CN112781390A - Novel oil field petroleum automatic control heating furnace transformation and upgrading process - Google Patents
Novel oil field petroleum automatic control heating furnace transformation and upgrading process Download PDFInfo
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- CN112781390A CN112781390A CN202110002499.XA CN202110002499A CN112781390A CN 112781390 A CN112781390 A CN 112781390A CN 202110002499 A CN202110002499 A CN 202110002499A CN 112781390 A CN112781390 A CN 112781390A
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- heating furnace
- monitoring point
- oil field
- automatic control
- hot water
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000009466 transformation Effects 0.000 title claims abstract description 14
- 239000003208 petroleum Substances 0.000 title claims description 20
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 10
- 239000004917 carbon fiber Substances 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 238000002485 combustion reaction Methods 0.000 claims abstract description 8
- 230000007797 corrosion Effects 0.000 claims abstract description 8
- 238000005260 corrosion Methods 0.000 claims abstract description 8
- 238000010248 power generation Methods 0.000 claims abstract description 6
- 229910001209 Low-carbon steel Inorganic materials 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims abstract description 4
- 239000010935 stainless steel Substances 0.000 claims abstract description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 4
- 238000012544 monitoring process Methods 0.000 claims description 71
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 239000003921 oil Substances 0.000 claims description 24
- 239000007789 gas Substances 0.000 claims description 5
- 239000000295 fuel oil Substances 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 238000012806 monitoring device Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 229910052573 porcelain Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000002737 fuel gas Substances 0.000 claims 1
- 230000008901 benefit Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B36/00—Heating, cooling or insulating arrangements for boreholes or wells, e.g. for use in permafrost zones
- E21B36/02—Heating, cooling or insulating arrangements for boreholes or wells, e.g. for use in permafrost zones using burners
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/04—Arrangements of indicators or alarms
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0028—Regulation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention discloses a novel oil field oil automatic control heating furnace transformation and upgrading process, which comprises the steps of adding a carbon fiber plate on the inner wall of a heating furnace, selecting a low-carbon steel pipe with a hollow sandwich to manufacture a coil pipe of the heating furnace, selecting a high-temperature-resistant, corrosion-resistant and combustion-resistant stainless steel material to manufacture a combustion pipe of the heating furnace, adding a photovoltaic power generation device to provide a heating mode for the heating furnace, and adding an automatic remote control device.
Description
Technical Field
The invention relates to the field of heating furnaces, in particular to a novel oil field petroleum automatic control heating furnace transformation and upgrading process.
Background
The petroleum heating furnace is irreplaceable important equipment playing a role in oil field production and operation, and the current heating furnace has many defects proved by practice because the service life is long, such as the problems of high energy consumption and high pollution of the traditional heating, short service life of a user, low efficiency, serious scaling, poor corrosion resistance and the like, and can not meet the actual use requirement.
Disclosure of Invention
In order to solve the technical problems, the technical scheme provided by the invention is as follows: a novel oil field petroleum automatic control heating furnace transformation and upgrading process comprises the following steps:
(1) selecting the middle lower part of the inner wall of the heating furnace, adding a carbon fiber plate with the thickness of 3mm, and sticking the carbon fiber plate on a steel plate on the inner wall of the furnace body by using a high-temperature-resistant adhesive on the inner wall of the heating furnace;
(2) removing a coil pipe part of an original heating furnace, selecting a low-carbon steel pipe with a hollow sandwich to prepare the coil pipe of the heating furnace, and covering carbon fiber pipes with the thickness of 3mm on the inner wall and the outer wall of the coil pipe;
(3) dismantling the fire tube part of the original heating furnace, and selecting high-temperature-resistant, corrosion-resistant and combustion-resistant stainless steel materials to manufacture the combustion tube of the heating furnace;
(4) a photovoltaic power generation device is added to provide a heating mode for the heating furnace, so that comprehensive utilization and heating are performed;
(5) an automatic remote control device is arranged, and the production operation of the heating furnace is controlled through the automatic remote control device.
Furthermore, the automatic remote control device comprises a monitoring point arranged on the heating furnace and a remote monitoring room which is in data transmission with the monitoring point.
Further, the monitoring points comprise a heating furnace inlet temperature monitoring point, a heating furnace outlet temperature monitoring point, a heating furnace inlet pressure monitoring point, a heating furnace outlet pressure monitoring point, a heating furnace oil supply pressure monitoring point, a heating furnace steam supply pressure monitoring point, an electric heater current monitoring point, a hot water pump manifold pressure monitoring point, a hot water pump motor current monitoring point, a hot water pump motor pressure monitoring point, a heating furnace flame state point monitoring point, a hot water tank water supply electric valve state monitoring point, a water supply manifold pressure monitoring point, a water supply branch pipe pressure monitoring point, a water pump motor current monitoring point and a water pump motor current monitoring point.
Furthermore, the monitoring point also comprises a hot water liquid level meter, a fuel and gas ammeter, a hot water pipe manifold flow meter and a water pump oil pump variable frequency gas pipeline voltage alarm.
Furthermore, a power supply, a PLC control cabinet, a real-time monitor connected with the power supply and the PLC control cabinet, an internal and external image monitoring system, automatic monitoring equipment, image monitoring equipment, a pressure transmitter, a temperature transmitter, a voltage sensor, a current sensor, a radar liquid level meter, an intelligent water meter, a porcelain copying liquid level meter, a low-pressure electric valve and a high-pressure electric valve are arranged in the remote monitoring room.
The invention also provides an intelligent automatic control heating furnace special for the oil field, which is characterized in that the heating furnace improved in the claims 1-5 is used.
After the mode is adopted, the invention has the following advantages: the invention solves the corrosion problem of the heating furnace by increasing the inner plate of the inner wall of the furnace body of the heating furnace and replacing the coil pipe and the fire pipe of the heating furnace, increases the service time, reduces the cost and improves the economic benefit.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic structural diagram of the novel oil field petroleum automatic control heating furnace reconstruction and upgrade process.
FIG. 2 is a schematic view of the inner wall of a heating furnace in the novel oil field petroleum automatic control heating furnace transformation and upgrading process.
FIG. 3 is a schematic diagram of a heating furnace coil and a fire tube in the novel oil field petroleum automatic control heating furnace modification and upgrading process.
FIG. 4 is a schematic diagram of a heating furnace coil in the novel oil field petroleum automatic control heating furnace transformation and upgrading process.
FIG. 5 is a schematic view of an existing fire-tube heating furnace in the new oil field oil automatic control heating furnace transformation and upgrade process.
FIG. 6 is a schematic diagram of an existing heating furnace buffering two-in-one device in the novel oil field oil automatic control heating furnace modification and upgrading process.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Examples
A novel oil field petroleum automatic control heating furnace transformation and upgrading process comprises the following steps:
(1) selecting the middle lower part of the inner wall of a heating furnace 1, adding a carbon fiber plate 2 with the thickness of 3mm, and sticking the carbon fiber plate 2 on a steel plate on the inner wall of the furnace body 1 by using a high-temperature-resistant adhesive on the inner wall of the heating furnace 1; the arrangement can solve the corrosion problem in the heating furnace 1;
(2) removing the coil pipe 3 part of the original heating furnace 1, selecting a low-carbon steel pipe with a hollow sandwich to manufacture the coil pipe 3 of the heating furnace, and covering carbon fiber pipes with the thickness of 3mm on the inner wall and the outer wall of the coil pipe 3; the arrangement realizes the non-scaling and corrosion-resistant of the coil 3, greatly improves the heat efficiency of the heating furnace, reduces the cost, improves the economic benefit, and really realizes energy conservation and environmental protection;
(3) the fire tube 4 part of the original heating furnace 1 is removed, and a high-temperature resistant, corrosion resistant and combustion resistant stainless steel material is selected to manufacture the combustion tube 4 of the heating furnace; by the arrangement, the service life of the fire tube 4 is prolonged to 8-10 years, and the fire tube is not deformed, aged, scaled and the like;
(4) a photovoltaic power generation device is added to provide a heating mode for the heating furnace, so that comprehensive utilization and heating are performed; the petroleum heating furnace is originally heated by burning natural gas and petroleum, and the photovoltaic power generation technology is added for comprehensive utilization and heating on the basis of the original heating mode, namely the natural gas, petroleum and photovoltaic power generation are switched to heat, so that the cost of petroleum heating can be reduced, the economic benefit is improved, and the petroleum heating furnace is safe and environment-friendly;
(5) an automatic remote control device is arranged, and the production operation of the heating furnace is controlled through the automatic remote control device. By the arrangement, the traditional manual operation mode is changed, and the intelligent automatic control technology is realized.
As a preferred embodiment of this embodiment, the automatic remote control device includes a monitoring point disposed on the heating furnace and a remote monitoring room for data transmission with the monitoring point.
As a preferred embodiment of this embodiment, the monitoring points include a heating furnace inlet temperature monitoring point, a heating furnace outlet temperature monitoring point, a heating furnace inlet pressure monitoring point, a heating furnace outlet pressure monitoring point, a heating furnace oil supply pressure monitoring point, a heating furnace steam supply pressure monitoring point, an electric heater current monitoring point, a hot water pump header pressure monitoring point, a hot water pump motor current monitoring point, a hot water pump motor pressure monitoring point, a heating furnace flame state point monitoring point, a hot water tank water supply electric valve state monitoring point, a water supply header pressure monitoring point, a water supply branch pipe pressure monitoring point, a water pump motor current monitoring point, and a water pump motor current monitoring point.
As a preferred embodiment of this embodiment, the monitoring point further includes a hot water level meter, a fuel and gas ammeter, a hot water pipe manifold flow meter, and a water pump oil pump variable frequency gas pipeline voltage alarm.
As a preferred embodiment of this embodiment, a power supply, a PLC control cabinet, a real-time monitor connected to the power supply and the PLC control cabinet, an internal and external image monitoring system, an automatic monitoring device, an image monitoring device, a pressure transmitter, a temperature transmitter, a voltage sensor, a current sensor, a radar level gauge, an intelligent water meter, a porcelain copying level gauge, a low-pressure electric valve, and a high-pressure electric valve are disposed in the remote monitoring room.
The invention also discloses an intelligent automatic control heating furnace special for the oil field, which is characterized in that the heating furnace improved in the claims 1-5 is used.
The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (6)
1. The novel oil field petroleum automatic control heating furnace transformation and upgrading process is characterized by comprising the following steps:
(1) selecting the middle lower part of the inner wall of the heating furnace, adding a carbon fiber plate with the thickness of 3mm, and sticking the carbon fiber plate on a steel plate on the inner wall of the furnace body by using a high-temperature-resistant adhesive on the inner wall of the heating furnace;
(2) removing a coil pipe part of an original heating furnace, selecting a low-carbon steel pipe with a hollow sandwich to prepare the coil pipe of the heating furnace, and covering carbon fiber pipes with the thickness of 3mm on the inner wall and the outer wall of the coil pipe;
(3) dismantling the fire tube part of the original heating furnace, and selecting high-temperature-resistant, corrosion-resistant and combustion-resistant stainless steel materials to manufacture the combustion tube of the heating furnace;
(4) a photovoltaic power generation device is added to provide a heating mode for the heating furnace, so that comprehensive utilization and heating are performed;
(5) an automatic remote control device is arranged, and the production operation of the heating furnace is controlled through the automatic remote control device.
2. The novel oil field petroleum automatic control heating furnace transformation and upgrade process according to claim 1, characterized in that the automatic remote control device comprises a monitoring point arranged on the heating furnace and a remote monitoring room for data transmission with the monitoring point.
3. The novel oil field petroleum automatic control heating furnace transformation and upgrade process according to claim 1, characterized in that the monitoring points include a heating furnace inlet temperature monitoring point, a heating furnace outlet temperature monitoring point, a heating furnace inlet pressure monitoring point, a heating furnace outlet pressure monitoring point, a heating furnace oil supply pressure monitoring point, a heating furnace steam supply pressure monitoring point, an electric heater current monitoring point, a hot water pump manifold pressure monitoring point, a hot water pump motor current monitoring point, a hot water pump motor pressure monitoring point, a heating furnace flame state point monitoring point, a hot water tank water supply electric valve state monitoring point, a water supply manifold pressure monitoring point, a water supply branch pipe pressure monitoring point, a water pump motor current monitoring point, and a water pump motor current monitoring point.
4. The novel oil field petroleum automatic control heating furnace transformation and upgrading process according to claim 1, wherein the monitoring point further comprises a hot water liquid level meter, a fuel oil and gas ammeter, a hot water pipe manifold flow meter and a water pump oil pump variable frequency gas pipeline voltage alarm.
5. The novel oil field petroleum automatic control heating furnace transformation and upgrading process of claim 1, characterized in that a power supply, a PLC control cabinet, a real-time monitor connected with the power supply and the PLC control cabinet, an internal and external image monitoring system, an automatic monitoring device, an image monitoring device, a pressure transmitter, a temperature transmitter, a voltage sensor, a current sensor, a radar level gauge, an intelligent water meter, a porcelain copying level gauge, a low-pressure electric valve and a high-pressure electric valve are arranged in the remote monitoring room.
6. An intelligent automatic control heating furnace special for oil field, which is characterized in that the improved heating furnace of claim 1-5 is used.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110002499.XA CN112781390A (en) | 2021-01-04 | 2021-01-04 | Novel oil field petroleum automatic control heating furnace transformation and upgrading process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110002499.XA CN112781390A (en) | 2021-01-04 | 2021-01-04 | Novel oil field petroleum automatic control heating furnace transformation and upgrading process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112781390A true CN112781390A (en) | 2021-05-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110002499.XA Withdrawn CN112781390A (en) | 2021-01-04 | 2021-01-04 | Novel oil field petroleum automatic control heating furnace transformation and upgrading process |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114623693A (en) * | 2022-04-13 | 2022-06-14 | 深圳市佳运通电子有限公司 | Control method for intelligent output temperature of heating furnace of upstream and downstream stations of oil field |
-
2021
- 2021-01-04 CN CN202110002499.XA patent/CN112781390A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114623693A (en) * | 2022-04-13 | 2022-06-14 | 深圳市佳运通电子有限公司 | Control method for intelligent output temperature of heating furnace of upstream and downstream stations of oil field |
| CN114623693B (en) * | 2022-04-13 | 2024-01-30 | 深圳市佳运通电子有限公司 | Control method for intelligent output temperature of heating furnace of upstream and downstream stations of oil field |
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Application publication date: 20210511 |
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| WW01 | Invention patent application withdrawn after publication |