CN112787049A - Automatic acid adding device used in storage battery production - Google Patents
Automatic acid adding device used in storage battery production Download PDFInfo
- Publication number
- CN112787049A CN112787049A CN202011629972.9A CN202011629972A CN112787049A CN 112787049 A CN112787049 A CN 112787049A CN 202011629972 A CN202011629972 A CN 202011629972A CN 112787049 A CN112787049 A CN 112787049A
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- Prior art keywords
- acid adding
- acid
- assembly
- conveyor belt
- placing box
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- 239000002253 acid Substances 0.000 title claims abstract description 143
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000001514 detection method Methods 0.000 claims abstract description 11
- 239000007788 liquid Substances 0.000 claims description 19
- 230000020477 pH reduction Effects 0.000 claims description 7
- 230000033001 locomotion Effects 0.000 claims description 3
- 230000003287 optical effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 6
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The invention discloses an automatic acid adding device used in the production of a storage battery, which comprises a conveyor belt, a conveyor belt bracket, a driving motor, an acid adding device and a control device, wherein the conveyor belt is arranged on the conveyor belt bracket; the acid adding device comprises a placing box, a detection assembly, a positioning assembly, an acid adding assembly and an acid storage box, wherein the acid storage box is placed beside the conveyor belt bracket, and the acid inlet end of the acid adding assembly is connected with the bottom of the acid storage box; compared with the prior art: the automatic acid adding process is realized, the acid adding amount is strictly controlled, the acid adding amount in each storage battery is strictly controlled, the acid adding efficiency is increased, the labor is saved, and the labor cost is reduced.
Description
Technical Field
The invention relates to an automatic acid adding device used in the production of storage batteries.
Background
In the production of battery, the acidification process is an indispensable technological process, manual operation is generally adopted, but because acid has corrosivity, people need be extraordinarily careful when the operation, if be stained with the people on one's body, will cause harm, so all can require to wear protective clothing in the time of general operation, very loaded down with trivial details, still can not control the volume of acidification, often the acid is not enough or too slow that adds, not enough just need carry out the secondary acidification, will overflow when installing the upper cover in the overfill, cause the waste, moreover, acidification is slow, acidification efficiency is lower.
Disclosure of Invention
In view of the above, the present invention provides an automatic acid adding device used in the production of storage batteries, so as to solve at least one problem existing in the prior art.
In order to solve the problems in the prior art, the invention adopts the following technical scheme:
an automatic acid adding device used in the production of a storage battery comprises a conveying belt, a conveying belt support, a driving motor and an acid adding device, wherein the conveying belt is arranged on the conveying belt support, the driving motor is arranged on two sides of the conveying belt support and drives the conveying belt to move, the acid adding device can add acid liquor into the storage battery, and the acid adding device is positioned above the conveying belt;
the acid adding device comprises a placing box capable of placing a plurality of storage batteries, a detection assembly for detecting the acid adding condition in the storage batteries, a positioning assembly capable of adjusting the placing box to a corresponding acid adding position, an acid adding assembly and an acid storage box, wherein the acid storage box is placed beside a conveyor belt support, the acid inlet end of the acid adding assembly is connected with the bottom of the acid storage box, the acid outlet end of the acid adding assembly is arranged above the conveyor belt and fixed on two sides of the conveyor belt support through a fixing frame, the placing box can be placed on the conveyor belt and conveys the storage batteries to the positions below the acid outlet end of the acid adding assembly, one side of the placing box is provided with a battery placing port, the top of the placing box is provided with a plurality of acid adding ports, the detection assembly is arranged at the acid adding port and can extend downwards to be placed in the storage batteries, and the positioning assembly is arranged;
the acid adding assembly comprises a plurality of acid adding pipes, an electromagnetic valve, a microcontroller and a wireless receiver, one end of each acid adding pipe is connected with the acid storage tank, the other end of each acid adding pipe is fixed above the conveying belt through a fixing frame, the electromagnetic valve is arranged at the acid outlet end of each acid adding pipe, and the microcontroller and the wireless receiver are both arranged on the fixing frame
The detection assembly comprises a liquid level sensor capable of detecting the acid adding amount in the storage battery, a strip-shaped shell capable of placing the liquid level sensor in the storage battery to detect the acid adding amount of the storage battery, a wireless transmitter and a rechargeable battery, wherein the liquid level sensor is arranged on the strip-shaped shell, the strip-shaped shell is fixed on the inner side of an acid adding port through a limiting hinge and can be bent downwards to place the liquid level sensor in the storage battery, and the wireless transmitter and the rechargeable battery are arranged in the strip-shaped shell;
the placing box is conveyed to the lower part of the acid adding assembly through the conveying belt, the position of the placing box is finely adjusted through the positioning assembly, so that the acid adding port of the placing box corresponds to the acid outlet end of the acid adding assembly, and the acid adding is completed through the matching of the detecting assembly and the acid adding assembly.
Preferably, locating component places the infrared ray sensor of trench position, can receive infrared ray sensor light signal's infrared receiver, can clip and place the flexible centre gripping subassembly that case both sides drove and place the case removal including the location, flexible centre gripping subassembly symmetry sets up in conveyer belt support both sides, and infrared ray sensor sets up on the mount, and infrared receiver sets up and is placing the case up end.
Preferably, flexible centre gripping subassembly includes step motor, telescopic link, clamping part, and step motor fixes on the conveyer belt support, and telescopic link one end is connected with step motor, and the other end and clamping part back are connected.
Preferably, the liquid level sensor is connected with an input end of the micro controller, and a control end of the electromagnetic valve is connected with an output end of the micro controller.
Preferably, the infrared sensor is connected with the input end of the microcontroller, and the control ends of the stepping motor and the driving motor are connected with the output end of the microcontroller.
The invention has the beneficial effects that: the automatic acid adding process is realized, the acid adding amount is strictly controlled, the acid adding amount in each storage battery is strictly controlled, the acid adding efficiency is increased, the labor is saved, and the labor cost is reduced.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the storage box;
FIG. 3 is a diagram showing a state in which a liquid level sensor is placed at an acid filling port of a storage battery;
FIG. 4 is a schematic plan view of the detecting assembly;
FIG. 5 is a schematic diagram of the present invention;
in the figure, the device comprises a conveyor belt support 1, a conveyor belt support 2, a conveyor belt 3, a driving motor 4, an acid liquor storage tank 5, an acid adding pipe 6, a fixing frame 7, a placing tank 8, a detection assembly 81, a strip-shaped shell 82, a liquid level sensor 83, a rechargeable battery 84, a wireless transmitter 9, an acid adding port 10, an infrared receiver 11, a storage battery 12, a stepping motor 13, a telescopic rod 14, a clamping part 15, a wireless receiver 16, a micro-controller 17, an electromagnetic valve 18, an infrared sensor 19 and a limiting hinge.
Detailed Description
To further explain the technical features and contents of the present invention, the present invention is described in detail below with reference to the accompanying drawings.
As shown in fig. 1-5, an automatic acid adding device used in the production of storage batteries comprises a conveyor belt 2, a conveyor belt support 1, a driving motor 3, wherein the conveyor belt 2 is arranged on the conveyor belt support 1, the driving motor 3 is arranged on two sides of the conveyor belt support 1 and drives the conveyor belt 2 to move, and the automatic acid adding device also comprises an acid adding device capable of adding acid liquor into the storage batteries 11, and the acid adding device is positioned above the conveyor belt 2.
In the embodiment, the acid adding device comprises a placing box 7 capable of placing a plurality of storage batteries 11, a detection assembly 8 for detecting the acid adding condition in the storage batteries 11, a positioning assembly capable of adjusting the placing box 7 to a corresponding acid adding position, an acid adding assembly and an acid storage box 4, wherein the acid storage box 4 is placed beside the conveyor belt bracket 1, the acid inlet end of the acid adding assembly is connected with the bottom of the acid storage box 4, the acid outlet end of the acid adding assembly is arranged above the conveyor belt 2, and fixed on both sides of the conveyor belt bracket 1 through a fixing frame 6, a placing box 7 can be placed on the conveyor belt 2 to convey a storage battery 11 to the lower part of the acid outlet end of the acid adding component, one side of the placing box 7 is provided with a battery placing port, the top is provided with a plurality of acid adding ports 9, a detection component 8 is arranged at the acid adding ports 9, can extend downwards and place in the battery 11, the locating component sets up under the acidification component, and is fixed with conveyer belt support 1 both sides.
In this embodiment, the acid adding assembly includes a plurality of acid adding pipes 5, an electromagnetic valve 17, a microcontroller 16, and a wireless receiver 15, one end of each acid adding pipe 5 is connected with the acid storage tank 4, the other end of each acid adding pipe is fixed above the conveyor belt 2 through the fixing frame 6, the electromagnetic valve 17 is arranged at the acid outlet end of each acid adding pipe 5, and the microcontroller 16 and the wireless receiver 15 are both arranged on the fixing frame 6.
In this embodiment, the detecting assembly 8 includes a liquid level sensor 82 capable of detecting the acid adding amount in the battery 11, a strip-shaped housing 81 capable of placing the liquid level sensor in the battery to detect the acid adding amount of the battery, a wireless transmitter 84, and a rechargeable battery 83, the liquid level sensor 82 is disposed on the strip-shaped housing 81, the strip-shaped housing 81 is fixed inside the acid adding opening 9 through a limit hinge 19, the strip-shaped housing can be bent downward to place the liquid level sensor 82 in the battery 11, and the wireless transmitter 84 and the rechargeable battery 83 are both disposed in the strip-shaped housing 81.
In this embodiment, the strip-shaped housing 81 is arranged to adapt to the storage batteries 11 with different capacities, and the acid adding amount of the storage battery is determined by detecting the general storage battery 11 manually or by setting a special detection device, so that the strip-shaped housing 81 completely avoids the defects in the prior art, and is low in cost, flexible and convenient to use.
In the embodiment, the placing box 7 can be provided with a plurality of different specifications for placing various types of storage batteries 11; after the storage battery 11 is placed in the placing box 7, the strip-shaped shell 81 is turned downwards along the limiting hinge 19, the liquid level sensor 82 is located in the top opening of the storage battery 11, and when acid is added into the storage battery 11, the liquid level sensor 82 detects the amount of the added acid in real time.
In this embodiment, the positioning assembly includes an infrared sensor 18 for positioning the position of the placing slot, an infrared receiver 10 capable of receiving an optical signal of the infrared sensor 18, and telescopic clamping assemblies capable of clamping two sides of the placing box 7 to drive the placing box 7 to move, the telescopic clamping assemblies are symmetrically arranged on two sides of the conveyor belt bracket 1, the infrared sensor 18 is arranged on the fixing frame 6, and the infrared receiver 10 is arranged on the upper end surface of the placing box 7; the infrared positioning is adopted, so that the acid outlet end of the acid adding pipe 5 corresponds to the acid adding port 9 of the placing box 7.
In this embodiment, the telescopic clamping assembly includes a stepping motor 12, a telescopic rod 13, and a clamping portion 14, the stepping motor 12 is fixed on the conveyor belt bracket 1, one end of the telescopic rod 13 is connected with the stepping motor 12, and the other end is connected with the back of the clamping portion 14; the telescopic rod 13 is a spiral telescopic rod 13 commonly used in the prior art, and is not described herein.
In this embodiment, the microcontroller 16 is a programmable single chip microcomputer of AT89C2051 or TMS320VC5509A, or the like; the wireless transmitter 84 and the wireless receiver 15 are conventional signal transmission means in the prior art, and are not described in detail herein.
In the embodiment, in specific implementation: the placing box 7 provided with the storage battery 11 is manually placed on the conveyor belt 2, the conveyor belt 2 drives the placing box 7 to move, when the infrared sensor 18 detects the placing box 7, the infrared sensor 18 transmits a sensing signal to the microcontroller 16, the microcontroller 16 outputs an electric signal to the stepping motor 12 to enable the stepping motor 12 to rotate, the stepping motor 12 drives the telescopic rod 13 to move to a set position, in the moving process of the telescopic rod 13, two sides of the placing box 7 are in contact with the clamping part 14 and are pushed to a preset running track by the telescopic rod 13, the forward movement is continued under the action of the conveyor belt 2, when an optical signal of the infrared sensor 18 is transmitted to the infrared receiver 10, the positioning of the placing box 7 is completed, the acid adding port 9 of the placing box 7 corresponds to the acid outlet end position of the acid adding pipe 5, the microcontroller 16 outputs an electric signal to the driving motor 3 and the electromagnetic valve 17 to enable the driving motor 3 to stop working, the solenoid valve 17 is opened, begin to add acid, level sensor 82 monitors the volume of adding acid in the battery 11 in real time, and transmit sensing signal to microcontroller 16 through wireless transmitter 84 and wireless receiver 15, when level sensor 82 detected the volume of adding acid in the battery 11 and reached the settlement liquid level, add acid and accomplish, microcontroller 16 output signal of telecommunication to solenoid valve 17, step motor 12 and driving motor 3, make solenoid valve 17 close, step motor 12 drives telescopic link 13 and resets, driving motor 3 drives the motion of conveyer belt 2, will place the case 7 and convey next process.
It is worth mentioning that: in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise. In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; may be a mechanical connection; the circuits described in the present invention are all circuits commonly used in the art, and other related components are all components commonly used in the art, and a person skilled in the art can understand the specific meaning of the above terms in the present invention according to specific situations.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (5)
1. The utility model provides an automatic acidification device that uses in battery production, includes conveyer belt, conveyer belt support, driving motor, and the conveyer belt setting is on the conveyer belt support, and driving motor sets up in conveyer belt support both sides, drives the conveyer belt motion, its characterized in that: the acid adding device can add acid liquor into the storage battery and is positioned above the conveyor belt;
the acid adding device comprises a placing box capable of placing a plurality of storage batteries, a detection assembly for detecting the acid adding condition in the storage batteries, a positioning assembly capable of adjusting the placing box to a corresponding acid adding position, an acid adding assembly and an acid storage box, wherein the acid storage box is placed beside a conveyor belt support, the acid inlet end of the acid adding assembly is connected with the bottom of the acid storage box, the acid outlet end of the acid adding assembly is arranged above the conveyor belt and fixed on two sides of the conveyor belt support through a fixing frame, the placing box can be placed on the conveyor belt and conveys the storage batteries to the positions below the acid outlet end of the acid adding assembly, one side of the placing box is provided with a battery placing port, the top of the placing box is provided with a plurality of acid adding ports, the detection assembly is arranged at the acid adding port and can extend downwards to be placed in the storage batteries, and the positioning assembly is arranged;
the acid adding assembly comprises a plurality of acid adding pipes, an electromagnetic valve, a microcontroller and a wireless receiver, one end of each acid adding pipe is connected with the acid storage tank, the other end of each acid adding pipe is fixed above the conveying belt through a fixing frame, the electromagnetic valve is arranged at the acid outlet end of each acid adding pipe, and the microcontroller and the wireless receiver are both arranged on the fixing frame
The detection assembly comprises a liquid level sensor capable of detecting the acid adding amount in the storage battery, a strip-shaped shell capable of placing the liquid level sensor in the storage battery to detect the acid adding amount of the storage battery, a wireless transmitter and a rechargeable battery, wherein the liquid level sensor is arranged on the strip-shaped shell, the strip-shaped shell is fixed on the inner side of an acid adding port through a limiting hinge and can be bent downwards to place the liquid level sensor in the storage battery, and the wireless transmitter and the rechargeable battery are arranged in the strip-shaped shell;
the placing box is conveyed to the lower part of the acid adding assembly through the conveying belt, the position of the placing box is finely adjusted through the positioning assembly, so that the acid adding port of the placing box corresponds to the acid outlet end of the acid adding assembly, and the acid adding is completed through the matching of the detecting assembly and the acid adding assembly.
2. The automatic acid adding device used in the production of the storage battery according to claim 1, characterized in that: the locating component comprises an infrared sensor, an infrared receiver and a telescopic clamping component, wherein the infrared sensor is located at the position of the placing groove, the infrared receiver can receive optical signals of the infrared sensor, the telescopic clamping component can be clamped on two sides of the placing box and drives the placing box to move, the telescopic clamping component is symmetrically arranged on two sides of the conveyor belt support, the infrared sensor is arranged on the fixing frame, and the infrared receiver is arranged on the upper end face of the placing box.
3. The automatic acid adding device used in the production of the storage battery according to claim 2, characterized in that: the telescopic clamping assembly comprises a stepping motor, a telescopic rod and a clamping part, the stepping motor is fixed on the conveyor belt bracket, one end of the telescopic rod is connected with the stepping motor, and the other end of the telescopic rod is connected with the back of the clamping part.
4. The automatic acid adding device used in the production of the storage battery according to claim 1, characterized in that: the liquid level sensor is connected with the input end of the micro controller, and the control end of the electromagnetic valve is connected with the output end of the micro controller.
5. The automatic acid adding device used in the production of the storage battery according to claim 2, characterized in that: the infrared sensor is connected with the input end of the micro controller, and the control ends of the stepping motor and the driving motor are connected with the output end of the micro controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011629972.9A CN112787049A (en) | 2020-12-30 | 2020-12-30 | Automatic acid adding device used in storage battery production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011629972.9A CN112787049A (en) | 2020-12-30 | 2020-12-30 | Automatic acid adding device used in storage battery production |
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| CN112787049A true CN112787049A (en) | 2021-05-11 |
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| CN202011629972.9A Pending CN112787049A (en) | 2020-12-30 | 2020-12-30 | Automatic acid adding device used in storage battery production |
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| CN210607456U (en) * | 2019-11-29 | 2020-05-22 | 江苏羊羊绿色电池有限公司 | Zinc ion battery liquid filling machine |
| CN211743298U (en) * | 2020-04-09 | 2020-10-23 | 江西和润宇电源科技有限公司 | Lead-acid storage battery liquid injection device |
| CN212257546U (en) * | 2020-07-06 | 2020-12-29 | 湖北宇电能源科技股份有限公司 | Electrolyte filling device for lithium ion battery production |
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Application publication date: 20210511 |