CN112778602A - Shading infrared-transmitting polyethylene composite material and preparation method and application thereof - Google Patents

Shading infrared-transmitting polyethylene composite material and preparation method and application thereof Download PDF

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Publication number
CN112778602A
CN112778602A CN202011601630.6A CN202011601630A CN112778602A CN 112778602 A CN112778602 A CN 112778602A CN 202011601630 A CN202011601630 A CN 202011601630A CN 112778602 A CN112778602 A CN 112778602A
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composite material
infrared
transmitting
light
polyethylene
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李栋栋
黄险波
叶南飚
丁明笃
陆湛泉
杨霄云
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Kingfa Science and Technology Co Ltd
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Kingfa Science and Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0091Complexes with metal-heteroatom-bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0041Optical brightening agents, organic pigments
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3412Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
    • C08K5/3415Five-membered rings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • G02B1/041Lenses
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/062HDPE

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention provides a shading infrared-transmitting polyethylene composite material and a preparation method and application thereof. The shading infrared-transmitting polyethylene composite material comprises the following components in parts by weight: 98-99 parts of polyethylene resin; 0.2-0.8 part of organic pigment; 0-2 parts of an additive; wherein, the molecule of the organic pigment contains one or a combination of several of ketone group, nitrogen hydrogen bond or indole unit. According to the light-shielding infrared-transmitting polyethylene composite material, the organic pigment containing a ketone group, a nitrogen-hydrogen bond or an indole unit in a molecule is selected as the light-shielding agent, so that the stretching vibration of the ketone group (C ═ O) and the stretching vibration of the nitrogen-hydrogen bond (N-H) in the molecular structure are both outside the wavelength range of 8-12 microns, and the influence on the transmittance of infrared light in the material is small. The infrared-transmitting performance of the composite material is very excellent while the composite material achieves a dark color material.

Description

Shading infrared-transmitting polyethylene composite material and preparation method and application thereof
Technical Field
The invention relates to the field of high polymer materials, in particular to a shading and infrared transmitting polyethylene composite material and a preparation method and application thereof.
Background
In the 5G era, intelligent homes enter a fast lane which is developed at a high speed. The infrared sensor is very suitable for the field of sensors of smart homes due to the fact that the infrared sensor can detect human activities.
As an excellent infrared transmitting material, the plastic is widely applied to the fields of household appliance shells, sensor lenses and the like. The wavelength range of human body thermal radiation infrared just falls into the 'fingerprint region' in the infrared absorption of people, and the infrared spectrum fingerprint region (1300-400 cm)-17.69-25 μm) and can be used for distinguishing the slight difference on the structures of different compounds, just like the fingerprints of people, so the fingerprint region is called. The infrared absorption spectrum of the fingerprint area is complex, the vibration types of the area are complex and overlapped, the characteristic is poor, but the infrared absorption spectrum is highly sensitive to the change of the molecular structure, and only a small change on the molecular structure can cause the obvious change of the spectrum. Based on this, most organic substances containing C, H, O element cannot avoid the existence of absorption peaks in the fingerprint region, and polyethylene has a relatively simple molecular structure and only contains methylene on the main chain and tertiary carbon atoms on the branched chain, so that the absorption in the fingerprint region in an infrared absorption spectrum is weak, and the polyethylene becomes a mainstream middle-infrared transparent base material.
For the preparation of infrared transmitting polyethylene material, it is usually prepared by directly using polyethylene resin or mixing infrared transmitting modifier, for example, chinese patent CN103627066A adds infrared transmitting modifier with infrared transmitting agent as core and epoxy resin and curing agent as shell into polyethylene to obtain a far infrared transmitting material, and for the light-shielding material, it usually uses substance with strong light-absorbing ability (such as carbon black) or substance with strong light-reflecting ability (such as barium sulfate, titanium dioxide, etc.), but the addition of these substances can greatly affect the infrared transmitting ability.
Therefore, it is required to develop a polyethylene material having both light-shielding property and infrared-transmitting property.
Disclosure of Invention
The invention aims to overcome the defects and contradictions that the light-shading performance and the infrared-transmitting performance cannot be solved in the prior art, and provides a light-shading and infrared-transmitting polyethylene composite material. According to the light-shielding infrared-transmitting polyethylene composite material, the organic pigment containing a ketone group, a nitrogen-hydrogen bond or an indole unit in a molecule is selected as the light-shielding agent, so that the stretching vibration of the ketone group (C ═ O) and the stretching vibration of the nitrogen-hydrogen bond (N-H) in the molecular structure are both outside the wavelength range of 8-12 microns, and the influence on the transmittance of infrared light in the material is small. The infrared-transmitting performance of the composite material is very excellent while the composite material achieves a dark color material.
The invention also aims to provide a preparation method of the light-shielding infrared-transmitting polyethylene composite material.
The invention also aims to provide application of the light-shielding infrared-transmitting polyethylene composite material in preparation of a household appliance shell or a sensor lens.
In order to achieve the purpose, the invention adopts the following technical scheme:
a shading infrared-transmitting polyethylene composite material comprises the following components in parts by weight:
98-99 parts of polyethylene resin;
0.2-0.8 part of organic pigment;
0-2 parts of an additive;
wherein, the molecule of the organic pigment contains one or a combination of several of ketone group, nitrogen hydrogen bond or indole unit.
The light-shielding polyethylene is usually prepared by adding a light-shielding material, but the commonly used light-shielding material has a great influence on the infrared-transmitting property of the infrared-transmitting polyethylene.
The inventors of the present invention found through a large number of experimental studies that an organic pigment containing a ketone group, a nitrogen-hydrogen bond or an indole unit has a small influence on the infrared transmittance and at the same time can act as a light-shielding effect. This is probably because the molecular structure has a keto group (C ═ O) stretching vibration and a nitrogen-hydrogen bond (N-H) stretching vibration both outside the wavelength range of 8 to 12 μm, and indole, which is called benzopyrrole, has similar keto group (C ═ O) and nitrogen-hydrogen bond (N-H), and therefore has little influence on the infrared transmittance of the material.
Preferably, the organic pigment is one or a combination of several of phthalocyanine pigments, pyrrolopyrrole diketones, anthraquinone pigments, anthrones, phenoxybenzanthracenes or azo pigments. The organic pigment of pyrrolopyrrole-Dione (DPP) has a molecular structure in which both the stretching vibration of keto group (C ═ O) and the stretching vibration of nitrogen-hydrogen bond (N-H) are outside the wavelength range of 8-12 μm, and indole is called benzopyrrole, has a structure similar to DPP, and has little influence on the transmittance of infrared light.
More preferably, the organic pigment is one or a combination of phthalocyanine and pyrrolopyrrole diketone.
Preferably, the polyethylene resin is one or a combination of more of High Density Polyethylene (HDPE), Medium Density Polyethylene (MDPE), Low Density Polyethylene (LDPE) or Linear Low Density Polyethylene (LLDPE).
Further preferably, the polyethylene resin is a high density polyethylene HDPE.
Preferably, the additive is one or a combination of several of an antioxidant or a lubricant.
Preferably, the antioxidant is one or a combination of more of hindered phenol antioxidants or phosphite antioxidants.
Preferably, the lubricant is one or a combination of several of a metal soap lubricant, a stearic acid complex ester lubricant or an amide lubricant.
The preparation method of the shading infrared-transmitting polyethylene composite material comprises the following steps: and uniformly mixing the polyethylene resin, the organic pigment and the additive, and then extruding and granulating to obtain the shading infrared-transmitting polyethylene composite material.
Preferably, the extrusion may be performed using a twin screw extruder.
Preferably, the parameters of the twin-screw extruder are: the temperatures from the feeding section to the die head are respectively 160 ℃, 170 ℃, 190 ℃, 195 ℃, 200 ℃, 200 ℃, 205 ℃, 205 ℃, 200 ℃ and 190 ℃; the rotating speed of the screw is 400 r/min; the length-diameter ratio of the screw is 40: 1; the screw diameter was 65 mm.
The application of the light-shielding infrared-transmitting polyethylene composite material in the preparation of an electric shell or a sensor lens is also within the protection scope of the invention.
Compared with the prior art, the invention has the following beneficial effects:
according to the light-shielding infrared-transmitting polyethylene composite material, the organic pigment containing a ketone group, a nitrogen-hydrogen bond or an indole unit in a molecule is selected as the light-shielding agent, so that the stretching vibration of the ketone group (C ═ O) and the stretching vibration of the nitrogen-hydrogen bond (N-H) in the molecular structure are both outside the wavelength range of 8-12 microns, and the influence on the transmittance of infrared light in the material is small. The infrared-transmitting performance of the composite material is very excellent while the composite material achieves a dark color material.
Detailed Description
The present invention is further illustrated by the following specific examples, which are not intended to limit the invention in any way. Reagents, methods and apparatus used in the present invention are conventional in the art unless otherwise indicated. Unless otherwise indicated, reagents and materials used in the present invention are commercially available.
The embodiment of the invention adopts the following raw materials:
high density polyethylene: HDPE 5000S, available from landlocked;
DPP pigment: k3840SQ, available from BASF (China) Inc.;
phthalocyanine blue: BF431PS, available from santai chemical;
phthalocyanine green: MAZCOL GREEN 706K, purchased from ding tai chemical;
carbon black: 1013F, purchased from ding tai chemical industry;
titanium dioxide: r-105, available from Aidic;
antioxidant: antioxidant 168, available from basf (china) ltd;
lubricant: calcium stearate, purchased from huamingtai chemical industry.
Examples 1 to 6 and comparative examples 1 to 2
According to the formulation in table 1, the polyethylene composites were prepared as follows:
adding polyethylene resin, organic pigment and additive into a high-speed mixer, and blending for 10-15 min at the rotating speed of 500 r/min; then adding the mixture into a double-screw extruder to extrude and granulate, thus obtaining the polyethylene composite material. The temperatures of the double-screw extruder from the feeding section to the die head are respectively 160 ℃, 170 ℃, 190 ℃, 195 ℃, 200 ℃, 200 ℃, 205 ℃, 205 ℃, 200 ℃ and 190 ℃; the rotating speed of the screw is 400 r/min; the length-diameter ratio of the screw is 40: 1; the screw diameter was 65 mm.
Table 1 shows the contents (parts by weight) of the respective components in the light-shielding infrared-transmitting polyethylene composite materials in the examples
Figure BDA0002868946490000041
The performance of the light-shielding polyethylene composite materials prepared in the above examples and comparative examples was tested, and the specific test items and test methods were as follows:
1. light transmittance: according to the determination of the light transmittance and the haze of GB/T2410-.
2. Infrared light transmittance:
the method comprises the following steps: the integral area of Fourier infrared within a certain wave number range is used as an index for measuring the infrared transmission performance of the material, and the scheme is only suitable for transverse qualitative comparison at present;
the second method comprises the following steps: the infrared transmitting performance of the material is evaluated by adopting the limit sensing distance of the infrared sensor, and the quality of the infrared transmitting performance of the material can be visually embodied.
The test results are shown in table 2.
TABLE 2 Performance test results of the polypropylene composites prepared in the examples and comparative examples
Figure BDA0002868946490000051
The data results in tables 1 and 2 show that the light-shielding performance of the polyethylene composites of examples 1 to 6 is basically the same, and the examples have larger sensing distance and larger integral area of fixed wavelength range than the comparative performance, so that the polyethylene composites of the invention have excellent infrared-transmitting performance while shielding light.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (10)

1. The light-shading infrared-transmitting polyethylene composite material is characterized by comprising the following components in parts by weight:
98-99 parts of polyethylene resin;
0.2-0.8 part of organic pigment;
0-2 parts of an additive;
wherein, the molecule of the organic pigment contains one or a combination of several of ketone group, nitrogen hydrogen bond or indole unit.
2. The light-shielding infrared-transmitting polyethylene composite material as claimed in claim 1, wherein the organic pigment is one or more of phthalocyanine, pyrrolopyrrole dione, anthraquinone, anthrone, phenoxyanthracene or azo pigments.
3. The light-shielding infrared-transmitting polyethylene composite material as claimed in claim 1, wherein the organic pigment is one or more of phthalocyanines and pyrrolopyrrole diketones.
4. The light-shielding infrared-transmitting polyethylene composite material as claimed in claim 1, wherein the polyethylene resin is one or more of High Density Polyethylene (HDPE), Medium Density Polyethylene (MDPE), Low Density Polyethylene (LDPE) and Linear Low Density Polyethylene (LLDPE).
5. The light-blocking infrared transmitting polyethylene composite material of claim 1, wherein the polyethylene resin is a high density polyethylene HDPE.
6. The light-shielding infrared-transmitting polyethylene composite material as claimed in claim 1, wherein the additive is one or more of an antioxidant and a lubricant.
7. The light-shielding infrared-transmitting polyethylene composite material as claimed in claim 6, wherein the antioxidant is one or more of hindered phenol antioxidant or phosphite antioxidant.
8. The light-shielding infrared-transmitting polyethylene composite material as claimed in claim 6, wherein the lubricant is one or more of a metal soap lubricant, a stearic acid complex ester lubricant or an amide lubricant.
9. The preparation method of the shading and infrared transmitting polyethylene composite material as claimed in any one of claims 1 to 8, which is characterized by comprising the following steps:
and uniformly mixing the polyethylene resin, the organic pigment and the additive, and then extruding and granulating to obtain the shading infrared-transmitting polyethylene composite material.
10. Use of the light-shielding infrared-transmitting polyethylene composite material as defined in any one of claims 1 to 8 in the preparation of a housing for a household appliance or a lens for a sensor.
CN202011601630.6A 2020-12-29 2020-12-29 Shading infrared-transmitting polyethylene composite material and preparation method and application thereof Pending CN112778602A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4107133A (en) * 1974-01-14 1978-08-15 Dainippon Ink & Chemicals, Inc. Colored polyethylene molding compositions
US20170298239A1 (en) * 2014-09-30 2017-10-19 Dai Nippon Printing Co., Ltd. Infrared-light-transmitting ink of dark color, and infrared-light-reflecting sheet obtained using same
CN110791116A (en) * 2018-08-01 2020-02-14 浙江浩川科技有限公司 DPP organic pigment containing carbon-carbon double bond, and synthetic method and application thereof
CN110938245A (en) * 2019-11-11 2020-03-31 天津金发新材料有限公司 Infrared-transmitting flame-retardant polyethylene modified material and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4107133A (en) * 1974-01-14 1978-08-15 Dainippon Ink & Chemicals, Inc. Colored polyethylene molding compositions
US20170298239A1 (en) * 2014-09-30 2017-10-19 Dai Nippon Printing Co., Ltd. Infrared-light-transmitting ink of dark color, and infrared-light-reflecting sheet obtained using same
CN110791116A (en) * 2018-08-01 2020-02-14 浙江浩川科技有限公司 DPP organic pigment containing carbon-carbon double bond, and synthetic method and application thereof
CN110938245A (en) * 2019-11-11 2020-03-31 天津金发新材料有限公司 Infrared-transmitting flame-retardant polyethylene modified material and preparation method thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
吴瑾光 主编: "《近代傅里叶变换红外光谱技术及应用》", 31 December 1994, 科学技术文献出版社 *
李军桦、李建军主编: "《塑料配方设计(第三版)》", 30 September 2019, 中国轻工业出版社 *

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Application publication date: 20210511