CN112778732A - Polycarbonate composite material and preparation method and application thereof - Google Patents

Polycarbonate composite material and preparation method and application thereof Download PDF

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Publication number
CN112778732A
CN112778732A CN202011578527.4A CN202011578527A CN112778732A CN 112778732 A CN112778732 A CN 112778732A CN 202011578527 A CN202011578527 A CN 202011578527A CN 112778732 A CN112778732 A CN 112778732A
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molecular weight
polycarbonate
weight polyethylene
ultra
maleic anhydride
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CN112778732B (en
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夏超
黄险波
叶南飚
郑明嘉
李名敏
谭松
刘文君
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Kingfa Science and Technology Co Ltd
Guangdong Kingfa Science and Technology Co Ltd
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Kingfa Science and Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/04Antistatic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/068Ultra high molecular weight polyethylene

Abstract

The invention discloses a polycarbonate composite material which comprises the following components in parts by weight: 100 parts of polycarbonate; 10-30 parts of ultrahigh molecular weight polyethylene; 3-15 parts of maleic anhydride grafted ultra-low molecular weight polyethylene; 1-10 parts of carbon nano tube. By adding the maleic anhydride grafted ultra-low molecular weight polyethylene with good compatibility with the ultra-high molecular weight polyethylene and the carbon nano tubes, most of the carbon nano tubes are dispersed in the ultra-high molecular weight polyethylene and further uniformly dispersed in the polycarbonate resin matrix, and the defect of poor compatibility of the carbon nano tubes and the polycarbonate is overcome.

Description

Polycarbonate composite material and preparation method and application thereof
Technical Field
The invention relates to the technical field of engineering plastics, in particular to a polycarbonate composite material and a preparation method and application thereof.
Background
Wafers are basic raw materials for manufacturing semiconductor devices, and with the development of the semiconductor industry, the precision and precision of semiconductors are higher and higher, and the wafers are easily damaged in the processes of transportation and storage. In order to solve this problem, the wafer box of the apparatus for packaging and transporting is required to have good antistatic function, and protect the wafer from static damage and dust accumulation during storage of the transport box.
PC (polycarbonate) has excellent comprehensive performance, high mechanical strength, good impact resistance and high dimensional precision, and is widely applied to the semiconductor packaging industry, wherein the most important product is a wafer box. But the surface resistance of PC is higher, and the antistatic property is poor; the antistatic modification of the PC is required to meet the use requirements of the wafer box. The carbon nano tube has good conductivity, can improve the antistatic property of PC, but has poor compatibility with PC resin, cannot realize uniform dispersion in PC material, has poor effect of improving the antistatic property of PC, and can influence the mechanical property, especially the impact property of the material.
Chinese patent application CN110551378A discloses a halogen-free flame-retardant PC/carbon nanotube conductive material and a product thereof, wherein the resistivity of the material is reduced by adding 4% of carbon nanotubes; however, the carbon nano tube has large addition amount, poor dispersibility in PC and poor mechanical property of the material; chinese patent application CN105176036A discloses a wear-resistant antistatic bacteriostatic PC composite material, which is prepared by adding grafted MWCNT-g-SiO into PC2‐NH2g-PC to improve the dispersibility of MWCNTs (multi-walled carbon nanotubes) in PC. But the actual improvement effect on the antistatic performance of the material is not good, and the obtained material has higher surface resistivity and is not beneficial to the release of static electricity; and the grafting reaction process of the MWCNT is complex and the grafting effect is uncontrollable, and a highly toxic substance DBTO (dibutyltin oxide) is used in the grafting process, so that the production and the application of industrial products are not facilitated.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide a polycarbonate composite material which has good antistatic performance and excellent mechanical properties.
Another object of the present invention is to provide a method for preparing the polycarbonate composite material.
The invention is realized by the following technical scheme:
the polycarbonate composite material comprises the following components in parts by weight:
100 parts of polycarbonate;
10-30 parts of ultrahigh molecular weight polyethylene;
3-15 parts of maleic anhydride grafted polyethylene;
1-10 parts of carbon nano tube.
The specification and parameters of the polycarbonate are not particularly limited, since the dispersibility of the carbon nanotubes in the polycarbonate resin matrix is improved. Tests prove that the polycarbonate resin has a good technical effect on polycarbonate with the weight-average molecular weight of 14000-35000; preferably, the weight average molecular weight of the polycarbonate for the wafer cassette is 18000 to 22000.
The weight average molecular weight of the ultra-high molecular weight polyethylene is 80-200 ten thousand; preferably, the weight average molecular weight of the ultra-high molecular weight polyethylene is 100 to 120 ten thousand.
In the maleic anhydride grafted ultra-low molecular weight polyethylene, the grafting rate of the maleic anhydride is 0.5-1 wt%.
The maleic anhydride grafted ultra-low molecular weight polyethylene can be prepared by melting and grafting peroxide (dicumyl peroxide (DCP)), maleic anhydride and ultra-low molecular weight polyethylene, and the grafting rate is controlled by adjusting the content of the DCP and the maleic anhydride and a melting and grafting process.
Maleic anhydride with the weight-average molecular weight of 1500-5000 is grafted with ultra-low molecular weight polyethylene; preferably, the weight average molecular weight of the maleic anhydride grafted ultra-low molecular weight polyethylene is 2000-3500. Maleic anhydride is easy to react with polar groups such as carboxyl, hydroxyl and the like on the surface of the carbon nano tube, so that the compatibility of the carbon nano tube and the ultra-low molecular chain polyethylene is improved; because the molecular weight of the ultra-low molecular chain polyethylene is very small, the molecular chain segment has very strong movement capability, and the ultra-low molecular chain polyethylene can well infiltrate into the surface of the carbon nano tube and open the carbon nano tube which is mutually entangled; in addition, the maleic anhydride grafted ultra-low molecular weight polyethylene has both a nonpolar ethylene chain segment and a polar maleic anhydride group, so that the polyethylene has good compatibility with nonpolar polymer ultra-high molecular weight polyethylene and polar polymer polycarbonate, and carbon nanotubes are distributed on a phase interface of the ultra-high molecular weight polyethylene and the polycarbonate, so that the dispersion of the carbon nanotubes in a polycarbonate resin matrix is promoted, and the carbon nanotubes are uniformly dispersed in the polycarbonate resin matrix.
Preferably, the carbon nanotube of the present invention is at least one selected from the group consisting of an array-type multi-wall carbon nanotube, an array-type single-wall carbon nanotube, and an array-type double-wall carbon nanotube. The array type carbon nano tube has good conductivity and dispersibility, is easier to realize dispersion in the polycarbonate material, and improves the conductivity of the material; more preferably, the carbon nanotubes are selected from multi-walled carbon nanotubes of the array type.
According to the material performance requirement, the polycarbonate composite material also comprises 0-1 part by weight of at least one of an antioxidant and a lubricant; the antioxidant is selected from one or more of tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester, tris ( 2.4, 4-di-tert-butyl benzene grade) phosphite ester or N, N' -bis- (3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionyl) hexamethylenediamine; the lubricant is selected from any one or more of pentaerythritol stearate, silicone, erucamide or ethylene bisstearoyl.
The invention also provides a preparation method of the polycarbonate composite material, which comprises the following steps: weighing ultrahigh molecular weight polyethylene, maleic anhydride grafted ultralow molecular weight polyethylene and carbon nanotubes according to the proportion, uniformly mixing, adding into a double-screw extruder, and extruding through the double-screw extruder to obtain carbon nanotube master batches; and then uniformly mixing the carbon nanotube master batch and the polycarbonate, and performing melt mixing extrusion, cooling and granulation at 260-290 ℃ by using a double-screw extruder to obtain the polycarbonate composite material.
The invention also provides application of the polycarbonate composite material, and the polycarbonate composite material can be used for preparing a wafer box.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the maleic anhydride is added to graft the ultra-low molecular weight polyethylene, so that the carbon nano tube is dispersed in the two-phase interface of the ultra-low molecular weight polyethylene and the polycarbonate and further uniformly dispersed in the polycarbonate resin matrix, the defect of poor compatibility of the carbon nano tube and the polycarbonate is solved, the antistatic property of the material can be obviously improved, and the impact resistance of the material is improved.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the invention, but are not intended to limit the invention in any way. It should be noted that variations and modifications can be made by persons skilled in the art without departing from the spirit of the invention. All falling within the scope of the present invention.
The raw materials used in the examples and comparative examples are now described below, but are not limited to these materials:
polycarbonate 1: PC H-2000F, weight average molecular weight 18000;
polycarbonate 2: PC H-3000F, weight average molecular weight 15000;
polycarbonate 3: PC E-1000F, weight average molecular weight 25000;
ultra-high molecular weight polyethylene 1: the weight-average molecular weight is 100 ten thousand,
ultra-high molecular weight polyethylene 2: weight average molecular weight of 200 ten thousand
Maleic anhydride-grafted ultra-low molecular weight polyethylene 1: the weight average molecular weight was 2000, and the maleic anhydride grafting ratio was 0.65 wt%.
Maleic anhydride grafted ultra-low molecular weight polyethylene 2: the weight average molecular weight was 2000, and the maleic anhydride grafting rate was 0.96 wt%.
Maleic anhydride grafted ultra-low molecular weight polyethylene 3: the weight average molecular weight was 2000, and the maleic anhydride grafting ratio was 0.10 wt%.
Carbon nanotube 1: multi-walled carbon nanotubes of the array type, commercially available;
and (2) carbon nanotube: ordinary carbon nanotubes, commercially available;
antioxidant: antioxidant 1010, commercially available;
lubricant: pentaerythritol stearate, commercially available.
The preparation methods of the polycarbonate composites of the examples and comparative examples: weighing ultrahigh molecular weight polyethylene, maleic anhydride grafted ultralow molecular weight polyethylene and carbon nanotubes according to the proportion in table 1, uniformly mixing, adding into a double-screw extruder, and extruding through the double-screw extruder to obtain carbon nanotube master batches; and then uniformly mixing the carbon nanotube master batch and the polycarbonate, and performing melt mixing extrusion, cooling and granulation at 260-290 ℃ by using a double-screw extruder to obtain the polycarbonate composite material.
Relevant performance test methods or standards:
notched izod impact strength: ISO 180-;
surface resistivity: ASTM D257-.
Table 1: specific proportions (parts by weight) of the components and the results of the performance tests in examples 1 to 5 and comparative examples 1 to 5
Figure 413311DEST_PATH_IMAGE002
The embodiment and the comparative example show that the maleic anhydride is added to graft the ultra-low molecular weight polyethylene, so that the ultra-high molecular weight polyethylene and the carbon nano tube can be uniformly dispersed in the polycarbonate resin matrix, the antistatic property of the material is obviously improved, and the impact resistance of the material is improved.
Compared with the embodiment 1, the common carbon nano tube adopted in the comparative example 1 has poor dispersibility, low impact strength and higher surface resistivity. Compared with the example 1, the grafting ratio of the maleic anhydride grafted ultra-low molecular weight polyethylene is too low, the dispersion effect on the ultra-high molecular weight polyethylene and the carbon nano tube is poor, and the impact strength of the material is low; comparative example 3/4/5 compared to example 1, the absence of maleic anhydride grafted ultra low molecular weight polyethylene and/or ultra high molecular weight polyethylene produced a material with lower impact strength and higher surface resistivity.

Claims (10)

1. The polycarbonate composite material is characterized by comprising the following components in parts by weight:
100 parts of polycarbonate;
10-30 parts of ultrahigh molecular weight polyethylene;
3-15 parts of maleic anhydride grafted ultra-low molecular weight polyethylene;
1-10 parts of carbon nano tube.
2. The polycarbonate composite of claim 1, wherein the polycarbonate has a weight average molecular weight of 14000 to 35000; preferably, the weight average molecular weight of the polycarbonate is 18000-22000.
3. The polycarbonate composite of claim 1, wherein the ultra-high molecular weight polyethylene has a weight average molecular weight of 80 to 200 million; preferably, the weight average molecular weight of the ultra-high molecular weight polyethylene is 100 to 120 ten thousand.
4. The polycarbonate composite of claim 1, wherein the maleic anhydride grafted ultra-low molecular weight polyethylene has a maleic anhydride grafting ratio of 0.5wt% to 1 wt%.
5. The polycarbonate composite of claim 4, wherein the maleic anhydride-grafted ultra-low molecular weight polyethylene has a weight average molecular weight of 1500 to 5000; preferably, the weight average molecular weight of the maleic anhydride grafted ultra-low molecular weight polyethylene is 2000-3500.
6. The polycarbonate composite of claim 1, wherein the carbon nanotubes are at least one selected from the group consisting of multi-walled carbon nanotubes in an array form, single-walled carbon nanotubes in an array form, and double-walled carbon nanotubes in an array form.
7. The polycarbonate composite of claim 6, wherein the carbon nanotubes are selected from the group consisting of multi-walled carbon nanotubes in the form of an array.
8. The polycarbonate composite material according to claim 1, further comprising 0 to 1 part by weight of at least one of an antioxidant and a lubricant.
9. The method for preparing a polycarbonate composite material according to any one of claims 1 to 8, comprising the steps of:
weighing ultrahigh molecular weight polyethylene, maleic anhydride grafted ultralow molecular weight polyethylene and carbon nanotubes according to the proportion, uniformly mixing, adding into a double-screw extruder, and extruding through the double-screw extruder to obtain carbon nanotube master batches; and then uniformly mixing the carbon nanotube master batch and the polycarbonate, and performing melt mixing extrusion, cooling and granulation at 260-290 ℃ by using a double-screw extruder to obtain the polycarbonate composite material.
10. Use of the polycarbonate composite material according to any one of claims 1 to 8 for the preparation of a wafer box.
CN202011578527.4A 2020-12-28 2020-12-28 Polycarbonate composite material and preparation method and application thereof Active CN112778732B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060111501A1 (en) * 2004-11-19 2006-05-25 General Electric Company Thermoplastic wear resistant compositions, methods of manufacture thereof and articles containing the same
CN102134366A (en) * 2010-01-25 2011-07-27 王广武 Polycarbonate (PC)/acrylonitrile-butadiene-styrene (ABS) or polyvinyl chloride (PVC)/ABS alloy with low linear expansion coefficient and preparation method thereof
CN103665817A (en) * 2013-12-31 2014-03-26 东莞市奥能工程塑料有限公司 High-impact resistance polycarbonate composite material and preparation method for same
CN104877325A (en) * 2015-03-26 2015-09-02 苏州市德莱尔建材科技有限公司 PC instrument panel and preparation method thereof
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US20060111501A1 (en) * 2004-11-19 2006-05-25 General Electric Company Thermoplastic wear resistant compositions, methods of manufacture thereof and articles containing the same
CN102134366A (en) * 2010-01-25 2011-07-27 王广武 Polycarbonate (PC)/acrylonitrile-butadiene-styrene (ABS) or polyvinyl chloride (PVC)/ABS alloy with low linear expansion coefficient and preparation method thereof
CN103665817A (en) * 2013-12-31 2014-03-26 东莞市奥能工程塑料有限公司 High-impact resistance polycarbonate composite material and preparation method for same
CN104877325A (en) * 2015-03-26 2015-09-02 苏州市德莱尔建材科技有限公司 PC instrument panel and preparation method thereof
US20190031939A1 (en) * 2016-02-01 2019-01-31 Cabot Corporation Thermally conductive polymer compositions containing carbon black

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NISHIKAWA, RIHO: "Carbon nanotube localization at interface in cocontinuous blends of polyethylene and polycarbonate", 《JOURNAL OF APPLIED POLYMER SCIENCE》 *
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