine |
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| US4769096A (en) * | 1986-02-13 | 1988-09-06 | H.B. Fuller Company | Process of bonding fluted filter media to end caps |
| CN2440573Y (en) * | 2000-08-10 | 2001-08-01 | 郝志刚 | Roller mill |
| CN206309968U (en) * | 2016-11-29 | 2017-07-07 | 江苏高特阀业有限公司 | It is a kind of can quick regulation needle valve |
| CN107446057A (en) * | 2017-07-18 | 2017-12-08 | 望谟县金腾软木(淀粉)制品有限责任公司 | A kind of special purpose device for producing starch of acorn |
| CN212119614U (en) * | 2020-02-14 | 2020-12-11 | 徐州飞龙机电制造有限公司 | Water and fertilizer mixing device for crop fertilization |
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