CN112784947A - Mechanism for automatically detecting number of pole groups for wrapping sheets and detection method thereof - Google Patents
Mechanism for automatically detecting number of pole groups for wrapping sheets and detection method thereof Download PDFInfo
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- CN112784947A CN112784947A CN202011586777.2A CN202011586777A CN112784947A CN 112784947 A CN112784947 A CN 112784947A CN 202011586777 A CN202011586777 A CN 202011586777A CN 112784947 A CN112784947 A CN 112784947A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06M—COUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
- G06M9/00—Counting of objects in a stack thereof
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06M—COUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
- G06M7/00—Counting of objects carried by a conveyor
- G06M7/08—Counting of objects carried by a conveyor wherein the direction of movement of the objects is changed at the station where they are sensed
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Abstract
The invention discloses a mechanism for automatically detecting the number of pole groups by wrapping sheets and a detection method thereof, and relates to the technical field of lead storage battery processing. The invention comprises a detector body, wherein the bottom of the detector body is fixedly connected with a detection table, and a plurality of layers of electrode groups are arranged on the detection table; a lower pressing cylinder is fixedly connected above the detection machine body, a connecting plate is fixedly connected at the position of a piston rod of the lower pressing cylinder, a pressing plate is fixedly connected below the connecting plate, a pressure sensor is fixedly connected between the connecting plate and the pressing plate, and a displacement sensor is fixedly connected on the cylinder; fixedly connected with switch board on the detection machine body, be equipped with the display on the switch board, the air cylinder that pushes down is connected with the switch board, is equipped with quantity detection module in the switch board. According to the invention, the pressing plate is driven to descend by the pressing cylinder, the descending distance of the pressing plate is detected by the displacement sensor, and the number of the pole groups is calculated by the descending distance of the pressing plate, so that the problem of difficulty in detecting the number of the pole groups is solved.
Description
Technical Field
The invention belongs to the technical field of lead storage battery processing, and particularly relates to a mechanism for automatically detecting the number of pole groups by wrapping sheets and a detection method thereof.
Background
The lead accumulator belongs to reversible DC power supply, and can convert chemical energy into electric energy and also convert electric energy into chemical energy. The lead storage battery mainly comprises electrolyte, a tank cover and a polar group, the electrolyte of the lead storage battery is sulfuric acid solution, the polar group mainly comprises a positive plate, a negative plate and a partition plate, and the partition plate mainly stores the electrolyte and serves as a gas channel for compounding oxygen to prevent active substances from falling off and prevent short circuit between the positive and negative electrodes.
In the production and processing process of the storage battery, the grid is used as a carrier and a conductor of the lead plaster, the lead plaster can be used as a polar plate only after being filled and coated on the grid and cured and dried, the polar plate is the core of the lead storage battery, and the grid is just like a framework and has direct influence on the strength and the service life of the whole polar plate.
The number of the pole groups needs to be detected in the production process, and the pole groups are generally stacked to multiple layers during transportation, so that the number of the pole groups is difficult to detect, and the transportation of the pole groups is influenced.
Disclosure of Invention
The invention aims to provide a mechanism for automatically detecting the number of pole groups for wrapping sheets and a detection method thereof.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a mechanism for automatically detecting the number of pole groups for a wrapping sheet, which comprises a detector body, wherein the bottom of the detector body is fixedly connected with a detection table, and a plurality of layers of pole groups are arranged on the detection table; a lower pressing cylinder is fixedly connected above the detector body, a connecting plate is fixedly connected at the position of a piston rod of the lower pressing cylinder, a pressing plate is fixedly connected below the connecting plate, a pressure sensor is fixedly connected between the connecting plate and the pressing plate, and a displacement sensor is fixedly connected on the cylinder; the detection machine is characterized in that a control cabinet is fixedly connected to the detection machine body, a display is arranged on the control cabinet, the down-pressing air cylinder is connected with the control cabinet, and a quantity detection module is arranged in the control cabinet.
Furthermore, a horizontal transmission device is arranged on the detection table.
Further, the conveying device comprises a plurality of conveying chains, and the conveying device is 1-2cm higher than the detection table.
Further, the detection table is fixedly connected with a lifting plate used for resisting the pole group, the lifting plate is connected to a lifting cylinder, the lifting cylinder is fixedly connected to the interior of the detection table, and the lifting cylinder is electrically connected with the control cabinet.
A detection method of a mechanism for automatically detecting the number of pole groups for wrapping sheets comprises the following steps:
before the first use, measuring the thickness a of the pole group, the vertical distance b between the initial position of the pressing plate and the detection table, and inputting the numerical values into a quantity detection module in a control cabinet;
during detection, the conveying device conveys the electrode group to a detection table, the lifting cylinder drives the lifting plate to ascend, one side of the electrode group is resisted, and meanwhile, the conveying device stops running;
step three, the air cylinder that pushes down drives the clamp plate and descends, and the clamp plate pushes down utmost point crowd, and when lower floor's utmost point crowd contacted the detection platform, pressure sensor numerical value exceeded and predetermine numerical value, and the air cylinder that pushes down stops the operation, and displacement sensor record clamp plate distance c that descends to with this numerical value send to the switch board, quantity detection module calculates the quantity of utmost point crowd through following formula:
wherein X is the number of the pole groups, sswr is the rounding operation;
and step four, after the number of the electrode groups is detected, the pressing cylinder drives the pressing plate to ascend to the initial position, the lifting cylinder drives the lifting plate to descend, and the conveying device is started to operate to convey the electrode groups to the next station.
Furthermore, the lifting cylinder, the pressing cylinder and the conveying device are all controlled by the control cabinet.
The invention has the following beneficial effects:
1. according to the invention, the pressing plate is driven to descend by the pressing cylinder, the descending distance of the pressing plate is detected by the displacement sensor, and the number of the pole groups is calculated by the descending distance of the pressing plate, so that the problem of difficulty in detecting the number of the pole groups is solved.
2. According to the invention, the conveying device and the lifting plate are connected to the detection platform, and the conveying device is higher than the detection platform, so that the transportation of the pole group is not influenced after the detection of the pole group is finished, and the detection efficiency of the pole group is improved.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1-detector body, 2-pole group, 3-down-pressure cylinder, 4-connecting plate, 5-pressure sensor, 6-pressing plate, 7-displacement sensor, 8-control cabinet, 9-detection table, 10-transmission device, 11-lifting cylinder and 12-lifting plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "bottom", "upper", "lower", "thickness", "top", "middle", "length", "inner", "distance", and the like, indicate an orientation or positional relationship, merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referenced components or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Referring to fig. 1, the invention is a mechanism for automatically detecting the number of pole groups for wrapping sheets, comprising a detector body 1, wherein the bottom of the detector body 1 is fixedly connected with a detection table 9, and a plurality of layers of pole groups 2 are arranged on the detection table 9; detect 1 top fixedly connected with of quick-witted body and push down cylinder 3, 3 piston rod department fixedly connected with connecting plate 4 of push down cylinder, a connecting plate 4 below fixedly connected with clamp plate 6, fixedly connected with pressure sensor 5 between connecting plate 4 and the clamp plate 6, pressure sensor 5 responds to utmost point crowd, fixedly connected with displacement sensor 7 on the cylinder 3, displacement sensor 7 detects the descending distance of clamp plate, fixedly connected with switch board 8 on the detection machine body 1, be equipped with the display on the switch board 8, push down cylinder 3 and switch board 8 are connected, be equipped with quantity detection module in the switch board 8.
Preferably, in order to facilitate automatic transportation after the detection of the polar group, the detection table 9 is provided with a horizontal transmission device 10, and the detection table 9 is provided with a groove for the transmission device 10 to pass through.
Preferably, the conveying device 10 comprises a plurality of conveying chains, the height of the conveying device 10 is 1-2cm higher than that of the detection table 9, so that when the pressing plate 6 descends to press down the polar group 2, the polar group 2 contacts the detection table 9, and after the pressing plate 6 ascends, the polar group 2 automatically separates from the detection table 9, so that the conveying device 10 can convey the polar group 2 to the next station
Preferably, the detection table 9 is fixedly connected with a lifting plate 12 for resisting the electrode group 2, the lifting plate 12 is connected to a lifting cylinder 11, the lifting cylinder 11 is fixedly connected to the inside of the detection table 9, and the lifting cylinder 11 is electrically connected with the control cabinet 8.
A detection method of a mechanism for automatically detecting the number of pole groups for wrapping sheets comprises the following steps:
firstly, before the first use, the thickness a of a single pole group 2 and the vertical distance b between the initial position of a pressing plate 6 and a detection table 9 are measured, and the numerical values are input into a quantity detection module in a control cabinet 8;
during detection, the conveying device 10 conveys the electrode group 2 to the detection table 9, the lifting cylinder 11 drives the lifting plate 12 to ascend, one side of the electrode group 2 is resisted, and meanwhile, the conveying device 10 stops running;
step three, the air cylinder 3 that pushes down drives clamp plate 6 and descends, and clamp plate 6 pushes down utmost point crowd 2, and when lower floor utmost point crowd 2 contacted and examined test table 9, pressure sensor 5 numerical value exceeded and predetermine numerical value, and the air cylinder 3 that pushes down stopped running, displacement sensor 7 record the distance c that clamp plate 6 descends to send this numerical value to switch board 8, quantity detection module calculates the quantity of utmost point crowd 2 through following formula:
wherein X is the number of the pole groups 2, sswr is a rounding operation;
and step four, after the number of the electrode groups is detected, the pressing cylinder 3 drives the pressing plate 6 to ascend to the initial position, the electrode group 2 is separated from the detection table 9, the lifting cylinder 11 drives the lifting plate 12 to descend, and the conveying device 10 is started to operate to convey the electrode group 2 to the next station.
Preferably, the lifting cylinder 11, the pressing cylinder 3 and the transporting device 10 are all controlled by the control cabinet 8.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (6)
1. The utility model provides a package piece automated inspection utmost point crowd quantity mechanism which characterized in that: the detection device comprises a detection machine body (1), wherein the bottom of the detection machine body (1) is fixedly connected with a detection table (9), and a plurality of layers of pole groups (2) are arranged on the detection table (9);
a lower air cylinder (3) is fixedly connected above the detector body (1), a connecting plate (4) is fixedly connected at the position of a piston rod of the lower air cylinder (3), a pressing plate (6) is fixedly connected below the connecting plate (4), a pressure sensor (5) is fixedly connected between the connecting plate (4) and the pressing plate (6), and a displacement sensor (7) is fixedly connected on the air cylinder (3);
the detection machine is characterized in that a control cabinet (8) is fixedly connected to the detection machine body (1), a display is arranged on the control cabinet (8), the lower air cylinder (3) is connected with the control cabinet (8), and a quantity detection module is arranged in the control cabinet (8).
2. A mechanism for automatically detecting the number of pole groups for wrapping sheets according to claim 1, wherein a horizontal conveying device (10) is arranged on the detection table (9).
3. A mechanism for automatically detecting the number of pole groups for wrapping sheets according to claim 1, wherein the conveying device (10) comprises a plurality of conveying chains, and the height of the conveying device (10) is 1-2cm higher than the height of the detecting table (9).
4. The mechanism for automatically detecting the number of the pole groups according to claim 1, wherein a lifting plate (12) for resisting the pole groups (2) is fixedly connected to the detection table (9), the lifting plate (12) is connected to a lifting cylinder (11), the lifting cylinder (11) is fixedly connected to the inside of the detection table (9), and the lifting cylinder (11) is electrically connected to the control cabinet (8).
5. A detection method of a mechanism for automatically detecting the number of pole groups for wrapping sheets is characterized by comprising the following steps:
before the first use, measuring the thickness a of the pole group, the vertical distance b between the initial position of the pressing plate and the detection table, and inputting the numerical values into a quantity detection module in a control cabinet;
during detection, the conveying device conveys the electrode group to a detection table, the lifting cylinder drives the lifting plate to ascend, one side of the electrode group is resisted, and meanwhile, the conveying device stops running;
step three, the air cylinder that pushes down drives the clamp plate and descends, and the clamp plate pushes down utmost point crowd, and when lower floor's utmost point crowd contacted the detection platform, pressure sensor numerical value exceeded and predetermine numerical value, and the air cylinder that pushes down stops the operation, and displacement sensor record clamp plate distance c that descends to with this numerical value send to the switch board, quantity detection module calculates the quantity of utmost point crowd through following formula:
wherein X is the number of the pole groups, sswr is the rounding operation;
and step four, after the number of the electrode groups is detected, the pressing cylinder drives the pressing plate to ascend to the initial position, the lifting cylinder drives the lifting plate to descend, and the conveying device is started to operate to convey the electrode groups to the next station.
6. The method as claimed in claim 5, wherein the lifting cylinder, the pressing cylinder and the transportation device are controlled by a control cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011586777.2A CN112784947A (en) | 2020-12-29 | 2020-12-29 | Mechanism for automatically detecting number of pole groups for wrapping sheets and detection method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011586777.2A CN112784947A (en) | 2020-12-29 | 2020-12-29 | Mechanism for automatically detecting number of pole groups for wrapping sheets and detection method thereof |
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| CN112784947A true CN112784947A (en) | 2021-05-11 |
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| CN202011586777.2A Pending CN112784947A (en) | 2020-12-29 | 2020-12-29 | Mechanism for automatically detecting number of pole groups for wrapping sheets and detection method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115285456A (en) * | 2022-08-20 | 2022-11-04 | 河南逸祥卫生科技有限公司 | Wet piece of cloth pile system |
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| CN209297351U (en) * | 2019-03-04 | 2019-08-23 | 昆山侨通印务有限公司 | A kind of pile number device for fast detecting |
| CN110617789A (en) * | 2019-10-23 | 2019-12-27 | 东莞市中天自动化科技有限公司 | Soft package battery thickness measuring machine and method for rapidly and accurately detecting thickness |
| CN211293980U (en) * | 2020-03-11 | 2020-08-18 | 郑州科技学院 | English courseware quantity detection statistical mechanism |
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2020
- 2020-12-29 CN CN202011586777.2A patent/CN112784947A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209297351U (en) * | 2019-03-04 | 2019-08-23 | 昆山侨通印务有限公司 | A kind of pile number device for fast detecting |
| CN110617789A (en) * | 2019-10-23 | 2019-12-27 | 东莞市中天自动化科技有限公司 | Soft package battery thickness measuring machine and method for rapidly and accurately detecting thickness |
| CN211293980U (en) * | 2020-03-11 | 2020-08-18 | 郑州科技学院 | English courseware quantity detection statistical mechanism |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115285456A (en) * | 2022-08-20 | 2022-11-04 | 河南逸祥卫生科技有限公司 | Wet piece of cloth pile system |
| CN115285456B (en) * | 2022-08-20 | 2023-12-01 | 河南逸祥卫生科技有限公司 | Wet towel stacking system |
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