CN112790316A - Novel automatic steamed boiling device - Google Patents

Abstract

The invention provides a novel automatic stewing device, which comprises a transferring support assembly, wherein a main rail is fixedly arranged at the top of the transferring support assembly, a turnover basket is arranged in a material waiting area and an empty basket placing area, a first stewing groove is correspondingly arranged at the position of a first stewing area and a first filtering area, a second stewing groove is correspondingly arranged at the position of a second stewing area and a second filtering area, and the side edges of the first stewing groove and the second stewing groove are movably connected with an accurate exhaust assembly; the position correspondence in unloading district is equipped with and gets the basket and move the carrier subassembly, gets the basket and moves the carrier subassembly and be used for sliding on the main track and snatch the turnover basket, still is equipped with material temporary storage area in the below in unloading district, is equipped with material temporary storage subassembly in the position that material temporary storage area corresponds, corresponds in the one end of material temporary storage area and is equipped with automatic dress frame district. The automatic stewing device provided by the invention enables the whole stewing process to be automatic and standardized, and meets the application requirements of large-scale production.

Description

Novel automatic steamed boiling device

Technical Field

The invention relates to the technical field of food stewing equipment, in particular to a novel automatic stewing device.

Background

With the continuous development of economy and social progress of China, various industries have been developed greatly. As a national basic industry of China, the food industry has important influence on the aspects of civil engineering, social happiness index and the like.

In recent years, with the continuous development of the marinating industry, the marinating industry is more standardized. Currently, continuous marinating tanks, as well as single automated marinating tanks and the like are commercially available. Although the publicity of the equipment is automatic stewing, the equipment only achieves a single heating process or continuous feeding and discharging control in practice and cannot be called full automation. The real stewing process is fine, and the processes of feeding, big fire, middle fire, stewing, blanking and the like are all indispensable.

Based on this, there is a need for a new type of marinating apparatus to achieve automation and standardization of the whole marinating process.

Disclosure of Invention

The invention aims to solve the problem that the existing marinating and boiling equipment can only realize a single heating process or continuous feeding and discharging control and cannot realize full-automatic marinating and boiling.

In order to achieve the purpose, the invention adopts the following technical scheme:

the invention provides a novel automatic marinating device, which is sequentially divided into a material waiting area, an empty basket placing area, a first marinating area, a first filtering area, a second marinating area, a second filtering area, a blanking area, a material temporary storage area, an automatic framing area and a basket supplementing transmission area according to a processing procedure sequence;

the novel automatic stewing device comprises a transferring support assembly, a main rail is fixedly arranged on the top of the transferring support assembly in a penetrating manner along the long axis direction, a turnover basket is placed in the material waiting area and the empty basket placing area, a first stewing groove is correspondingly arranged at the position of the first stewing area and the position of the first filtering area, a second stewing groove is correspondingly arranged at the position of the second stewing area and the position of the second filtering area, and accurate exhaust assemblies are movably connected with the side edges of the first stewing groove and the second stewing groove;

a basket taking and transferring component is correspondingly arranged at the position of the blanking area, the basket taking and transferring component is used for sliding on the main track and grabbing the turnover basket, a material temporary storage area is also arranged below the blanking area, a material temporary storage component is arranged at the position corresponding to the material temporary storage area, the material temporary storage component comprises a material temporary storage box, an opening basket component and a closing basket component are arranged on the material temporary storage box, and the opening basket component and the closing basket component are used for realizing the opening or closing of the turnover basket;

and one end of the material temporary storage area is correspondingly provided with the automatic framing area, and the basket supplementing transmission area is arranged below the automatic framing area.

The invention provides a novel automatic marinating and boiling device which is sequentially divided into a material waiting area, an empty basket placing area, a first marinating and boiling area, a first filtering area, a second marinating and boiling area, a second filtering area, a blanking area, a material temporary storage area, an automatic framing area and a basket supplementing and conveying area according to the sequence of processing procedures. During actual operation, the basket taking and transferring assembly slides on the main track to grab the turnover basket, and then the basket taking and transferring assembly is sequentially placed into the first halogen boiling groove and the second halogen boiling groove to be boiled; in the process of stewing, steam generated in the process of stewing can be absorbed and discharged through the accurate exhaust assembly; after the marinating is finished, the basket transferring assembly is taken to lift the turnover basket, the marinated liquor is conveyed to a blanking area for blanking after flowing out, and then the marinated liquor is conveyed to an automatic framing area through a material temporary storage area for framing so as to finish the whole marinating process. The whole marinating process is automated and standardized, the requirements of large-scale production and application are met, and the method has a good application prospect.

The utility model provides a novel automatic steamed device that boils, wherein, move and carry the bracket component and include mutual fixed connection's horizontal pole and montant, adjacent two the fixed a plurality of stiffeners that are equipped with between the horizontal pole, it is a plurality of the lower fixed surface of stiffener is connected with the main orbit, the main orbit with horizontal pole parallel arrangement.

The utility model provides a novel automatic steamed device that boils, wherein, the turnover basket includes turnover basket main part, the shape of turnover basket main part is the cuboid the fixed hanging flower basket handle that is equipped with of top lateral margin of turnover basket main part the bottom swing joint of turnover basket main part has the hanging flower basket bottom plate the lateral wall bottom of turnover basket main part is equipped with a hanging flower basket spring bolt, the hanging flower basket spring bolt is used for control opening or closing of hanging flower basket bottom plate.

The utility model provides a novel automatic steamed device that boils, wherein, first steamed groove with the structure in second steamed groove is the same, first steamed groove is boiled including square first steamed cell body that boils first steamed inside wall that boils the cell body is equipped with a plurality of filter mounting grooves be equipped with high-order filter and low level filter in the filter mounting groove respectively first steamed groove is boiled and still is equipped with puts the basket frame, it is used for placing to put the basket frame the turnover basket the bottom that the cell body was boiled to first steamed still is equipped with the circulation and is responsible for the inside that the cell body was boiled to first steamed is equipped with a plurality of circulations and manages, and is a plurality of the circulation divide the pipe with the circulation is responsible for the intercommunication.

The novel automatic marinating device is characterized in that the accurate exhaust assembly comprises a first air cylinder and an exhaust hood movably connected with the first air cylinder, the exhaust hood is movably connected with the side edge of the first marinating groove through a hinge, a first air cylinder mounting plate is arranged at the tail end of the top of the first air cylinder, and the first air cylinder mounting plate is used for being connected with a first air cylinder fixing rod;

the side edge of the exhaust hood is also provided with a drain valve, the drain valve is communicated with the inside of the exhaust hood, the outer surface of the first stewing groove is provided with a circulating water pump, the circulating water pump is used for being communicated with the circulating main pipe, and the bottom of the circulating water pump is provided with a water pump support.

The novel automatic marinating device is characterized in that the basket taking and transferring assembly comprises a first transferring part mounting channel steel and a second transferring part mounting channel steel which are arranged in a vertical direction in a relative mode, power transferring wheel sets and auxiliary transferring wheel sets are arranged on the first transferring part mounting channel steel, the number of the auxiliary transferring wheel sets is 2, the two auxiliary transferring wheel sets are arranged on two sides of each power transferring wheel set, and a crane set and a transferring stabilizing mechanism are arranged on the lower surface of the first transferring part mounting channel steel;

the second moves the upper surface that carries portion installation channel-section steel and is equipped with the pulley, power move carry the wheelset pass through the rope with pulley cooperation, move the bottom that moves stabilizing mean with the second moves the upper surface that carries portion installation channel-section steel and is connected, the second moves a portion installation channel-section steel and passes through the connecting plate and be connected with the basket portion of getting of below, it is right to get the basket portion be used for the turnover basket snatchs.

The novel automatic stewing device is characterized in that the transfer stabilizing mechanism comprises a stabilizing mechanism mounting plate, the top surface of the stabilizing mechanism mounting plate is fixedly connected with the lower surface of the first transfer part mounting channel steel, a stabilizing mechanism guide pillar is arranged inside the stabilizing mechanism mounting plate, a stabilizing mechanism sliding block and an inertia buffer spring are sleeved on the periphery of the stabilizing mechanism guide pillar, and the inertia buffer spring is arranged on the outer side of the stabilizing mechanism sliding block;

stabilizing mean slider's below fixedly connected with stabilizing support mounting panel, the lower extreme and the stabilizing support swing joint of stabilizing support mounting panel are adjacent two be equipped with the stabilizing support connecting rod between the stabilizing support, the bottom of stabilizing support with the second moves a portion installation channel-section steel swing joint that carries.

The utility model provides a novel automatic steamed device that boils, wherein, get basket portion including getting basket portion lower steel bay get basket portion lower steel bay the top of getting basket portion lower steel bay is equipped with the linkage board, the linkage board with it is equipped with between the steel bay to get basket portion and gets the basket hook get basket portion lower steel bay and be equipped with in the steel bay and get basket hook axle, it passes through to get the basket hook get basket hook axle and rotate, it has at least a part to extend to get the basket hook get basket portion lower steel bay's outside it still is equipped with the cylinder piston body to get basket portion lower steel bay's top surface, the cylinder piston body's free end with be swing joint between the linkage board.

The novel automatic marinating and boiling device is characterized in that the material temporary storage component comprises a material temporary storage box, a temporary storage box support is arranged at the bottom of the material temporary storage box, a chain plate is arranged in the material temporary storage box along the long axis direction, a material buffer plate is arranged at one end of the material temporary storage box, and a material collecting port is arranged at the other end of the material temporary storage box;

and a speed reducing motor is further arranged on one side of the material temporary storage box and used for driving the chain plate to move, and the basket opening assembly and the basket closing assembly are further arranged on the side edge of the top of the material temporary storage box.

The novel automatic marinating device is characterized in that the basket opening assembly comprises a basket opening mechanism fixing support, a second air cylinder and an electromagnet mounting plate are arranged at the top of the basket opening mechanism fixing support, a pin shifting electromagnet is arranged on the electromagnet mounting plate, and the second air cylinder is used for controlling the pin shifting electromagnet to operate;

close basket subassembly including closing basket mechanism mounting panel close one side of basket mechanism mounting panel is equipped with the third cylinder close the top of basket mechanism mounting panel is equipped with the fourth cylinder installing support be equipped with the fourth cylinder on the fourth cylinder installing support, the fourth cylinder is used for driving the fourth bearing and rotates.

Additional features and advantages of the disclosure will be set forth in the description which follows, or in part may be learned by the practice of the above-described techniques of the disclosure, or may be learned by practice of the disclosure.

In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.

Drawings

FIG. 1 is a schematic view of the overall structure of a novel automatic marinating apparatus according to the present invention;

FIG. 2 is a top plan view of the novel automatic marinating apparatus shown in FIG. 1;

FIG. 3 is an enlarged view of the material waiting area and the empty basket placing area of the novel automatic marinating device shown in FIG. 1;

FIG. 4 is an enlarged view of the construction of the transfer basket of FIG. 3;

FIG. 5 is a schematic diagram showing the structure of a first marinating zone, a first filtering zone, a second marinating zone, and a second filtering zone of the novel automatic marinating apparatus shown in FIG. 1;

FIG. 6 is an enlarged view of the first marinating tank of FIG. 5;

FIG. 7 is a schematic view showing the internal structure of the first marinating tank of FIG. 6;

FIG. 8 is a schematic diagram of the precision vent assembly of FIG. 5;

FIG. 9 is an enlarged view of the "V" portion of FIG. 8;

FIG. 10 is an enlarged view of the structure of the portion "M" in FIG. 8;

FIG. 11 is an enlarged view of the structure of the "N" portion of FIG. 8;

FIG. 12 is a schematic structural view of a blanking section of the novel automatic marinating apparatus shown in FIG. 1;

FIG. 13 is a schematic view of the basket transfer assembly of FIG. 12;

fig. 14 is a schematic structural view of the transfer stabilizing mechanism in fig. 13;

FIG. 15 is a schematic view of the basket in FIG. 13;

FIG. 16 is an enlarged view of the portion "L" in FIG. 15;

FIG. 17 is a schematic structural view of a material temporary storage area in the novel automatic marinating apparatus shown in FIG. 1;

FIG. 18 is an enlarged view of the basket opening assembly of FIG. 17;

fig. 19 is an enlarged view of the structure of the closing basket assembly of fig. 17.

Description of the main symbols:

Detailed Description

To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

The existing partial marinating equipment only achieves a single heating process or continuous feeding and discharging control actually, and cannot be fully automated. The real stewing process is fine, and the processes of feeding, big fire, middle fire, stewing, blanking and the like are all indispensable.

In order to solve the technical problem, the present invention provides a novel automatic marinating device, please refer to fig. 1 to 19, and the novel automatic marinating device provided by the present invention is sequentially divided into a material waiting area Q1, an empty basket placing area Q2, a first marinating area Q31, a first filtering area Q32, a second marinating area Q41, a second filtering area Q42, a blanking area Q5, a material temporary storage area Q6, an automatic frame loading area Q7 and a supplementary basket transmission area Q8 according to the processing procedure sequence.

Specifically, the novel automatic stewing device comprises a transferring bracket assembly 11, and a main rail 12 is fixedly arranged on the top of the transferring bracket assembly 11 in a penetrating manner along the long axis direction. The turnover basket 13 is arranged in the material waiting area Q1 and the empty basket placing area Q2, and the first stewing groove 14 is correspondingly arranged at the positions of the first stewing area Q31 and the first filtering area Q32. A second halogen boiling tank 15 is correspondingly arranged at the positions of the second halogen boiling zone Q41 and the second filtering zone Q42, and a precise exhaust assembly 16 is movably connected with the side edges of the first halogen boiling tank 14 and the second halogen boiling tank 15.

A basket taking and transferring component 17 is correspondingly arranged at the position of the blanking area Q5, and the basket taking and transferring component 17 is used for sliding on the main rail 12 and grabbing the turnover basket 13. A material temporary storage area Q6 is arranged below the blanking area Q5, and a material temporary storage assembly 18 is arranged at a position corresponding to the material temporary storage area Q6. The material temporary storage assembly 18 includes a material temporary storage box 180, an opening basket assembly 185 and a closing basket assembly 186 are disposed on the material temporary storage box 180, and the opening basket assembly 185 and the closing basket assembly 186 are used for opening or closing the transfer basket 13.

Meanwhile, one end of the material temporary storage area Q6 is correspondingly provided with an automatic framing area Q7, and a basket supplementing transmission area Q8 is arranged below the automatic framing area Q7.

Referring to fig. 3, the transfer rack assembly 11 includes a cross bar 112 and a vertical bar 111 fixedly connected to each other. A plurality of reinforcing bars 113 are fixedly provided between two adjacent crossbars 112, and the main rail 12 is fixedly connected to the lower surfaces of the plurality of reinforcing bars 113. As can be seen in fig. 3, main rail 12 is parallel to crossbar 112.

Referring to fig. 4, the transfer basket 13 includes a transfer basket body 131. In the present embodiment, the basket main body 131 has a rectangular parallelepiped shape. A basket handle 132 is fixedly provided at a top edge of the basket body 131, and a basket bottom plate 133 is movably connected to a bottom of the basket body 131. A basket locking tongue 134 is provided at the bottom of the sidewall of the basket body 131, and the basket locking tongue 134 controls the opening and closing of the basket bottom plate 133.

In the present embodiment, since the first marinating tank 14 and the second marinating tank 15 have the same structure, the first marinating tank 14 will be described in detail herein as an example. Specifically, the first marinating bath 14 includes a square first marinating bath body 140, and a plurality of filter plate mounting grooves 144 are formed in an inner side wall of the first marinating bath body 140. Wherein, a high-order filter plate 142 and a low-order filter plate 143 are respectively provided in the filter plate mounting groove 144. As can be seen from fig. 6, the number of the high-order filter plates 142 and the low-order filter plates 143 is 2, respectively.

In addition, a basket 141 is further provided in the first marinating tank body 140, and the basket 141 is used to place the turnover basket 13. As can be seen from fig. 7, a main circulation pipe 145 is further disposed at the bottom of the first marinating trough body 140, a plurality of branch circulation pipes 146 are disposed inside the first marinating trough body 140, and the plurality of branch circulation pipes 146 are communicated with the main circulation pipe 145. It will be appreciated that this arrangement facilitates circulation of the marinade during the actual marinating process.

Referring to fig. 8, the above-mentioned precision exhaust assembly 16 includes a first cylinder 161 and an exhaust hood 162 movably connected to the first cylinder 161. Wherein, the exhaust hood 162 is movably connected with the side edge of the first stewing groove 14 through a hinge 1621. As can be seen from fig. 9, a first cylinder mounting plate 1611 is provided at the top end of the first cylinder 161, and the first cylinder mounting plate 1611 is used for connecting with the first cylinder fixing rod 1612 to fix the first cylinder 161.

As shown in fig. 11, a drain valve 1622 is provided at a side edge of the exhaust cover 162, and the drain valve 1622 communicates with the inside of the exhaust cover 162. As can be appreciated, this arrangement may facilitate the timely removal of condensed moisture within the exhaust hood 162. A water circulating pump 163 is provided on the outer surface of the first marinating tank 14, the water circulating pump 163 is connected to the main circulating pipe 145, and a water pump support 1631 is provided at the bottom of the water circulating pump 163.

Referring to fig. 12 to 16, the basket taking and transferring assembly 17 includes a first transferring unit mounting channel 170 and a second transferring unit mounting channel 171 which are disposed opposite to each other in the vertical direction. The first transfer unit mounting channel 170 is provided with a power transfer wheel set 172 and an auxiliary transfer wheel set 173. In the present embodiment, the number of the auxiliary transfer wheel sets 173 is 2, and two auxiliary transfer wheel sets 173 are disposed on both sides of the power transfer wheel set 172.

Further, a crane unit 174 and a transfer stabilizing mechanism 175 are provided on the lower surface of the first transfer unit attachment channel 170. A pulley 176 is provided on the upper surface of the second transfer unit mounting channel 171, and a power transfer wheel set 172 cooperates with the pulley 176 via a rope, and the bottom end of the transfer stabilizer mechanism 175 is connected to the upper surface of the second transfer unit mounting channel 171. The second transfer unit attachment channel 171 is connected to a lower pickup basket 178 by a connecting plate 177, and the pickup basket 178 is used for picking up the turnaround basket 13.

Here, it should be noted that the crane unit 174 functions to lift or lower the second transfer unit attachment channel 171 by cooperating with the pulley 176 with a rope. Meanwhile, the lateral transfer stabilizing mechanism 175 is used to ensure the overall stability during the lifting process.

Referring to fig. 14, the transfer stabilizing mechanism 175 includes a stabilizing mechanism mounting plate 1751, and a top surface of the stabilizing mechanism mounting plate 1751 is fixedly connected to a lower surface of the first transfer unit mounting channel 170. Further, a stabilizer guide post 1755 is provided inside the stabilizer mounting plate 1751, a stabilizer slider 1756 and an inertia damper spring 1757 are fitted around the stabilizer guide post 1755, and the inertia damper spring 1757 is provided outside the stabilizer slider 1756.

Meanwhile, a stabilizing support mounting plate 1752 is fixedly connected below the stabilizing mechanism sliding block 1756, and the lower end of the stabilizing support mounting plate 1752 is movably connected with the stabilizing support 1753. A stabilizing support connecting rod 1754 is arranged between two adjacent stabilizing supports 1753, and the bottom end of each stabilizing support 1753 is movably connected with the second transfer part mounting channel steel 171. It can be understood that because the two sides of the stabilizing mechanism slide block 1756 are provided with the inertia buffer spring 1757, the shaking of the stabilizing mechanism slide block 1756 generated when moving can be effectively reduced.

Referring to fig. 15 and 16, the basket-taking part 178 includes a basket-taking part lower steel tank 1781, and a linkage plate 1782 is disposed above the basket-taking part lower steel tank 1781. A basket taking hook 1785 is arranged between the linkage plate 1782 and the basket taking part lower steel groove 1781 in a matching manner.

In this embodiment, a basket taking hook shaft 1784 is provided in the basket taking lower steel tub 1781, and the basket taking hook 1785 is rotated by the basket taking hook shaft 1784. It will be appreciated that the basket access hook 1785 extends at least partially outside the basket access lower steel channel 1781 and is configured to facilitate access to the transfer basket 13 as described above.

As can be seen from fig. 15 and 16, a circular cylinder body 1783 is further disposed on the top surface of the lower steel trough 1781 of the basket-taking portion, and the free end of the circular cylinder body 1783 is movably connected with the linkage plate 1782. It should be understood that the linkage plate 1782 is provided inside the second transfer unit mounting channel 171. The two opposite basket taking hooks 1785 are combined or opened by the driving of the round air cylinder movable cylinder 1783, so as to realize the hooking lifting operation or the unloading and putting down operation of the turnover basket 13.

Referring to fig. 17, the material temporary storage assembly 18 includes a material temporary storage box 180, and a temporary storage box support 181 is disposed at the bottom of the material temporary storage box 180. In addition, a link plate 182 is provided in the material storage box 180 along the longitudinal direction. One end of the material temporary storage box 180 is provided with a material buffer plate 183, and the other end is provided with a material collecting port 1801.

Meanwhile, a speed reduction motor 184 is further provided at one side of the material temporary storage box 180. In practical applications, the speed reduction motor 184 is used for driving the chain plate 182 to move, and an opening basket assembly 185 and a closing basket assembly 186 are further provided at the top side edge of the material temporary storage box 180. Here, the above-mentioned material collection port 1801 corresponds to the automatic framing area Q7.

Referring to fig. 18, the basket opening assembly 185 includes a basket opening mechanism fixing bracket 1851, and a second cylinder 1852 and an electromagnet mounting plate 1853 are disposed at the top of the basket opening mechanism fixing bracket 1851. A pin-shifting electromagnet 1854 is arranged on the electromagnet mounting plate 1853, and the second air cylinder 1852 is used for controlling the operation of the pin-shifting electromagnet 1854. In practical applications, the basket locking tongues 134 in the basket 13 can be operated by controlling the pin-pulling electromagnet 1854 to achieve the basket opening operation.

Referring to fig. 19, the basket closing assembly 186 includes a basket closing mechanism mounting plate 1861, and a third cylinder 1862 is disposed on one side of the basket closing mechanism mounting plate 1861. A fourth cylinder mounting bracket 1863 is disposed on the top of the basket closing mechanism mounting plate 1861, a fourth cylinder 1864 is disposed on the fourth cylinder mounting bracket 1863, and the fourth cylinder 1864 is used for driving the fourth bearing 1865 to rotate. In practical applications, the fourth bearing 1865 is driven to rotate by the fourth cylinder 1864, so that the basket closing operation of the transfer basket 13 can be realized.

The working process of the novel automatic stewing device provided by the invention is described in a whole way.

1. The automatic stewing device adopts the customized turnover basket 13 for turnover, the turnover basket 13 is automatically transported to a material waiting area Q1 after being filled with materials, and material information is uploaded to an MES system;

2. the staff starts the automatic marinating device, heats the marinating soup and puts in auxiliary materials;

3. after the temperature and concentration of the marinated soup in the first marinating tank 14 and the second marinating tank 15 reach the requirements, the basket part 178 automatically picks the turnover basket 13 and puts the turnover basket into the first marinating tank 14 to start marinating. The system of the automatic marinating device can automatically identify the type of the grabbed product according to the information of the MES system and automatically switch to the process parameters of the corresponding product;

4. in the process of stewing, the stewing soup can automatically circulate; after the putting is finished, the basket taking part 178 continuously grabs the turnover basket 13 and enters the second boiling tank 15;

5. in the marinating process, the taking basket part 178 automatically picks up the turnover basket 13 in the marinating tank after the set time is reached, and the pulling operation is performed. The turnover basket 13 is separated from the liquid level of the brine, and the brine in the basket 13 flows into the brine boiling tank due to gravity;

6. at the moment, the turnover basket 13 is put into the stewing groove, so that the stewing soup can be fully circulated among the materials in the process, and meanwhile, the effect similar to stirring is generated, the temperature of the stewing soup tends to be uniform, the stewing process tends to be stable, large temperature difference cannot be generated, and the stewing effect of the materials is basically consistent;

7. the process is stopped after the process executes the times corresponding to the parameter set values;

8. in the process of stewing, except for the movement of the basket part 178 required for feeding, blanking, lifting, stirring and the like, at other times, the exhaust hood 162 in the accurate exhaust assembly 16 of the stewing equipment rotates and descends to accurately discharge steam generated in the process of stewing, so that the temperature and the environment of a workshop cannot be influenced in the process of stewing;

9. in the process of stewing, the stewing soup is continuously circulated, and the circulated stewing soup is sprayed into the stewing groove from a bottom inclined plane at 45 degrees. The action can ensure the even temperature of the marinated soup, and simultaneously, solid components such as hot pepper, ginger, Chinese medicinal powder and the like in the marinated soup can not sink;

10. because the solid components in the marinade soup can not settle, and because the marinade soup is continuously circulated. Solid components are gradually accumulated on the high-level filter plate 142 at the liquid pumping area at one end of the stewing tank, and the filter screen is blocked at the moment, so that liquid level difference is formed in the liquid pumping areas at the two ends of the high-level filter plate 142;

11. in the marinating process, a little blood is inevitably carried in the raw materials, so that floating impurities such as blood foam are generated, and the impurities can influence the product quality. At the moment, because of the liquid level difference formed by the blockage of the high-level filter plate 142, the floating blood foam can be naturally drained to the liquid drawing area and always floats in the area, and the staff can clean the blood foam regularly;

12. because the components such as the traditional Chinese medicine powder and the like are attached to the high-position filter plate 142 and the low-position filter plate 143 and are not removed, the nutrition and the taste in the components can continuously enter the halogen soup through decoction;

13. when the stewing process enters a post-stewing stage, at the moment, the extraction of the nutrition, the taste and the like of the components such as the traditional Chinese medicine powder is finished, the staff can take out the high-position filter plate 142 for cleaning, the low-position filter plate 143 starts to play a role in filtering in the cleaning process, and the alternate cleaning work is repeated for multiple times until the stewing is finished;

14. when the marinating process is finished, the marinating soup is subjected to integral circulating filtration, the basket taking part 178 automatically grabs the turnover basket 13 and lifts and transfers the turnover basket to the material temporary storage area Q6 below the blanking area Q5;

15. at this time, the bolt mechanisms in the turnover basket 13 can be provided with pin pulling electromagnets 1854 at two sides of the material temporary storage box 180;

16. the second cylinder (pin-pulling cylinder) controls the pin-pulling electromagnet 1854 to extend out, and the electromagnet can firmly attract the iron block on the hanging basket lock tongue 134 on the turnover basket 13 to pull out the hanging basket lock tongue 134;

17. at the moment, the bottom of the basket is opened, the materials fall into the material temporary storage box 180, and the chain plates 182 of the material temporary storage area are in continuous transmission, so that the materials can be scattered and fall, and heat in the materials is dissipated to a part, so that the central materials cannot be stuffy due to high temperature;

18. when the material is put in, the basket closing assembly 186 is extended out, the basket taking part 178 moves to the basket closing assembly 186, the empty turnover basket 13 is automatically closed, and the material putting and closing of the next turnover basket are continuously started;

19. when the material is put in, the basket taking part 178 grabs the empty basket, moves to the empty basket placing area and puts down, the empty basket is conveyed to the basket washing area by the AGV robot to be washed, and the basket taking part 178 continues to the next production flow;

20. the chain plate 182 of the material temporary storage area Q6 continues to transmit, and the tail part of the chain plate is matched with an automatic weighing and automatic basket supplementing transmission line 19. When the materials are loaded into the turnover basket and reach the set weight, the material temporary storage line stops acting, the full basket is automatically conveyed and separated, and the empty basket is filled with the materials and continues to be loaded until the materials are framed. At the end of one stewing cycle, continuing the next stewing cycle;

21. the marinating process is automatically controlled by a program, the influence of personnel operation on the marinating process is avoided, and the automation and standardization of the whole marinating process are realized.

The invention provides a novel automatic marinating and boiling device which is sequentially divided into a material waiting area, an empty basket placing area, a first marinating and boiling area, a first filtering area, a second marinating and boiling area, a second filtering area, a blanking area, a material temporary storage area, an automatic framing area and a basket supplementing and conveying area according to the sequence of processing procedures. During actual operation, the basket taking and transferring assembly slides on the main track to grab the turnover basket, and then the basket taking and transferring assembly is sequentially placed into the first halogen boiling groove and the second halogen boiling groove to be boiled; in the process of stewing, steam generated in the process of stewing can be absorbed and discharged through the accurate exhaust assembly; after the marinating is finished, the basket transferring assembly is taken to lift the turnover basket, the marinated liquor is conveyed to a blanking area for blanking after flowing out, and then the marinated liquor is conveyed to an automatic framing area through a material temporary storage area for framing so as to finish the whole marinating process. The whole marinating process is automated and standardized, the requirements of large-scale production and application are met, and the method has a good application prospect.

Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present invention, which are used for illustrating the technical solutions of the present invention and not for limiting the same, and the protection scope of the present invention is not limited thereto, although the present invention is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (10)

1. A novel automatic marinating device is characterized by being sequentially divided into a material waiting area, an empty basket placing area, a first marinating area, a first filtering area, a second marinating area, a second filtering area, a blanking area, a material temporary storage area, an automatic framing area and a basket supplementing transmission area according to the processing procedure sequence;

the novel automatic stewing device comprises a transferring support assembly, a main rail is fixedly arranged on the top of the transferring support assembly in a penetrating manner along the long axis direction, a turnover basket is placed in the material waiting area and the empty basket placing area, a first stewing groove is correspondingly arranged at the position of the first stewing area and the position of the first filtering area, a second stewing groove is correspondingly arranged at the position of the second stewing area and the position of the second filtering area, and accurate exhaust assemblies are movably connected with the side edges of the first stewing groove and the second stewing groove;

a basket taking and transferring component is correspondingly arranged at the position of the blanking area, the basket taking and transferring component is used for sliding on the main track and grabbing the turnover basket, a material temporary storage area is also arranged below the blanking area, a material temporary storage component is arranged at the position corresponding to the material temporary storage area, the material temporary storage component comprises a material temporary storage box, an opening basket component and a closing basket component are arranged on the material temporary storage box, and the opening basket component and the closing basket component are used for realizing the opening or closing of the turnover basket;

and one end of the material temporary storage area is correspondingly provided with the automatic framing area, and the basket supplementing transmission area is arranged below the automatic framing area.

2. The automatic stewing device of claim 1, wherein the transferring bracket assembly comprises a cross bar and a vertical bar fixedly connected with each other, a plurality of reinforcing bars are fixedly arranged between two adjacent cross bars, the lower surfaces of the plurality of reinforcing bars are fixedly connected with the main track, and the main track is arranged in parallel with the cross bars.

3. The novel automatic stewing device of claim 1, wherein the turnover basket comprises a turnover basket body, the turnover basket body is cuboid in shape, a basket handle is fixedly arranged on the top side edge of the turnover basket body, a basket bottom plate is movably connected to the bottom of the turnover basket body, a basket locking tongue is arranged at the bottom of the side wall of the turnover basket body, and the basket locking tongue is used for controlling the opening or closing of the basket bottom plate.

4. The novel automatic stewing device of claim 1, wherein the first stewing groove has the same structure as the second stewing groove, the first stewing groove comprises a square first stewing groove body, a plurality of filter plate mounting grooves are formed in the inner side wall of the first stewing groove body, high-position filter plates and low-position filter plates are respectively arranged in the filter plate mounting grooves, a basket placing frame is further arranged in the first stewing groove body and used for placing the turnover basket, a circulating main pipe is further arranged at the bottom of the first stewing groove body, a plurality of circulating branch pipes are arranged in the first stewing groove body, and the circulating branch pipes are communicated with the circulating main pipe.

5. The novel automatic marinating device of claim 4, wherein the precise exhaust assembly comprises a first cylinder and an exhaust hood movably connected with the first cylinder, the exhaust hood is movably connected with the side edge of the first marinating trough through a hinge, a first cylinder mounting plate is arranged at the top end of the first cylinder, and the first cylinder mounting plate is used for being connected with a first cylinder fixing rod;

the side edge of the exhaust hood is also provided with a drain valve, the drain valve is communicated with the inside of the exhaust hood, the outer surface of the first stewing groove is provided with a circulating water pump, the circulating water pump is used for being communicated with the circulating main pipe, and the bottom of the circulating water pump is provided with a water pump support.

6. The novel automatic marinating device of claim 1, wherein the basket taking and transferring assembly comprises a first transferring part mounting channel steel and a second transferring part mounting channel steel which are oppositely arranged in the vertical direction, the first transferring part mounting channel steel is provided with a power transferring wheel set and auxiliary transferring wheel sets, the number of the auxiliary transferring wheel sets is 2, the two auxiliary transferring wheel sets are arranged on two sides of the power transferring wheel set, and the lower surface of the first transferring part mounting channel steel is provided with a crane set and a transferring stabilizing mechanism;

the second moves the upper surface that carries portion installation channel-section steel and is equipped with the pulley, power move carry the wheelset pass through the rope with pulley cooperation, move the bottom that moves stabilizing mean with the second moves the upper surface that carries portion installation channel-section steel and is connected, the second moves a portion installation channel-section steel and passes through the connecting plate and be connected with the basket portion of getting of below, it is right to get the basket portion be used for the turnover basket snatchs.

7. The automatic stewing device of claim 6, wherein the transfer stabilizing mechanism comprises a stabilizing mechanism mounting plate, the top surface of the stabilizing mechanism mounting plate is fixedly connected with the lower surface of the first transfer part mounting channel steel, a stabilizing mechanism guide post is arranged inside the stabilizing mechanism mounting plate, a stabilizing mechanism slide block and an inertia buffer spring are sleeved on the periphery of the stabilizing mechanism guide post, and the inertia buffer spring is arranged outside the stabilizing mechanism slide block;

stabilizing mean slider's below fixedly connected with stabilizing support mounting panel, the lower extreme and the stabilizing support swing joint of stabilizing support mounting panel are adjacent two be equipped with the stabilizing support connecting rod between the stabilizing support, the bottom of stabilizing support with the second moves a portion installation channel-section steel swing joint that carries.

8. The novel automatic stewing device as claimed in claim 7, wherein the basket taking part comprises a basket taking part lower steel groove, a linkage plate is arranged above the basket taking part lower steel groove, a basket taking hook is arranged between the linkage plate and the basket taking part lower steel groove in a matched mode, a basket taking hook shaft is arranged in the basket taking part lower steel groove, the basket taking hook rotates through the basket taking hook shaft, at least one part of the basket taking hook extends out of the basket taking part lower steel groove, a round cylinder piston body is further arranged on the top surface of the basket taking part lower steel groove, and the free end of the round cylinder piston body is movably connected with the linkage plate.

9. The novel automatic stewing device according to claim 1, wherein the material temporary storage component comprises a material temporary storage box, a temporary storage box support is arranged at the bottom of the material temporary storage box, a chain plate is arranged in the material temporary storage box along the long axis direction, a material buffer plate is arranged at one end of the material temporary storage box, and a material collecting port is arranged at the other end of the material temporary storage box;

and a speed reducing motor is further arranged on one side of the material temporary storage box and used for driving the chain plate to move, and the basket opening assembly and the basket closing assembly are further arranged on the side edge of the top of the material temporary storage box.

10. The novel automatic marinating device of claim 9, wherein the basket opening assembly comprises a basket opening mechanism fixing support, a second air cylinder and an electromagnet mounting plate are arranged at the top of the basket opening mechanism fixing support, a pin shifting electromagnet is arranged on the electromagnet mounting plate, and the second air cylinder is used for controlling the pin shifting electromagnet to operate;

close basket subassembly including closing basket mechanism mounting panel close one side of basket mechanism mounting panel is equipped with the third cylinder close the top of basket mechanism mounting panel is equipped with the fourth cylinder installing support be equipped with the fourth cylinder on the fourth cylinder installing support, the fourth cylinder is used for driving the fourth bearing and rotates.

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